CN106733788A - Automatic brushing method of charger PCBA board - Google Patents
Automatic brushing method of charger PCBA board Download PDFInfo
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- CN106733788A CN106733788A CN201611042927.7A CN201611042927A CN106733788A CN 106733788 A CN106733788 A CN 106733788A CN 201611042927 A CN201611042927 A CN 201611042927A CN 106733788 A CN106733788 A CN 106733788A
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- RVCKCEDKBVEEHL-UHFFFAOYSA-N 2,3,4,5,6-pentachlorobenzyl alcohol Chemical compound OCC1=C(Cl)C(Cl)=C(Cl)C(Cl)=C1Cl RVCKCEDKBVEEHL-UHFFFAOYSA-N 0.000 title claims abstract description 124
- 230000001680 brushing effect Effects 0.000 title claims abstract description 103
- 238000000034 method Methods 0.000 title claims abstract description 33
- 230000000630 rising effect Effects 0.000 claims 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 239000011324 bead Substances 0.000 description 3
- 239000002893 slag Substances 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 2
- 230000003028 elevating effect Effects 0.000 description 2
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 description 1
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- 230000002159 abnormal effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- RSMUVYRMZCOLBH-UHFFFAOYSA-N metsulfuron methyl Chemical compound COC(=O)C1=CC=CC=C1S(=O)(=O)NC(=O)NC1=NC(C)=NC(OC)=N1 RSMUVYRMZCOLBH-UHFFFAOYSA-N 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/30—Cleaning by methods involving the use of tools by movement of cleaning members over a surface
- B08B1/32—Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/10—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration comprising two or more co-operating endless surfaces with parallel longitudinal axes, or a multiplicity of parallel elements, e.g. ropes defining an endless surface
- B65G15/12—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration comprising two or more co-operating endless surfaces with parallel longitudinal axes, or a multiplicity of parallel elements, e.g. ropes defining an endless surface with two or more endless belts
- B65G15/20—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration comprising two or more co-operating endless surfaces with parallel longitudinal axes, or a multiplicity of parallel elements, e.g. ropes defining an endless surface with two or more endless belts arranged side by side, e.g. for conveyance of flat articles in vertical position
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/902—Devices for picking-up and depositing articles or materials provided with drive systems incorporating rotary and rectilinear movements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0214—Articles of special size, shape or weigh
- B65G2201/022—Flat
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2207/00—Indexing codes relating to constructional details, configuration and additional features of a handling device, e.g. Conveyors
- B65G2207/08—Adjustable and/or adaptable to the article size
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Specific Conveyance Elements (AREA)
Abstract
Description
技术领域technical field
本发明涉及充电器自动生产加工设备,尤其是一种充电器PCBA板自动刷板方法。The invention relates to automatic production and processing equipment for chargers, in particular to a method for automatically brushing PCBA boards of chargers.
背景技术Background technique
充电器的生产过程中,需要将众多的电子元器件通过锡焊焊接在PCB板上得到PCBA板,因而容易在PCB板上留有锡珠、锡渣等废屑残留。如果不进行清除,产品非常容易因锡珠残渣导致电性能异常。现有技术中,清除PCBA板上的锡珠、锡渣等废屑的方法通过采用人工用毛刷进行清洁。这种方法虽然可清除PCBA板上的废屑,但是需要人工用毛刷一个个清除,效率较低,人力成本较高,同时其清除质量受操作者水平、经验等影响较大,产品质量不统一。During the production process of the charger, numerous electronic components need to be soldered on the PCB board to obtain the PCBA board, so it is easy to leave residues of tin beads, tin slag and other waste residues on the PCB board. If it is not removed, the product is very prone to abnormal electrical performance due to tin bead residue. In the prior art, the method of removing wastes such as tin beads and tin slag on the PCBA board is manually cleaned with a brush. Although this method can remove waste debris on the PCBA board, it needs to be manually removed one by one with a brush. The efficiency is low and the labor cost is high. At the same time, the removal quality is greatly affected by the level and experience of the operator, and the product quality is not good. Unite.
发明内容Contents of the invention
本发明要解决的技术问题是提供一种节省人力、节约成本、提高生产效率及清除质量稳定的充电器PCBA板自动刷板方法。The technical problem to be solved by the present invention is to provide a method for automatically brushing the PCBA board of a charger that saves manpower, saves costs, improves production efficiency, and has stable cleaning quality.
