CN202780222U - Multiple-station rotation welding equipment - Google Patents

Multiple-station rotation welding equipment Download PDF

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Publication number
CN202780222U
CN202780222U CN201220489636.3U CN201220489636U CN202780222U CN 202780222 U CN202780222 U CN 202780222U CN 201220489636 U CN201220489636 U CN 201220489636U CN 202780222 U CN202780222 U CN 202780222U
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CN
China
Prior art keywords
workbench
welding equipment
workbenches
station rotation
dispenser
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Expired - Lifetime
Application number
CN201220489636.3U
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Chinese (zh)
Inventor
吕惠卿
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Bielomatik Machinery Dongguan Co Ltd
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Bielomatik Machinery Dongguan Co Ltd
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Priority to CN201220489636.3U priority Critical patent/CN202780222U/en
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Abstract

The utility model discloses multiple-station rotation welding equipment which comprises a rack, a segmenting device arranged on the rack, multiple adjusting devices, multiple workbenches and multiple welding heads. The adjusting devices, the workbenches and the welding heads respectively correspond one by one. The multiple workbenches are arranged around the segmenting device which drives the multiple workbenches to rotate among multiple stations and positions the multiple workbenches. One ends, adjacent to the segmenting device, of the workbenches are hinged with the rack. The multiple adjusting devices are respectively in drive connection with the multiple workbenches. The segmenting device accurately controls the workbenches to rotate among the multiple stations in 360 degrees and positions the workbenches. The multiple welding heads weld weldments on the multiple stations simultaneously. The weldments can be taken and placed on the multiple stations simultaneously so that production efficiency is improved, uniformity of products is good, production cost is lowered and an occupied area is small. The adjusting device accurately adjust welding angles and positions among the weldments and the welding heads on the workbenches so that welding precision is high and the multiple-station rotation welding equipment is suitable for welding weldments of complicated structures.

