CN115763329A - A battery string production equipment and production method - Google Patents
A battery string production equipment and production method Download PDFInfo
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- CN115763329A CN115763329A CN202211434175.4A CN202211434175A CN115763329A CN 115763329 A CN115763329 A CN 115763329A CN 202211434175 A CN202211434175 A CN 202211434175A CN 115763329 A CN115763329 A CN 115763329A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
Description
技术领域technical field
本发明属于光伏设备技术领域,涉及一种电池串生产设备及电池串生产方法。The invention belongs to the technical field of photovoltaic equipment, and relates to battery string production equipment and a battery string production method.
背景技术Background technique
光伏作为一种重要的清洁能源,是世界重要的能源领域和技术方向;其中光伏电池组件是光伏发电的核心部件,晶体硅电池组件占有市场95%以上的份额。其中晶体硅片和银浆的成本在晶体硅组件中占有很大的比重,减少银浆用量和硅片用量对于降低组件综合成本,电池度电成本,提升光伏的市场应用至关重要。As an important clean energy, photovoltaic is an important energy field and technology direction in the world; among them, photovoltaic cell modules are the core components of photovoltaic power generation, and crystalline silicon cell modules account for more than 95% of the market share. Among them, the cost of crystalline silicon wafers and silver paste occupies a large proportion in crystalline silicon modules. Reducing the amount of silver paste and silicon wafers is very important to reduce the overall cost of modules, the cost of battery power, and improve the market application of photovoltaics.
现在市场上主流的光伏电池用硅片厚度在170~180um左右,晶体硅片在电池加工过程中,需要在电池表面印刷银(或者是银铜)浆料,烘干或者烧结后,通过金属浆料将电池内部光生电流导出。主流的光伏组件中,电池片之间产品通过金属焊带互联,焊带表面有锡铅合金,焊带与电池片利用专用的红外焊接装置,通过高温焊接在一起,典型的焊接温度在220~350℃之间,锡铅合金在高温下熔化将焊带和电池表面的银质浆料融合在一起。传统的电池组件互联方案由于采用高温工艺,硅片应力翘曲容易隐裂,破片,难以实现薄片化;同时为了能实现有效的焊接,需要在焊带下方使用大量的银作为主栅线电极,大量的银制主栅带来高昂的银浆和电池成本。At present, the thickness of the mainstream silicon wafers for photovoltaic cells on the market is about 170-180um. During the battery processing process, the crystalline silicon wafers need to print silver (or silver-copper) paste on the surface of the battery. After drying or sintering, pass through the metal paste The material exports the photo-generated current inside the battery. In the mainstream photovoltaic modules, the products between the cells are interconnected by metal ribbons. The surface of the solder ribbons has a tin-lead alloy. The ribbons and the cells are welded together by high temperature using a special infrared welding device. The typical welding temperature is 220~ Between 350°C, the tin-lead alloy melts at high temperature to fuse the solder ribbon and the silver paste on the surface of the battery together. Due to the high-temperature process used in the traditional battery module interconnection scheme, the stress warping of the silicon wafer is prone to cracks and fragments, making it difficult to achieve thinning; at the same time, in order to achieve effective welding, it is necessary to use a large amount of silver under the solder strip as the busbar electrode. A large number of silver bus bars bring high silver paste and battery costs.
现有技术中还有smart wire技术,此技术中电池表面也是没有主栅线的,电池片通过低温焊带互联,但是没有了红外焊接过程,其中金属焊带采用一种特殊的封装胶膜预先将焊带固定在胶膜上;焊带一部分嵌入胶膜中,一部分露在外部,露出部分与电池接触,在层压过程露出胶膜的部分焊带与电池融合在一起实现互联。此方案中需要使用价格昂贵的特制胶膜,用于固定焊带,也存在成本高的问题。There is also smart wire technology in the existing technology. In this technology, there is no busbar on the surface of the battery. The battery sheets are interconnected by low-temperature soldering ribbons, but there is no infrared welding process. Fix the welding ribbon on the adhesive film; part of the welding ribbon is embedded in the adhesive film, and a part is exposed to the outside, and the exposed part is in contact with the battery. During the lamination process, the part of the welding ribbon exposed to the adhesive film is fused with the battery to realize interconnection. In this solution, an expensive special adhesive film is required to fix the welding strip, which also has the problem of high cost.
发明内容Contents of the invention
为了解决相关技术中的问题,本申请提供了一种电池串生产设备,预铺设背面膜条,然后在背面膜条上叠放焊带和电池片,利用固定膜将焊带固定在电池片上,通过低温加热背面膜条和固定膜实现了电池串的生产。同时提供一种电池串生产方法,能实现电池串的低温焊接生产。In order to solve the problems in the related technology, this application provides a kind of battery string production equipment, pre-lay the back membrane strip, then stack the welding ribbon and the battery sheet on the back membrane strip, use the fixing film to fix the welding ribbon on the battery sheet, The production of battery strings is realized by heating the back film strips and fixing film at low temperature. At the same time, a battery string production method is provided, which can realize low-temperature welding production of the battery string.