为解决上述技术问题,本发明采用以下技术方案:In order to solve the problems of the technologies described above, the present invention adopts the following technical solutions:
一种充电器PCBA板自动刷板方法,包括以下步骤:A method for automatically brushing a charger PCBA board, comprising the following steps:
步骤一,将随自动输送装置同步运动的未清洁的PCBA板止停在指定位置;Step 1, stop the uncleaned PCBA board synchronously moving with the automatic conveying device at the designated position;
步骤二,将被止停的所述PCBA板由自动输送装置上取走,并将其转移到刷板机构处;Step 2, taking the stopped PCBA board from the automatic conveying device, and transferring it to the board brushing mechanism;
步骤三,对所述PCBA板进行刷板,且将刷板后的PCBA板放回在自动输送装置上,传输到下一工序;Step 3, brushing the PCBA board, and putting the PCBA board after brushing back on the automatic conveying device, and transferring it to the next process;
进一步地,步骤二中,将所述PCBA板由所述自动输送装置取走,旋转180度停放到刷板机构处;Further, in step 2, the PCBA board is taken away by the automatic conveying device, rotated 180 degrees and parked at the board brushing mechanism;
步骤三中,将刷板后的所述PCBA板由刷板机构取走,旋转180度放回到自动输送装置上。In step 3, the PCBA board after brushing is taken away by the brushing mechanism, rotated 180 degrees and put back on the automatic conveying device.
更进一步地,步骤二中采取垂直自动输送装置的输送方向设置的夹放旋转机构将被止停的所述PCBA板由所述自动输送装置取走,旋转180度停放到刷板机构处;Furthermore, in step 2, the clamping and rotating mechanism set vertically to the conveying direction of the automatic conveying device will take the stopped PCBA board away from the automatic conveying device, and rotate it by 180 degrees to park it at the brushing mechanism;
步骤三中,采取采取垂直自动输送装置的输送方向设置的夹放旋转机构将刷板后的所述PCBA板由刷板机构取走,旋转180度放回到自动输送装置上;In step 3, the PCBA board after brushing is taken away by the brushing mechanism by adopting the clamping and rotating mechanism set in the conveying direction of the vertical automatic conveying device, and then rotated 180 degrees and put it back on the automatic conveying device;
所述夹放旋转机构包括夹放机构以及可带动夹放机构上升、下降、及进行180度旋转的升降旋转机构;所述夹放机构包括对称设置、同时工作的两套夹放组件,一套夹放组件将未刷板的PCBA板由自动输送装置上取走且转移到刷板机构处的同时,另一套夹放组件固定另一块PCBA板进行刷板及将刷板后的所述PCBA由刷板机构处放回自动输送装置上。The clamping and rotating mechanism includes a clamping mechanism and an elevating and rotating mechanism that can drive the clamping mechanism to rise, fall, and rotate 180 degrees; the clamping mechanism includes two sets of clamping components that are symmetrically arranged and work at the same time, one set While the clamping component removes the unbrushed PCBA board from the automatic conveying device and transfers it to the brushing mechanism, another set of clamping component fixes another PCBA board for brushing and the PCBA after brushing Put it back on the automatic conveying device by the brush plate mechanism.
最优选地,在步骤三中,刷板机构的静电刷旋转、且在PCBA板X方向的长度范围内前后往复运动的进行刷板。Most preferably, in step 3, the electrostatic brush of the brushing mechanism rotates and reciprocates back and forth within the length range of the PCBA board in the X direction to brush the board.
一种充电器PCBA板自动刷板方法,采用充电器PCBA板自动刷板机进行刷板,所述充电器PCBA板自动刷板机包括可在PLC控制系统协调下配合工作的自动输送装置、止停放行机构、夹放旋转机构、刷板机构以及支架;既能使在自动输送装置上运行的未刷板的PCBA板停止运动、又能使刷板后的PCBA板随自动输送装置同步运动的所述止停放行机构设置在自动输送装置横向的两侧之间;刷板机构对应所述止停放行机构、平行自动输送装置的输送方向设置在支架上;既能将被止停放行机构止停的PCBA板从自动输送装置上取走、旋转180度停留到刷板机构处进行刷板,又能将刷板后的PCBA板由刷板机构处移走、旋转180度重新放回到自动输送装置上夹放旋转机构设置于支架上,位于自动输送装置与刷板机构的上方。A method for automatically brushing a charger PCBA board, using a charger PCBA board automatic brushing machine to brush the board, the charger PCBA board automatic brushing machine includes an automatic conveying device that can work together under the coordination of a PLC control system, a stop Parking mechanism, clamping and rotating mechanism, brushing mechanism and bracket; it can not only stop the unbrushed PCBA board running on the automatic conveying device, but also make the brushed PCBA board move synchronously with the automatic conveying device The stop and release mechanism is arranged between the lateral sides of the automatic conveying device; the brush plate mechanism is set on the support corresponding to the stop and release mechanism and parallel to the conveying direction of the automatic conveying device; The stopped PCBA board is taken away from the automatic conveying device, rotated 180 degrees to stay at the brushing mechanism for brushing, and the PCBA board after brushing can be removed from the brushing mechanism, rotated 180 degrees and put back into the automatic The clamping and rotating mechanism on the conveying device is arranged on the bracket, and is located above the automatic conveying device and the brush plate mechanism.
