CN110280961B - Automatic change welding equipment - Google Patents
Automatic change welding equipment Download PDFInfo
- Publication number
- CN110280961B CN110280961B CN201910598609.6A CN201910598609A CN110280961B CN 110280961 B CN110280961 B CN 110280961B CN 201910598609 A CN201910598609 A CN 201910598609A CN 110280961 B CN110280961 B CN 110280961B
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- conveyor belt
- motor
- frame
- code scanning
- detection device
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- 238000003466 welding Methods 0.000 title claims abstract description 66
- 230000008859 change Effects 0.000 title description 3
- 238000001514 detection method Methods 0.000 claims abstract description 27
- 230000007246 mechanism Effects 0.000 claims abstract description 13
- 239000000463 material Substances 0.000 claims abstract description 8
- 239000000779 smoke Substances 0.000 claims description 8
- 238000012790 confirmation Methods 0.000 claims description 4
- 238000010408 sweeping Methods 0.000 claims 1
- 238000012546 transfer Methods 0.000 abstract description 14
- 238000000034 method Methods 0.000 description 6
- 230000006872 improvement Effects 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 230000002950 deficient Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/047—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention discloses automatic welding equipment, which comprises an upper frame, a frame body, a lower frame, an electric control cabinet and a supporting plate, wherein the whole frame body is of a rectangular structure, the frame body comprises the upper frame, the lower frame, a finished product manual material taking position and the supporting plate, the upper frame and the lower frame are fixedly connected through the supporting plate, the finished product manual material taking position is fixed at the corner on the right side of the supporting plate, the electric control cabinet is fixedly arranged in the lower frame, the electric control cabinet comprises a PLC (programmable logic controller) and a power supply, a safety grating, a welding host, a second motor, a wire body transferring module, a 3D camera, a finished product clamp transplanting mechanism, a first motor, a guide rail bracket and a code scanning detection device are fixedly arranged on the upper surface of the upper frame and positioned on the supporting plate, and the device can realize the transfer between a clamp on a first conveying belt and a clamp on a second conveying belt through the wire body transferring module, so that the size of the whole device is reduced, and the weight of the whole device is lightened.
Description
Technical Field
The invention relates to automatic welding equipment, in particular to automatic equipment, and belongs to the technical field of welding.
Background
With rapid development of digitization, automation, computers and mechanical design technologies, and increasing importance on welding quality, automatic welding has been developed into an advanced manufacturing technology, and the application range of automatic welding equipment is expanding rapidly, so that the mechanization and automation of the welding production process is a necessary trend of modern development of manufacturing industry.
However, the existing automatic welding equipment still has certain defects when in use, on one hand, in the process of welding a piece to be welded, the position of the piece to be welded is difficult to move and fix, and a large amount of manpower is wasted by adopting the traditional manual movement and fixing, so that the use efficiency of the welding equipment is also reduced; on the other hand, the existing automatic welding equipment only can complete the welding function, in practice, when the production line is operated, the code scanning is needed to be carried out on the piece to be welded before welding, and when the code scanning result shows that the piece is invalid or defective, the welding is not needed, so that the efficiency of the whole production line can be improved.
The present invention is based on the above-mentioned problems and has devised an automated welding apparatus in order to improve the efficiency and quality of welding.
Disclosure of Invention
The invention aims to solve the defects in the manual welding and automatic welding processes, and provides automatic welding equipment with high efficiency and good quality, which has a simple structure and reasonable design.
In order to achieve the above purpose, the technical scheme adopted by the invention is as follows:
according to the technical scheme provided by the invention: the utility model provides an automatic change welding equipment, includes frame, frame body, lower frame, automatically controlled cabinet and backup pad, the whole rectangle structure that is of frame body, the frame body includes that frame, lower frame, finished product are artifical to be got material level and backup pad, go up frame and lower frame and pass through backup pad fixed connection, the manual material level of getting of finished product is fixed in the corner on backup pad right side, the inside fixed mounting of lower frame has automatically controlled cabinet, including PLC controller and power in the automatically controlled cabinet, go up the frame in and lie in the upper surface fixed safety grating that is provided with of backup pad, welding host, second motor, the line body moves and carries module, 3D camera, finished product clip transplanting mechanism, first motor, guide rail bracket and sweep a yard detection device, three welding host is along the horizontal evenly distributed of backup pad, two the guide rail bracket is along the vertical equidistance of backup pad, two respectively movable mounting have first conveyer belt and second conveyer belt on the guide rail bracket, first conveyer belt right side output shaft and first motor are mutually supported and are connected, equidistant the placing fixture of upper surface of first conveyer belt, the line body moves and carries module, 3D camera and second conveyer belt, the second side moves and move the lead frame, the side 3D camera and move the lead frame, the left side and move the lead frame.