本申请提供了一种电池串生产设备,该电池串生产设备包括背面膜条供料部、电池片供料部、焊带供料部、表面膜条供料总成和输送部,其中:背面膜条供料部用于将多根平行的背面膜条放置于输送部的输送面上,输送部的输送面带动背面膜条同步前进;焊带供料部用于向输送部提供焊带组,焊带组中的焊带和背面膜条一一对应放置;电池片供料部用于向输送部提供电池片;表面膜条供料总成用于向电池片提供表面膜条,焊带供料部和电池片供料部将电池片和焊带组叠放成电池串,以使第i个电池片铺设于第i个焊带组的后半段上,第i+1个焊带组的前半段铺设于第i个电池片上,表面膜条将第i+1个焊带组的前半段固定在第i片电池片上,背面膜条将第i个焊带组的后半段固定在i电池片上,其中i为大于0的任一自然数。The present application provides a battery string production equipment, the battery string production equipment includes a rear film strip supply part, a cell supply part, a welding ribbon supply part, a surface film strip supply assembly and a conveying part, wherein: the back The mask strip supply part is used to place multiple parallel back film strips on the conveying surface of the conveying part, and the conveying surface of the conveying part drives the back film strips to advance synchronously; , the ribbons and the back film strips in the ribbon group are placed in one-to-one correspondence; the cell sheet supply part is used to provide cells to the conveying part; the surface film strip supply assembly is used to provide the cell sheets with surface film strips, and The material supply part and the cell supply part stack the cells and ribbon groups to form a battery string, so that the i-th cell is laid on the second half of the i-th ribbon group, and the i+1th ribbon The first half of the group is laid on the i-th cell, the surface film strip fixes the first half of the i+1th ribbon group on the i-th cell, and the back film strip fixes the second half of the i-th ribbon group On the i cell, where i is any natural number greater than 0.
通过背面膜条供料部的设置实现了将电池片背面的焊带固定在电池片上,通过输送部带动背面膜条同步前进实现了背面膜条的持续供料,通过表面膜条供料总成实现了将电池片正面的焊带固定在电池片上,通过背面膜条供料部和表面膜条供料总成的设置实现了电池片与焊带的固定,完成了电池串的生产。The welding ribbon on the back of the cell is fixed on the cell through the setting of the back film strip feeding part, and the back film strip is driven synchronously by the conveying part to realize the continuous feeding of the back film strip, and the surface film strip supply assembly The welding ribbon on the front of the battery sheet is fixed on the battery sheet, and the fixing of the battery sheet and the welding ribbon is realized through the setting of the back film supply part and the surface film supply assembly, and the production of the battery string is completed.
优选地,表面膜条供料总成包括固定膜条供料部,固定膜条供料部用于向电池片提供至少两根固定膜条,固定膜条与焊带组交叉放置;至少一根固定膜条用于将焊带组固定在电池片正面的第一端;至少一根固定膜条用于将焊带组固定在电池片正面的第二端。Preferably, the surface film strip supply assembly includes a fixed film strip supply part, and the fixed film strip supply part is used to provide at least two fixed film strips to the battery sheet, and the fixed film strips are placed crosswise with the welding ribbon group; at least one The fixing film strip is used to fix the welding ribbon group on the first end of the front of the battery sheet; at least one fixing film strip is used to fix the welding ribbon group on the second end of the battery sheet front.
通过固定膜条供料部的设置实现了将焊带组定位在电池片的正面,通过固定膜条与焊带组交叉放置实现了一根膜条同时将多根焊带固定在电池片的正面。The ribbon group is positioned on the front of the cell through the setting of the fixed film strip supply part, and the fixed film strip and the solder ribbon group are placed crosswise to realize one film strip and multiple solder ribbons are fixed on the front of the cell at the same time .
优选地,电池片供料部还包括工装搬运部,电池片供料部用于同时搬运电池片和工装,以使第i个电池片铺设于第i个焊带组的后半段上,第i-1个工装将第i个焊带组的前半段压紧在第i-1片电池片上方;或者,电池串生产设备还包括工装搬运装置,工装搬运装置用于向输送部提供工装,工装用于将第i个焊带组的前半段压紧在第i-1片电池片上方;其中i为大于0的任一自然数。Preferably, the battery sheet supply part also includes a tooling handling part, and the battery sheet supply part is used to simultaneously transport the battery sheet and the tooling, so that the i-th battery sheet is laid on the second half of the i-th ribbon group, and the i-th battery sheet is laid on the second half of the i-th ribbon group. i-1 tooling presses the first half of the i-th ribbon group above the i-1th cell; or, the battery string production equipment also includes a tooling handling device, which is used to provide the tooling to the conveying part, The tooling is used to press the first half of the i-th ribbon group on the i-1th cell; where i is any natural number greater than 0.
通过工装搬运部或者通过单独设置的工装搬运装置的设置实现了工装的上料,通过工装不仅实现了焊带的定位,也将焊带压紧到了电池片上,实现了背面膜条更好的将焊带固定到电池片上。The loading of the tooling is realized through the tooling handling department or through the setting of a separate tooling handling device. Through the tooling, not only the positioning of the welding ribbon is realized, but also the welding ribbon is pressed onto the battery sheet, so that the film strip on the back can be better positioned. Ribbons are fixed to the cells.
优选地,电池串生产设备还包括下料装置,下料装置设置在电池片供料部或工装搬运装置后道,下料装置包括工装拾取部和工装移动部,工装拾取部安装在工装移动部的驱动端,工装移动部用于带动工装拾取部将工装从输送部搬离。Preferably, the battery string production equipment further includes a material unloading device, the unloading device is arranged behind the cell sheet feeding part or the tool handling device, the material unloading device includes a tool picking part and a tool moving part, and the tool picking part is installed on the tool moving part The driving end of the tooling moving part is used to drive the tooling picking part to remove the tooling from the conveying part.