进一步地,所述自动输送装置包括宽度可调整的导轨,导轨的两个内侧壁对称设置传送带,所述PCBA板中部悬空地放于两条传送带上;Further, the automatic conveying device includes a guide rail with adjustable width, and the two inner side walls of the guide rail are symmetrically provided with conveyor belts, and the middle part of the PCBA board is suspended on the two conveyor belts;
所述止停放行机构设置于两条传送带之间,包括位置低于传送带下表面的感应器,还包括在感应器感应到PCBA板时反复间隔的上升、下降的阻挡器。The stop-and-release mechanism is arranged between two conveyor belts, and includes a sensor positioned lower than the lower surface of the conveyor belt, and also includes a stopper that rises and falls repeatedly at intervals when the sensor senses the PCBA board.
更进一步地,所述夹放旋转机构包括可夹板/放板的夹放机构以及带动夹放机构上升、下降、及进行180度旋转的升降旋转机构;所述夹放机构连接在升降旋转机构的顶部;Furthermore, the clamping and rotating mechanism includes a clamping mechanism for clamping/releasing plates and a lifting and rotating mechanism that drives the clamping mechanism to rise, fall, and rotate 180 degrees; the clamping mechanism is connected to the lifting and rotating mechanism. top;
所述夹放机构包括顶板和夹放组件,所述夹放组件包括平行自动输送装置的输送方向、间隔地固定在顶板下表面的两个第一直线气缸,两个第一直线气缸的第一气缸杆同步向内或同步向外运动的相向设置,第一气缸杆上设有可随第一气缸杆同步运动的夹臂,夹臂的伸出端连接夹块,两个所述夹块分别向内突出有可稳固托起PCBA板一侧的托板台。The clamping mechanism includes a top plate and a clamping assembly, and the clamping assembly includes two first linear cylinders that are parallel to the conveying direction of the automatic conveying device and are fixed on the lower surface of the top plate at intervals. The opposite setting of the first cylinder rod moving inward or outward synchronously, the first cylinder rod is provided with a clamp arm that can move synchronously with the first cylinder rod, the extended end of the clamp arm is connected to the clamp block, and the two clamps The blocks respectively protrude inwards with a supporting platform that can firmly support one side of the PCBA board.
优选地,所述顶板上垂直自动输送装置的输送方向对称设有两套在PLC控制系统下协调工作的夹放组件。Preferably, the conveying direction of the vertical automatic conveying device on the top plate is symmetrically provided with two sets of clamping and placing components working in coordination under the PLC control system.
更优选地,所述刷板机构包括静电刷、支撑静电刷且可带动静电刷自转的毛刷座、以及带动毛刷座在X方向前后往复运动的前后移动装置。More preferably, the brush plate mechanism includes an electrostatic brush, a brush holder supporting the electrostatic brush and driving the electrostatic brush to rotate, and a forward and backward moving device driving the brush holder to reciprocate back and forth in the X direction.
最优选地,所述前后移动装置包括平行自动输送装置输送方向设置的螺杆,螺杆电连接可带动其反复正转、反转的第一动力;Most preferably, the forward and backward moving device includes a screw arranged parallel to the conveying direction of the automatic conveying device, and the screw is electrically connected to drive the first power to rotate forward and reverse repeatedly;
所述毛刷座包括底座,底座的底部设有螺纹连接在螺杆上、随螺杆的正转、反转带动底座向前或向后运动的连接块,底座上沿X方向设有两块竖板,所述竖板上对应开有转轴孔,外部套设有静电刷、可在第二动力的带动下绕其轴芯自转的转轴水平设置在两个转轴孔中。The brush holder includes a base, the bottom of the base is provided with a connecting block that is threaded on the screw rod, and the base moves forward or backward with the forward rotation and reverse rotation of the screw rod, and two vertical plates are arranged on the base along the X direction , the vertical plate is correspondingly provided with rotating shaft holes, and the external sleeve is provided with an electrostatic brush, and the rotating shaft that can rotate around its axis core under the drive of the second power is horizontally arranged in the two rotating shaft holes.
