A kind of automobile front door production line
Technical field
The utility model relates to field of automobile, more particularly, relates to a kind of automobile front door production line.
Background technology
In the process that automobile making is produced, the car door of automobile need to could form finished product through the assembling of a plurality of operations.
At present, the car door assembly line generally adopts desktop taping machine or wrapping mold that car door is processed.Wherein, the desktop taping machine comprises a plurality of round turntables, the manufacturing procedure that different turntables is corresponding different, outside plate and the inner panel of making car door are positioned on corresponding turntable, the turntable rotation is carried out different processing it is moved to different stations, be provided with robot between turntable and turntable, so that outside plate and inner panel are carried out grasping manipulation, and then realize outside plate and the conversion of inner panel between different turntables.When wrapping mold is produced automobile, be that outside plate and inner panel are put into particular mold, and it is carried out the flanging operation so that outside plate and inner panel are connected as a single entity.
But because the desktop taping machine is three-dimensional turntable type rotating mechanism, the operating surface of a plurality of turntables make operating process comparatively complicated, and the volume of each turntable is all larger, has taken a large amount of spaces, place not in same level.Wrapping mold is when carrying out processing to car door, because the restriction of mould self structure, it can only be processed for the car door of specific model, does not have flexibility, and utilization rate is not high.
Therefore, how reducing the Operating Complexity in the car door production process, is present those skilled in the art's problem demanding prompt solution.
The utility model content
In view of this, the utility model provides a kind of automobile front door production line, and it can reduce the Operating Complexity in the car door production process.
In order to achieve the above object, the utility model provides following technical scheme:
A kind of automobile front door production line, it comprises:
Can weld the welding bench of the inner panel at Qianmen;
Can carry out to the outside plate at described inner panel and described Qianmen the gluing working table of gluing;
In order to described inner panel and described outside plate are carried out the bound edge workbench of bound edge;
Can be at described inner panel and described outside plate upper mounting component and the installation repair welding workbench that described inner panel and described outside plate are carried out repair welding; Wherein,
Described welding bench, described gluing working table, described bound edge workbench and described installation repair welding workbench are all in same plane.
Preferably, in above-mentioned automobile front door production line, described production line is for carrying out respectively many of processing to left front door and right front door, and many parallel positioned opposite of described production line.
Preferably, in above-mentioned automobile front door production line, described bound edge workbench comprises outside plate bound edge workbench and interior window bound edge workbench, and is provided with the wrapping mold at fixing described Qianmen on described outside plate bound edge workbench and described interior window bound edge workbench.
Preferably, in above-mentioned automobile front door production line, also comprise the robot that described inner panel and described outside plate is carried out the bound edge operation, artificial many of described machine, and be oppositely arranged with the position of described outside plate bound edge workbench and described interior window bound edge workbench respectively.
Preferably, in above-mentioned automobile front door production line, described robot by the PLC controller control its duty and with other system between communicate by letter.
Preferably, in above-mentioned automobile front door production line, described robot carries out the bound edge operation by the described inner panel of pair of rollers and the outside plate that is arranged on its bound edge head.
Preferably, in above-mentioned automobile front door production line, described installation repair welding workbench comprises automatic welding mechanism that the outline to described Qianmen welds and the order welding mechanism that the interior window frame at described Qianmen is welded.
Preferably, in above-mentioned automobile front door production line, also comprise being arranged on and for described robot, described Qianmen is carried out the extractor station of grasping manipulation between described gluing working table and bound edge workbench, and to completing, the check workbench of testing in the described Qianmen after repair welding is installed.
Preferably, in above-mentioned automobile front door production line, also comprise be arranged between described extractor station and described gluing working table and described bound edge workbench and described installation repair welding workbench between automatic delivering mechanism.
Preferably, in above-mentioned automobile front door production line, described production line is fixed on described Qianmen on described production line by vacuum cup.
In the automobile front door production line that the utility model provides, it comprises welding bench, gluing working table, bound edge workbench and the repair welding workbench is installed, and above-mentioned workbench all is arranged in same plane, when just making Qianmen in processing change between each workbench, this only needs operate for a plane to get final product, need not it is rotated or the loaded down with trivial details movement of vertical direction, effectively reduce car door Operating Complexity in process of production.And being positioned at conplane workbench can reasonably arrange its position, to reduce floor space, makes the production line horizontal layout more succinct, and the logistics circulation is more smooth and easy, has improved production efficiency.
