CN110112259A - Imbrication series welding integrated machine and its application and method - Google Patents
Imbrication series welding integrated machine and its application and method Download PDFInfo
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- CN110112259A CN110112259A CN201910448522.0A CN201910448522A CN110112259A CN 110112259 A CN110112259 A CN 110112259A CN 201910448522 A CN201910448522 A CN 201910448522A CN 110112259 A CN110112259 A CN 110112259A
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- 238000003466 welding Methods 0.000 title claims abstract description 83
- 238000000034 method Methods 0.000 title claims abstract description 21
- 238000004026 adhesive bonding Methods 0.000 claims abstract description 11
- 238000004519 manufacturing process Methods 0.000 claims abstract description 6
- 238000011017 operating method Methods 0.000 claims abstract description 5
- 238000010521 absorption reaction Methods 0.000 claims description 19
- 230000002459 sustained effect Effects 0.000 claims description 4
- 239000003292 glue Substances 0.000 claims description 3
- 238000005265 energy consumption Methods 0.000 abstract description 2
- 239000007787 solid Substances 0.000 abstract description 2
- 230000002441 reversible effect Effects 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 5
- 230000005611 electricity Effects 0.000 description 3
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000013082 photovoltaic technology Methods 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 210000002784 stomach Anatomy 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
- H01L31/1876—Particular processes or apparatus for batch treatment of the devices
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
- H01L31/1876—Particular processes or apparatus for batch treatment of the devices
- H01L31/188—Apparatus specially adapted for automatic interconnection of solar cells in a module
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Abstract
The invention discloses a kind of imbrication series welding integrated machine and its application and methods, the imbrication series connection all-in-one machine includes lift S platform, go up and down reversible M platform, centralising device, gluing manipulator, welding supply unit, welder etc., it can be compatible with multiple battery mutual contact mode, occupation area of equipment is small, it is positioned with solid mechanical, operating method is simple, rise in adjacent platforms, the work fallen with gluing interconnection or the welding interconnection of completing cell piece in switching process, cell piece interconnection is high-efficient, production capacity is big, low energy consumption, a tractor serves several purposes, sufficiently meet the needs of user, reduce use cost.
Description
Technical field
The present invention relates to technical field of solar cell manufacturing, more particularly to a kind of imbrication series welding one applied widely
Body machine and its application and method.
Background technique
Photovoltaic technology is maked rapid progress, and the especially technology innovation of assembly end is regenerated than very fast, and multiple technologies and is deposited.From electricity
From the perspective of the interconnection of pond, technology more advanced at present has horizontal-associate, patch, imbrication, half etc..As shown in Figure 1, being imbrication
Mode laminates mutually adjacent cell piece, the i.e. rear electrode of the front electrode connection B battery of A battery with conducting resinl, B battery
Front electrode connects the rear electrode of C battery, and so on, then whole string battery realizes series connection, and such mode is eliminated between stomach piece
Away from more cell pieces can be placed by encapsulating in identical Hu.Shown in Fig. 2, for using welding realize battery horizontal-associate by the way of, in order to
Guarantee that the quality of battery interconnection, equipment are very high to the required precision of dispensing or printing.At present for a user, once it is determined that
Certain technology path, can only select corresponding battery InterWorking Equipment, therefore to accomplish product diversification, can only purchase at double
Battery InterWorking Equipment, increase use cost.
Summary of the invention
In view of the above technical problems, the present invention provides a kind of imbrication is welding integrated and its application and method, compatibility
Multiple battery mutual contact mode is easy to operate in one, and cell piece interconnection is high-efficient, significantly reduce the equipment use of user at
This.
To realize the above-mentioned technical purpose, present invention employs following technical solutions:
A kind of imbrication series welding integrated machine, it is characterised in that: including several S platforms and M platform, the S platform and M platform side by side between
Every setting, the bottom of S platform and M platform is equipped with height-adjustable lifting shaft, and torsion shaft is additionally provided on M platform, and torsion shaft is flat
The row side adjacent with S platform in M platform, the horizontal space between S platform and M platform is overturn with M platform or so to be changed, and S is flat
The surface of platform and M platform is equipped with several absorption apertures, and absorption aperture passes through piping connection vacuum absorption device.
Preferably, the outside of the S platform and M platform is additionally provided with cell piece supply unit, cell piece placement machinery
The top of hand, welding supply unit, welding placement manipulator, gluing manipulator and welder, S platform and M platform is equipped with electricity
Pond piece centralising device, cell piece centralising device are used to cell piece being adjusted to preset position on S platform or M platform.
The invention also discloses the applications of above-mentioned imbrication series welding integrated machine, it is characterised in that: by the imbrication series welding one
Body machine is applied to the interconnection of cell piece imbrication, cell piece horizontal-associate, patch battery component, half battery component, more main grid battery components
In the production of Double-sided battery pack.