与现有技术相比,本发明充电器PCBA板自动刷板方法全程实现自动化,降低人工成本的同时保证刷板质量稳定;充电器PCBA板自动刷板机的刷板机构平行自动输送装置设置,夹放旋转机构设置于刷板机构与自动输送装置的上方,既不影响自动输送装置的整体输送功能,又能高效的进行刷板;所述静电刷即可绕其轴心自转又可以在PCBA板的X方向上前后往复运动,确保刷板时间短、刷板效果好,提高PCBA板的质量;进一步地,采取两组夹放组件交替进行刷板及放板、取板工序,使得流水线产能大大提高,节约成本。Compared with the prior art, the automatic brushing method of the charger PCBA board of the present invention realizes automation in the whole process, reduces labor costs and ensures stable quality of the brushing board; the brushing mechanism of the charger PCBA board automatic brushing machine is set in parallel with the automatic conveying device The clamping and rotating mechanism is set above the brush plate mechanism and the automatic conveying device, which does not affect the overall conveying function of the automatic conveying device, and can efficiently brush the plate; the electrostatic brush can rotate around its axis and can be placed on the PCBA The X-direction of the board reciprocates back and forth to ensure short brushing time, good brushing effect, and improve the quality of PCBA boards; further, two sets of clamping and placing components are used to alternately perform board brushing, board placement, and board removal processes to increase the production capacity of the assembly line. Greatly improve and save costs.
附图说明Description of drawings
下面结合附图和具体实施方式对本发明作进一步详细地解释。The present invention will be further explained in detail below in conjunction with the accompanying drawings and specific embodiments.
图1是实施例充电器PCBA板自动刷板机整体示意图Fig. 1 is the overall schematic diagram of the automatic board brushing machine of the charger PCBA board of the embodiment
图2是实施例止停放行机构、夹放旋转机构、刷板机构立体示意图Fig. 2 is a three-dimensional schematic diagram of the stop-and-release mechanism, clamping and rotating mechanism, and brush plate mechanism of the embodiment
图3是实施例夹放旋转机构、刷板机构立体示意图一Fig. 3 is a three-dimensional schematic diagram of the clipping and rotating mechanism and the brush plate mechanism of the embodiment.
图4是实施例夹放旋转机构、刷板机构立体示意图二Figure 4 is a three-dimensional schematic diagram of the clipping and rotating mechanism and the brush plate mechanism of the embodiment II
具体实施方式detailed description
为了描述方便,如图1所示,实施例中,将自动输送装置1的纵向方向定义为三维坐标中的X方向,将自动输送装置1的横向方向定义为Y方向,垂直X方向、Y方向所在的平面的方向定义为Z方向,所有用来支撑或固定充电器PCBA板自动刷板机上的部件的支架统称为支架9。For the convenience of description, as shown in Figure 1, in the embodiment, the longitudinal direction of the automatic conveying device 1 is defined as the X direction in the three-dimensional coordinates, and the lateral direction of the automatic conveying device 1 is defined as the Y direction, perpendicular to the X direction and the Y direction The direction of the plane is defined as the Z direction, and all the brackets used to support or fix the parts on the charger PCBA board automatic brushing machine are collectively called the bracket 9 .
本发明所述一种充电器PCBA板自动刷板方法,包括以下步骤:A method for automatically brushing a charger PCBA board according to the present invention comprises the following steps:
步骤一,将随自动输送装置1同步运动的未清洁的PCBA板止停在指定位置;Step 1, stop the uncleaned PCBA board synchronously moving with the automatic conveying device 1 at a designated position;
步骤二,将被止停、未刷板的所述PCBA板由自动输送装置1上取走,转移到刷板机构4处;优选地,将所述PCBA板旋转180度停放到刷板机构4处;Step 2, the PCBA board that has been stopped and not brushed is taken away from the automatic conveying device 1, and transferred to the brushing mechanism 4; preferably, the PCBA board is rotated 180 degrees and parked in the brushing mechanism 4 place;
步骤三,对所述PCBA板进行刷板;将刷板后的PCBA板放回自动输送装置4上;优选地,将刷板后的PCBA板旋转180度放回到自动输送装置1上;所述刷板机构4的静电刷旋转、且在PCBA板X方向的长度范围内前后往复运动的进行刷板;Step 3, brush the PCBA board; put the PCBA board after brushing back on the automatic conveying device 4; preferably, rotate the PCBA board after brushing 180 degrees and put it back on the automatic conveying device 1; The electrostatic brush of the brush plate mechanism 4 rotates, and brushes the plate by reciprocating back and forth within the length range of the PCBA board X direction;
