CN207021275U - The battery strings array continuous production device of solar components - Google Patents
The battery strings array continuous production device of solar components Download PDFInfo
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- CN207021275U CN207021275U CN201720752646.4U CN201720752646U CN207021275U CN 207021275 U CN207021275 U CN 207021275U CN 201720752646 U CN201720752646 U CN 201720752646U CN 207021275 U CN207021275 U CN 207021275U
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- battery strings
- cell piece
- solar components
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
The utility model discloses a kind of battery strings array continuous production device of solar components, it is main to carry out matrix arrangement feed using by cell piece, by battery strings array, some cell pieces are synchronously captured, through feeding device arranged successively in the conveying direction, conductive material patch coating device, cell piece appearance delection device, build up fixing device, battery strings appearance inspection device, group string typesetting welder, EL detection means, and conveying cell piece, the transmitting device of battery strings, obtain battery strings array.The utility model is by the production of solar components, cell piece is synchronously captured by matrix, from cell piece feeding to battery strings blanking, the synchronous normal of multiple battery strings can be once completed, greatly improves the production efficiency of component, equipment continuity, automaticity are high, it can realize that solar components become more meticulous production, the gap between cell piece is reduced, more cell pieces are laid under same unit area, improve the power of solar components.
Description
Technical field
It the utility model is related to the battery strings production equipment of solar components encapsulation process manufacturing field, particularly component.
Background technology
Solar components interlink photovoltaic cell in a manner of more close, make the gap between battery be preferably minimized, very
It is somewhat overlapping to edge, therefore more batteries can be laid in same unit area, extinction area increase, wattage can also carry
As many as high 10-15W.In addition, solar components, with little need for welding, relative saves welding cost.
Compared to traditional conventional solar cells modular construction, cell piece quantitative aspects, solar energy are transferred in unit area
The advantages of component, is mainly reflected in：So that more solar battery sheets can be placed under unit area, the generating of component is improved
Power and stability, make up the blank of domestic photovoltaic manufacturing field.
The inside of solar components, carry out stacking using multiple cell pieces and form battery strings, battery strings again with series connection, simultaneously
Connection, connection in series-parallel form array.Accordingly, to improve production efficiency, it is necessary to design this new production technology and production equipment, optimization
The production process of battery strings array, so as to reduce operating personnel, floor space is reduced, guarantee improves efficiency, increased in production
While adding yield, competitive cost advantage is created.
Utility model content
Purpose of utility model：In view of the above-mentioned problems, the purpose of this utility model is to provide a kind of battery of solar components
The production equipment of string array, from cell piece feeding to battery strings blanking process, complete production and detection.
Technical scheme：A kind of battery strings array continuous production device of solar components, including along conveying direction successively
Feeding device, the conductive material of setting paste coating device, cell piece appearance delection device, build up fixing device, the inspection of battery strings outward appearance
Look into device, group string typesetting welder, EL detection means, and conveying cell piece, the transmitting device of battery strings；
Feeding device is some magazines of matrix arrangement, and cell piece is stacked with magazine；
Conductive material patch coating device, which is used to paste cell piece specified location, applies conductive material；
Whether cell piece appearance delection device is qualified for detecting cell piece outward appearance；
Build up fixing device and be used for cell piece is mobile by lamination requirement and reach stacked state, both positive and negative polarity between cell piece
Solidify by conductive material and compress, form battery strings；
Whether battery strings appearance inspection device is qualified for detecting battery strings outward appearance；
Group string typesetting welder is used to carry out battery strings typesetting and to being subjected between battery strings, obtains electricity
Pond string array；
EL detection means is used to carry out EL detections to battery strings array；
Transmitting device shares for each device arranged successively in the conveying direction to be set or sets respectively.
It is manipulator in the transmitting device of feeding device, conductive material patch coating device crawl cell piece, in addition to carrying is flat
Platform, sucker, upper surface and the manipulator of carrying platform are fixed, and the lower surface of carrying platform, which is arranged in a matrix, sets some suckers.
