CN106449883A - Laminating and welding machine - Google Patents
Laminating and welding machine Download PDFInfo
- Publication number
- CN106449883A CN106449883A CN201610967219.8A CN201610967219A CN106449883A CN 106449883 A CN106449883 A CN 106449883A CN 201610967219 A CN201610967219 A CN 201610967219A CN 106449883 A CN106449883 A CN 106449883A
- Authority
- CN
- China
- Prior art keywords
- lamination
- welding
- solder
- bonding machine
- heads
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000003466 welding Methods 0.000 title claims abstract description 55
- 238000010030 laminating Methods 0.000 title abstract 7
- 238000010438 heat treatment Methods 0.000 claims abstract description 9
- 238000007599 discharging Methods 0.000 claims abstract description 5
- 229910000679 solder Inorganic materials 0.000 claims description 64
- 238000003475 lamination Methods 0.000 claims description 61
- 238000001514 detection method Methods 0.000 claims description 8
- 230000005611 electricity Effects 0.000 claims description 5
- 238000000034 method Methods 0.000 claims description 4
- 238000003825 pressing Methods 0.000 claims description 4
- 230000008569 process Effects 0.000 claims description 4
- 238000004026 adhesive bonding Methods 0.000 claims description 3
- 230000007246 mechanism Effects 0.000 claims description 3
- 239000003463 adsorbent Substances 0.000 claims description 2
- 239000000463 material Substances 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 238000010923 batch production Methods 0.000 abstract description 2
- 230000004907 flux Effects 0.000 abstract 10
- 238000010586 diagram Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 230000005674 electromagnetic induction Effects 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 229910052710 silicon Inorganic materials 0.000 description 2
- 239000010703 silicon Substances 0.000 description 2
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/042—PV modules or arrays of single PV cells
- H01L31/05—Electrical interconnection means between PV cells inside the PV module, e.g. series connection of PV cells
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- Electromagnetism (AREA)
- General Physics & Mathematics (AREA)
- Computer Hardware Design (AREA)
- Power Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Optics & Photonics (AREA)
- Life Sciences & Earth Sciences (AREA)
- Sustainable Development (AREA)
- Sealing Battery Cases Or Jackets (AREA)
Abstract
The invention relates to a laminating and welding machine. The laminating and welding machine comprises a feeding device, a detecting and positioning device, a welding flux feeding device, a laminating device and a welding device which are arranged along a conveying line. The welding flux feeding device is used for adding a conductive welding flux to one end of each battery piece, the laminating device is used for overlapping the battery pieces processed by the welding flux feeding device, the overlapped regions of adjacent battery pieces cover the conductive welding flux, and the welding device is used for heating the conductive welding flux to form a battery string. The laminating and welding machine adds the conductive welding flux to one end of each battery piece through the welding flux feeding device, achieve overlapping of the battery pieces processed by the welding flux feeding device through the arranged laminating device, the welding device is used for heating the conductive welding flux to form the battery string, accordingly the whole production process including single battery piece welding for forming the battery string and discharging is achieved, the production efficiency is improved, the product quality is improved, and the demand for large-batch production is met.
Description
Technical field
The present invention relates to a kind of lamination bonding machine, belong to photovoltaic apparatus field.
Background technology
With the increasingly rise of photovoltaic module product, bring the fast development of the solar energy industry of China.With China
The constantly fast development of process industry is so that all obtain in photovoltaic component encapsulating, silicon chip processing and crystal-silicon solar cell manufacture
Obtained very big breakthrough and improvement.
Series welding machine is one of nucleus equipment in conventional photovoltaic module production process, and it is that single battery piece is passed through interconnection
Bar connects into the equipment of battery strings, and this conventional coupling arrangement can make leave space between cell piece and cell piece, simultaneously by
The part that interconnecting strip is blocked cannot receive sunlight, thus lead to whole conventional photovoltaic assembly area utilization relatively low, thus
Reduce the photoelectric transformation efficiency of photovoltaic module.Occur in that a kind of new imbrication photovoltaic module for this, it adopts imbrication technology former
Reason, the cell piece of traditional size is first cut into small pieces, then small pieces is rearranged, overlapping fixing with imbricated way, does not use
Interconnecting strip connects, and increased the power in assembly unit area.
For this new imbrication photovoltaic module, traditional series welding machine can not be suitable for new production technology, at present this
The welding production of kind of new imbrication photovoltaic module uses artificial lamination welding, and production efficiency is relatively low, second-rate it is impossible to full
The demand that foot is produced in enormous quantities.