为了提高工作效率,步骤二中采取垂直自动输送装置1输送方向设置的夹放旋转机构3将被止停的所述PCBA板由所述自动输送装置1取走,旋转180度停放到刷板机构4处;步骤三中,采取采取垂直自动输送装置1的输送方向设置的夹放旋转机构3将刷板后的所述PCBA板由刷板机构4取走,旋转180度放回到自动输送装置1上;所述夹放旋转机构3包括夹放机构31以及可带动夹放机构31上升、下降、及进行180度旋转的升降旋转机构32;所述夹放机构31包括对称设置、同时工作的两套夹放组件,一套夹放组件将未刷板的PCBA板由自动输送装置上取走且转移到刷板机构处的同时,另一套夹放组件固定另一块PCBA板进行刷板及将刷板后的所述PCBA由刷板机构处放回自动输送装置上。In order to improve work efficiency, in step 2, the clipping and rotating mechanism 3 set vertically to the conveying direction of the automatic conveying device 1 will take the stopped PCBA board away from the automatic conveying device 1, and rotate it 180 degrees to park it in the brushing mechanism 4 places; in step 3, take the clipping and rotating mechanism 3 set in the conveying direction of the vertical automatic conveying device 1 to remove the PCBA board after brushing by the brushing mechanism 4, and return it to the automatic conveying device after rotating 180 degrees 1 above; the clipping and rotating mechanism 3 includes a clipping mechanism 31 and an elevating and rotating mechanism 32 that can drive the clipping mechanism 31 to rise, fall, and rotate 180 degrees; the clipping mechanism 31 includes symmetrically arranged and simultaneously working Two sets of clamping components, one set of clamping components removes the unbrushed PCBA board from the automatic conveying device and transfers it to the brushing mechanism, and the other set of clamping components fixes another PCBA board for brushing and cleaning. The PCBA after brushing is put back on the automatic conveying device from the brushing mechanism.
如图1~图4所示,一种充电器PCBA板自动刷板机,包括可在PLC控制系统协调下配合工作的自动输送装置1、止停放行机构2、夹放旋转机构3、刷板机构4、以及支架9。所述止停放行机构2、夹放旋转机构3、刷板机构4可配合安装在支架9上;所述自动输送装置1用来运输PCBA板;所述止停放行机构2设置在自动输送装置1横向的两侧之间,使在自动输送装置1上运行的未刷板PCBA板停止运动,且对刷板后的PCBA板放行,使其随自动输送装置1同步运动;对应止停放行机构2设有刷板机构4,刷板机构4平行自动输送装置1的输送方向设置在支架9上,可将PCBA板上的锡渣和松香残留刷掉;所述夹放旋转机构3安装在支架9上,设置于自动输送装置1与刷板机构4的上方,既能将被止停放行机构2止停的PCBA板从自动输送装置1上取走、旋转180度停留到刷板机构4处进行刷板,又能将刷板后的PCBA板由刷板机构4处移走、旋转180度重新放回到自动输送装置1上。As shown in Figures 1 to 4, an automatic charger PCBA board brushing machine includes an automatic conveying device 1 that can work in coordination with the PLC control system, a stop and release mechanism 2, a clamping and rotating mechanism 3, and a brush plate Mechanism 4, and support 9. The stop and release mechanism 2, clamping and rotating mechanism 3, and brush plate mechanism 4 can be mounted on the support 9; the automatic conveying device 1 is used to transport PCBA boards; the stop and release mechanism 2 is arranged on the automatic conveying device 1 Between the two sides of the horizontal direction, stop the movement of the unpainted PCBA board running on the automatic conveying device 1, and release the PCBA board after brushing, so that it moves synchronously with the automatic conveying device 1; corresponding to the stop and release mechanism 2. There is a board brushing mechanism 4. The board brushing mechanism 4 is set on the support 9 parallel to the conveying direction of the automatic conveying device 1, which can brush off the tin slag and rosin residue on the PCBA board; the clamping and rotating mechanism 3 is installed on the support 9, it is set above the automatic conveying device 1 and the brushing mechanism 4, which can remove the PCBA board stopped by the stop and release mechanism 2 from the automatic conveying device 1, rotate 180 degrees and stop at the brushing mechanism 4 After brushing, the PCBA board after brushing can be removed by the brushing mechanism 4, rotated 180 degrees and put back on the automatic conveying device 1 again.
本实施例中,所述自动输送装置1包括宽度可调整的导轨11,导轨11的内侧对称设置两条传送带12,所述PCBA板中部悬空地放于两条传送带12上,可随传送带同步运动,导轨11的宽度根据需输送的PCBA板的宽度调整,确保其所输送的PCBA板不会掉落、不会损坏。In this embodiment, the automatic conveying device 1 includes a guide rail 11 with adjustable width, two conveyor belts 12 are arranged symmetrically on the inside of the guide rail 11, and the middle part of the PCBA board is suspended on the two conveyor belts 12, and can move synchronously with the conveyor belts , the width of the guide rail 11 is adjusted according to the width of the PCBA board to be conveyed, so as to ensure that the conveyed PCBA board will not fall or be damaged.