Specifically, the method that the imbrication series welding integrated machine interconnects for realizing imbrication includes the following steps:
Step A1, S platform and M platform rise and place cell piece to be connected, and are sucked by the absorption aperture on each platform
Cell piece, the width for requiring cell piece to be overlapped after being interconnected according to imbrication, the one side for keeping each cell piece to be overlapped by centralising device
Positioned at the adjacent side of S platform and M platform and beyond the side preset length of place platform；
Step A2, conducting resinl is coated by gluing manipulator in the region to be overlapped of the cell piece on M platform, adjusts M platform
Flip angle makes M platform and S platform keep preset level spacing, and M platform falls to predeterminated position with heeling condition；
Step A3, conducting resinl is coated by gluing manipulator in the region to be overlapped of the cell piece on S platform, adjusts under S platform
It falls, in dropping process, the cell piece on S platform, M platform and each platform does not collide, and turns over when falling under S platform with M platform
Lapse to just afterwards be located at sustained height when, M platform overturning reform, cell piece glue application portions overlapping, complete cell piece join end to end；
Step A3, the cell piece connected is removed, operating procedure A1, A2, A3 carry out next circulation.
Specifically, the imbrication series welding integrated machine includes the following steps: for the method for the horizontal company of cell piece
Step B1, M platform rises and places on predeterminated position by short welding, and short welding is sucked by the absorption aperture on platform,
The width for requiring cell piece to be overlapped after being interconnected according to imbrication, short welding exceed the side preset length of place platform, stretch out platform
Short welding for overlapping adjacent cell；
Step B2, placing battery plate and good position is adjusted on the M platform for completing step B1, is pressed in cell piece on short welding,
Cell piece is sucked by the absorption aperture on platform, adjusts the flip angle of M platform, between so that M platform and S platform is kept preset level
Away from M platform falls to predeterminated position with heeling condition；
Step B3, S platform rises and places on predeterminated position by short welding, and short welding is sucked by the absorption aperture on platform,
The width for requiring cell piece to be overlapped after being interconnected according to imbrication, short welding exceed the side preset length of place platform, stretch out platform
Short welding for overlapping adjacent cell；
Step B4, placing battery plate and good position is adjusted on the S platform for completing step B3, is pressed in cell piece on short welding,
Cell piece is sucked by the absorption aperture on platform, S platform is adjusted and falls, in dropping process, on S platform, M platform and each platform
Cell piece, short welding do not collide, when fallen under S platform with M platform overturning reform after be located at sustained height when, M platform turns over
Lapse to the welding connection for just completing cell piece；
Step B5, the battery strings connected in step B4 are welded by welding unit, is removed after being welded, operating procedure
B1, B2, B3, B4 carry out next circulation.
By adopting the above-described technical solution, the present invention has the following technical effect that imbrication series connection all-in-one machine of the invention
It is a set of equipment that can be compatible with multiple battery mutual contact mode, occupied area is small, and equipment is positioned with solid mechanical, and precision is high,
Operation is fast, a tractor serves several purposes, sufficiently meets the needs of user, and production capacity is big, low energy consumption, reduces use cost.
Detailed description of the invention
Examples of the present invention will be described by way of reference to the accompanying drawings, in which:
Fig. 1 is the structural schematic diagram of imbrication battery mutual contact mode；
Fig. 2 is the mode that welding realizes the interconnection of horizontal-associate battery；
Fig. 3 is the structural schematic diagram of M platform of the invention, S platform and its top cell piece centralising device；
Fig. 4 is the structural schematic diagram that cell piece centralising device works in Fig. 3；
Fig. 5 is the structural schematic diagram of all-in-one machine of the invention；
Fig. 6 is traditional structural schematic diagram with long welding interconnected battery piece；
Wherein, 1 is S platform, and 2 be M platform, and 3 be cell piece, and 4 be short welding, and 5 be long welding, and 6 be cell piece supply unit, 7
It is laid with manipulator for cell piece, 8 be gluing manipulator, and 9 be cell piece centralising device, and 10 be welding supply unit, and 11 be welding
Manipulator, 12 be welder.
Specific embodiment
All features disclosed in this specification or disclosed all methods or in the process the step of, in addition to mutually exclusive
Feature and/or step other than, can combine in any way.
Any feature disclosed in this specification unless specifically stated can be equivalent or with similar purpose by other
Alternative features are replaced.That is, unless specifically stated, each feature is an example in a series of equivalent or similar characteristics
?.
A kind of imbrication battery mutual contact mode as shown in Figure 1, battery lap are by conductive glue connection；Such as Fig. 2
Shown is the mode that the interconnection of battery horizontal-associate is realized with welding, is that welding connects between battery.If welding is also regarded as
A part of battery, then being equally all the front that the latter cell backside is overlapped on previous battery.All-in-one machine of the invention
Exactly from this consistency on, makes N number of battery on a string while realizing overlap joint.
