CN207372495U - A kind of battery cap automatic welding device - Google Patents
A kind of battery cap automatic welding device Download PDFInfo
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- CN207372495U CN207372495U CN201721264380.5U CN201721264380U CN207372495U CN 207372495 U CN207372495 U CN 207372495U CN 201721264380 U CN201721264380 U CN 201721264380U CN 207372495 U CN207372495 U CN 207372495U
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- conveyer belt
- head cover
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- feeding device
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Abstract
The utility model is related to a kind of battery cap automatic welding devices, including transmission device, feeding device, laser soldering device, cleaning plant, detection device and tape sticking device, the transmission device includes the conveyer belt that annular is closed, conveyer belt is equipped with clamping device, and the feeding device, laser soldering device, cleaning plant, detection device and tape sticking device are respectively provided at corresponding station on the outside of conveyer belt.The utility model uses automatic loading/unloading, and assembles production model automatically with reference to circulatory flow, not only so that complete machine compact in design saves space, and operation easy to repair;Increase the holding function of whole set equipment, and each station action linking is compact, artificial participation is low, improves the security and stability of board the degree of automation and whole set equipment.
Description
Technical field
The utility model is related to technical field of lithium batteries, are related to lithium battery automatic assembling and welding technology field, especially
It is related to battery cap automatic welding device.
Background technology
Lithium battery is a kind of general name using lithium metal or containing lithium substance as the chemical energy source of cathode, and lithium ion battery has perhaps
More advantageous characteristics, such as high-energy, higher security, operating temperature range is wide, and stable operating voltage, storage life are long.From
For security, lithium ion battery is more many than other storage battery safeties.After particularly taking control measure, lithium ion battery
Security have very big guarantee, the abuses such as battery overcharges, short circuit, puncture, punching press experiment without danger occur.20
Since century the nineties, the research and production of lithium ion battery all achieve significant development, are also got in the application of every field
Come it is more extensive, especially in recent years, the development of new-energy automobile so that it is more and more to the demand of lithium ion battery, it is therefore, right
The automation requirement of the assembling production of lithium ion battery is also corresponding higher and higher.Wherein, head cover and copper/aluminium are flexible coupling piece as lithium
A part for battery, although current equipment has basically reached automated production, function is single, it is necessary to artificial participation
Height, inefficiency, and automation line production cannot be completed.
Chinese patent:Application number 201611265303.1 discloses a kind of battery core head cover welding system, including battery core top
Cover transport establishment, head cover feed mechanism, folder lug mechanism, tab welding mechanism, battery core head cover cutting agency, head cover feeder
Structure, folder lug mechanism, tab welding mechanism, battery core head cover cutting agency are sequentially arranged along the transporting direction of battery core head cover transport establishment
Cloth.Battery core head cover transport establishment is already loaded with battery core, and head cover feed mechanism is used for head cover feeding in battery core head cover transporter
In structure, folder lug mechanism is used to press together the cell polar ear in battery core head cover transport establishment with head cover lug.The practicality
There is station irrational distribution in new welding system.
The content of the invention
The technical problem to be solved by the present invention is to provide a kind of battery cap automatic welding devices and laser cutting to set
It is standby.
The utility model adopts the following technical solution:
The utility model provides a kind of battery cap automatic welding device, including transmission device, feeding device, Laser Welding
Connection device, cleaning plant, detection device and tape sticking device, the transmission device includes the conveyer belt that annular is closed, on conveyer belt
Equipped with clamping device, the feeding device, laser soldering device, cleaning plant, detection device and tape sticking device are respectively provided at biography
Send band outside corresponding station;
The feeding device includes head cover feeding device, aluminium feeding device and copper material feeding device and is located at head cover
Calibrating installation between feeding device, aluminium feeding device and copper material feeding device and conveyer belt, the head cover feeding device, aluminium
Material feeding device and copper material feeding device by conveyer belt direction of transfer are successively arranged side by side and correspond to corresponding station, head cover successively
Feeding device, aluminium feeding device are similar with copper material feeding device structure;
The laser soldering device is located at the latter station of conveyer belt direction of transfer copper material feeding device, for by feeding
Head cover, aluminium and copper material afterwards welds together;
The cleaning plant includes the first dedusting knot for being placed in conveyer belt direction of transfer laser soldering device the latter station
Structure, for the head cover after laser soldering device welds to be cleared up welding slag;And it is placed in the previous station of head cover feeding device
The second dedusting structure, for clearing up clamping device;
The detection device is placed in first dedusting structure the latter station side by side, is distinguished for detecting the welding situation of head cover
Go out non-defective unit and defective products;
The tape sticking device is placed in detection device the latter station side by side, is pasted for non-defective unit head cover after tested
Glue;
Blanking device is additionally provided between the tape sticking device and the second dedusting structure;The copper material feeding device and Laser Welding
Laser code apparatus is equipped between connection device;
Station between the tape sticking device and the second dedusting structure is correspondingly provided with blanking device.
Further, the clamping device includes clamping the clamp structure of head cover and for driving clamp structure
Driving structure;
The clamp structure includes Holding seat and at least one rotation clamp assemblies, and the rotation clamp assemblies are set
Close to Holding seat marginal position;
The rotation clamp assemblies include spill spin block, swingle and limiting boot, the swingle and Holding seat activity
Installation, limiting boot are sleeved on swingle outer diameter and are fixed on Holding seat, and swingle is connected close to one end of limiting boot
Driving structure, the fixed spill spin block of other end installation.
Further, the limiting boot is equipped with limiting groove, for the limited post on swingle to be coordinated to play limitation rotation
Bar rotates;
One end outer diameter of the swingle connection driving structure is cased with spring.