所述止停放行机构2设置于两条传送带12之间,包括位置低于传送带12下表面的感应器21以及阻挡器22,所述阻挡器22在感应器21感应到PCBA板时反复间隔的上升、下降。即所述阻挡器22在感应器21感应到未刷板的PCBA板时上升,阻止传送带上的PCBA板运动,在感应器21感应到刷板后的PCBA板时下降可容PCBA板随传送带12同步运动。本实施例中,所述感应器21为光电感应器,所述阻挡器22为第三直线气缸,第三直线气缸的第三气缸杆向上设置,当光电感应器感应到有未刷板的PCBA板通过时,在PLC控制系统控制下,第三气缸杆向上伸出超出传送带12上PCBA板的高度,阻挡PCBA板运动,当刷板后的PCBA板放回到自动输送装置1时,光电感应器再一次感应到PCBA板,第三气缸杆缩回至低于传送带的下表面,PCBA板可顺利通过,随传送带同步运动。具体可采用在PLC控制系统中编程设置在正常刷板进程中,阻挡器22随感应器21感应到PCBA板的次数的间隔上升、下降。The stop-and-release mechanism 2 is arranged between two conveyor belts 12, and includes a sensor 21 and a stopper 22 positioned lower than the lower surface of the conveyor belt 12, and the stopper 22 is spaced repeatedly when the sensor 21 senses the PCBA board. Rise and fall. That is to say, the stopper 22 rises when the sensor 21 senses the PCBA board that has not been brushed, and prevents the movement of the PCBA board on the conveyor belt. synchronized movement. In this embodiment, the sensor 21 is a photoelectric sensor, the stopper 22 is a third linear cylinder, and the third cylinder rod of the third linear cylinder is set upward. When the board passes, under the control of the PLC control system, the rod of the third cylinder extends upward beyond the height of the PCBA board on the conveyor belt 12 to block the movement of the PCBA board. When the printed PCBA board is returned to the automatic conveyor 1, the photoelectric sensor The sensor senses the PCBA board again, and the rod of the third cylinder retracts to be lower than the lower surface of the conveyor belt, and the PCBA board can pass through smoothly and move synchronously with the conveyor belt. Specifically, programming in the PLC control system can be used to set the blocker 22 to rise and fall at intervals of the number of times the PCBA board is sensed by the sensor 21 during the normal board brushing process.
如图4所示,所述夹放旋转机构3包括夹放机构31以及可带动夹放机构31上升、下降、及进行180度旋转的升降旋转机构32,所述夹放机构31连接在升降旋转机构32的顶部,既能将未刷板的PCBA板从自动输送装置1上取走、又能将刷板后的PCBA板放回到自动输送装置1上。As shown in Figure 4, the clamping and rotating mechanism 3 includes a clamping mechanism 31 and a lifting and rotating mechanism 32 that can drive the clamping mechanism 31 to rise, fall, and rotate 180 degrees. The clamping mechanism 31 is connected to the lifting and rotating mechanism. The top of the mechanism 32 can not only take away the unpainted PCBA board from the automatic conveying device 1, but also put the PCBA board after brushing on the automatic conveying device 1.