It is illustrated in fig. 3 shown below, the present invention devises a double grouping platform, and wherein S platform 1 only can move up and down, M platform
2 can move up and down, and can overturn around this platform axle center.It is preferred that two kinds of berm widths are respectively less than the width of cell piece (such as
Imbrication) or less than cell piece add short welding width (technologies such as short welding horizontal-associate).The surface of S platform and M platform is all provided with
There are several absorption apertures, absorption aperture passes through piping connection vacuum absorption device.The spacing of S platform and M platform is adjusted when use,
The battery being placed on platform or welding is set to reach desired overlapping widths.
As shown in Figure 4, Figure 5, the outside of S platform and M platform be additionally provided with cell piece supply unit 6, cell piece place machine
Tool hand 7, welding supply unit 10, welding placement manipulator 11, gluing manipulator 8 and welder 12, S platform and M platform
Top is equipped with cell piece centralising device 9, and cell piece centralising device 9 is used to cell piece being adjusted to preset on S platform or M platform
On position, two kinds of platforms can share one group of cell piece centralising device, successively carry out centering to M platform or S platform by centralising device
Processing falls again after first rising such as all S platforms, complete the adjustment of cell piece position, then again rises all M platforms, completes
It falls again after the adjustment of cell piece position.The equipment such as ceramics weldering, infrared bonding or microwave weldering, the surface of welding can be used in welder 12
It equipped with tin coating, completes the cell piece that welding is placed and is sent into welder, welding tin coating is heated rapid melting, is fixedly connected with electricity
Pond piece.
Imbrication series welding integrated machine of the invention can be applied to the interconnection of cell piece imbrication, cell piece horizontal-associate, patch battery component,
In the productions of multiple batteries component such as half battery component, more main grid battery components and Double-sided battery pack, for realizing battery
The interconnection of piece gluing or welding welding interconnection.
Specifically, the step of imbrication series welding integrated machine of the invention is for realizing imbrication interconnection is as follows:
Step 1, all M platforms rise simultaneously placing battery plate and adjust good position, live battery by the vacuum suction on platform, and
Conducting resinl is coated in the part to be overlapped, then M platform is turned to certain angle, and falls；
Step 2, all S platforms rise and place cell piece, live battery by the vacuum suction on platform, and to be overlapped
Conducting resinl is coated in part, and falls, since M platform is in rollover states so this two group platform can't bump against；
When step 3, two group platforms are to identical height, the overturning of M platform is reformed, and this completes joining end to end for whole string battery；
Step 4, it is bonding after remove, carry out next circulation.
The step of imbrication series welding integrated machine of the invention is for realizing the interconnection of horizontal-associate battery is as follows:
Step 1, all M platforms rise and place short welding, live welding by the vacuum suction on platform, stretch out the welding of platform
Part is overlap joint adjacent cell；
Step 2, all M platform placing battery plates simultaneously adjust good position, live battery by the vacuum suction on platform, and then M is flat
Platform is turned to certain angle, and falls；
Step 3, all S platforms rise and place short welding, live welding by the vacuum suction on platform, stretch out the welding of platform
Part is overlap joint adjacent cell；
Step 4, all S platform placing battery plates simultaneously adjust good position, live battery by the vacuum suction on platform, and fall,
Since M platform is in rollover states so this two group platform can't bump against；
When step 5, two group platform axle center are identical, the overturning of M platform is classified as, and this completes the head and the tail phases of whole string battery welding
Even.
The order of above two method and step, which also can according to need, to adjust.Such as do patch, half welding or it is whole
It, can be using the method for being previously described for realizing the interconnection of horizontal-associate battery, as shown in fig. 6, only changing short welding for piece welding
At the longer welding extended to below entire battery, and before welder welding, increases and put face bonding on a step cell piece
The step of band.
The invention is not limited to specific embodiments above-mentioned.The present invention, which expands to, any in the present specification to be disclosed
New feature or any new combination, and disclose any new method or process the step of or any new combination.
Claims (5)
1. a kind of imbrication series welding integrated machine, it is characterised in that: including several S platforms and M platform, the S platform and M platform are side by side
The bottom of interval setting, S platform and M platform is equipped with height-adjustable lifting shaft, and torsion shaft, torsion shaft are additionally provided on M platform
It is parallel to the M platform side adjacent with S platform, the horizontal space between S platform and M platform is overturn with M platform or so to be changed, S
The surface of platform and M platform is equipped with several absorption apertures, and absorption aperture passes through piping connection vacuum absorption device.