Further, the head cover feeding device includes storing layer and the material grasping layer being placed in above storing layer, storing layer bag
It includes storing seat and is being equipped with vertical lifting cylinder close to the one side of conveyer belt, vertical lifting cylinder is equipped with delivery sheet;The material grasping layer
The material grasping mouth extended through including vertical lifting cylinder upper end and the empty material tray seat away from vertical lifting cylinder one side;It is described
Material grasping mouth is equipped with charging tray positioning sliding block structure and pusher cylinder, and charging tray positioning sliding block structure and pusher cylinder extend to sky charging tray
Seat;
The head cover feeding device is being equipped with the first mechanical gripper close to the one side of conveyer belt, for moving on material grasping mouth
Head cover material gives next station.
Further, the head cover feeding device is being equipped with the first calibration detent mechanism close to the one side of conveyer belt, described
First calibration detent mechanism includes the first supporting rack, and it is fixed that the first supporting rack is equipped with localization tool, the first positioning gripping block and first
Position clamping cylinder, the first positioning gripping block are connected with the first positioning clamping cylinder, and the first positioning gripping block corresponds to localization tool and sets
It puts, the localization tool is mounted on by the first slide at the top of the first supporting rack, and localization tool connection pulls cylinder to realize
Closer or far from the conveyer belt or the head cover feeding device;
The localization tool includes L-type gauge bottom plate, and bottom plate is being equipped with the second positioning gripping block close to one end of conveyer belt,
First positioning clamping cylinder drives the first positioning gripping block to realize closer or far from the second positioning gripping block;
The first positioning gripping block and the second positioning gripping block are made of elastic material.
Further, the aluminium feeding device close to conveyer belt one side be equipped with second calibration detent mechanism, second
Calibrating detent mechanism includes the second supporting rack, horizontal moving cylinder, the second slide and the second localization tool, and second positioning is controlled
By the second slide at the top of the second supporting rack, parallel second slide of horizontal moving cylinder sets to drive second to determine tool
Position gauge;
Second localization tool includes multistation clamp region, the second positioning clamping cylinder, the 3rd positioning clamping cylinder
With detection inductor, the second positioning clamping cylinder connection drives multistation clamp region to realize and clamps or loosen, detect inductor
It is located on multistation clamp region, for sensing aluminium.
Further, the copper material feeding device is being equipped with the 3rd calibration detent mechanism close to the one side of conveyer belt, described
3rd calibration detent mechanism is identical with the second calibration detent mechanism structure.
Further, first dedusting structure includes Mobile base, at least one cleaning brush and vaccum suction pipe, vaccum suction pipe
It is fixed below cleaning brush, cleaning brush is mounted on Mobile base;
The first level Mobile Slide of the Mobile base including parallel strip line and for connect move horizontally slide unit and
Second horizontal sliding table of cleaning brush, the second horizontal sliding table is with drive cleaning brush closer or far from conveyer belt.
Further, second dedusting structure includes the 3rd supporting rack, vacuum exhaust pipe, dust excluding hood and draft cylinder,
The dust excluding hood is erected at by the 3rd support above conveyer belt, connection vacuum exhaust pipe and draft cylinder one at the top of dust excluding hood
End, draft cylinder and the installation of the 3rd supporting rack are fixed, and draft cylinder drives dust excluding hood to move up and down closer or far from conveyer belt.
Further, the detection device includes Quick Response Code testing agency and crator testing agency, Quick Response Code testing agency
The conveyer belt both sides of same station are respectively provided at crator testing agency, Quick Response Code testing agency is located at close to endless belt conveyer
Center line one side, crator testing agency are located at away from endless belt conveyer center line one side;
The Quick Response Code testing agency includes barcode scanning gun and adjustment frame, and barcode scanning gun is mounted on adjustment frame;
The crator testing agency includes at least one CCD camera and installs the mounting base of CCD camera.
Further, the tape sticking device include mounted on support base send plastic structure, cutting structure, send film structure and
Detection structure;
Described that plastic structure is sent to include at least one film and draws glue cylinder, the adhesive tape on film is pulled by drawing glue cylinder to be conveyed
Feed film structure;
Film structure is sent to include the 3rd horizontal sliding table, separation cylinder and rubberizing absorption cylinder, the rubberizing absorption cylinder is
Two, rubberizing adsorbs cylinder by separating cylinder mounted on the 3rd horizontal sliding table;Cylinder is separated for two separation cylinders are mutual
Either close 3rd horizontal sliding table separates cylinder and rubberizing absorption cylinder close to rubberizing station or separate for driving for separation;
The cutting structure includes cutting knife and driving cylinder, and driving cylinder is located above cutting knife and drives above and below cutting knife
Movement is cut, and cutting knife, which is located at, to be drawn between glue cylinder and rubberizing absorption cylinder;
The detection structure includes being mounted on sensor of the support base close to conveyer belt one side, and sensor by support plate
Rubberizing absorption cylinder is corresponded to respectively.
Further, it is horizontal sliding to include swivel base and the second mechanical gripper, stent and the 4th in blanking for the blanking device
Platform, second mechanical gripper are mounted on the 4th horizontal sliding table by vertical cylinder, and swivel base is located at close to conveyer belt in blanking
Position, for receiving the head cover of discharge station, the head cover that the second mechanical gripper is used to capture discharge station is moved to next station.
Further, the laser code apparatus includes Laser Jet device, first support bar, second support bar, /V cone
Shape cylinder and dust removing tube, Laser Jet device by fine tuning structure be mounted on first support bar, /V conically shaped respectively with Laser Jet
Device lower part connects installation with second support bar, and /V conically shaped is across above conveyer belt, and dust removing tube is installed with second support bar
Connection, the nozzle of dust removing tube are arranged on stamp position.