Description of drawings
In order to be illustrated more clearly in the utility model embodiment or technical scheme of the prior art, the below will do to introduce simply to the accompanying drawing of required use in embodiment or description of the Prior Art, apparently, accompanying drawing in the following describes is only embodiment more of the present utility model, for those of ordinary skills, under the prerequisite of not paying creative work, can also obtain according to these accompanying drawings other accompanying drawing.
The distribution schematic diagram of a kind of optimal way of the automobile front door production line that Fig. 1 provides for the utility model embodiment.
In Fig. 1:
Welding bench 1, gluing working table 2, bound edge workbench 3, installation repair welding workbench 4, robot 5, PLC controller 6, extractor station 7, check workbench 8, automatic delivering mechanism 9;
Outside plate bound edge workbench 31, interior window bound edge workbench 32.
The specific embodiment
The utility model provides a kind of automobile front door production line, and it can reduce the Operating Complexity in the car door production process.
Below in conjunction with the accompanying drawing in the utility model embodiment, the technical scheme in the utility model embodiment is clearly and completely described, obviously, described embodiment is only the utility model part embodiment, rather than whole embodiment.Based on the embodiment in the utility model, those of ordinary skills are not making the every other embodiment that obtains under the creative work prerequisite, all belong to the scope of the utility model protection.
As shown in Figure 1, the automobile front door production line that the utility model embodiment provides, it comprises:
Can weld the welding bench 1 of the inner panel at Qianmen, be provided with welder on this welding bench 1;
Can carry out the gluing working table 2 of gluing to the outside plate at inner panel and Qianmen, the gluing that on gluing working table 2, inner panel and outside plate is carried out is operating as manually-operated;
In order to inner panel and outside plate are carried out the bound edge workbench 3 of bound edge, the bound edge operation adopts robot 5 to carry out;
Can be at inner panel and outside plate upper mounting component and the installation repair welding workbench 4 that inner panel and outside plate are carried out repair welding, the parts of installing on inner panel and outside plate are hinge; Wherein,
Welding bench 1, gluing working table 2, bound edge workbench 3 and installation repair welding workbench 4 are all in same level.
In the automobile front door production line that the present embodiment provides, it comprises welding bench 1, gluing working table 2, bound edge workbench 3 and repair welding workbench 4 is installed, and above-mentioned workbench all is arranged in same plane, when just making Qianmen in processing change between each workbench, this only needs operate for a plane to get final product, need not it is rotated or the loaded down with trivial details conversion of vertical direction, effectively reduce car door Operating Complexity in process of production.And being positioned at conplane workbench can reasonably arrange its position, to reduce floor space, makes the production line horizontal layout more succinct, and the logistics circulation is more smooth and easy, has improved production efficiency.
In order further to optimize technique scheme, in the automobile front door production line that the present embodiment provides, production line is for carrying out respectively many of processing to left front door and right front door, and many parallel positioned opposite of production line, as shown in Figure 1.In the present embodiment, concrete enforcement for the ease of production technology, and the raising of Qianmen production efficiency, be provided with two identical production lines respectively left front door and right front door are carried out processing, with simplified apparatus structure, quantity, save cost of investment, and improved the specific aim of production and processing, make the car door quality of producing obtain further assurance.Article two, the distribution mode of production line, reducing occupied ground area and robot 5 quantity as considering prerequisite, the present embodiment is as shown in Figure 1 distribution mode preferably, to improve utilization rate of equipment and installations and to reduce cost of investment.When two production lines were arranged side by side, the centre of two production lines was provided with two robots 5 respectively two production lines are carried out the bound edge operation, in the outside of every production line, a robot 5 is set also, operates the Qianmen is grasped with bound edge.
In the present embodiment, bound edge workbench 3 comprises outside plate bound edge workbench 31 and interior window bound edge workbench 32, and is provided with the fixedly wrapping mold at Qianmen on outside plate bound edge workbench 31 and interior window bound edge workbench 32.Outside plate bound edge operation and interior window bound edge operation are arranged on different stations, so that bound edge operation substep is carried out, have improved operating flexibility, make the vehicle-door edge requirement that production line can commensurate structure be complicated, profile is many, contour curvature is large.Wherein, wrapping mold can be fixed outside plate, and guide effect is played in operation to bound edge.