通过下料装置的设置实现了电池片背面焊带固定后的搬离。Through the setting of the unloading device, the removal of the fixed ribbon on the back of the cell is realized.
优选地,电池串生产设备还包括工装搬运部和一组预先放置在输送面上的工装,输送部带动工装同步前进;工装搬运部用于循环夹持距离输送面初始端最远的一块工装,工装搬运部还用于移动上述工装至上表面铺设了焊带组前半段的电池片上,以将电池片上表面的焊带组压紧;或,工装搬运部用于循环夹持距离输送面初始端最远的一块工装,工装搬运部还用于移动上述工装至上表面的焊带组被表面膜条固定的电池片上,以将电池片上表面的焊带组压紧。Preferably, the battery string production equipment further includes a tooling handling part and a set of tooling placed on the conveying surface in advance, the conveying part drives the tooling to advance synchronously; the tooling handling part is used to circularly clamp a piece of tooling that is farthest from the initial end of the conveying surface, The tooling handling part is also used to move the above-mentioned tooling to the battery sheet with the first half of the ribbon group laid on the upper surface, so as to compress the ribbon group on the upper surface of the battery sheet; or, the tooling handling part is used for circular clamping. For the far piece of tooling, the tooling transfer department is also used to move the above-mentioned tooling to the battery sheet whose upper surface of the ribbon group is fixed by the surface film strip, so as to compress the upper surface of the battery sheet.
通过工装搬运部循环夹持距离输送面初始端最远的一块工装放置到表面铺设了焊带组的前半段的电池片或者上表面焊带组被表面膜条固定的电池片上方,实现了工装的循环使用,提升了工装的利用效率。The piece of tooling farthest from the initial end of the conveying surface is clamped circularly by the tooling handling department and placed on the first half of the battery sheet with the ribbon group on the surface or the battery sheet with the ribbon group on the upper surface fixed by the surface film strip, realizing the tooling The recycling use improves the utilization efficiency of the tooling.
优选地,表面膜条供料总成包括正面膜条供料部,正面膜条供料部用于将多根正面膜条沿输送部的前进方向同步贴覆在电池片的上表面,正面膜条与焊带组的焊带一一对应。Preferably, the surface film strip supply assembly includes a front film strip supply part, and the front film strip supply part is used to apply a plurality of front film strips to the upper surface of the battery sheet synchronously along the advancing direction of the conveying part. The strips are in one-to-one correspondence with the ribbons of the ribbon set.
通过正面膜条供料部的设置实现了将电池片正面的焊带组固定在电池片上。The welding ribbon group on the front side of the battery sheet is fixed on the battery sheet through the arrangement of the front film strip supply part.
优选地,正面膜条供料部包括正面膜条供料卷和滚动压紧装置,正面膜条供料卷向电池串提供正面膜条,滚动压紧装置将正面膜条压紧贴敷在电池串上。Preferably, the front film strip supply part includes a front film strip supply roll and a rolling and pressing device, the front film strip supply roll provides the front film strip to the battery string, and the rolling and pressing device compresses the front film strip and applies it on the battery skewer.
通过正面膜条供料卷的设置实现了正面膜条的供料,通过滚动压紧装置的设置实现了将正面膜条持续滚动的压紧到电池片正面的焊带组上。The supply of the front film strips is realized by the setting of the front film strip supply roll, and the continuous rolling and pressing of the front film strips to the welding ribbon group on the front of the cell is realized by the setting of the rolling pressing device.
优选地,表面膜条和背面膜条的粘合剂采用热熔胶,电池串生产设备还包括设置在表面膜条供料总成后道的热熔部,热熔部用于加热电池串,以将表面膜条和背面膜条固定在电池串上。Preferably, the adhesive of the surface film strip and the back film strip is hot-melt glue, and the battery string production equipment also includes a hot-melt part arranged behind the surface film strip feeding assembly, and the hot-melt part is used to heat the battery string. To fix the surface film strip and the back film strip on the battery string.
通过表面膜条和背面膜条设置成热熔胶的形式实现了电池串的生产,方便了焊带与电池片的连接。The production of the battery string is realized by setting the surface film strip and the back film strip in the form of hot melt adhesive, which facilitates the connection of the welding strip and the battery sheet.
优选地,输送部还包括设置在输送面下方的加热组件,加热组件用于加热贴覆在电池串下表面的背面膜条。Preferably, the conveying part further includes a heating assembly arranged below the conveying surface, and the heating assembly is used for heating the back film strip attached to the lower surface of the battery string.
通过加热组件的设置实现了背面膜条的贴覆。The application of the film strip on the back is realized through the setting of the heating component.
优选地,工装包括安装框架和设置在安装框架上的压针排,压针排与焊带组对应设置,每一个压针排用于压紧一根焊带。Preferably, the tooling includes a mounting frame and pressing pin rows arranged on the mounting frame, the pressing pin rows are arranged correspondingly to the welding ribbon groups, and each pressing pin row is used to compress one welding ribbon.
通过压针排的设置实现了焊带的均匀压紧,避免焊带受力不均匀导致无法与电池片粘连。The uniform pressing of the ribbon is achieved through the setting of the pin row, which prevents the ribbon from being stuck to the cell due to uneven stress.