Compared with prior art, the beneficial effects of the utility model are:
The utility model uses automatic loading/unloading, and assembles production model automatically with reference to circulatory flow, not only so that complete machine
Compact in design saves space, and operation easy to repair;Increase the holding function of whole set equipment, and each station action linking is tight
Promote, artificial participation is low, improves the security and stability of board the degree of automation and whole set equipment.
Description of the drawings
Fig. 1 is battery cap automatic welding device structure diagram;
Fig. 2 is feeding device structure diagram;
Fig. 3 is the first calibration detent mechanism schematic diagram;
Fig. 4 is the second calibration detent mechanism schematic diagram;
Fig. 5 is Fig. 4 the second localization tool schematic diagrames;
Fig. 6 is conveyer belt schematic diagram;
Fig. 7 is clamping device schematic diagram;
Fig. 8 is the first dedusting structure schematic diagram;
Fig. 9 is the second dedusting structure schematic diagram;
Figure 10 is detection device schematic diagram;
Figure 11 is tape sticking device schematic diagram;
Figure 12 is blanking device schematic diagram;
Figure 13 is laser code apparatus schematic diagram;
Figure 14 is laser soldering device schematic diagram.
It is identified in figure:Equipment pedestal -1, feeding device -2, the first calibration detent mechanism -3, the second calibration detent mechanism -
4a, the 3rd calibration detent mechanism -4b, transmission device -5, laser code apparatus -6, laser soldering device -7, the first dedusting structure -
8th, the second dedusting structure -12, detection device -9, tape sticking device -10, blanking device -11;
Head cover feeding device 20, aluminium feeding device 21 and copper material feeding device 22, storing seat 201, rail structure 202,
Vertical lifting cylinder 203, material grasping mouth 204, empty material tray seat 205, charging tray positioning sliding block structure 206, pusher cylinder 207;
First supporting rack 301, L-type gauge bottom plate 302, first position clamping cylinder 303, pull cylinder 304, the first slide
305th, first positioning gripping block 306,
3rd positioning clamping cylinder 401, multistation clamp region 402, second position clamping cylinder 403, move horizontally gas
Cylinder 404, the second slide 405, detection inductor 406, the second supporting rack 407;
Clamping device 50, driving structure 51, conveyer belt 52, limiting boot 5001, swingle 5002, spill spin block 5003, limit
Slot 5004 processed, spring 5005, Holding seat 5006;
Laser Jet device 601, dust removing tube 602, fine tuning structure 603, /V conically shaped 604, first support bar 605, second
Supporting rod 606;
Laser-beam welding machine 701, X are to Mobile Slide 702, Y-direction Mobile Slide 703, vertical shift slide unit 704;
Cleaning brush 801, first level Mobile Slide 802, the second horizontal sliding table 803, vaccum suction pipe 804;
3rd supporting rack 1201, vacuum exhaust pipe 1202, dust excluding hood 1204, draft cylinder 1203;
Barcode scanning gun 901, adjustment frame 902, CCD camera 903, mounting base 904;
Plastic structure 101, cutting structure 104 are sent, film structure 103 and detection structure 102, film 1001 is sent, draws glue cylinder
1002nd, support base 1007, cutting knife 1008, driving cylinder 1009, rubberizing are adsorbed cylinder 1010, the 3rd horizontal sliding table 1011, are divided
From cylinder 1012, support plate 1013, sensor 1014;
Swivel base 1103, stent 1104 in second mechanical gripper 1101, the 4th horizontal sliding table 1102, blanking.
Specific embodiment
In order to make the purpose of the utility model, technical solutions and advantages more clearly understood, below in conjunction with attached drawing and implementation
Example, is further elaborated the utility model.It should be appreciated that specific embodiment described herein is only used to explain
The utility model does not limit the utility model.
In the description of the utility model, it is to be understood that term " length ", " width ", " on ", " under ", " preceding ",
The orientation or position relationship of the instructions such as " rear ", "left", "right", " vertical ", " level ", " top ", " bottom " " interior ", " outer " are based on attached
Orientation or position relationship shown in figure are for only for ease of description the utility model and simplify description rather than instruction or imply
Signified device or element must have specific orientation, with specific azimuth configuration and operation, therefore it is not intended that this
The limitation of utility model.
In addition, term " first ", " second " are only used for description purpose, and it is not intended that instruction or hint relative importance
Or the implicit quantity for indicating indicated technical characteristic.Define " first " as a result, the feature of " second " can be expressed or
Implicitly include one or more this feature.In the description of the utility model, " multiple " are meant that two or two
More than, unless otherwise specifically defined.
In the utility model embodiment, unless otherwise clearly defined and limited, term " installation ", " connected ", " company
Connect ", the terms such as " fixation " should be interpreted broadly, for example, it may be being fixedly connected or being detachably connected or integral;
Can be mechanical connection or electrical connection;It can be directly connected, can also be indirectly connected by intermediary, it can be with
It is the interaction relationship of connection inside two elements or two elements.For the ordinary skill in the art, may be used
To understand concrete meaning of the above-mentioned term in the utility model as the case may be.
