CN107104239B - Automatic bipolar plate synthesis system and device - Google Patents

Automatic bipolar plate synthesis system and device Download PDF

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Publication number
CN107104239B
CN107104239B CN201710055759.3A CN201710055759A CN107104239B CN 107104239 B CN107104239 B CN 107104239B CN 201710055759 A CN201710055759 A CN 201710055759A CN 107104239 B CN107104239 B CN 107104239B
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dispensing
plate
assembly
curing
station
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CN107104239A (en
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林少渊
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Suzhou Samon Technology Co Ltd
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Suzhou Samon Technology Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M8/00Fuel cells; Manufacture thereof
    • H01M8/02Details
    • H01M8/0202Collectors; Separators, e.g. bipolar separators; Interconnectors
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/30Hydrogen technology
    • Y02E60/50Fuel cells

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Sustainable Development (AREA)
  • Sustainable Energy (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)
  • Making Paper Articles (AREA)

Abstract

The invention discloses an automatic bipolar plate synthesis system, which comprises a bipolar plate generation mechanism, a first feeding device, a second feeding device, a first dispensing device, an adhesive device, a pressure maintaining device and a first curing device, wherein the first feeding device and the second feeding device are used for respectively feeding bipolar plates, the first dispensing device is used for dispensing the first polar plates, the adhesive device is used for bonding the bipolar plates, the pressure maintaining device is used for maintaining pressure, and the first curing device is used for curing; the dispensing and curing mechanism comprises a second dispensing device which is positioned at the output end of the first curing device and used for dispensing the sealant to the second electrode plate; the output end of the second dispensing device is sequentially connected with a second curing device for curing, a turnover device for turnover of the bipolar plate, a third dispensing device for dispensing of the first polar plate and a third curing device for curing; the air tightness detection mechanism is positioned at the output end of the third curing device to detect the air tightness of the bipolar plate. The invention can automatically feed, glue, adhere, pressure-maintaining, primary curing, sealant, secondary curing and other processes, and has high automation efficiency and improved working efficiency.