As a further improvement of the invention, the bottom of the lower frame is movably provided with rollers, the bottom of the lower frame is fixedly provided with a horizontal adjusting device, and the six rollers and the horizontal adjusting device are uniformly distributed along the transverse direction and the longitudinal direction of the frame body.
As a further improvement of the invention, a temperature sensor is arranged at the bottom of each welding host.
As a further improvement of the invention, the top of the welding host is provided with a smoke exhaust pipe, and the shape of the smoke exhaust pipe is a sine curve structure.
As a further improvement of the invention, the code scanning detection device is positioned at the outer side of the first conveyor belt, the code scanning gun is arranged on the code scanning detection device, the code scanning gun is fixedly arranged at one side of the code scanning detection device, a control button is arranged at the middle position of the upper surface of the code scanning detection device, and a NG confirmation grating is arranged at the right side of the control button.
As a further improvement of the invention, the input end of the PLC is electrically connected with a power supply and a control button, the output end of the PLC is respectively electrically connected with a first motor, a code scanning detection device, a transfer motor, a second motor, a welding host, a 3D camera and a finished product clamp transplanting mechanism, and the output end of the code scanning detection device is connected with a code scanning gun.
Compared with the prior art, the invention has the following advantages:
1) By arranging the code scanning gun in the device, when the code scanning result of the piece to be welded shows that the piece is invalid or defective, the subsequent welding is not needed, so that the subsequent welding efficiency can be greatly improved;
2) The arrangement of the wire transferring module in the device can realize the transfer between the clamp on the first conveyor belt and the clamp on the second conveyor belt, thereby greatly reducing the size of the whole device and the weight of the whole device;
3) The arrangement of the welding hosts can enable the device to weld the workpieces to be welded on the clamps at one time, so that the whole welding efficiency can be improved;
4) The horizontal adjusting device is arranged at the corner of the bottom of the lower frame, so that the horizontal adjusting device can be manually rotated when the device is swayed, the whole automatic welding device can be ensured to be always parallel to a ground plane, the influence caused by uneven device is avoided, and the welding precision of the whole device is further improved;
5) The arrangement of a plurality of gyro wheels of underframe bottom can be convenient to whole welding set's removal to certain manpower has been saved in the removal in-process.
Drawings
Fig. 1 is a schematic diagram of the overall structure of the present invention.
Fig. 2 is a schematic view of the internal structure of the upper frame of the present invention.
Fig. 3 is a schematic diagram of a welding host structure according to the present invention.
Fig. 4 is a schematic diagram of the circuit connection of the present invention.
In the figure: 1. an upper frame; 2. a frame body; 3. a lower frame; 4. a smoke exhaust pipe; 5. a safety grating; 6. the finished product is manually taken; 7. an electric control cabinet; 8. a roller; 9. a level adjustment device; 10. welding a host; 11. a second motor; 12. a wire transfer module; 13. a transfer guide rail; 14. a transfer motor; 15. a 3D camera; 16. a second conveyor belt; 17. a finished clip transplanting mechanism; 18. a first motor; 19. a first conveyor belt; 20. a guide rail bracket; 21. a clamp; 22. NG confirmation raster; 23. a control button; 24. the code scanning detection device; 25. a code scanning gun; 26. a support plate; 27. a temperature sensor; 28. a power supply; 29. and a PLC controller.
Detailed Description
The invention is further described in connection with the following detailed description, in order to make the technical means, the creation characteristics, the achievement of the purpose and the effect of the invention easy to understand.