Description

A kind of multiple-station rotation welding equipment
Technical field
The utility model belongs to technical field of welding equipment, specifically, relates to a kind of multiple-station rotation welding equipment.
Background technology
Single station manual operations welding is adopted in the welding of the automobile plastic fuel tank of prior art, manual welding is difficult to control the amount of scolder, and welding quality is relevant with operating personnel's technical merit simultaneously, and not only welding quality is difficult to guarantee, and the welding quality uniformity is poor, and operating personnel's work under bad environment.
From the station layout angle, the basic dispersion processing mode that adopts of the plastic fuel tank processing of prior art, be that each operation all has independently process equipment and processing stations, form a production line that comparatively disperses, processed parts are transported on the station of each operation at production line, process operation, this dispersion processing mode not only the activity duration long, inefficiency, take larger place, and because processed parts frequently transposition between each operation, cause easily each station position error, to such an extent as to the finished product machining accuracy reduces, product quality can not guarantee that percent defective is higher.
In addition, some multiple-station rotation welding equipment, it is simple in structure, and function singleness is not suitable for the welding that complex structure and solder side are not the weldments on plane, and significant limitation is arranged.For example notification number is the Chinese invention patent application of CN101829858A, and it discloses a kind of multi-station welding device and method thereof of auto expansion valve.It comprises prepares station, preheating station, high-frequency heating station, Water-cooled work station, washing station, wash station, workbench, baffle plate and working rotary table.It is only applicable to adopt high-frequency heating welding and solder side is the welding of the part on plane.
Summary of the invention
The purpose of this utility model is, a kind of multiple-station rotation welding equipment is provided, and it has, and welding precision is high, and welding efficiency is high, applied range, and occupied ground is less, and is applicable to the weldment of Welding Structure complexity.
The purpose of this utility model is achieved through the following technical solutions:
A kind of multiple-station rotation welding equipment comprises frame and is installed on the dispenser on the frame, a plurality of adjusting device, a plurality of workbench and a plurality of plumb joint, and adjusting device, workbench and plumb joint be one by one corresponding setting respectively;
A plurality of workbench are located at around the dispenser, and dispenser drives a plurality of workbench and rotates between a plurality of stations, and locate a plurality of workbench;
Workbench is hinged near an end and the frame of dispenser;
Adjusting device drives with workbench and is connected.
Further, frame comprises swivel mount and underframe, and the bottom surface of dispenser is fixed in underframe, and swivel mount is fixed in the rotating part of dispenser.
Further, a plurality of workbench are arranged in all sides of dispenser ringwise.
Further, the quantity of workbench, adjusting device and plumb joint is respectively four.
Further, adjusting device comprises for the adjustment cylinder of adjusting the working platform overturning angle.
Further, adjusting device comprises for the lift cylinder of adjusting the workbench working depth.
Further, the upper surface of workbench is affixed some for the fixing bed die of weldment.
Further, it also comprises the checkout gear of testing platform and plumb joint position.
Further, plumb joint is ultrasonic bonding head.
Further, dispenser, a plurality of adjusting device, a plurality of workbench and a plurality of plumb joint are controlled by PLC.
The beneficial effects of the utility model:
A kind of multiple-station rotation welding equipment described in the utility model, by the accurately a plurality of workbench of control 360 ° of rotations between a plurality of stations of dispenser, and positioning table, a plurality of plumb joints weld simultaneously to the weldment on a plurality of stations, the equipment multistation can pick and place the part operation simultaneously, enhance productivity, good product consistency, reduce cost, occupied ground is little, is applicable to multiple plumb joint, applied widely, soldering angle and the position of weldment and plumb joint on the adjusting device accurate adjustment workbench, welding precision is higher, and is applicable to the weldment of Welding Structure complexity.
Description of drawings
Utilize accompanying drawing that the utility model is described further, but the content in the accompanying drawing does not consist of any restriction of the present utility model.
Fig. 1 is the perspective view of a kind of multiple-station rotation welding equipment described in the utility model;
Fig. 2 is the perspective view of the adjusting device of a kind of multiple-station rotation welding equipment described in the utility model.
In Fig. 1 and Fig. 2, include:
Swivel mount 1,
Underframe 2,
Dispenser 3,
Workbench 4,
Adjusting device 5,
Adjustment cylinder 6,
Lift cylinder 7,
Bed die 8.
The specific embodiment
The utility model is described in further detail with the following Examples.
Consult Fig. 1 and Fig. 2, a kind of multiple-station rotation welding equipment described in the utility model, comprise frame and be installed on dispenser 3, a plurality of adjusting device 5, a plurality of workbench 4 and a plurality of plumb joint on the frame that adjusting device 5, workbench 4 and plumb joint are corresponding one by one respectively.
A plurality of workbench 4 are located at around the dispenser 3, and dispenser 3 drives a plurality of workbench 4 and rotates between a plurality of stations, and locates a plurality of workbench 4.
Workbench 4 is hinged near an end and the frame of dispenser 3.
A plurality of adjusting devices 5 drive with a plurality of workbench 4 respectively and are connected.
During work, elder generation is according to the position of one of them workbench 4, adjust the position of corresponding with it plumb joint, after workbench 4 is finished the welding of this station, under the driving of dispenser 3, rotate to next adjacent station, at this moment need be as the criterion with the plumb joint position of this station and adjust the position of next workbench 4 that rotates to this station, until aim at plumb joint, this kind mode is so that workbench 4 and plumb joint accurate positioning, weldment welding high conformity, and product quality is better.
As shown in Figure 1, frame comprises swivel mount 1 and underframe 2, and the bottom surface of dispenser 3 is fixed in underframe 2, and swivel mount 1 is fixed in the rotating part of dispenser 3.1 rotation of rotating part driven rotary frame, swivel mount 1 drive affixed workbench 4 and adjusting device 5 rotations thereon, the angle of the angle of rotating for setting at dispenser 3 in advance, registration, high efficiency.
A plurality of workbench 4 circular array are arranged in all sides of dispenser 3.The size shape of each workbench 4 is identical, and the anglec of rotation is identical, guarantees that the workbench 4 of the rear upper station of each rotation is positioned at next station accurately, prepares to carry out next welding sequence.
The quantity of workbench 4, adjusting device 5 and plumb joint is respectively four.This welding equipment is the welding equipment of four stations.
As shown in Figure 1 and Figure 2, adjusting device 5 comprises for the adjustment cylinder 6 of adjusting workbench 4 flip angles, the cylinder rod of adjusting cylinder 6 is connected to the bottom surface of workbench 4, and adjusting device 5 is fixed in runing rest 1 by a carriage, with runing rest 1 and workbench 4 rotations.Be used for boosting one side of workbench 4, workbench 4 is flipped an angle, be convenient to the adjustment of nonplanar weldment and plumb joint position, so that welding.
Adjusting device 5 comprises for the lift cylinder 7 of adjusting workbench 4 working depths.Be fit to the weldment of difformity and structure, adjust its distance between plumb joint, be convenient to welding.
The upper surface of workbench 4 is affixed some for the fixing bed die 8 of weldment.Bed die 8 is several block moulds, is fixed in workbench 4 with screw, can remove and install arbitrarily, and be the different different bed dies 8 of weldment design, makes this welding equipment scope of application wider, not only is confined to weld certain weldment.
This welding equipment also comprises the checkout gear (not shown) of testing platform 4 and plumb joint position.Be convenient to realize Automatic Control, checkout gear can be the wireless devices such as infrared ray.
The plumb joint (not shown) is ultrasonic bonding head.Plumb joint also can be changed different plumb joints according to the weldment difference, not only is confined to ultrasonic bonding head.
Dispenser 3, a plurality of adjusting device 5, a plurality of workbench 4 and a plurality of plumb joint are controlled by PLC.
It should be noted that at last: above only is preferred embodiment of the present utility model, be not limited to the utility model, although with reference to embodiment the utility model is had been described in detail, for a person skilled in the art, it still can be made amendment to the technical scheme that aforementioned each embodiment puts down in writing, and perhaps part technical characterictic wherein is equal to replacement.All within spirit of the present utility model and principle, any modification of doing, be equal to replacement, improvement etc., all should be included within the protection domain of the present utility model.