Description

Automatic bipolar plate synthesis system and device
Technical Field
The invention relates to the technical field of bipolar plate generation, in particular to an automatic bipolar plate synthesis system and an automatic bipolar plate synthesis device.
Background
With the rapid development of global economy, traditional non-renewable fossil energy is being consumed, and extreme uses of such energy have caused serious global environmental pollution problems. In view of this, the development of clean energy, low-carbon recycling economy and sustainable development has become the world development direction, and scientists currently consider that "hydrogen energy" is one of the effective clean energy sources for replacing power energy sources such as gasoline, diesel oil and the like in the future according to the development direction. The proton exchange membrane fuel cell is a power generation device for directly converting chemical energy stored in fuel (such as hydrogen) and oxidant (such as air) into electric energy, has the advantages of high efficiency, low noise, environmental protection and the like, is recognized as a power source in the future, and has wide application prospects in the aspects of mobile power sources, backup power sources, underwater robots, aerospace and the like.
The proton exchange membrane fuel cell is composed of a Membrane Electrode (MEA), a cathode plate and an anode plate, and the membrane electrode and the anode plate are provided with passage holes for air, hydrogen and coolant to flow, wherein each passage hole is mutually independent and is surrounded by a sealing structure around the passage hole to play a role in blocking the air, the hydrogen and the coolant. And connecting a plurality of single cells in series according to the requirement of designing the working voltage of the fuel cell to obtain fuel cell stacks with different power levels. When connected in series, the cathode plate and the anode plate are contacted, and the cathode plate and the anode plate are combined together to form the bipolar plate. The sealing structure also has the function of sealing and blocking air, hydrogen and coolant between the two plates.
The synthesis process of the bipolar plate relates to the processes of feeding, dispensing, bonding, pressure maintaining, primary curing, dispensing sealant, secondary curing and the like, has multiple and complex process links, and many links need manual assistance, so that a full-automatic production line cannot be achieved.
Disclosure of Invention
Aiming at the defects in the technology, the invention provides an automatic bipolar plate synthesis system which can automatically feed, glue, adhere, pressure maintaining, primary curing, sealant dispensing, secondary curing and other processes, has high automation efficiency and improves the working efficiency.
To achieve these objects and other advantages and in accordance with the purpose of the invention, as embodied by the following:
the invention provides an automatic synthesis system of a bipolar plate, which is used for automatic feeding, dispensing, bonding, solidification and air tightness detection between a first polar plate and a second polar plate, and comprises the following steps: the bipolar plate generating mechanism comprises a first feeding device for feeding a first polar plate, a first dispensing device for dispensing adhesive to the first polar plate, a second feeding device for feeding a second polar plate, an adhesive device for attaching the second polar plate to the first polar plate, a pressure maintaining device for maintaining the pressure of the adhered bipolar plate and a first curing device for curing once, which are sequentially connected; the dispensing and curing mechanism comprises a second dispensing device which is positioned at the output end of the first curing device and used for dispensing the sealant on the second electrode plate; the output end of the second dispensing device is sequentially connected with a second curing device for secondary curing, a turnover device for turnover of the bipolar plate, a third dispensing device for dispensing sealant on the first polar plate and a third curing device for tertiary curing; and the air tightness detection mechanism is positioned at the output end of the third curing device and is used for detecting the air tightness of the bipolar plate after the three curing treatments and outputting the bipolar plate.
Preferably, the first feeding device and the second feeding device have the same structure, the first feeding device is perpendicular to the output direction of the second feeding device, and the first feeding device comprises: the first conveying assembly is used for inputting a storage bin provided with a stacked unipolar plate; the feeding table is positioned at the output end of the first conveying assembly; the feeding table is provided with a second conveying assembly for placing the storage bin and a lifting assembly positioned below the second conveying assembly; and a third conveying assembly located above the first conveying assembly for outputting an empty bin; a push plate is connected below one end, close to the feeding table, of the third conveying assembly in a sliding manner; wherein the second conveying component and the third conveying component have the same conveying direction; the lifting assembly moves in the vertical direction; the feed bin is the framework of vertical placement, the push pedal is followed feed bin business turn over direction and is slided and run through the blank side of feed bin in order to horizontal promotion unipolar board.
Preferably, the first dispensing device includes: the dispensing table comprises a first guide rail and a second guide rail which are arranged in parallel along the feeding direction, and at least one dispensing position positioned between the two guide rails; the first sucker assembly comprises a first sucker and a second sucker which are respectively connected to one side of the first guide rail, which faces the dispensing position, in a sliding manner; and at least one dispensing manipulator which is slidingly connected to one side of the second guide rail facing the dispensing position; at least one dispensing position is arranged in parallel along the feeding direction; and each dispensing manipulator is provided with a dispensing nozzle aligned with the dispensing site adhesive.
Preferably, the bonding device includes: the bonding machine is provided with a bonding station; a second chuck assembly comprising a third chuck and a fourth chuck on the bonding station; the third sucker slides along the feeding direction of the second feeding device; the fourth sucker is aligned with the bonding station along the feeding direction by being over against the upper part of the output end of the second feeding device through overturning and horizontal rotation.