Shown in refer to the attached drawing 1, the utility model provides a kind of battery cap automatic welding device, including transmission device 5,
Feeding device 2, laser soldering device 7, cleaning plant, detection device 9 and tape sticking device 10, the transmission device 5 include annular
The conveyer belt 52 of closure, conveyer belt 52 be equipped with clamping device 50, the feeding device 2, laser soldering device 7, cleaning plant,
Detection device 9 and tape sticking device 10 are respectively provided at the 52 corresponding station in outside of conveyer belt;
The feeding device 2 include head cover feeding device 20, aluminium feeding device 21 and copper material feeding device 2222 and
The calibrating installation being located between head cover feeding device 20, aluminium feeding device 21 and copper material feeding device 22 and conveyer belt 52, institute
Head cover feeding device 20, aluminium feeding device 21 and copper material feeding device 22 are stated by 52 direction of transfer of conveyer belt side by side successively successively
It sets and corresponds to corresponding station, head cover feeding device 20, aluminium feeding device 21 are similar with 22 structure of copper material feeding device;
The laser soldering device 7 is located at the latter station of 52 direction of transfer copper material feeding device 22 of conveyer belt, is used for
Head cover, aluminium and copper material after feeding is welded together;
The cleaning plant includes being placed in the first dedusting of 52 direction of transfer laser soldering device of conveyer belt, 7 the latter station
Structure 8, for the head cover after laser soldering device 7 welds to be cleared up welding slag;And to be placed in head cover feeding device 20 previous
Second dedusting structure 12 of a station, for clearing up clamping device 50;
The detection device 9 is placed in 8 the latter station of the first dedusting structure side by side, for detecting the welding situation area of head cover
Separate non-defective unit and defective products;
The tape sticking device 10 is placed in 9 the latter station of detection device side by side, for non-defective unit head cover after tested into
Row rubberizing;
Blanking device 11 is additionally provided between 10 and second dedusting structure 12 of tape sticking device;The copper material feeding device 22
Laser code apparatus 6 is equipped between laser soldering device 7;
Station between 10 and second dedusting structure 12 of tape sticking device is correspondingly provided with blanking device 11.
Explanation is needed exist for, conveyer belt 52, which is equipped with, is uniformly distributed ten clamping devices 50, and mobile folder every time
It holds device 50 and all corresponds to a corresponding station, clamping device 50 corresponds to head cover feeding device 20,21 and of aluminium feeding device respectively
Copper material feeding device 22, laser code apparatus 6, laser soldering device 7, the first dedusting structure 8, detection device 9 and tape sticking device
10th, 11 and second dedusting structure 12 of blanking device, it will be appreciated that be head cover feeding station, aluminium feeding station and copper material feeding work
Position, Laser Jet station, laser welding station, welding slag dedusting station, detection station and rubberizing station, discharge station and clamping dress
Put 50 dedusting stations.
When the present embodiment works, material is first manually respectively put into head cover feeding device 20, then by the first mechanical gripper
Then, aluminium to positioning correcting mechanism, the material after positioning calibration is captured again to corresponding clamping device 50 on circulatory flow for crawl,
Aluminium, copper are flexible coupling by material feeding device 21 and copper material feeding device 22 respectively to be assembled with head cover, hereafter completes stamp, welding, inspection
The work such as survey, rubberizing, and by 11 blanking of blanking device, wherein each station acts simultaneously, the time is saved, and device structure is tight
It gathers, is laid out complete save space so that the practicability of equipment improves.
The present embodiment shown in refer to the attached drawing 6,7 is further, and the clamping device 50 includes clamping the clamping of head cover
Structure and the driving structure 51 for driving clamp structure;
The clamp structure includes Holding seat 5006 and at least one rotation clamp assemblies, the rotation clamping group
Part is located at close to 5006 marginal position of Holding seat;
The rotation clamp assemblies include spill spin block 5003, swingle 5002 and limiting boot 5001, the swingle
5002 install with 5006 activity of Holding seat, and limiting boot 5001 is sleeved on 5002 outer diameter of swingle and is fixed on Holding seat
5006, swingle 5002 connects driving structure 51, the fixed spill spin block 5003 of other end installation close to one end of limiting boot 5001.
The limiting boot 5001 is equipped with limiting groove 5004, for the limited post on swingle 5002 to be coordinated to play limitation rotation
Bull stick 5002 rotates;Swingle 5002 can effectively be controlled to 5003 axis of orientation of spill spin block by limiting groove 5004 and limited post
To movement while also ensure that spill spin block 5003 does corresponding spinning movement, can once complete clamping device 50 rotating folding and
Clamping keeps away bit function;The each station loopy moving successively on ten station conveyer belts 52 of clamping device 50.
One end outer diameter that the swingle 5002 connects driving structure 51 is cased with spring 5005.The spring 5005 is favourable
In 5003 self-return of spill spin block, realize to material(Bottom cover)Clamping.
The present embodiment rotation clamp assemblies are two groups, and two spill spin blocks, 5003 one end therein connects respectively with swingle 5002
It connects, the other end then setting close to each other.
In the present embodiment, driving structure 51(Can be cylinder or motor)Driving swingle 5002 is axially forwardly transported
It is dynamic, drive limited post(Pin)Along limiting groove 5004(Here it may be considered cam locus slot)Track movement, simultaneously so that,
It moved along a straight line before this, folding and the pinching action of fixture, followed by rotary motion can be completed, that completes fixture keeps away position action;
In the mechanism, a workpiece of the practicality containing cam locus can reach above-mentioned two action to the greatest extent, simple in structure, and act continuous
Property is good, saves the time.
The present embodiment shown in refer to the attached drawing 2 is further, and the head cover feeding device 20 includes storing layer and is placed in storing
The material grasping layer of layer top, storing layer include storing seat 201 and are being equipped with vertical lifting cylinder 203 close to the one side of conveyer belt 52, erect
Straight lifting cylinder 203 is equipped with delivery sheet;The material grasping layer includes the material grasping mouth 204 that 203 upper end of vertical lifting cylinder extends through,
And the empty material tray seat 205 away from 203 one side of vertical lifting cylinder;The material grasping mouth 204 is equipped with charging tray positioning sliding block structure 206
With pusher cylinder 207, charging tray positioning sliding block structure 206 and pusher cylinder 207 extend to sky material tray seat 205;
The head cover feeding device 20 is being equipped with the first mechanical gripper 23 close to the one side of conveyer belt 52, for moving material grasping
Head cover material on mouth 204 gives next station.