As shown in fig. 1-4, an automatic welding device comprises an upper frame 1, a frame body 2, a lower frame 3, an electric control cabinet 7 and a supporting plate 26, wherein the whole frame body 2 is of a rectangular structure, the frame body 2 comprises the upper frame 1, the lower frame 3, a finished product manual material taking position 6 and the supporting plate 26, the upper frame 1 and the lower frame 3 are fixedly connected through the supporting plate 26, the finished product manual material taking position 6 is fixed at the corner on the right side of the supporting plate 26, the electric control cabinet 7 is fixedly arranged in the lower frame 3, the electric control cabinet 7 comprises a PLC (programmable logic controller) 29 and a power supply 28, a safety grating 5, a welding host 10, a second motor 11, a wire transferring module 12, a 3D camera 15, a finished product clamp transplanting mechanism 17, a first motor 18, a guide rail bracket 20 and a code scanning detection device 24 are fixedly arranged on the upper surface of the upper frame 1 and the supporting plate 26, the three welding hosts 10 are uniformly distributed along the transverse direction of the supporting plate 26, the two guide rail brackets 20 are uniformly distributed along the longitudinal direction of the supporting plate 26, the first conveyor belt 19 and the second conveyor belt 16 are respectively movably mounted on the two guide rail brackets 20, the right output shaft of the first conveyor belt 19 is mutually matched and connected with the first motor 18, the clamps 21 are uniformly arranged on the upper surface of the first conveyor belt 19 at intervals, the line transfer module 12 is positioned on the left sides of the first conveyor belt 19 and the second conveyor belt 16, the line transfer module 12 comprises a transfer guide rail 13, a transplanting mechanism and a transfer motor 14, the left output shaft of the second conveyor belt 16 is mutually matched and connected with the second motor 11, the safety grating 5 is positioned in the middle position of the first conveyor belt 19 and the second conveyor belt 16, the 3D camera 15 is positioned on the right side of the welding hosts 10, the finished clip transplanting mechanism 17 is mounted on the outer side of the second conveyor belt 16.
As shown in fig. 1, the bottom of the lower frame 3 is movably provided with rollers 8, the bottom of the lower frame 3 is fixedly provided with a horizontal adjusting device 9, the six rollers 8 and the horizontal adjusting device 9 are uniformly distributed along the transverse direction and the longitudinal direction of the frame body 2, the rollers 8 can facilitate the movement of the whole welding device, the installation of the horizontal adjusting device 9 can ensure that the whole device is always parallel to the ground plane, and the influence caused by uneven device is avoided.
As shown in fig. 3, the bottom of each welding host 10 is provided with a temperature sensor 27, and the temperature sensor 27 can monitor the temperature in the welding host 10 in real time, so that the damage to welding equipment caused by unclear temperature in the welding host 10 is avoided.
As shown in fig. 1, 2 and 3, the top of the welding host 10 is provided with a smoke exhaust pipe 4, the shape of the smoke exhaust pipe 4 is a sinusoidal structure, and the installation of the smoke exhaust pipe 4 can timely exhaust the exhaust gas generated in the welding host 10.
As shown in fig. 2, the code scanning detection device 24 is located at the outer side of the first conveyor belt 19, the code scanning gun 25 is installed on the code scanning detection device 24, the code scanning gun 25 is fixedly installed at one side of the code scanning detection device 24, a control button 23 is disposed at the middle position of the upper surface of the code scanning detection device 24, an NG confirmation grating 22 is installed at the right side of the control button 23, and the code scanning gun 25 on the code scanning detection device 24 can scan a workpiece to be welded and store scanned results in a memory.
As shown in fig. 4, the input end of the PLC controller 29 is electrically connected with the power supply 28 and the control button 23, and the output end of the PLC controller 29 is electrically connected with the first motor 18, the code scanning detection device 24, the transfer motor 14, the second motor 11, the welding host 10, the 3D camera 15 and the finished product clip transplanting mechanism 17, the output end of the code scanning detection device 24 is connected with the code scanning gun 25, and the coordination control between the first motor 18, the code scanning detection device 24, the transfer motor 14, the second motor 11, the welding host 10, the 3D camera 15 and the finished product clip transplanting mechanism 17 can be completed by the arrangement of the PLC controller 29, so that the whole welding process is orderly performed.