Claims (10)

1. a multiple-station rotation welding equipment is characterized in that: comprise frame and be installed on the dispenser on the described frame, a plurality of adjusting device, a plurality of workbench and a plurality of plumb joint that described adjusting device, workbench and plumb joint be one by one corresponding setting respectively;
Described a plurality of workbench is located at around the described dispenser, and described dispenser drives described a plurality of workbench and rotates between a plurality of stations, and locates described a plurality of workbench;
Described workbench is hinged near an end and the described frame of described dispenser;
Described adjusting device drives with described workbench and is connected.
2. a kind of multiple-station rotation welding equipment according to claim 1, it is characterized in that: described frame comprises swivel mount and underframe, and the bottom surface of described dispenser is fixed in underframe, and described swivel mount is fixed in the rotating part of described dispenser.
3. a kind of multiple-station rotation welding equipment according to claim 1, it is characterized in that: described a plurality of workbench are arranged in all sides of described dispenser ringwise.
4. a kind of multiple-station rotation welding equipment according to claim 1, it is characterized in that: the quantity of described workbench, adjusting device and plumb joint is respectively four.
5. a kind of multiple-station rotation welding equipment according to claim 1, it is characterized in that: described adjusting device comprises be used to the adjustment cylinder of adjusting described working platform overturning angle.
6. a kind of multiple-station rotation welding equipment according to claim 1, it is characterized in that: described adjusting device comprises be used to the lift cylinder of adjusting described workbench working depth.
7. a kind of multiple-station rotation welding equipment according to claim 1 is characterized in that: the upper surface of described workbench is affixed some for the fixing bed die of weldment.
8. a kind of multiple-station rotation welding equipment according to claim 1 is characterized in that: it also comprises the checkout gear that detects described workbench and plumb joint position.
9. a kind of multiple-station rotation welding equipment according to claim 1, it is characterized in that: described plumb joint is ultrasonic bonding head.
10. according to claim 1 to the described a kind of multiple-station rotation welding equipment of 9 any one, it is characterized in that: described dispenser, a plurality of adjusting device, a plurality of workbench and a plurality of plumb joint are controlled by PLC.
CN201220489636.3U 2012-09-25 2012-09-25 Multiple-station rotation welding equipment Expired - Lifetime CN202780222U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201220489636.3U CN202780222U (en) 2012-09-25 2012-09-25 Multiple-station rotation welding equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201220489636.3U CN202780222U (en) 2012-09-25 2012-09-25 Multiple-station rotation welding equipment

Publications (1)

Publication Number Publication Date
CN202780222U true CN202780222U (en) 2013-03-13

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102848068A (en) * 2012-09-25 2013-01-02 必诺机械(东莞)有限公司 Multi-station rotary welding equipment
CN106425078A (en) * 2016-06-28 2017-02-22 长江超声智能装备(广东)股份有限公司 Robot ultrasonic welding machine
CN106449883A (en) * 2016-10-28 2017-02-22 无锡奥特维科技股份有限公司 Laminating and welding machine
CN106424996A (en) * 2016-10-28 2017-02-22 无锡奥特维科技股份有限公司 Overlapping type string welder
CN107472506A (en) * 2016-06-08 2017-12-15 空中客车运营有限公司 By method of the back structure component integration in airborne vehicle or spacecraft structure

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102848068A (en) * 2012-09-25 2013-01-02 必诺机械(东莞)有限公司 Multi-station rotary welding equipment
CN102848068B (en) * 2012-09-25 2015-03-25 必诺机械(东莞)有限公司 Multi-station rotary welding equipment
CN107472506A (en) * 2016-06-08 2017-12-15 空中客车运营有限公司 By method of the back structure component integration in airborne vehicle or spacecraft structure
CN106425078A (en) * 2016-06-28 2017-02-22 长江超声智能装备(广东)股份有限公司 Robot ultrasonic welding machine
CN106425078B (en) * 2016-06-28 2019-01-04 长江超声智能装备(广东)股份有限公司 Robotic ultrasound wave soldering picks
CN106449883A (en) * 2016-10-28 2017-02-22 无锡奥特维科技股份有限公司 Laminating and welding machine
CN106424996A (en) * 2016-10-28 2017-02-22 无锡奥特维科技股份有限公司 Overlapping type string welder
CN106449883B (en) * 2016-10-28 2019-07-02 无锡奥特维科技股份有限公司 A kind of lamination bonding machine
CN106424996B (en) * 2016-10-28 2019-12-17 无锡奥特维科技股份有限公司 Laminated series welding machine

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GR01 Patent grant
C56 Change in the name or address of the patentee
CP02 Change in the address of a patent holder

Address after: 523000 Guangdong province Dongguan city Changan Town Road East two street usha Xingfa No. 8 bielomatik machinery (Dongguan) Co., Ltd.

Patentee after: BIELOMATIK MACHINERY (DONGGUAN) Co.,Ltd.

Address before: 523875 Guangdong science and Technology Park Zhen'an town of Changan city of Dongguan province bielomatik machinery (Dongguan) Co., Ltd.

Patentee before: BIELOMATIK MACHINERY (DONGGUAN) Co.,Ltd.

CX01 Expiry of patent term

Granted publication date: 20130313

CX01 Expiry of patent term