Further, it is additionally provided with lifting body below the magazine of feeding device, magazine bottom surface offers jacking mouth, in magazine
Jacking chassis is placed, cell piece is stacked in above jacking chassis, and lifting pin acts on below jacking chassis vertically from jacking mouth.
Further, conductive material patch coating device includes the school position machine that position correction is carried out to the cell piece conveyed so far
Structure, patch apply the patch coating head of conductive material.
Further, cell piece appearance delection device includes Image detection mechanism, removes substandard products and change replacing for cell piece
Expect mechanism.
Further, the jig that fixing device also includes being made up of welding curing mechanism, hold-down mechanism is built up, this
When, transmitting device, which removes, includes manipulator, in addition to carrying platform, sucker, in addition to track, bearing, bearing lower end installation sucker,
Bearing upper end is arranged in track, and track is arranged on the lower surface of carrying platform by the direction for forming battery strings, and bearing passes through driving
Source drives edge track movement.Transmitting device also includes locating part, and locating part fixes in orbit, the corresponding shifting for limiting each bearing
Dynamic distance simultaneously positions.
Optimal, welding curing mechanism includes Resistant heating mechanism, ultraviolet heating arrangements.
Optimal, hold-down mechanism includes pressing array and briquetting.
Further, also include steering knuckle in the transmitting device of battery strings appearance inspection device crawl battery strings, turn to
Joint sets and is connected between carrying platform and sucker.
Beneficial effect：Compared with prior art, the utility model has the advantages that：By the production of solar components, by matrix
Synchronous crawl cell piece, from cell piece feeding to battery strings blanking, the synchronous normal of multiple battery strings can be once completed, greatly
The production efficiency for improving component, equipment continuity, automaticity are high, it is possible to achieve solar components become more meticulous production,
The gap between cell piece is reduced, more cell pieces are laid under same unit area, improve the power of solar components.
Brief description of the drawings
Fig. 1 is the utility model production equipment structural representation；
Fig. 2 is feeding device structural representation；
Fig. 3 is the structural representation of the first transmitting device in embodiment；
Fig. 4 is the structural representation of the 3rd transmitting device in embodiment；
Fig. 5 is that the 3rd transmitting device completes the view that cell piece stacks；
Fig. 6 is the structural representation of the 4th transmitting device in embodiment.
Embodiment
Below in conjunction with the accompanying drawings and specific embodiment, the utility model is furtherd elucidate, it should be understood that these embodiments are only used for
Illustrate the utility model rather than limitation the scope of the utility model, after the utility model has been read, art technology
Modification of the personnel to the various equivalent form of values of the present utility model falls within the application appended claims limited range.
A kind of battery strings array continuous production technology of solar components, comprises the following steps：
Step 100：Cell piece is subjected to matrix arrangement feed, cell piece feed matrix can be more than needed for battery strings array
Cell piece, such as battery strings array be 20 string, often go here and there 100 cell pieces, then the cell piece needed for battery strings array is 20*
100, and the cell piece feed matrix set may be greater than 20*100.Then according to the battery strings array of required manufacture, if will
Dry cell piece synchronously captures, and is delivered to next station.
Step 200：Cell piece specified location is pasted and applies conductive material, then some cell pieces are synchronously captured, are delivered to
Next station.
Step 300：Open defect detection is carried out to cell piece, underproof cell piece is detected if existing, by replacement extremely
It is qualified to detect, and then synchronously captures qualified some cell pieces, is delivered to next station.
Step 400：Requirement to cell piece according to laminated batteries, is shifted, is built up, and adjusts battery in a string of battery strings
Gap between piece, the conductive material of both positive and negative polarity links together between each cell piece, then solidifies, if forming dry cell
String, then by some battery strings synchronous transports to next station.
Step 500：Visual examination is carried out to battery strings, if qualified to be classified.
Step 600：Capture qualified battery strings and carry out a group string typesetting welding, obtain battery strings array, be delivered to next work
Position.
Step 700：EL detections are carried out to battery strings array.