Preferably, the pressure maintaining device comprises a pressure maintaining component for placing a pressing plate on a collecting plate provided with bipolar plates to maintain the pressure of the bipolar plates and a pressure releasing component for releasing the pressure of the bipolar plates in a pressure maintaining state to recycle the pressing plate and the collecting plate; the pressure maintaining component is located at the input end of the first curing device, and the pressure releasing component is located at the output end of the first curing device.
Preferably, the pressure maintaining component and the pressure releasing component have the same structure, and the pressure maintaining component comprises: a pressure maintaining machine table; the device is provided with a pressure maintaining station; the output end of the fourth conveying belt is horizontally aligned to the pressure maintaining station and is used for conveying the material collecting plate to the pressure maintaining station; a fifth conveying belt for conveying the pressing plate; the pressure plate is matched with the bipolar plate in size; a sixth conveyor belt for horizontally conveying the bipolar plate after the point bonding glue; and, a suction cup assembly comprising a fifth suction cup and a sixth suction cup; the fifth sucker conveys the bipolar plate to the pressure maintaining station along the conveying direction of the sixth conveying belt; and the sixth sucker conveys the pressing plate to the pressure maintaining station.
Preferably, the second dispensing device and the third dispensing device have the same structure, and the second dispensing device includes: the second dispensing table comprises a third guide rail and a fourth guide rail which are arranged in parallel along the feeding direction, and at least one second dispensing position positioned between the two guide rails; the third sucker assembly comprises a seventh sucker and an eighth sucker which are connected to one side of the third guide rail, which faces the second dispensing position, in a sliding manner along the feeding direction; the second dispensing mechanical arm is connected to one side, facing the second dispensing position, of the fourth guide rail in a sliding manner along the feeding direction; the dotted glue detecting and recycling assembly is positioned at the output end of the second dispensing table and is used for detecting the thickness and width of the dotted glue and recycling defective products; at least one second dispensing position is arranged in parallel along the feeding direction; and each second dispensing manipulator is provided with a second dispensing nozzle aligned to the second dispensing position dispensing.
Preferably, the dotted glue detection and recovery assembly comprises: detecting a machine; the device is provided with a fifth guide rail and a sixth guide rail which are vertical to the feeding direction and are parallel to each other, and a detection station and a detection output station which are vertically arranged between the two guide rails in parallel; one end of the sixth guide rail extends out of the detection machine; the laser detection assembly is connected to one side of the fifth guide rail, facing the detection station, in a sliding manner and is used for detecting the thickness and width of the dotted glue; and a first recovery assembly comprising a ninth suction cup and a recovery tank located below the extended end of the sixth rail; the ninth sucker is connected to one side of the sixth guide rail towards the detection output station in a sliding way, so that the lower part of the ninth sucker slides between the position towards the detection output station and the recovery box; the laser detection assembly comprises a laser detection head facing the detection station and a first sliding assembly; the first sliding assembly drives the laser detection head to slide along two directions parallel and perpendicular to the fifth guide rail.
Preferably, the turning device includes: the turnover machine table, the turnover assembly and the tenth sucker are positioned on the turnover machine table; the flip assembly includes: a turnover shaft to which the tenth suction cup is fixed; the second sliding assembly comprises a seventh guide rail and an eighth guide rail, wherein the seventh guide rail is vertically arranged, and the eighth guide rail is arranged along the feeding direction; wherein the eighth rail is vertically slidably connected to the seventh rail, and the roll-over shaft is slidably linked to the eighth rail.
Preferably, the air tightness detection mechanism includes: the detection machine is provided with a pressure maintaining carrying platform for placing the bipolar plates, and the pressure maintaining carrying platform is provided with a plurality of first air charging holes which are aligned with a plurality of sealing rings of the bipolar plates one by one; the pressure maintaining head is erected on the pressure maintaining carrier; the pressure maintaining head is provided with a plurality of second air charging holes which are aligned with a plurality of sealing rings of the bipolar plate one by one; and the inflation tube is respectively communicated with the first inflation hole and the second inflation hole to be inflated with gas.
The invention at least comprises the following beneficial effects:
according to the bipolar plate automatic synthesis system, the bipolar plate generation mechanism, the point sealant and curing mechanism and the air tightness detection mechanism which are sequentially connected are used for sequentially realizing the automatic feeding, the point adhesive, the bonding, the pressure maintaining, the primary curing, the point sealant and secondary curing of each bipolar plate and the air tightness detection of the bipolar plate, so that the whole process is automatic, and the working efficiency is improved; the manual operation is not needed, the labor cost is saved, the line structure is compact, and the occupied space is small.
Additional advantages, objects, and features of the invention will be set forth in part in the description which follows and in part will become apparent to those having ordinary skill in the art upon examination of the following or may be learned from practice of the invention.
Drawings
Fig. 1 (a) is a schematic flow chart of an automatic bipolar plate feeding-bonding process according to the present invention;
FIGS. 1 (b) -1 (e) are schematic structural diagrams of a first feeding device according to the present invention;