另一方面,本申请还提供一种电池串生产方法,该电池串生产方法包括:向流水线连续供应多根背面膜条,并使背面膜条跟随流水线同步前进;在背面膜条上按照预定顺序叠放焊带组和电池片,以使第i个电池片铺设于第i个焊带组的后半段上,第i+1个焊带组的前半段铺设于第i个电池片上,且第i个焊带组中每一根焊带的后半段一一对应的铺设在背面膜条上;在电池片的上表面贴覆表面膜条,以将第i+1个焊带组的前半段粘接到第i片电池片的正面,其中i为大于0的任一自然数。On the other hand, the present application also provides a battery string production method, the battery string production method comprising: continuously supplying a plurality of back film strips to the assembly line, and making the back film strips advance synchronously with the assembly line; Stack the ribbon group and the cell so that the i-th cell is laid on the second half of the i-th ribbon group, and the first half of the i+1th ribbon group is laid on the i-th cell, and The second half of each welding ribbon in the i-th ribbon group is laid on the back film strip in one-to-one correspondence; the surface film strip is pasted on the upper surface of the battery sheet, so that the i+1th welding ribbon group The first half is bonded to the front of the i-th cell, where i is any natural number greater than 0.
通过背面膜条跟随流水线同步前进的方式实现了背面膜条的供料及铺设,提升了背面膜条的上料效率,通过表面膜条的设置实现了将焊带粘接到电池片的正面,通过背面膜条和表面膜条整体实现了电池片和焊带的串接。The feeding and laying of the back film strips is realized by the way that the back film strips follow the assembly line synchronously, which improves the feeding efficiency of the back film strips. Through the setting of the surface film strips, the welding ribbon is bonded to the front of the cell. Through The back film strip and the surface film strip as a whole realize the serial connection of the battery sheet and the welding ribbon.
优选地,在每个电池片的上表面贴覆的表面膜条为至少两根固定膜条,固定膜条将焊带组固定在电池片正面,固定膜条与焊带组在水平面上垂直,电池串生产方法还包括利用工装将背面膜条压紧在电池串上;Preferably, the surface film strips pasted on the upper surface of each battery sheet are at least two fixed film strips, the fixed film strips fix the welding ribbon group on the front of the battery sheet, and the fixed film strips and the welding ribbon group are vertical on the horizontal plane, The battery string production method also includes pressing the back film strip on the battery string with tooling;
或,or,
在电池片的上表面贴覆的膜条为多根正面膜条,每根正面膜条覆盖焊带组的一根焊带,电池串生产方法还包括利用工装将正面膜条和背面膜条压紧在电池片的表面;The film strips pasted on the upper surface of the battery sheet are a plurality of front film strips, and each front film strip covers a welding ribbon of the welding ribbon group. The battery string production method also includes using tooling to press the front film strips and the back film strips Tight on the surface of the cell;
电池串生产方法还包括工装将膜条压紧在电池片的表面后,取走工装。The battery string production method also includes removing the tooling after the tooling presses the film strips tightly on the surface of the battery sheet.
通过固定膜条将焊带组固定在电池片的正面,通过工装将背面膜条及背面膜条承载的焊带压紧粘连到电池片上,实现了电池片正面和背面焊带的固定,或者通过电池片上的多跟正面膜条将焊带电池片正面的焊带粘连到电池片上,利用工装将正面膜条下方的焊带和背面膜条上方的焊带压紧粘连到电池片上,实现了电池串的生产,取走工装后便于后道的电池串下料。The ribbon group is fixed on the front of the cell by fixing the film strip, and the back membrane strip and the solder ribbon carried by the back membrane strip are pressed and adhered to the cell by the tooling to realize the fixing of the front and back solder ribbons of the cell, or by The multi-heeled front film strips on the battery sheet adhere the welding ribbon on the front of the battery sheet to the battery sheet, and use the tooling to press and adhere the welding strip below the front film strip and the welding strip above the back film strip to the battery sheet. For the production of strings, after removing the tooling, it is convenient for the battery strings to be unloaded later.
优选地,在电池片的上表面贴覆的表面膜条为至少两根固定膜条和多根正面膜条,固定膜条将焊带组预固定在电池片正面,固定膜条与焊带组在水平面上垂直;电池串生产方法还包括利用工装将背面膜条压紧在电池片上,工装将背面膜条压紧在电池片的下表面后,取走工装,再将正面膜条覆盖在焊带组的每根焊带上,并由滚轮同步将正面膜条压紧在电池片的上表面。Preferably, the surface film strips pasted on the upper surface of the cell are at least two fixed film strips and a plurality of front film strips, the fixed film strips pre-fix the welding ribbon group on the front of the battery sheet, and the fixed film strips and the welding ribbon group Vertical on the horizontal plane; the battery string production method also includes using tooling to compress the back film strips on the battery sheet, after the tooling presses the back film strips on the lower surface of the battery sheet, remove the tooling, and then cover the front film strips on the welding Each welding ribbon of the ribbon group, and the front film strip is pressed against the upper surface of the battery sheet synchronously by the roller.
通过固定膜条实现了焊带组预固定,利用工装更好的增加电池片背面膜条及焊带的贴覆效果,通过正面膜条的设置实现了电池片正面膜条的与焊带的最终串联焊接。The pre-fixation of the ribbon group is realized by fixing the membrane strips, the use of tooling is used to better increase the coating effect of the membrane strips and ribbons on the back of the cell, and the final alignment of the membrane strips on the front of the cell and the ribbon is achieved by setting the front membrane strips. Welded in series.