Content of the invention
It is an object of the invention to provide a kind of lamination bonding machine, its production efficiency is higher, and quality is higher, disclosure satisfy that big
The demand of batch production.
The purpose of the present invention is to be achieved through the following technical solutions：A kind of lamination bonding machine, including along pipeline setting
Feeding device, detection positioner, upper solder apparatus, lamination device, welder；Described upper solder apparatus are used in battery
Conductive solder is added in one end of piece；Described lamination device is used for the cell piece lapping that will process, adjacent electricity through upper solder apparatus
The overlapping region of pond piece covers described conductive solder；Described welder is used for heating described conductive solder, forms battery strings.
Further, described upper solder apparatus include solder heads, and described upper solder heads are arranged on solder mobile device
On, described upper solder mobile device drives described upper solder heads motion.
Further, described upper solder apparatus include multiple upper solder heads, and described upper solder heads are used for simultaneously in multiple electricity
Described conductive solder is added on the piece of pond.
Further, described conductive solder is respectively conductive paste, welding or conducting film.
Further, described upper solder heads are gluing head, clamping jaw device or adsorbent equipment.
Further, described lamination device includes multiple lamination heads, and described lamination head is arranged in lamination robot, described
Lamination robot drives described lamination head motion, and described lamination head includes retractor device and sucker, and described sucker is arranged on flexible
Below device, described sucker independently controls.
Further, described welder adopts infrared welding, electromagnetic induction welding or laser welding.
Further, described welder adopts infrared welding, including infrared welding lamp box and cell piece press device, institute
State temperature heating when infrared welding lamp box is used for welding, described cell piece press device includes silk or the metal of liftable motion
Bar, for pressing cell piece when welding.
Further, this lamination bonding machine also includes drawing mechanism, for the discharging carrying of battery strings.
Further, this lamination bonding machine also includes welding arrangement of busbars, in two electricity end to end positioned at battery strings
Busbar is welded on the piece of pond.
A kind of lamination bonding machine of the present invention, by the feeding device that arranges along pipeline, detection positioner, on
Solder apparatus, lamination device, welder achieve the lamination welding of cell piece, wherein go up solder apparatus and achieve in cell piece
One end add conductive solder, achieved by the setting of described lamination device and the cell piece processing through upper solder apparatus taken
Folded, described welder is used for heating described conductive solder, forms battery strings, it is achieved thereby that electricity from monolithic battery piece to bunchiness
Pond string welding complete and discharging whole production process, improve production efficiency, improve product quality, meet high-volume
The demand producing.
Brief description
Fig. 1 is a kind of lamination bonding machine schematic diagram of the present invention；
Fig. 2 is upper solder apparatus installation diagram described in Fig. 1；
Fig. 3 is lamination device installation diagram described in Fig. 1.
Specific embodiment
Below according to drawings and Examples, the present invention is described in further detail.
As shown in Figure 1, Figure 2, Figure 3 shows, a kind of lamination bonding machine described in the embodiment of the present invention, including arrange along pipeline
Feeding device 1, detection positioner 2, upper solder apparatus 3, lamination device 4, welder 5；Upper solder apparatus 3 are used in battery
Conductive solder is added in one end of piece；Lamination device 4 is used for the cell piece lapping that will process, adjacent cell through upper solder apparatus 3
The overlapping region of piece covers conductive solder；Welder 5 is used for heating conductive solder, forms battery strings.When this lamination bonding machine
During operation, feeding device 1 moves, and cell piece is transported at detection positioner 2, detection positioner 2 is carried out to cell piece
Detection, after the completion of detection, cell piece is transported to solder apparatus 3.
Upper solder apparatus 3 include solder heads 31, and upper solder heads 31 are arranged in solder mobile device 32, and upper solder moves
Dynamic device 32 drives upper solder heads 31 to move.Upper solder apparatus 3 include multiple upper solder heads 31, and upper solder heads 31 are used for existing simultaneously
Conductive solder is added on multiple cell pieces.
Conductive solder is respectively conductive paste, welding or conducting film.Upper solder heads 31 are gluing head, clamping jaw device or absorption
Device.Upper solder heads 31 are moved under the drive of upper solder mobile device 32, and conductive solder is added to battery by upper solder heads 31
On piece.