It should be noted that, the invention is an automatic welding device, during operation, a plurality of workpieces to be welded are placed on different clamps 21 on the right side of the first conveyor belt 19 manually, then the control button 23 is operated, the first motor 18 is controlled to rotate and drive the first conveyor belt 19 to rotate by the PLC controller 29, at this time, the clamps 21 placed on the first conveyor belt 19 move from right to left, when the clamps 21 move to the code scanning detection device 24, the code scanning gun 25 scans the workpieces to be welded and stores the scanned results in the memory, after the scanning procedure is completed, the workpieces to be welded on the clamps 21 continue to the leftmost side of the first conveyor belt 19, at this time, the transfer motor 14 starts to work, and the clamps 21 are conveyed to the leftmost side of the second conveyor belt 16 by the mutual cooperation of the transfer guide rail 13, at this time, at the same time, the second motor 11 starts to drive the second conveyor belt 16 to rotate, and move the clamps 21 on the leftmost side of the second conveyor belt 16 to the welding host 10, after the welding host 10 moves to the code scanning detection device 24, the workpieces to be welded on the leftmost side of the clamp 21 is completed, the second conveyor belt 16 is moved to the sample taking device 3, the sample taking the sample, the workpieces to the sample from the position to the welding device is completed, the welding procedure is completed, the finished, the workpieces are welded by the sample device is moved to the sample 3, and the workpieces are welded by the sample device, and the finished product is welded by the finished.
The foregoing has shown and described the basic principles and main features of the present invention and the advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, which is defined in the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (4)
1. An automated welding apparatus comprising a frame body (2) characterized in that: the whole of the frame body (2) is of a rectangular structure and comprises an upper frame (1) and a lower frame (3) which are arranged up and down, the upper frame (1) is fixedly connected with the lower frame (3) through a supporting plate (26), a finished product manual material taking position (6) is further arranged on the frame body (2), the finished product manual material taking position (6) is fixed at a corner on the right side of the supporting plate (26), an electric control cabinet (7) is fixedly arranged in the lower frame (3), the electric control cabinet (7) comprises a PLC (programmable logic controller) 29 and a power supply (28), a safety grating (5), a welding host (10), a second motor (11), a line body transferring module (12), a 3D camera (15), a finished product clamp transplanting mechanism (17), a first motor (18), a guide rail bracket (20) and a code scanning detection device (24) are fixedly arranged on the upper surface of the upper frame (1) and are fixedly arranged on the upper surface of the supporting plate (26), the welding host (10) is uniformly distributed along the transverse direction of the supporting plate (26), the two guide rail brackets (20) are respectively provided with a second conveying belt (16) at equal intervals, the right output shaft of the first conveyor belt (19) is connected with the first motor (18) in a mutually matched mode, clamps (21) are placed on the upper surface of the first conveyor belt (19) at equal intervals, the wire body transferring module (12) is located on the left side of the first conveyor belt (19) and the left side of the second conveyor belt (16), the wire body transferring module (12) comprises a transferring guide rail (13), a transplanting mechanism and a transferring motor (14), the left output shaft of the second conveyor belt (16) is connected with the second motor (11) in a mutually matched mode, the safety grating (5) is located in the middle position of the first conveyor belt (19) and the second conveyor belt (16), the 3D camera (15) is located on the right side of the welding host machine (10), and the finished clamp transferring mechanism (17) is installed on the outer side of the second conveyor belt (16); the code scanning detection device (24) is positioned on the outer side of the first conveyor belt (19), a code scanning gun (25) is arranged on the code scanning detection device (24), the code scanning gun (25) is fixedly arranged on one side of the code scanning detection device (24), a control button (23) is arranged in the middle of the upper surface of the code scanning detection device (24), and a NG confirmation grating (22) is arranged on the right side of the control button (23); the input electric connection of PLC controller (29) has power (28) and control button (23), the output of PLC controller (29) respectively with first motor (18), sweep a yard detection device (24), move and carry motor (14), second motor (11), welding host computer (10), 3D camera (15) and finished product clip transplanting mechanism (17) electric connection, the output of sweeping a yard detection device (24) is connected with sweeps a yard rifle (25).
2. An automated welding apparatus according to claim 1, wherein: the bottom movable mounting of lower frame (3) has gyro wheel (8), the bottom fixed mounting of lower frame (3) has horizontal adjusting device (9), six gyro wheel (8) and horizontal adjusting device (9) are all along the horizontal and the longitudinal evenly distributed of frame body (2).