A kind of production equipment for the battery strings array continuous production for realizing above-mentioned solar components, as shown in Figure 1,
Including feeding device 1 arranged successively in the conveying direction, conductive material patch coating device 2, cell piece appearance delection device 3, build up
Fixing device 4, battery strings appearance inspection device 5, group string typesetting welder 6, EL detection means 7, and conveying cell piece, electricity
The transmitting device of pond string.
Feeding device, the cell piece placement region of matrix arrangement is formed by some magazines, as shown in Figure 2, the bottom of magazine 11
Face offers jacking mouth 13, and jacking chassis 14 is placed in magazine and covers jacking mouth 13, a pile cell piece is stacked in jacking chassis 14
On, lifting body 12 is provided with below magazine, lifting body 12 is relative with jacking mouth 13, and lifting body 12 is vertical from jacking mouth 13
Act on below jacking chassis 14, the cell piece in lifting magazine, to capture.
As shown in Figure 3, the first transmitting device has manipulator 81, carrying platform 82, sucker 83, carrying platform 82
Upper surface is fixed with manipulator 81, and the lower surface of carrying platform 82, which is arranged in a matrix, sets some suckers 83.First transmitting device
For capturing the cell piece in magazine, sucker is corresponding with magazine, and according to the cell piece needed for production battery strings array, sucker is inhaled
Attached cell piece surface, once captures required cell piece, is delivered to conductive material patch coating device.
Conductive material pastes coating device, and there is Jiao Wei mechanisms and patch to apply the patch coating head of conductive material.First transmitting device is by electricity
Pond piece is all put into Jiao Wei mechanisms.Position after Jiao Wei mechanisms are placed to cell piece is corrected, to paste coating head in cell piece
Specified location carry out patch apply conductive material operation.Conductive material includes conductive tape, conducting resinl etc. can be with cell piece phase
Cohesive and good electric conductivity material.Patch coating head includes Glue dripping head or adhesive tape clamping jaw etc. and conductive material patch is applied into cell piece table
The device in face, concrete structure according to used in conductive material and it is different.
Second transmitting device is used for the cell piece that once crawl patch has applied conductive material, is delivered to cell piece outward appearance detection dress
Put.Second transmitting device is identical with the first transmission structure.
Whether cell piece appearance delection device is qualified for detecting cell piece outward appearance, including Image detection mechanism, removal time
Product and change cell piece for material mechanism.The cell piece that second transmitting device has applied patch conductive material is totally placed in image inspection
Survey in the detection platform of mechanism, such as detect the underproof cell piece of outward appearance, by capturing the unqualified cell piece for material mechanism
Remove, and change one and paste the cell piece for having applied conductive material to original position, it is qualified to be detected to all cell piece outward appearances.
3rd transmitting device is used to once capture the qualified cell piece of all outward appearances detections, and by cell piece by lamination requirement
Move and reach stacked state, be delivered to and build up fixing device.3rd transmitting device compares the first transmitting device, such as the institute of accompanying drawing 4
Show, in addition to track 84, bearing 85, locating part 86, track 84 are arranged under carrying platform 82 by the direction for forming battery strings
Surface, sucker 83 are arranged on the lower end of bearing 85, and the upper end of bearing 85 is arranged in track 84, and bearing can be along track by driving source driving
Mobile, locating part 86 is fixed in orbit, and bearing drives sucker movement to close up to certain interval, each branch of the corresponding limitation of locating part
The displacement of seat and positioning, complete cell piece and stack, as shown in Figure 5.Cell piece is delivered to by the 3rd transmitting device to be built up
During fixing device, the cell piece stacking process of the above can be completed.
The jig that fixing device includes being made up of welding curing mechanism, hold-down mechanism is built up, the 3rd transmitting device will
The cell piece of heap poststack is totally placed on jig, and both positive and negative polarity is connected to one by conductive material between each cell piece
Rise, welding curing mechanism makes cell piece and conductive material adhesive solidification, synchronous to form some battery strings, can be specifically resistance wire
Heating arrangements, ultraviolet heating arrangements or other welding curing mechanisms taken according to conductive material property, hold-down mechanism bag
Pressing array and briquetting are included, cell piece and conductive material bonding position are fastened.