所述夹放机构31包括顶板311和夹放组件,所述夹放组件包括固定在顶板311下表面的两个第一直线气缸312,两个第一直线气缸312的第一气缸杆平行自动输送装置1的输送方向间隔设置,第一直线气缸312的第一气缸杆上设有可随第一气缸杆同步运动的夹臂313,夹臂313的伸出端固定有夹块314,两个所述夹块314分别向内突出有可稳固托起PCBA板一侧的托板台315。两个第一直线气缸312带动两个夹臂313同步向内运动(相向运动)夹住PCBA板、或同步向外运动(相背运动)放开PCBA板。本实施例中,所述顶板311上垂直自动输送装置1的输送方向对称设有两套夹放组件,两套夹放组件在PLC控制系统下协调工作,所述升降旋转机构32每转动180度,将前一块刷板后的PCBA板由刷板机构4处转移到自动输送装置1的同时,将下一块待刷板的PCBA板由自动输送装置1处转移到刷板机构4,当一套夹放组件夹取自动输送装置1上下一块未刷板的PCBA板的过程中,另一套夹放组件上固定上一块PCBA板恰好进行刷板工序,两套夹放组件协调工作,可使刷板效率提高一倍。The clamping mechanism 31 includes a top plate 311 and a clamping assembly, the clamping assembly includes two first linear cylinders 312 fixed on the lower surface of the top plate 311, and the first cylinder rods of the two first linear cylinders 312 are parallel to each other. The conveying direction of the automatic conveying device 1 is set at intervals, the first cylinder rod of the first linear cylinder 312 is provided with a clamp arm 313 that can move synchronously with the first cylinder rod, and the extended end of the clamp arm 313 is fixed with a clamp block 314, The two clamping blocks 314 protrude inward respectively with a supporting platform 315 that can hold one side of the PCBA board firmly. The two first linear cylinders 312 drive the two clamping arms 313 to move inward synchronously (towards movement) to clamp the PCBA board, or to move outwards synchronously (towards opposite movement) to release the PCBA board. In this embodiment, two sets of clamping and placing components are symmetrically arranged on the conveying direction of the vertical automatic conveying device 1 on the top plate 311, and the two sets of clamping and placing components work in coordination under the PLC control system. The lifting and rotating mechanism 32 rotates 180 degrees every time , while the PCBA board after the previous board brushing is transferred from the brushing mechanism 4 to the automatic conveying device 1, the next PCBA board to be brushed is transferred from the automatic conveying device 1 to the brushing mechanism 4, as a set During the process of clamping and placing an unpainted PCBA board on the upper and lower parts of the automatic conveying device 1, another set of clamping and placing components is fixed on a PCBA board just to carry out the brushing process. Board efficiency is doubled.
如图4所示,所述升降旋转机构32底部安装在支架9上,包括固定在支架上的底板321,底板321的上方设置第二直线气缸322,第二直线气缸322的第二气缸杆3221竖直向上,第二气缸杆3221的顶部设有可随第二气缸杆3221同步上下运动的180度旋转气缸323,所述180度旋转气缸323的转台3231竖直向上,所述顶板311的下表面连接转台3231的上表面,优选地,本实施例中,顶板311与转台3231之间通过连接柱324固定连接。As shown in Figure 4, the bottom of the lifting and rotating mechanism 32 is installed on the support 9, including a base plate 321 fixed on the support, a second linear cylinder 322 is arranged above the base plate 321, and the second cylinder rod 3221 of the second linear cylinder 322 Vertically upwards, the top of the second cylinder rod 3221 is provided with a 180-degree rotating cylinder 323 that can move up and down synchronously with the second cylinder rod 3221, the turntable 3231 of the 180-degree rotating cylinder 323 is vertically upward, and the bottom of the top plate 311 The surface is connected to the upper surface of the turntable 3231 . Preferably, in this embodiment, the top plate 311 and the turntable 3231 are fixedly connected by a connecting column 324 .
如图2、图3所示,所述刷板机构4包括静电刷41、毛刷座42以及带动毛刷座42在X方向前后往复运动的前后移动装置43,所述静电刷41设置在毛刷座42上,毛刷座42支撑静电刷41且可带动静电刷41自转。本实施例中,所述前后移动装置43的两端固定在支架9上,前后移动装置43包括平行自动输送装置1的输送方向设置的螺杆431,螺杆431电连接可带动其正转、反转方向往复转动的第一动力432;所述毛刷座42包括底座421,底座421底部设有螺纹连接在螺杆431上的连接块4211,底座421上沿X方向设有两块竖板422,所述竖板422上对应开有转轴孔,转轴424水平设置在两个转轴孔中,转轴424外套设有静电刷41,转轴424在第二动力425带动下可绕其轴芯自转。使用状态下,毛刷座42随螺杆431的正转、反转向前或向后移动,毛刷座42的运动方向与螺杆431旋转方向之间的关系由螺杆431上螺纹的方向设置决定。As shown in Figures 2 and 3, the brush plate mechanism 4 includes an electrostatic brush 41, a brush seat 42, and a front and rear moving device 43 that drives the brush seat 42 to reciprocate back and forth in the X direction. On the brush seat 42 , the brush seat 42 supports the electrostatic brush 41 and can drive the electrostatic brush 41 to rotate. In this embodiment, the two ends of the forward and backward moving device 43 are fixed on the bracket 9, the forward and backward moving device 43 includes a screw 431 arranged parallel to the conveying direction of the automatic conveying device 1, and the electric connection of the screw 431 can drive it to rotate forward and backward. direction reciprocating rotation of the first power 432; the brush seat 42 includes a base 421, the bottom of the base 421 is provided with a connecting block 4211 threaded on the screw 431, and the base 421 is provided with two vertical plates 422 along the X direction. The vertical plate 422 is correspondingly provided with rotating shaft holes, and the rotating shaft 424 is horizontally arranged in the two rotating shaft holes. In use, the brush holder 42 moves forward or backward with the forward rotation and reverse rotation of the screw rod 431, and the relationship between the moving direction of the brush holder 42 and the rotation direction of the screw rod 431 is determined by the direction setting of the thread on the screw rod 431.