优选地,在将背面膜条和表面膜条均贴覆在电池片表面后,电池串生产方法还包括:加热电池片,使背面膜条和表面膜条的粘合剂熔融在电池片表面,待粘合剂凝固后形成电池串。Preferably, after the back film strip and the surface film strip are attached to the surface of the battery sheet, the battery string production method further includes: heating the battery sheet to melt the adhesive of the back film strip and the surface film strip on the surface of the battery sheet, After the adhesive solidifies, a battery string is formed.
通过加热电池片的方式实现了背面膜条和表面膜条、焊带组与电池片稳固的粘连成串。By heating the battery sheet, the back film strip, the surface film strip, the welding ribbon group and the battery sheet are firmly connected in series.
应当理解的是,以上的一般描述和后文的细节描述仅是示例性的,并不能限制本发明。It is to be understood that both the foregoing general description and the following detailed description are exemplary only and are not restrictive of the invention.
附图说明Description of drawings
此处的附图被并入说明书中并构成本说明书的一部分,示出了符合本发明的实施例,并与说明书一起用于解释本发明的原理。The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the invention and together with the description serve to explain the principles of the invention.
图1是本申请一个实施例中提供的电池串生产设备局部视图;Fig. 1 is a partial view of the battery string production equipment provided in one embodiment of the present application;
图2为图1A处的局部放大视图;Figure 2 is a partially enlarged view of Figure 1A;
图3为图1B处局部放大视图;Fig. 3 is a partially enlarged view at Fig. 1B;
图4为本申请一个实施例中提供的工装结构示意图。Fig. 4 is a schematic diagram of a tooling structure provided in an embodiment of the present application.
其中,附图标记如下:Wherein, the reference signs are as follows:
1输送部;2电池片;3焊带组;4背面膜条;5固定膜条;6正面膜条;7工装。1 Conveying section; 2 Cell sheet; 3 Ribbon group; 4 Back film strip; 5 Fixed film strip; 6 Front film strip; 7 Tooling.
具体实施方式Detailed ways
这里将详细地对示例性实施例进行说明,其示例表示在附图中。下面的描述涉及附图时,除非另有表示,不同附图中的相同数字表示相同或相似的要素。以下示例性实施例中所描述的实施方式并不代表与本发明相一致的所有实施方式。相反,它们仅是与如所附权利要求书中所详述的、本发明的一些方面相一致的装置和方法的例子。Reference will now be made in detail to the exemplary embodiments, examples of which are illustrated in the accompanying drawings. When the following description refers to the accompanying drawings, the same numerals in different drawings refer to the same or similar elements unless otherwise indicated. The implementations described in the following exemplary examples do not represent all implementations consistent with the present invention. Rather, they are merely examples of apparatuses and methods consistent with aspects of the invention as recited in the appended claims.
本申请提供了一种电池串生产设备,如图1、图2、和图3所示,该电池串生产设备包括背面膜条供料部、电池片供料部、焊带供料部、表面膜条供料总成和输送部1,其中:背面膜条供料部用于将多根平行的背面膜条4放置于输送部1的输送面上,输送部1的输送面带动背面膜条4同步前进;焊带供料部用于向输送部1提供焊带组3,焊带组3中的焊带和背面膜条4一一对应放置;电池片供料部用于向输送部1提供电池片2;表面膜条供料总成用于向电池片2提供表面膜条,焊带供料部和电池片供料部将电池片2和焊带组3叠放成电池串,以使第i个电池片2铺设于第i个焊带组3的后半段上,第i+1个焊带组3的前半段铺设于第i个电池片2上,表面膜条将第i+1个焊带组3的前半段固定在第i片电池片2上,背面膜条4将第i个焊带组3的后半段固定在i电池片2上,其中i为大于0的任一自然数。The application provides a battery string production equipment, as shown in Figure 1, Figure 2, and Figure 3, the battery string production equipment includes a back film strip supply part, a cell supply part, a welding strip supply part, a surface Film strip feeding assembly and conveying part 1, wherein: the back film strip feeding part is used to place multiple parallel back film strips 4 on the conveying surface of the conveying part 1, and the conveying surface of the conveying part 1 drives the back film strips 4 advance synchronously; the ribbon supply part is used to provide the ribbon group 3 to the conveyor part 1, and the ribbon in the ribbon group 3 and the back film strip 4 are placed in one-to-one correspondence; the cell supply part is used to feed the conveyor part 1 The battery sheet 2 is provided; the surface film strip supply assembly is used to provide the surface film strips to the battery sheet 2, and the welding ribbon supply part and the battery sheet supply part stack the battery sheet 2 and the welding ribbon group 3 into a battery string to The i-th cell 2 is laid on the second half of the i-th ribbon group 3, the first half of the i+1-th ribbon group 3 is laid on the i-th cell 2, and the surface film strips the i-th +1 The first half of the ribbon group 3 is fixed on the i-th cell 2, and the back film strip 4 fixes the second half of the i-th ribbon group 3 on the i-th cell 2, where i is greater than 0 any natural number.