In the automobile front door production line that the present embodiment provides, comprise the robot 5 that inner panel and outside plate is carried out the bound edge operation, robot 5 is many, and is oppositely arranged with the position of outside plate bound edge workbench 31 and interior window bound edge workbench 32 respectively.In order to save floor occupying area, reduce cost of investment, in the present embodiment, two robots 5 of every production line correspondence, wherein the robot 5 corresponding with outside plate bound edge workbench 31 is except carrying out the bound edge operation, grasping manipulation is carried out at the Qianmen of also gluing being completed, and robot 5 utilizes its gripping apparatus to be positioned on outside plate bound edge workbench 31 after Qianmen crawl, and then the robot 5 bound edge head that changes the outfit carries out the bound edge operation to the Qianmen.
Concrete, robot 5 by PLC controller 6 control its duties and with other system between communicate by letter.Robot 5 carries out the bound edge operation by pair of rollers inner panel and the outside plate that is arranged on its bound edge head.PLC controller 6 is controlled communicating by letter between the movement locus of rollers and bound edge robot 5 and other related systems, can be according to Qianmen profile variation setting program, to satisfy the bound edge demand of different part shapes.When bound edge, the bound edge head is passed to roller by the pressure apparatus in robot 5 with pressure, apply by roller active force reserves outside plate in punching course flange and turn down to the inside, thereby make the bound edge for the treatment of of outside plate tightly compress inner panel, make outside plate and inner panel be integrated into one.Roller can carry out choosing of different model according to the difference of folding procedure of processing.
The order welding mechanism of automatic welding mechanism that repair welding workbench 4 comprises that the outline to the Qianmen welds being installed and the interior window frame at Qianmen being welded.8 the solder joint welding of automatic welding mechanism to the outline at left and right Qianmen, the order welding mechanism welds 8 solder joints of the interior window frame at left and right Qianmen.This kind set-up mode can effectively utilize the intrinsic space between workpiece, frock, is independent of each other between fixture and welding equipment.
Further, also comprise in the present embodiment being arranged on the extractor station 7 of carrying out grasping manipulation between gluing working table 2 and bound edge workbench 3 for 5 pairs of Qianmens of robot, and to completing, the check workbench 8 of testing in the Qianmen after repair welding is installed.Extractor station 7 is set makes the convenient Qianmen is grasped of robot 5 with the 31 corresponding settings in position of outside plate bound edge workbench, can make the logistics circulation more smoothly.Check workbench 8 is workbenches that quality inspection is carried out at the Qianmen of completing welding, gluing, bound edge, installation hinge and repair welding.
Preferably, the present embodiment also comprises and is arranged between extractor station 7 and gluing working table 2 and bound edge workbench 3 and automatic delivering mechanism 9 between repair welding workbench 4 is installed, as shown in Figure 1.The Qianmen at gluing working table 2 after artificial gluing, be transported to extractor station 7 places by automatic delivering mechanism 9, the robot 5 in the outside, outside plate wrapping station grasps the Qianmen and be positioned on outside plate bound edge workbench 31, after completing the outline bound edge, by uniform machinery people 5, the Qianmen is grasped and is positioned on interior window bound edge workbench 32, after completing interior window frame bound edge, be transported on installation and repair welding workbench by automatic delivering mechanism 9.The transfer efficiency that automatic delivering mechanism 9 can improve the Qianmen is set, makes the automaticity of the automobile front door production line that the present embodiment provides higher, reduced workman's the amount of labour.
Production line is fixed on the Qianmen on production line by vacuum cup.The bottom of production line is provided with large area vacuum sucker, directly acts on outer plate surfaces, and front external door panel can reliably be fixed when bound edge, has also avoided original production line clamp mechanism to take the problem of bound edge spatial channel.The location of inner panel is fixed, and adopts the gripping apparatus of robot 5, relies on the gripping apparatus deadweight, directly locates, compresses inner panel.
To the above-mentioned explanation of the disclosed embodiments, make this area professional and technical personnel can realize or use the utility model.Multiple modification to these embodiment will be apparent concerning those skilled in the art, and General Principle as defined herein can be in the situation that do not break away from spirit or scope of the present utility model, realization in other embodiments.Therefore, the utility model will can not be restricted to these embodiment shown in this article, but will meet the widest scope consistent with principle disclosed herein and features of novelty.