Lamination device 4 includes multiple lamination heads 41, and lamination head 41 is arranged in lamination robot, lamination robot band fold
Head 41 move, and lamination head 41 includes retractor device 42 and sucker 43, and sucker 43 is arranged on below retractor device 42,43 points of sucker
Other independent control.Lamination robot drives lamination head 41 to move and draws cell piece, after moving to lamination position, retractor device 42
Sucker 43 is driven to decline, sucker 43 discharges and puts down cell piece, retractor device 42 drives sucker 43 to rise, and lamination robot drives
Another lamination head 41 moves to lamination position, and the retractor device 42 on this lamination head 41 moves, before cell piece is stacked to
On cell piece, sucker 43 discharges, and completes lamination.
Welder 5 adopts infrared welding, electromagnetic induction welding or laser welding.Welder 5 adopts infrared welding, bag
Include infrared welding lamp box and cell piece press device, temperature heating, cell piece press device when infrared welding lamp box is used for welding
Silk including liftable motion or bonding jumper, for pressing cell piece when welding.
This lamination bonding machine also includes drawing mechanism 6, for the discharging carrying of battery strings.This lamination bonding machine also includes welding
Arrangement of busbars.This weldering arrangement of busbars can be used for welding on the cell piece of the battery strings end after the completion of welding and confluxes
Cell piece with busbar, it is also possible to formerly weld busbar on cell piece, is then stacked to corresponding position by bar.
These are only explanation embodiments of the present invention, be not limited to the present invention, for those skilled in the art
For, all any modification, equivalent substitution and improvement within the spirit and principles in the present invention, made etc., should be included in this
Within bright protection domain.
Claims (10)
1. a kind of lamination bonding machine is it is characterised in that include the feeding device along pipeline setting, detection positioner, upper weldering
Material device, lamination device, welder；
Described upper solder apparatus are used for adding conductive solder in one end of cell piece；
Described lamination device is used for the cell piece lapping that will process through upper solder apparatus, and the overlapping region of adjacent cell piece covers
Described conductive solder；
Described welder is used for heating described conductive solder, forms battery strings.
2. lamination bonding machine as claimed in claim 1 is it is characterised in that described upper solder apparatus include solder heads, described
Upper solder heads are arranged in solder mobile device, and described upper solder mobile device drives described upper solder heads motion.
3. lamination bonding machine as claimed in claim 2 is it is characterised in that described upper solder apparatus include multiple upper solder heads,
Described upper solder heads are used for adding described conductive solder on multiple cell pieces simultaneously.
4. lamination bonding machine as claimed in claim 3 it is characterised in that described conductive solder be respectively conductive paste, welding or
Conducting film.
5. lamination bonding machine as claimed in claim 4 it is characterised in that described upper solder heads be gluing head, clamping jaw device or
Adsorbent equipment.
6. lamination bonding machine as claimed in claim 1 is it is characterised in that described lamination device includes multiple lamination heads, described
Lamination head is arranged in lamination robot, and described lamination robot drives described lamination head motion, and described lamination head includes stretching
Device and sucker, described sucker is arranged on below retractor device, and described sucker independently controls.
7. lamination bonding machine as claimed in claim 1 is it is characterised in that described welder adopts infrared welding, electromagnetism sense
Should weld or laser welding.
8. lamination bonding machine as claimed in claim 7 is it is characterised in that described welder adopts infrared welding, including red
External welding lamp box and cell piece press device, temperature heating when described infrared welding lamp box is used for welding, described cell piece pressing
Device includes silk or the press strip of liftable motion, for pressing cell piece when welding.
9. lamination bonding machine as claimed in claim 1 is it is characterised in that also include drawing mechanism, for the discharging of battery strings
Carrying.