在一种实现方式中,背面膜条供料部持续向输送部1提供背面膜条4,输送部1预先带动电池串所需的背面膜条4,焊带供料部和电池片供料部交替向背面膜条4上铺设焊带组3和电池片2。当然,背面膜条供料部也可以随着焊带供料部和电池片供料部的上料,逐步的输出背面膜条4。In one implementation, the rear film strip supply part continuously provides the back film strip 4 to the conveying
背面膜条4并排的放置在输送部1上,背面膜条4的方向与焊带组3中焊带的方向一致,背面膜条4和焊带的数量一一对应。The back film strips 4 are placed side by side on the conveying
在一种实现方式中,输送部1包括输送辊和输送带,输送带套装在输送辊上,输送带上设置有负压吸附孔,用于吸附电池片2和背面膜条4。In one implementation, the conveying
在一种实现方式中,输送部1将背面膜条4输送到输送面,焊带供料部向背面膜条4上放置第一焊带组,电池片供料部向第一焊带组上放置第一片电池片,第一片电池片放置在第一焊带组的后半段,然后焊带供料装置向输送部1提供第二焊带组,第二焊带组的前半段放置在第一电池片的正面上,第二焊带组的后半段从第一电池片上方延伸出,并放置到背面膜条4上,电池片供料部提供第二电池片,第二电池片放置到第二焊带组后半段上,然后焊带供料装置提供第三焊带组,如此往复,直至完成整串电池串的摆放。通过背面膜条4将焊带粘连到电池片2的背面。表面膜条供料总成用于提供将电池片2正面焊带固定在电池片2上的表面膜条。In one implementation, the conveying
通过背面膜条供料部的设置,实现了利用背面膜条4来将电池片2背面的焊带固定在电池片2上,通过输送部1带动背面膜条4同步前进实现了背面膜条4的持续供料,且提升了背面膜条4的供料效率,利用输送带的动力源也能够节省背面膜条4供料装置的供料驱动,降低了设备成本,通过表面膜条实现了将电池片2正面的焊带固定在电池片2上,通过背面膜条供料部和表面膜条供料总成的设置实现了电池片2与焊带的固定,完成了电池串的生产。Through the setting of the back film strip feeding part, the back film strip 4 is used to fix the welding ribbon on the back of the
在一种实现方式中,表面膜条供料总成包括固定膜条供料部,固定膜条供料部用于向电池片2提供至少两根固定膜条5,固定膜条5与焊带组3交叉放置;至少一根固定膜条5用于将焊带组3固定在电池片2正面的第一端;至少一根固定膜条5用于将焊带组3固定在电池片2正面的第二端。In one implementation, the surface film strip supply assembly includes a fixed film strip supply part, and the fixed film strip supply part is used to provide at least two fixed film strips 5 to the
固定膜条供料部在每当焊带供料部将一组焊带的前半段放置在电池片2的正面之后,固定膜条5将该组焊带的前半段固定在电池片2上,以避免焊带在后续的输送及叠放过程中出现偏移,从而影响生产出来的电池串的质量。After the fixed film supply part places the first half of a group of welding ribbons on the front of the
通过固定膜条供料部的设置实现了将焊带组3定位在电池片2的正面,通过固定膜条5与焊带组3交叉放置实现了一根膜条同时将多根焊带固定在电池片2的正面。The positioning of the
在一种实现方式中,电池片供料部还包括工装搬运部,电池片供料部用于同时搬运电池片2和工装7,以使第i个电池片2铺设于第i个焊带组3的后半段上,第i-1个工装7将第i个焊带组3的前半段压紧在第i-1片电池片2上方;或者,电池串生产设备还包括工装搬运装置,工装搬运装置用于向输送部1提供工装7,工装7用于将第i个焊带组3的前半段压紧在第i-1片电池片2上方;其中i为大于0的任一自然数。In one implementation, the battery sheet supply part further includes a tooling handling part, and the battery sheet supply part is used to simultaneously transport the
在一种实现方式中,输送部1将背面膜条4输送到输送面,焊带供料部向背面膜条4上放置第一焊带组,电池片供料部向第一焊带组上放置第一片电池片,同时电池片供料部中的工装搬运部也搬运一个工装7,工装7将第一组焊带的前半段固定在输送部1上,第一片电池片的放置在第一焊带组的后半段,然后焊带供料装置向输送部1提供第二焊带组,第二焊带组的前半段放置在第一电池片正面的上方,第二焊带组的后半段从第一电池片上方延伸出,并放置到背面膜条4上,电池片供料部提供第二电池片,第二电池片的放置到第二焊带组后半段的上方同时工装搬运部将一个工装7放置到第二焊带组的前半段上,以将第二焊带组前半段压紧在第一电池片上方,然后焊带供料装置提供第三焊带组,如此往复,直至完成整串电池串的摆放。通过背面膜条4将焊带粘连到电池片2的背面。In one implementation, the conveying
工装搬运装置与工装搬运部放置工装7的步骤相同,区别在于工装搬运装置可以单独设置,单独搬运工装7,与电池片供料部的运动互不影响。The steps of placing the
通过工装搬运部或者通过单独设置的工装搬运装置的设置实现了工装7的上料,通过工装7不仅实现了焊带的定位,也将焊带压紧到了电池片2上,实现了背面膜条4更好的将焊带固定到电池片2上。The loading of the