2. imbrication series welding integrated machine according to claim 1, it is characterised in that: the outside of the S platform and M platform is gone back
Equipped with cell piece supply unit, cell piece place manipulator, welding supply unit, welding place manipulator, gluing manipulator and
The top of welder, S platform and M platform is equipped with cell piece centralising device, and cell piece centralising device is for adjusting cell piece
To on S platform or M platform on preset position.
3. the application of imbrication series welding integrated machine of any of claims 1 or 2, it is characterised in that: by the imbrication series welding integrated machine
Applied to the interconnection of cell piece imbrication, cell piece horizontal-associate, patch battery component, half battery component, more main grid battery components and double
In the production of face battery component.
4. the method that imbrication series welding integrated machine as claimed in claim 3 interconnects for realizing imbrication includes the following steps:
Step A1, S platform and M platform rise and place cell piece to be connected, and are sucked by the absorption aperture on each platform
Cell piece, the width for requiring cell piece to be overlapped after being interconnected according to imbrication, the one side for keeping each cell piece to be overlapped by centralising device
Positioned at the adjacent side of S platform and M platform and beyond the side preset length of place platform；
Step A2, conducting resinl is coated by gluing manipulator in the region to be overlapped of the cell piece on M platform, adjusts M platform
Flip angle makes M platform and S platform keep preset level spacing, and M platform falls to predeterminated position with heeling condition；
Step A3, conducting resinl is coated by gluing manipulator in the region to be overlapped of the cell piece on S platform, adjusts under S platform
It falls, in dropping process, the cell piece on S platform, M platform and each platform does not collide, and turns over when falling under S platform with M platform
Lapse to just afterwards be located at sustained height when, M platform overturning reform, cell piece glue application portions overlapping, complete cell piece join end to end；
Step A3, the cell piece connected is removed, operating procedure A1, A2, A3 carry out next circulation.
5. method of the imbrication series welding integrated machine as claimed in claim 3 for the horizontal company of cell piece includes the following steps:
Step B1, M platform rises and places on predeterminated position by short welding, and short welding is sucked by the absorption aperture on platform,
The width for requiring cell piece to be overlapped after being interconnected according to imbrication, short welding exceed the side preset length of place platform, stretch out platform
Short welding for overlapping adjacent cell；
Step B2, placing battery plate and good position is adjusted on the M platform for completing step B1, is pressed in cell piece on short welding,
Cell piece is sucked by the absorption aperture on platform, adjusts the flip angle of M platform, between so that M platform and S platform is kept preset level
Away from M platform falls to predeterminated position with heeling condition；
Step B3, S platform rises and places on predeterminated position by short welding, and short welding is sucked by the absorption aperture on platform,
The width for requiring cell piece to be overlapped after being interconnected according to imbrication, short welding exceed the side preset length of place platform, stretch out platform
Short welding for overlapping adjacent cell；
Step B4, placing battery plate and good position is adjusted on the S platform for completing step B3, is pressed in cell piece on short welding,
Cell piece is sucked by the absorption aperture on platform, S platform is adjusted and falls, in dropping process, on S platform, M platform and each platform
Cell piece, short welding do not collide, when fallen under S platform with M platform overturning reform after be located at sustained height when, M platform turns over
Lapse to the welding connection for just completing cell piece；
Step B5, the battery strings connected in step B4 are welded by welding unit, is removed after being welded, operating procedure
B1, B2, B3, B4 carry out next circulation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910448522.0A CN110112259B (en) | 2019-05-28 | 2019-05-28 | Tile overlapping and series welding integrated machine and application and method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201910448522.0A CN110112259B (en) | 2019-05-28 | 2019-05-28 | Tile overlapping and series welding integrated machine and application and method thereof |
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| Publication Number | Publication Date |
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| CN110112259A true CN110112259A (en) | 2019-08-09 |
| CN110112259B CN110112259B (en) | 2023-11-28 |
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Cited By (6)
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| CN110635097A (en) * | 2019-09-26 | 2019-12-31 | 常州时创能源科技有限公司 | Method for lapping battery strings and application of method |
| CN110649126A (en) * | 2019-09-26 | 2020-01-03 | 常州时创能源科技有限公司 | Preparation method of battery string |
| CN110649125A (en) * | 2019-09-26 | 2020-01-03 | 常州时创能源科技有限公司 | Lapping method of battery string |
| CN111430503A (en) * | 2020-03-31 | 2020-07-17 | 宁夏小牛自动化设备有限公司 | Method for producing solar cell strings at high speed |
| CN111969080A (en) * | 2020-08-26 | 2020-11-20 | 江阴初旭智能科技有限公司 | Multipoint interconnection method for crystalline silicon battery |
| CN113690343A (en) * | 2021-08-25 | 2021-11-23 | 保定中泰新能源科技有限公司 | Solar wafer stringer |
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| CN113690343A (en) * | 2021-08-25 | 2021-11-23 | 保定中泰新能源科技有限公司 | Solar wafer stringer |
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