如图2、3所示,所述第二动力425为齿轮传动系统,包括套设在转轴424的一端、可带动转轴424同步转动第一齿轮4251,带有动力的第二齿轮4252与第一齿轮4251呈90°适配啮合,动力带动下第二齿轮4252旋转,继而带动第一齿轮4251与转轴424转动,实现静电刷41的旋转。As shown in Figures 2 and 3, the second power 425 is a gear transmission system, including one end of the rotating shaft 424, which can drive the rotating shaft 424 to rotate the first gear 4251 synchronously, the second gear 4252 with power and the first gear 4252 The gear 4251 is meshed at 90°, the power drives the second gear 4252 to rotate, and then drives the first gear 4251 and the rotating shaft 424 to rotate to realize the rotation of the electrostatic brush 41 .
利用本实施例中所述充电器PCBA板自动刷板机进行刷板时,PLC控制系统编程调整各部分协调工作,利用现有技术的多种方式,使得一组夹放组件上的PCBA板进行刷板时,另一组夹放组件取待刷板的另一块PCBA板,至此,设有两组夹放组件的充电器PCBA板自动刷板机进入正常刷板程序。每一组所述夹放组件可按以下流程作业:夹放组件将刷板后的PCBA板放置在自动输送装置1上,感应器21感应到PCBA板,阻挡器22下降,刷板后的PCBA板随传送带流到下一道工序,等下一块PCBA板运动到感应器21上方时,阻挡器22上升,夹放旋转机构3带动所述夹放组件下降并夹板,然后夹放旋转机构3上升,升降旋转机构32转动180度并下降,将所述夹放组件上的PCBA板与静电刷41接触,开始刷板,待刷板完成后,升降旋转机构32转动180度,将所述夹放组件上刷板后的PCBA板放回到传送带上,如此反复循环;两套夹放组件协调工作;轮流进行刷板动作、取板放板动作,极大提高生产效率。When using the charger PCBA board automatic brushing machine described in this embodiment to brush the board, the PLC control system programming adjusts the coordination of various parts, and utilizes various methods of the prior art to make the PCBA boards on a group of clamping components be carried out. When brushing the board, another group of clamping components takes another PCBA board to be brushed. So far, the charger PCBA board automatic brushing machine with two sets of clamping components enters the normal brushing program. Each group of clamping and placing components can operate according to the following process: the clamping and placing components place the PCBA board after brushing on the automatic conveying device 1, the sensor 21 senses the PCBA board, the stopper 22 descends, and the PCBA after brushing the board The board flows to the next process with the conveyor belt, and when the next PCBA board moves above the sensor 21, the stopper 22 rises, and the clamping and placing rotating mechanism 3 drives the clamping and placing assembly to descend and clamp the plate, and then the clamping and placing rotating mechanism 3 rises, The lifting and rotating mechanism 32 rotates 180 degrees and descends, contacts the PCBA board on the clamping assembly with the electrostatic brush 41, and starts brushing the board. After the brushing is completed, the lifting and rotating mechanism 32 rotates 180 degrees, and the clamping assembly The printed PCBA board is returned to the conveyor belt, and the cycle is repeated; the two sets of clamping and placing components work in harmony; the brushing action, board removal and board action are performed in turn, which greatly improves production efficiency.
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CN112676207A (en) * | 2020-12-17 | 2021-04-20 | 广州市华锐博特科技有限公司 | Full-face mobile phone cleaning robot |
CN112676207B (en) * | 2020-12-17 | 2021-12-03 | 广州市华锐博特科技有限公司 | Full-face mobile phone cleaning robot |
CN112845254A (en) * | 2020-12-21 | 2021-05-28 | 孙丽华 | High-efficient clean dust collecting equipment that circuit board was used |
CN114160366A (en) * | 2021-10-13 | 2022-03-11 | 惠州市盈旺精密技术有限公司 | Pressure maintaining jig dismounting and clamping equipment and mobile phone glue dispensing automatic production line |
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Address after: 523000 Guangdong city of Dongguan province Tangxia Zhenlong town B Jiao Tong Road No. 6 building A Applicant after: Austrian sea Polytron Technologies Inc, Dongguan Address before: 523000 Guangdong city of Dongguan province Tangxia Zhenlong town B Jiao Tong Road No. 6 building A Applicant before: Dongguan City Ao Hai Power Technology Co., Ltd. |
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