在一种实现方式中,电池串生产设备还包括下料装置,下料装置设置在电池片供料部或工装搬运装置后道,下料装置包括工装拾取部和工装移动部,工装拾取部安装在工装移动部的驱动端,工装移动部用于带动工装拾取部将工装7从输送部1搬离。In an implementation manner, the battery string production equipment further includes a material unloading device, which is arranged behind the battery sheet feeding part or the tooling handling device, and the material unloading device includes a tooling picking part and a tooling moving part, and the tooling picking part is installed At the driving end of the tool moving part, the tool moving part is used to drive the tool picking part to remove the
通过下料装置的设置实现了电池片2背面焊带固定后的搬离。Through the arrangement of the unloading device, the removal of the back side of the
在一种实现方式中,电池串生产设备还包括工装搬运部和一组预先放置在输送面上的工装7,输送部1带动工装7同步前进;工装搬运部用于循环夹持距离输送面初始端最远的一块工装7,工装搬运部还用于移动上述工装7至上表面铺设了焊带组3前半段的电池片2上,以将电池片2上表面的焊带组3压紧;或,工装搬运部用于循环夹持距离输送面初始端最远的一块工装7,工装搬运部还用于移动上述工装7至上表面的焊带组3被表面膜条固定的电池片2上,以将电池片2上表面的焊带组3压紧。In one implementation, the battery string production equipment also includes a tooling handling part and a set of
通过工装搬运部循环夹持距离输送面初始端最远的一块工装7放置到表面铺设了焊带组3的前半段的电池片2或者上表面焊带组3被表面膜条固定的电池片2上方,实现了工装7的循环使用,提升了工装7的利用效率。The piece of
在一种实现方式中,为了实现对电池片2正面焊带的进一步固定,表面膜条供料总成包括正面膜条供料部,正面膜条供料部用于将多根正面膜条6沿输送部1的前进方向同步贴覆在电池片2的上表面,正面膜条6与焊带组3的焊带一一对应。In an implementation manner, in order to realize further fixing of the front soldering strips of the
通过正面膜条供料部的设置实现了将电池片2正面的焊带组3固定在电池片2上。The
在一种实现方式中,正面膜条供料部包括正面膜条供料卷和滚动压紧装置,正面膜条供料卷向电池串提供正面膜条6,滚动压紧装置将正面膜条6压紧贴敷在电池串上。In one implementation, the front film strip supply part includes a front film strip supply roll and a rolling and pressing device, the front film strip supply roll provides the
在一种实现方式中,正面膜条供料卷持续向电池片2的正面膜条6供料,通过滚动压紧装置持续滚动将膜条压紧在电池片2的焊带上。滚动压紧装置包括滚轮,滚轮设置在输送部1的上方,输送部1输送的时候滚轮转动,将正面膜条6压紧在电池片2上方的焊带上。In one implementation manner, the front film strip supply roll continuously supplies material to the
通过正面膜条供料卷的设置实现了正面膜条6的供料,通过滚动压紧装置的设置实现了将正面膜条6持续滚动的压紧到电池片2正面的焊带组3上。The supply of the
在一种实现方式中,焊带组3的前半段放置在对应电池片2的上表面后,正面膜条供料部就将正面膜条6贴覆在焊带组3的前半段上,之后再放置工装7来压紧正面膜条6、电池片2和背面膜条4,使焊带组3和电池片2移动过程中保持相对静止。In one implementation, after the first half of the
在一种实现方式中,工装7从电池片2上取走后,正面膜条供料部才将正面膜条6压紧到电池片正面的焊带组3上。In an implementation manner, after the
在一种实现方式中,表面膜条和背面膜条4的粘合剂采用热熔胶,电池串生产设备还包括设置在表面膜条供料总成后道的热熔部,热熔部用于加热电池串,以将表面膜条和背面膜条4固定在电池串上。In one implementation, the adhesives of the surface film strip and the back film strip 4 are hot-melt adhesives, and the battery string production equipment also includes a hot-melt part arranged at the rear of the surface film strip feeding assembly, and the hot-melt part is used for It is used to heat the battery string to fix the surface film strip and the back film strip 4 on the battery string.
通过表面膜条和背面膜条4设置成热熔胶的形式实现了电池串的生产,方便了焊带与电池片2的连接。The production of the battery string is realized by setting the surface film strip and the back film strip 4 in the form of hot melt adhesive, which facilitates the connection of the welding strip and the
在一种实现方式中,输送部1还包括设置在输送面下方的加热组件,加热组件用于加热贴覆在电池串下表面的背面膜条4。In an implementation manner, the conveying
通过加热组件的设置实现了背面膜条4的加速贴覆。The accelerated application of the back film strip 4 is realized through the setting of the heating assembly.