In the present embodiment, corresponding head cover will be manually housed(Head cover in the present embodiment is fit by charging tray)Pile
The storing seat 201 of storing layer is put into, presses starting switch, the head cover with charging tray is driven along rail structure 202 by motor and moved to
Lower floor in place, then again by vertical lifting cylinder 203 drive delivery sheet by head cover successively in layer on move to material grasping layer, and
Charging tray is positioned by charging tray positioning sliding block structure 206 and is clamped, after the head cover on a charging tray is waited to be finished, the sky charging tray is again by promoting
Cylinder 207 moves to sky material tray seat 205, by manually taking away after empty charging tray is stacked to certain number of plies.This sky material tray seat 205 is located at machine
The rear side of platform(It can be understood as away from conveyer belt 52), safe operation when manually picking and placeing charging tray improves the security of complete machine, and adopts
With upper and lower structures, space is saved, simplifies structure.
The present embodiment shown in refer to the attached drawing 3 is further, and the head cover feeding device 20 is close to the one side of conveyer belt 52
Equipped with the first calibration detent mechanism 3, the first calibration detent mechanism 3 includes the first supporting rack 301, and the first supporting rack 301 is set
There are localization tool, the first positioning gripping block 306 and first to position clamping cylinder 303, the first positioning gripping block 306 and first positions
Clamping cylinder 303 connects, and the first positioning gripping block 306 corresponds to localization tool and sets, and the localization tool passes through the first slide 305
Mounted on 301 top of the first supporting rack, and localization tool connection pulls cylinder 304 to realize closer or far from the conveyer belt 52
Or the head cover feeding device 20;
The localization tool includes L-type gauge bottom plate 302, and bottom plate is being equipped with the second locating clip close to one end of conveyer belt 52
Tight block, the first positioning clamping cylinder 303 drive the first positioning gripping block 306 to realize closer or far from the second positioning gripping block;
The first positioning gripping block 306 and second positions gripping block and is made of elastic material.
In the present embodiment, the first calibration detent mechanism 3 corresponds to head cover feeding station, from the top that storing seat 201 captures
Lid is placed into the first calibration detent mechanism 3, and then the first positioning clamping cylinder 303 acts, and drives flexible first locating clip
Tight block 306 clamps head cover, then by pulling cylinder 304 head cover feeding station is driven to connect position.Wherein, the first positioning gripping block
306 using elastic material can ensure that product will not be damaged to, and have shock absorbing effect;Detection sensing is included on localization tool
Device has detected whether material, the security of safety action.
The present embodiment shown in refer to the attached drawing 4,5 is further, and the aluminium feeding device 21 is close to the one of conveyer belt 52
Side is equipped with the second calibration detent mechanism 4a, the second calibration detent mechanism 4a include the second supporting rack 407, horizontal moving cylinder 404,
Second slide 405 and the second localization tool, second localization tool are mounted on the second supporting rack top by the second slide 405
Portion, 404 parallel second slide 405 of horizontal moving cylinder set to drive the second localization tool;
Second localization tool includes multistation clamp region 402, second and positions clamping cylinder 403, the 3rd locating clip
Tight cylinder 401 and detection inductor 406, the second positioning connection of clamping cylinder 403 drive multistation clamp region 402 to realize and clamp
Or loosen, detection inductor 406 is located on multistation clamp region 402, for sensing aluminium.
In the present embodiment, when detect inductor 406 detect have product on the second calibration detent mechanism 4a after, then second
Positioning clamping cylinder 403 drives multistation clamp region 402 to clamp product, and then the 3rd positioning clamping cylinder 401 acts again,
By product(Aluminium)It is clamped completely on gauge, then horizontal moving cylinder 404 moves integrally gauge to aluminium feeding station
At docking with head cover abutting joint.
Further, the copper material feeding device 22 is being equipped with the 3rd calibration detent mechanism close to the one side of conveyer belt 52
4b, the 3rd calibration detent mechanism 4b are identical with the second calibration detent mechanism 4a structures.Portion repeats one by one herein.
The present embodiment shown in refer to the attached drawing 8 is further, and first dedusting structure 8 includes Mobile base, at least one clear
Clean brush 801 and vaccum suction pipe 804, vaccum suction pipe 804 are fixed on 801 lower section of cleaning brush, and cleaning brush 801 is mounted on Mobile base
On;
The Mobile base includes the first level Mobile Slide 802 of parallel strip line 52 and is moved horizontally for connecting
Second horizontal sliding table 803 of slide unit and cleaning brush 801, the second horizontal sliding table 803 is with drive cleaning brush 801 closer or far from transmission
Band 52.
In the present embodiment, the second horizontal sliding table 803 control cleaning brush 801 arrives station, first level Mobile Slide 802
Cleaning brush 801 is driven to move horizontally guarantee cleaning in place, and is led to the welding slag that cleaning brush 801 cleans by vaccum suction pipe 804
It crosses vaccum suction pipe 804 and is pumped into pipeline, in order to avoid influence the influence of the cleaning and welding slag of equipment to other stations.
The present embodiment shown in refer to the attached drawing 9 is further, and second dedusting structure 12 includes the 3rd supporting rack 1201, true
Empty exhaust tube 1202, dust excluding hood 1204 and draft cylinder 1203, the dust excluding hood 1204 are located at biography by the 3rd supporting rack 1201
Send the top of band 52,1204 top 1203 one end of connection vacuum exhaust pipe 2102 and draft cylinder of dust excluding hood, draft cylinder 1203 with
The installation of 3rd supporting rack 1201 is fixed, and draft cylinder 1203 drives dust excluding hood 1204 to move up and down closer or far from conveyer belt 52.
The present embodiment, second dedusting structure 12 ride and 52 top of conveyer belt, the corresponding clamping in 1204 lower section of dust excluding hood
50 dedusting station of device is for giving clamping device 50 dedusting, while draft cylinder 1203 connects 1204 top of dust excluding hood and drives dedusting
Cover 1204 moves up and down so that dust excluding hood 1204 can move down into as defined in station to 50 better dedusting of clamping device, to except
Vacuum exhaust pipe 1202 opens progress dedusting after dust hood 1204 reaches dedusting station.