3. An automated welding apparatus according to claim 1, wherein: a temperature sensor (27) is arranged at the bottom of each welding host machine (10).
4. An automated welding apparatus according to claim 1, wherein: the top of the welding host machine (10) is provided with a smoke exhaust pipe (4), and the shape of the smoke exhaust pipe (4) is of a sine curve structure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910598609.6A CN110280961B (en) | 2019-07-04 | 2019-07-04 | Automatic change welding equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910598609.6A CN110280961B (en) | 2019-07-04 | 2019-07-04 | Automatic change welding equipment |
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| Publication Number | Publication Date |
|---|---|
| CN110280961A CN110280961A (en) | 2019-09-27 |
| CN110280961B true CN110280961B (en) | 2024-04-02 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910598609.6A Active CN110280961B (en) | 2019-07-04 | 2019-07-04 | Automatic change welding equipment |
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| CN (1) | CN110280961B (en) |
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| CN105583483A (en) * | 2014-11-12 | 2016-05-18 | 深圳市宝瑞达科技有限公司 | Automatic detecting and maintaining device for welding spot faults of circuit board |
| CN107433393A (en) * | 2017-08-19 | 2017-12-05 | 浙江哈尔斯真空器皿股份有限公司 | The robot welding system of metal thermos cups |
| CN207372495U (en) * | 2017-09-28 | 2018-05-18 | 海目星（江门）激光智能装备有限公司 | A kind of battery cap automatic welding device |
| CN109014553A (en) * | 2018-06-26 | 2018-12-18 | 江苏米研工业设备有限公司 | A kind of lithium battery fully-automatic supersonic bonding machine fixation and recognition welding system |
| CN109607186A (en) * | 2018-12-29 | 2019-04-12 | 王�华 | A kind of workpiece transplanting smart machine and workpiece method for transplanting |
| CN109822217A (en) * | 2019-03-13 | 2019-05-31 | 深圳市华天世纪激光科技有限公司 | A kind of automatic laser welding system |
| CN109894739A (en) * | 2019-03-04 | 2019-06-18 | 无锡蓝智自动化科技有限公司 | Fully-automatic laser marking press equipment for cylinder circle |
| CN210306501U (en) * | 2019-07-04 | 2020-04-14 | 苏州镭恩自动化科技有限公司 | Automatic change welding equipment |
-
2019
- 2019-07-04 CN CN201910598609.6A patent/CN110280961B/en active Active
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100818315B1 (en) * | 2008-01-14 | 2008-04-01 | 계산토건(주) | Automatic welding apparatus and welding method |
| CN203064696U (en) * | 2012-12-31 | 2013-07-17 | 湖北恒力达焊接装备有限公司 | Welding assembly load transferring device |
| CN105583483A (en) * | 2014-11-12 | 2016-05-18 | 深圳市宝瑞达科技有限公司 | Automatic detecting and maintaining device for welding spot faults of circuit board |
| CN107433393A (en) * | 2017-08-19 | 2017-12-05 | 浙江哈尔斯真空器皿股份有限公司 | The robot welding system of metal thermos cups |
| CN207372495U (en) * | 2017-09-28 | 2018-05-18 | 海目星（江门）激光智能装备有限公司 | A kind of battery cap automatic welding device |
| CN109014553A (en) * | 2018-06-26 | 2018-12-18 | 江苏米研工业设备有限公司 | A kind of lithium battery fully-automatic supersonic bonding machine fixation and recognition welding system |
| CN109607186A (en) * | 2018-12-29 | 2019-04-12 | 王�华 | A kind of workpiece transplanting smart machine and workpiece method for transplanting |
| CN109894739A (en) * | 2019-03-04 | 2019-06-18 | 无锡蓝智自动化科技有限公司 | Fully-automatic laser marking press equipment for cylinder circle |
| CN109822217A (en) * | 2019-03-13 | 2019-05-31 | 深圳市华天世纪激光科技有限公司 | A kind of automatic laser welding system |
| CN210306501U (en) * | 2019-07-04 | 2020-04-14 | 苏州镭恩自动化科技有限公司 | Automatic change welding equipment |
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| CN110280961A (en) | 2019-09-27 |
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