在一种实现方式中,如图4所示,工装7包括安装框架和设置在安装框架上的压针排,压针排与焊带组3对应设置,每一个压针排用于压紧一根焊带。In one implementation, as shown in FIG. 4 , the
通过压针排的设置实现了焊带的均匀压紧,避免焊带受力不均匀导致无法与电池片2粘连。The uniform pressing of the solder ribbon is realized through the setting of the pressing pin row, which prevents the solder ribbon from being unable to adhere to the
另一方面,本申请还提供一种电池串生产方法,该电池串生产方法包括:向流水线连续供应多根背面膜条4,并使背面膜条4跟随流水线同步前进;在背面膜条4上按照预定顺序叠放焊带组3和电池片2,以使第i个电池片2铺设于第i个焊带组3的后半段上,第i+1个焊带组3的前半段铺设于第i个电池片2上,且第i个焊带组3中每一根焊带的后半段一一对应的铺设在背面膜条4上;在电池片2的上表面贴覆表面膜条,以将第i+1个焊带组3的前半段粘接到第i片电池片2的正面,其中i为大于0的任一自然数。On the other hand, the present application also provides a battery string production method. The battery string production method includes: continuously supplying a plurality of back film strips 4 to the assembly line, and making the back film strips 4 advance synchronously with the assembly line; Lay the
背面膜条4的供料可以是预先提供整串电池串所需的膜条,也可以是随着电池片2和焊带的叠放生产逐步提供。The supply of film strips 4 on the back side can be provided in advance with the film strips required for the entire battery string, or can be provided step by step along with the stacked production of
通过背面膜条4跟随流水线同步前进的方式实现了背面膜条4的供料及铺设,提升了背面膜条4的上料效率,通过表面膜条的设置实现了将焊带粘接到电池片2的正面,通过背面膜条4和表面膜条整体实现了电池片2和焊带的串接。The feeding and laying of the back film strip 4 is realized by the way that the back film strip 4 follows the assembly line synchronously, which improves the feeding efficiency of the back film strip 4, and the welding ribbon is bonded to the
在一种实现方式中,在每个电池片2的上表面贴覆的表面膜条为至少两根固定膜条5,固定膜条5将焊带组3固定在电池片2正面,固定膜条5与焊带组3在水平面上垂直,电池串生产方法还包括利用工装7将背面膜条4压紧在电池串上;或,在电池片2的上表面贴覆的膜条为多根正面膜条6,每根正面膜条6覆盖焊带组3的一根焊带,电池串生产方法还包括利用工装7将正面膜条6和背面膜条4压紧在电池片2的表面;电池串生产方法还包括工装7将膜条压紧在电池片2的表面后,取走工装7。In one implementation, the surface film strips attached to the upper surface of each
可以采用固定膜条5将焊带预先固定在电池串上,然后在后道工序中用正面膜条6将焊带和电池片2串联成电池串,也可以直接在铺设完背面膜条4之后,放置工装7之前直接提供正面膜条6,然后利用工装7将背面膜条4和正面膜条6与电池片2、焊带压紧,以形成电池串。The fixing
通过固定膜条5将焊带组3固定在电池片2的正面,通过工装7将背面膜条4及背面膜条4承载的焊带压紧粘连到电池片2上,实现了电池片2正面和背面焊带的固定,或者通过电池片2上的多跟正面膜条6将焊带电池片2正面的焊带粘连到电池片2上,利用工装7将正面膜条6下方的焊带和背面膜条4上方的焊带压紧粘连到电池片2上,实现了电池串的生产,取走工装7后便于后道的电池串下料。The
在一种实现方式中,在电池片2的上表面贴覆的表面膜条为至少两根固定膜条5和多根正面膜条6,固定膜条5将焊带组3预固定在电池片2正面,固定膜条5与焊带组3在水平面上垂直;电池串生产方法还包括利用工装7将背面膜条4压紧在电池片2上,工装7将背面膜条4压紧在电池片2的下表面后,取走工装7,再将正面膜条6覆盖在焊带组3的每根焊带上,并由滚轮同步将正面膜条6压紧在电池片2的上表面。In one implementation, the surface film strips attached to the upper surface of the
为了保证背面膜条4的贴覆效果,在背面膜条4上叠放完焊带和电池片2之后,可以先用工装7将背面膜条4压紧在电池片2背面,然后再将工装7搬离,向电池片2的正面提供膜条,并利用滚轮将膜条压紧在电池片2正面上方。这种先提供背面膜条4,再提供正面膜条6的方式不需要对膜条进行分段处理,整串贴膜且前后贴膜互不影响,提升了膜条的贴覆效率。In order to ensure the sticking effect of the back film strip 4, after stacking the welding ribbon and the
通过固定膜条5实现了焊带组3预固定,利用工装7更好的增加电池片2背面膜条4及焊带的贴覆效果,通过正面膜条6的设置实现了电池片2正面膜条6的与焊带的最终串联焊接。The pre-fixation of the
在一种实现方式中,在将背面膜条4和表面膜条均贴覆在电池片2表面后,电池串生产方法还包括:加热电池片2,使背面膜条4和表面膜条的粘合剂熔融在电池片2表面,待粘合剂凝固后形成电池串。In one implementation, after the back film strip 4 and the surface film strip are attached to the surface of the
通过加热电池片2的方式实现了背面膜条4和表面膜条、焊带组3与电池片2稳固的粘连成串。加速了电池串的串接生产。By heating the
本领域技术人员在考虑说明书及实践这里发明的发明后,将容易想到本发明的其它实施方案。本申请旨在涵盖本发明的任何变型、用途或者适应性变化,这些变型、用途或者适应性变化遵循本发明的一般性原理并包括本发明未发明的本技术领域中的公知常识或惯用技术手段。说明书和实施例仅被视为示例性的,本发明的真正范围和精神由所附的权利要求指出。Other embodiments of the invention will be readily apparent to those skilled in the art from consideration of the specification and practice of the invention invented herein. This application is intended to cover any modification, use or adaptation of the present invention, these modifications, uses or adaptations follow the general principles of the present invention and include common knowledge or conventional technical means in the technical field not invented by the present invention . The specification and examples are to be considered exemplary only, with the true scope and spirit of the invention indicated by the appended claims.
应当理解的是,本发明并不局限于上面已经描述并在附图中示出的精确结构,并且可以在不脱离其范围进行各种修改和改变。本发明的范围仅由所附的权利要求来限制。It should be understood that the present invention is not limited to the precise constructions which have been described above and shown in the accompanying drawings, and various modifications and changes may be made without departing from the scope thereof. The scope of the invention is limited only by the appended claims.
Claims (14)
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