The present embodiment shown in refer to the attached drawing 10 is further, and the detection device 9 includes Quick Response Code testing agency and crator
Testing agency, Quick Response Code testing agency and crator testing agency are respectively provided at 52 both sides of conveyer belt of same station, Quick Response Code
Testing agency is located at close to 52 center line one side of endless belt conveyer, and crator testing agency is located at away from 52 center line one of endless belt conveyer
Side;
The Quick Response Code testing agency includes barcode scanning gun 901 and adjustment frame 902, and barcode scanning gun 901 is mounted on adjustment frame 902
On;
The crator testing agency includes at least one CCD camera 903 and installs the mounting base 904 of CCD camera 903.
The present embodiment, detection device 9 are correspondingly arranged at corresponding detection station, it is believed that detect the Quick Response Code inspection of Quick Response Code
The inside that mechanism is located at circulatory flow detection station is surveyed, Quick Response Code testing agency carries out for carrying out Laser Jet station Quick Response Code
Detection;The crator testing agency is located at the outside of circulatory flow appearance detection, and the CCD camera here 903 is two groups of difference
The weld welding slag that is flexible coupling to aluminium, copper, which is taken pictures, detection and records non-defective unit or defective products information.
The present embodiment shown in refer to the attached drawing 11 is further, and the tape sticking device 10 includes sending mounted on support base 1007
Plastic structure 101, cutting structure 104 send film structure 103 and detection structure 102;
It is described that plastic structure 101 is sent to include at least one film 1001 and draws glue cylinder 1002, the adhesive tape on film 1001 by
Glue cylinder 1002 is drawn to pull conveying feeding film structure 103;
Film structure 103 is sent to include the 3rd horizontal sliding table 1011, separation cylinder 1012 and rubberizing absorption cylinder 1010, it is described
Rubberizing absorption cylinder 1010 is two, and rubberizing adsorbs cylinder 1010 by separating cylinder mounted on the 3rd horizontal sliding table 1011;Separation
Cylinder 1012 is used to two separation cylinders 1012 being separated from each other or close, and the 3rd horizontal sliding table 1011 is for driving separation cylinder
Cylinder 1010 is adsorbed close to rubberizing station or separate with rubberizing;
The cutting structure 104 includes cutting knife 1008 and driving cylinder 1009, and driving cylinder 1009 is located at cutting knife
1008 tops drive the up and down motion of cutting knife 1008 to be cut, and cutting knife 1008, which is located at, draws glue cylinder 1002 and rubberizing adsorbed gas
Between cylinder 1010;
The detection structure 102 includes being mounted on biography of the support base 1007 close to 52 one side of conveyer belt by support plate 1013
Sensor 1014, and sensor 1014 corresponds to rubberizing absorption cylinder 1010 respectively.
In the present embodiment, tape sticking device 10 corresponds to the rubberizing station of conveyer belt 52, and when work manually places adhesive tape and exists
Film 1001, there are two film 1001, one of them is spare film 1001 here, and adhesive tape is by sending the drawing glue gas on plastic structure 101
Cylinder 1002 is pulled to 104 lower section of cutting structure, and two rubberizings on film structure 103 is then sent to adsorb cylinder 1010 by one section of glue
Band adsorption column, is cutting position, and the driving cylinder 1009 connected on cutting knife 1008 drives cutting knife 1008 to adsorb two cylinders
Adhesive tape be cut into two sections, then cylinders 1010 are adsorbed into two rubberizings by separation cylinder 1012 and are separated by a distance, by the 3rd water
Aluminium/copper that rubberizing absorption cylinder is moved to head cover lug by somoothing board 1011 is flexible coupling rubberizing at welding position, by below rubberizing position
Sensor 1014 detect in real time, sensor 1014 detects rubberizing situation and recording-related information.
The present embodiment shown in refer to the attached drawing 12 is further, the blanking device 11 include blanking in swivel base 1103 and
Second mechanical gripper 1101,1104 and the 4th horizontal sliding table 1102 of stent, second mechanical gripper 1101 pass through vertical cylinder
Mounted on the 4th horizontal sliding table 1102, swivel base 1103 is located at close to the position of conveyer belt 52, for receiving discharge station in blanking
Head cover, the second mechanical gripper 1101, which is used to capturing the head cover of discharge station, is moved to next station.
The present embodiment, swivel base 1103 corresponds to the position of 52 blanking of conveyer belt in blanking, the clamping device 50 on conveyer belt 52
The head cover for completing all process steps is placed on swivel base 1103 in blanking after arrival discharge station, the second mechanical gripper 1101 captures again
The head cover carries out being transferred to next station, and the second mechanical gripper 1101 is two here, and two groups of manipulators act simultaneously, saves
Time and saving space.
The present embodiment shown in refer to the attached drawing 13 is further, and the laser code apparatus 6 includes Laser Jet device 601, the
One supporting rod 605, second support bar 606, /V conically shaped 604 and dust removing tube 602, Laser Jet device 601 pass through fine tuning structure
603 are mounted on first support bar 605, and /V conically shaped 604 connects respectively with 601 lower part of Laser Jet device and second support bar 606
Installation is connect, /V conically shaped 604 is across 52 top of conveyer belt, and dust removing tube 602 is connected with the installation of second support bar 606, dedusting
The nozzle of pipe 602 is arranged on stamp position.