10. lamination bonding machine as claimed in claim 9 is it is characterised in that also include welding arrangement of busbars, for positioned at electricity
Busbar is welded on two cell pieces end to end of pond string.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610967219.8A CN106449883B (en) | 2016-10-28 | 2016-10-28 | A kind of lamination bonding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610967219.8A CN106449883B (en) | 2016-10-28 | 2016-10-28 | A kind of lamination bonding machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106449883A true CN106449883A (en) | 2017-02-22 |
| CN106449883B CN106449883B (en) | 2019-07-02 |
Family
ID=58180514
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610967219.8A Active CN106449883B (en) | 2016-10-28 | 2016-10-28 | A kind of lamination bonding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106449883B (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107256908A (en) * | 2017-06-26 | 2017-10-17 | 中节能太阳能科技（镇江）有限公司 | The battery strings array continuous production technology and its production equipment of solar components |
| CN107452836A (en) * | 2017-07-31 | 2017-12-08 | 无锡先导智能装备股份有限公司 | The drop glue lamination device and drop glue laminating method of a kind of cell piece |
| CN109003927A (en) * | 2018-09-13 | 2018-12-14 | 无锡奥特维科技股份有限公司 | A kind of cell piece breaks sheet devices and method and cell piece string welding machine |
| CN109906514A (en) * | 2017-09-28 | 2019-06-18 | 应用材料意大利有限公司 | For manufacturing equipment, the system for manufacturing solar battery arrangement that the solar battery with two or more overlapping solar battery parts is arranged, and the method for assembling solar battery arrangement |
| CN110112259A (en) * | 2019-05-28 | 2019-08-09 | 江阴市悦渠咨询有限公司 | Imbrication series welding integrated machine and its application and method |
| CN111715957A (en) * | 2020-05-20 | 2020-09-29 | 天能电池集团股份有限公司 | Device and method for automatically welding bus bar of storage battery |
| US11624110B2 (en) | 2016-05-02 | 2023-04-11 | Applied Materials, Inc. | Method of coating a substrate and coating apparatus for coating a substrate |
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| CN202780222U (en) * | 2012-09-25 | 2013-03-13 | 必诺机械（东莞）有限公司 | Multiple-station rotation welding equipment |
| CN105810619A (en) * | 2014-12-29 | 2016-07-27 | 上海正泰太阳能科技有限公司 | Rotatory transport mechanism of battery piece |
| CN205496727U (en) * | 2016-01-19 | 2016-08-24 | 苏州沃特维自动化系统有限公司 | Chip bonding machine is arranged to battery piece |
| CN205629746U (en) * | 2016-05-08 | 2016-10-12 | 无锡奥特维智能装备有限公司 | Welding robot |
| CN206134713U (en) * | 2016-10-28 | 2017-04-26 | 无锡奥特维科技股份有限公司 | Lamination welding machine |
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2016
- 2016-10-28 CN CN201610967219.8A patent/CN106449883B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN202780222U (en) * | 2012-09-25 | 2013-03-13 | 必诺机械（东莞）有限公司 | Multiple-station rotation welding equipment |
| CN105810619A (en) * | 2014-12-29 | 2016-07-27 | 上海正泰太阳能科技有限公司 | Rotatory transport mechanism of battery piece |
| CN205496727U (en) * | 2016-01-19 | 2016-08-24 | 苏州沃特维自动化系统有限公司 | Chip bonding machine is arranged to battery piece |
| CN205629746U (en) * | 2016-05-08 | 2016-10-12 | 无锡奥特维智能装备有限公司 | Welding robot |
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Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US11624110B2 (en) | 2016-05-02 | 2023-04-11 | Applied Materials, Inc. | Method of coating a substrate and coating apparatus for coating a substrate |
| CN107256908A (en) * | 2017-06-26 | 2017-10-17 | 中节能太阳能科技（镇江）有限公司 | The battery strings array continuous production technology and its production equipment of solar components |
| CN107256908B (en) * | 2017-06-26 | 2024-02-02 | 中节能太阳能科技（镇江）有限公司 | Continuous production process and production equipment for battery string array of solar module |
| CN107452836A (en) * | 2017-07-31 | 2017-12-08 | 无锡先导智能装备股份有限公司 | The drop glue lamination device and drop glue laminating method of a kind of cell piece |
| CN107452836B (en) * | 2017-07-31 | 2023-10-20 | 无锡先导智能装备股份有限公司 | Glue-dropping lamination device and glue-dropping lamination method for battery piece |
| CN109906514A (en) * | 2017-09-28 | 2019-06-18 | 应用材料意大利有限公司 | For manufacturing equipment, the system for manufacturing solar battery arrangement that the solar battery with two or more overlapping solar battery parts is arranged, and the method for assembling solar battery arrangement |
| CN109003927A (en) * | 2018-09-13 | 2018-12-14 | 无锡奥特维科技股份有限公司 | A kind of cell piece breaks sheet devices and method and cell piece string welding machine |
| CN109003927B (en) * | 2018-09-13 | 2024-04-30 | 无锡奥特维科技股份有限公司 | Battery piece breaking device and method and battery piece series welding machine |
| CN110112259A (en) * | 2019-05-28 | 2019-08-09 | 江阴市悦渠咨询有限公司 | Imbrication series welding integrated machine and its application and method |
| CN110112259B (en) * | 2019-05-28 | 2023-11-28 | 江阴初旭智能科技有限公司 | Tile overlapping and series welding integrated machine and application and method thereof |
| CN111715957A (en) * | 2020-05-20 | 2020-09-29 | 天能电池集团股份有限公司 | Device and method for automatically welding bus bar of storage battery |
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| Publication number | Publication date |
|---|---|
| CN106449883B (en) | 2019-07-02 |
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