4th transmitting device is used to adsorb each battery strings, is delivered to battery strings appearance inspection device, the 4th transmitting device phase
Than the first transmitting device, as shown in Figure 6, in addition to steering knuckle 87, steering knuckle 87 set be connected to carrying platform 82 with
Between sucker 83, sucker can be made to be overturn with respect to carrying platform, so as to drive battery strings to overturn, visual examination is carried out to it,
Different zones are positioned over according to the whether qualified sorting of battery strings visual examination.
The welding operation that qualified battery strings are put between row typesetting and battery strings in group string typesetting welding, obtains battery
String array.
EL detection means is used for the battery strings array after being welded to monoblock typesetting and carries out EL detections, then discharges.
The transmitting device of the above first, the second transmitting device, the 3rd transmitting device, the 4th transmitting device are to correspond to set respectively
Or share and set, share when setting, the first transmitting device, the second transmission in same transmitting device upper set
Device, the 3rd transmitting device, the structure of the 4th transmitting device, by a slide rail, in corresponding station application corresponding function.
Claims (10)
- A kind of 1. battery strings array continuous production device of solar components, it is characterised in that：Including along conveying direction successively Feeding device, the conductive material of setting paste coating device, cell piece appearance delection device, build up fixing device, the inspection of battery strings outward appearance Look into device, group string typesetting welder, EL detection means, and conveying cell piece, the transmitting device of battery strings；Feeding device is some magazines of matrix arrangement, and cell piece is stacked with magazine；Conductive material patch coating device, which is used to paste cell piece specified location, applies conductive material；Whether cell piece appearance delection device is qualified for detecting cell piece outward appearance；Build up fixing device and be used for cell piece is mobile by lamination requirement and reach stacked state, both positive and negative polarity relies between cell piece Conductive material solidification compresses, and forms battery strings；Whether battery strings appearance inspection device is qualified for detecting battery strings outward appearance；Group string typesetting welder is used to carry out battery strings typesetting and to being subjected between battery strings, obtains battery strings Array；EL detection means is used to carry out EL detections to battery strings array；Transmitting device shares for each device arranged successively in the conveying direction to be set or sets respectively.
- 2. the battery strings array continuous production device of solar components according to claim 1, it is characterised in that：Transmission Device is manipulator, in addition to carrying platform, sucker, upper surface and the manipulator of carrying platform are fixed, the following table of carrying platform Face, which is arranged in a matrix, sets some suckers.
- 3. the battery strings array continuous production device of solar components according to claim 1, it is characterised in that：Feed Lifting body is additionally provided with below the magazine of device, magazine bottom surface offers jacking mouth, jacking chassis is placed in magazine, and cell piece is folded Put above jacking chassis, lifting pin acts on below jacking chassis vertically from jacking mouth.
- 4. the battery strings array continuous production device of solar components according to claim 1, it is characterised in that：It is conductive The patch that material patch coating device includes applying the Jiao Wei mechanisms, the patch that convey cell piece progress position correction so far conductive material applies Head.
- 5. the battery strings array continuous production device of solar components according to claim 1, it is characterised in that：Battery Piece appearance delection device, which includes Image detection mechanism, removes substandard products and changes replacing for cell piece, expects mechanism.
- 6. the battery strings array continuous production device of solar components according to claim 2, it is characterised in that：Build up Fixing device also includes the jig being made up of welding curing mechanism, hold-down mechanism, and transmitting device also includes track, bearing, Sucker is installed in bearing lower end, and bearing upper end is arranged in track, and track is arranged under carrying platform by the direction for forming battery strings Surface, bearing are moved by driving source drives edge track.
- 7. the battery strings array continuous production device of solar components according to claim 6, it is characterised in that：Transmission Device also includes locating part, and locating part fixes in orbit, the corresponding displacement for limiting each bearing and positioning.
- 8. the battery strings array continuous production device of solar components according to claim 6, it is characterised in that：Welding Curing mechanism includes Resistant heating mechanism, ultraviolet heating arrangements.