The present embodiment, laser code apparatus 6 correspond to the Laser Jet station of conveyer belt 52, mainly in the back side of head cover position
It puts and carries out stamping Quick Response Code.The dust removing tube 602 of laser code apparatus 6, the exhaust gas generated when can be by stamp etc. is removed, and ensures product
Clean and gauge is clean and tidy;Real time position adjustment is carried out to Laser Jet device 601 by adjusting the micromatic setting 603 in direction, and is limited
Position conically shaped 604 can be defined the scope of stamp so that stamp position is more accurate, and adjustment is facilitated to use.
The present embodiment shown in refer to the attached drawing 14 is further, and laser soldering device 7 includes laser-beam welding machine 701, described to swash
Photocoagulator 701, which is located at, can realize that X, the X of Y-direction movement are to Mobile Slide 702 and Y-direction Mobile Slide 703 and upper and lower vertically
Mobile vertical shift slide unit 704, for laser-beam welding machine 701 to be driven to be moved in required direction, realize by head cover just
Cathode respectively with aluminium, the positive and negative welding that is flexible coupling of copper;701 structure of laser-beam welding machine corresponds to conveyer belt 52(Circulatory flow)Upper laser
At welding position station.
In the present embodiment, from above-mentioned X to Mobile Slide 702, Y-direction Mobile Slide 703 and vertical shift slide unit 704
Private take slide unit structure drive laser-beam welding machine 701 arbitrarily moved in three directions, can be accurately to welding position weld.
The above is only the preferred embodiment of the utility model only, is not intended to limit the utility model, all at this
All any modification, equivalent and improvement made within the spirit and principle of utility model etc., should be included in the utility model
Protection domain within.
Claims (13)
1. a kind of battery cap automatic welding device, it is characterised in that:Including transmission device, feeding device, laser soldering device,
Cleaning plant, detection device and tape sticking device, the transmission device include the conveyer belt that annular is closed, and conveyer belt is equipped with clamping
Device, the feeding device, laser soldering device, cleaning plant, detection device and tape sticking device are respectively provided on the outside of conveyer belt
Corresponding station;
The feeding device includes head cover feeding device, aluminium feeding device and copper material feeding device and is located at head cover feeding
Calibrating installation between device, aluminium feeding device and copper material feeding device and conveyer belt, on the head cover feeding device, aluminium
Material device and copper material feeding device by conveyer belt direction of transfer are successively arranged side by side and correspond to corresponding station successively;
The laser soldering device is located at the latter station of conveyer belt direction of transfer copper material feeding device, for will be after feeding
Head cover, aluminium and copper material weld together;
The cleaning plant includes the first dedusting structure for being placed in conveyer belt direction of transfer laser soldering device the latter station, uses
In by the head cover after laser soldering device welds clear up welding slag;And it is placed in the second of the previous station of head cover feeding device
Dedusting structure, for clearing up clamping device;
The detection device is placed in first dedusting structure the latter station side by side, and the welding situation for detecting head cover is distinguished good
Product and defective products;
The tape sticking device is placed in detection device the latter station side by side, and rubberizing is carried out for non-defective unit head cover after tested;
Blanking device is additionally provided between the tape sticking device and the second dedusting structure;The copper material feeding device is hinged with Laser Welding
Laser code apparatus is equipped between putting;
Station between the tape sticking device and the second dedusting structure is correspondingly provided with blanking device.
2. battery cap automatic welding device as described in claim 1, it is characterised in that:
The clamping device includes clamping the clamp structure of head cover and the driving structure for driving clamp structure;
The clamp structure includes Holding seat and at least one rotation clamp assemblies, and the rotation clamp assemblies, which are located at, to be leaned on
Nearly Holding seat marginal position;
The rotation clamp assemblies include spill spin block, swingle and limiting boot, and the swingle is installed with Holding seat activity,
Limiting boot is sleeved on swingle outer diameter and is fixed on Holding seat, and swingle connects driving knot close to one end of limiting boot
Structure, the fixed spill spin block of other end installation.
3. battery cap automatic welding device as claimed in claim 2, it is characterised in that:
The limiting boot is equipped with limiting groove, is rotated for the limited post on swingle to be coordinated to play limitation swingle;
One end outer diameter of the swingle connection driving structure is cased with spring.
4. battery cap automatic welding device as described in claim 1, it is characterised in that:
The head cover feeding device includes storing layer and the material grasping layer being placed in above storing layer, and storing layer includes storing seat close
The one side of conveyer belt is equipped with vertical lifting cylinder, and vertical lifting cylinder is equipped with delivery sheet;The material grasping layer includes vertical lifting gas
The material grasping mouth that cylinder upper end extends through and the empty material tray seat away from vertical lifting cylinder one side;The material grasping mouth is equipped with charging tray
Positioning sliding block structure and pusher cylinder, charging tray positioning sliding block structure and pusher cylinder extend to sky material tray seat;
The head cover feeding device is being equipped with the first mechanical gripper close to the one side of conveyer belt, for moving the head cover on material grasping mouth
Material gives next station.
5. battery cap automatic welding device as claimed in claim 4, it is characterised in that:
The head cover feeding device is being equipped with the first calibration detent mechanism, the first calibration localization machine close to the one side of conveyer belt
Structure include the first supporting rack, the first supporting rack be equipped with localization tool, first positioning gripping block and first positioning clamping cylinder, first
Positioning gripping block is connected with the first positioning clamping cylinder, and the first positioning gripping block corresponds to localization tool setting, the localization tool
It is mounted on by the first slide at the top of the first supporting rack, and localization tool connection pulls cylinder to realize closer or far from the biography
Send band or the head cover feeding device;
The localization tool include L-type gauge bottom plate, bottom plate close to conveyer belt one end be equipped with second positioning gripping block, first
Positioning clamping cylinder drives the first positioning gripping block to realize closer or far from the second positioning gripping block;
The first positioning gripping block and the second positioning gripping block are made of elastic material.
6. battery cap automatic welding device as described in claim 1, it is characterised in that:
The aluminium feeding device is being equipped with the second calibration detent mechanism, the second calibration detent mechanism bag close to the one side of conveyer belt
The second supporting rack, horizontal moving cylinder, the second slide and the second localization tool are included, second localization tool passes through the second slide
At the top of the second supporting rack, parallel second slide of horizontal moving cylinder sets to drive the second localization tool;
Second localization tool includes multistation clamp region, the second positioning clamping cylinder, the 3rd positioning clamping cylinder and inspection
Mechanism is surveyed, the second positioning clamping cylinder connection drives multistation clamp region to realize and clamps or loosen, and detection inductor is located at more
On station clamp region, for sensing aluminium.
7. battery cap automatic welding device as described in claim 1, it is characterised in that:
The copper material feeding device is being equipped with the 3rd calibration detent mechanism, the 3rd calibration localization machine close to the one side of conveyer belt
Structure is identical with the second calibration detent mechanism structure.
8. battery cap automatic welding device as described in claim 1, it is characterised in that:
First dedusting structure includes Mobile base, at least one cleaning brush and vaccum suction pipe, and vaccum suction pipe is fixed on clearly
Below clean brush, cleaning brush is mounted on Mobile base;
The Mobile base includes the first level Mobile Slide of parallel strip line and moves horizontally slide unit and cleaning for connecting
Second horizontal sliding table of brush, the second horizontal sliding table is with drive cleaning brush closer or far from conveyer belt.
9. battery cap automatic welding device as described in claim 1, it is characterised in that:
Second dedusting structure includes the 3rd supporting rack, vacuum exhaust pipe, dust excluding hood and draft cylinder, and the dust excluding hood passes through
3rd support is erected above conveyer belt, connection vacuum exhaust pipe and draft cylinder one end at the top of dust excluding hood, draft cylinder and the
The installation of three supporting racks is fixed, and draft cylinder drives dust excluding hood to move up and down closer or far from conveyer belt.
10. battery cap automatic welding device as described in claim 1, it is characterised in that:
The detection device includes Quick Response Code testing agency and crator testing agency, Quick Response Code testing agency and crator testing agency
The conveyer belt both sides of same station are respectively provided at, Quick Response Code testing agency is located at close to endless belt conveyer center line one side, crator
Testing agency is located at away from endless belt conveyer center line one side;
The Quick Response Code testing agency includes barcode scanning gun and adjustment frame, and barcode scanning gun is mounted on adjustment frame;
The crator testing agency includes at least one CCD camera and installs the mounting base of CCD camera.
11. battery cap automatic welding device as described in claim 1, it is characterised in that:
The tape sticking device includes sending plastic structure, cutting structure, sending film structure and detection structure mounted on support base;
Described that plastic structure is sent to include at least one film and draws glue cylinder, the adhesive tape on film pulls conveying feeding by drawing glue cylinder
Film structure;
Film structure is sent to include the 3rd horizontal sliding table, separation cylinder and rubberizing absorption cylinder, the rubberizing absorption cylinder is two,
Rubberizing adsorbs cylinder by separating cylinder mounted on the 3rd horizontal sliding table;Separation cylinder be used for by two separation cylinders be separated from each other or
Person is close, and the 3rd horizontal sliding table separates cylinder and rubberizing absorption cylinder close to rubberizing station or separate for driving;
The cutting structure includes cutting knife and driving cylinder, and driving cylinder, which is located above cutting knife, drives cutting knife to move up and down
It is cut, cutting knife, which is located at, to be drawn between glue cylinder and rubberizing absorption cylinder;
The detection structure includes being mounted on sensor of the support base close to conveyer belt one side by support plate, and sensor is distinguished
Corresponding rubberizing absorption cylinder.
12. battery cap automatic welding device as described in claim 1, it is characterised in that:
The blanking device includes swivel base and the second mechanical gripper, stent and the 4th horizontal sliding table in blanking, second machine
Tool handgrip is mounted on the 4th horizontal sliding table by vertical cylinder, and swivel base is located at close to the position of conveyer belt, for receiving in blanking
The head cover of discharge station, the head cover that the second mechanical gripper is used to capture discharge station are moved to next station.
13. battery cap automatic welding device as described in claim 1, it is characterised in that:
The laser code apparatus includes Laser Jet device, first support bar, second support bar, /V conically shaped and dust removing tube,
Laser Jet device by fine tuning structure be mounted on first support bar, /V conically shaped respectively with Laser Jet device lower part and second
Strut connection installation, /V conically shaped are across above conveyer belt, and dust removing tube is connected with second support bar installation, the pipe of dust removing tube
Mouth is arranged on stamp position.
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CN201721264380.5U CN207372495U (en) | 2017-09-28 | 2017-09-28 | A kind of battery cap automatic welding device |
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CN201721264380.5U CN207372495U (en) | 2017-09-28 | 2017-09-28 | A kind of battery cap automatic welding device |
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CN107570869A (en) * | 2017-09-28 | 2018-01-12 | 海目星(江门)激光智能装备有限公司 | A kind of battery cap automatic welding device |
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CN107570869A (en) * | 2017-09-28 | 2018-01-12 | 海目星(江门)激光智能装备有限公司 | A kind of battery cap automatic welding device |
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CN110640318A (en) * | 2019-10-22 | 2020-01-03 | 江苏志瑞能源科技有限公司 | Linear laser welding device and welding method for lithium battery cap |
CN111785905A (en) * | 2020-07-30 | 2020-10-16 | 厦门海辰新能源科技有限公司 | Connection piece, top cap subassembly and battery |
CN111785905B (en) * | 2020-07-30 | 2024-01-30 | 厦门海辰储能科技股份有限公司 | Connection piece, top cap subassembly and battery |
CN113182677A (en) * | 2021-05-07 | 2021-07-30 | 广州松兴电气股份有限公司 | Turbine hardware laser welding workstation |
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