- 9. the battery strings array continuous production device of solar components according to claim 6, it is characterised in that：Compress Mechanism includes pressing array and briquetting.
- 10. the battery strings array continuous production device of solar components according to claim 2, it is characterised in that：Pass Defeated device also includes steering knuckle, and steering knuckle sets and is connected between carrying platform and sucker.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720752646.4U CN207021275U (en) | 2017-06-26 | 2017-06-26 | The battery strings array continuous production device of solar components |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720752646.4U CN207021275U (en) | 2017-06-26 | 2017-06-26 | The battery strings array continuous production device of solar components |
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| Publication Number | Publication Date |
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| CN207021275U true CN207021275U (en) | 2018-02-16 |
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| CN201720752646.4U Active CN207021275U (en) | 2017-06-26 | 2017-06-26 | The battery strings array continuous production device of solar components |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107256908A (en) * | 2017-06-26 | 2017-10-17 | 中节能太阳能科技（镇江）有限公司 | The battery strings array continuous production technology and its production equipment of solar components |
| CN108381178A (en) * | 2018-05-04 | 2018-08-10 | 苏州沃特维自动化系统有限公司 | Weld bending integral machine |
| CN108581294A (en) * | 2018-06-22 | 2018-09-28 | 君泰创新（北京）科技有限公司 | Lifting device and solar cell welding equipment |
| CN109390433A (en) * | 2018-08-15 | 2019-02-26 | 苏州南北深科智能科技有限公司 | A kind of solar battery sheet patch solidification equipment and method |
| CN110600586A (en) * | 2019-09-29 | 2019-12-20 | 无锡奥特维科技股份有限公司 | Battery string typesetting device and method |
| CN111162144A (en) * | 2020-01-06 | 2020-05-15 | 格创东智(深圳)科技有限公司 | Solar power generation panel manufacturing device and method |
| CN113695801A (en) * | 2021-09-14 | 2021-11-26 | 宁夏小牛自动化设备有限公司 | Combined jumper welding equipment |
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2017
- 2017-06-26 CN CN201720752646.4U patent/CN207021275U/en active Active
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107256908A (en) * | 2017-06-26 | 2017-10-17 | 中节能太阳能科技（镇江）有限公司 | The battery strings array continuous production technology and its production equipment of solar components |
| CN107256908B (en) * | 2017-06-26 | 2024-02-02 | 中节能太阳能科技（镇江）有限公司 | Continuous production process and production equipment for battery string array of solar module |
| CN108381178A (en) * | 2018-05-04 | 2018-08-10 | 苏州沃特维自动化系统有限公司 | Weld bending integral machine |
| CN108381178B (en) * | 2018-05-04 | 2023-11-14 | 苏州沃特维自动化系统有限公司 | Welding and bending integrated machine |
| CN108581294A (en) * | 2018-06-22 | 2018-09-28 | 君泰创新（北京）科技有限公司 | Lifting device and solar cell welding equipment |
| CN109390433A (en) * | 2018-08-15 | 2019-02-26 | 苏州南北深科智能科技有限公司 | A kind of solar battery sheet patch solidification equipment and method |
| CN109390433B (en) * | 2018-08-15 | 2024-02-20 | 苏州南北深科智能科技有限公司 | Solar cell patch curing device and method |
| CN110600586A (en) * | 2019-09-29 | 2019-12-20 | 无锡奥特维科技股份有限公司 | Battery string typesetting device and method |
| CN110600586B (en) * | 2019-09-29 | 2024-03-01 | 无锡奥特维科技股份有限公司 | Battery string typesetting device and method |
| CN111162144A (en) * | 2020-01-06 | 2020-05-15 | 格创东智(深圳)科技有限公司 | Solar power generation panel manufacturing device and method |
| CN111162144B (en) * | 2020-01-06 | 2021-08-03 | 格创东智(深圳)科技有限公司 | Solar power generation panel manufacturing device and method |
| CN113695801A (en) * | 2021-09-14 | 2021-11-26 | 宁夏小牛自动化设备有限公司 | Combined jumper welding equipment |
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