fig. 2 is a schematic structural diagram of the dispensing device according to the present invention;
FIG. 3 is a schematic view of the structure of the bonding device according to the present invention;
FIG. 4 (a) is a flow chart of the pressure maintaining and one-time curing process according to the present invention;
FIGS. 4 (b) -4 (c) are schematic views illustrating two different directional structures of the pressure maintaining assembly according to the present invention;
fig. 5 is a schematic structural diagram of a second dispensing device according to the present invention;
FIG. 6 is a schematic diagram of a turnover device according to the present invention;
FIGS. 7 (a) -7 (d) are schematic structural views of the air tightness detection mechanism according to the present invention;
FIG. 8 is a top view process flow diagram of a bipolar plate automated synthesis system according to the present invention;
in the figure:
10-a first feeding device;
11-a first transport assembly; 111-bin; 111 a-separator; 12-a feeding table;
121-a second transport assembly; 122-a lifting assembly; 13-a third delivery assembly; 131-pushing plate;
20-dispensing device;
21-a dispensing table; 211-a first guide rail; 212-a second rail; 213-dispensing position;
214-dispensing waiting station; 221-a first suction cup; 222-a second suction cup; 23-dispensing mechanical arm; 30-a second feeding device;
40-an adhesive means;
41-an adhesion machine; 411-bonding station; 412-a fourth transport assembly; 413-an adhesive waiting station;
414-a bonding outfeed station; 415-a loading waiting station; 421-third suction cup;
421 a-a third rail; 422-fourth suction cup.
50-pressure maintaining device;
51-a pressure maintaining assembly;
511-a pressure maintaining machine; 511 a-a dwell station; 511 b-a guide rail;
511 d-scaffold; 511 e-axis of rotation; 511 f-a fourth conveyor belt; 511 g-a third lifting mechanism;
512-a first conveyor belt; 512 a-a bottom plate; 512 b-vertical bar; 513-a second conveyor belt;
513 a-platen; 514-a third conveyor belt; 515-a first suction cup; 516-a second suction cup;
52-a pressure relief assembly;
60-a first curing device;
70-a second dispensing device;
71-a second dispensing table; 711-third guide rail; 712-fourth rail; 713-a second dispensing station;
721-seventh suction cup; 722-eighth suction cup; 73-a second dispensing manipulator;
74-detecting and recycling the dotted glue; 741, a detection machine; 741 a-fifth guide rail;
741 b-sixth guide; 741 c-a detection station;
742 b-first sled assembly;
743-ninth suction cup; 744-recovery tank;
80-a second curing device;
90-turning device; 91-turning over a machine; 92-tenth sucker; 931-turning shaft; 932 a-seventh rail;
932 b-eighth rail;
100-a third dispensing device;
110-a third curing device;
120-an air tightness detection mechanism; 1201-detecting a machine; 1201 a-pressure maintaining carrier; 1201 b-a first air charge hole; 1201 c-bipolar plate; 1201 d-sealing ring; 1201 e-ninth guide rail; 1202-a holding head; 1202 a-second gas-filling holes.
Detailed Description
The present invention is described in further detail below with reference to the drawings to enable those skilled in the art to practice the invention by referring to the description.
It will be understood that terms, such as "having," "including," and "comprising," as used herein, do not preclude the presence or addition of one or more other elements or groups thereof.
The invention provides an automatic synthesis system of a bipolar plate, which is used for automatic feeding, dispensing, bonding, curing and air tightness detection between a first polar plate and a second polar plate and specifically comprises a bipolar plate generating mechanism, a dispensing and curing mechanism and an air tightness detection mechanism. As shown in fig. 8, the bipolar plate generating mechanism comprises a first feeding device 10 for feeding a first polar plate, a first dispensing device 20 for dispensing adhesive to the first polar plate, a second feeding device 30 for feeding a second polar plate, an adhesive device 40 for attaching the second polar plate to the first polar plate, a pressure maintaining device 50 for maintaining the pressure of the bonded bipolar plate and a first curing device 60 for curing once, which are sequentially connected. The sealant dispensing and curing mechanism comprises a second sealant dispensing device 70 positioned at the output end of the first curing device 60 for dispensing sealant to the second pole plate; the output end of the second dispensing device 70 is sequentially connected with a second curing device 80 for secondary curing, a turning device 90 for turning over the bipolar plate, a third dispensing device 100 for dispensing sealant on the first polar plate and a third curing device 110 for tertiary curing. The air tightness detection mechanism 120 is located at an output end of the third curing device 110, and is configured to perform air tightness detection on the bipolar plate after the three curing treatments and output the bipolar plate. Specific examples of the bipolar plate generating mechanism, the spot sealer and curing mechanism, and the air tightness detecting mechanism in the bipolar plate automatic synthesis system are given below.
Example 1
As shown in fig. 1 (a) to 1 (e), the present embodiment provides a first feeding device 10. The first feeding device 10 and the second feeding device 30 have the same structure, the first feeding device 10 is perpendicular to the output direction of the second feeding device 30, and the first feeding device 10 comprises a first conveying component 11, a feeding table 12 and a third conveying component 13. The first conveyor assembly 11 is used to feed a magazine 111 containing stacked unipolar plates. The feeding table 12 is positioned at the output end of the first conveying assembly 11; the loading table 12 is provided with a second conveying assembly 121 for placing the bin 111 and a lifting assembly 122 located below the second conveying assembly 121. A third conveyor assembly 13 is located above the first conveyor assembly 11 for outputting an empty silo 111; the lower part of the end, close to the feeding table 12, of the third conveying assembly 13 is connected with a push plate 131 in a sliding manner.
In the above embodiment, the bin 111 is a frame body placed vertically, and as shown in fig. 1 (e), a plurality of partition plates 111a are provided in the frame body of the bin in the horizontal direction, and the partition plates 111a are used for separating stacked monopole plates. The pushing plate 131 slides through the blank side of the bin 111 in the in-out direction of the bin 111 to push the uppermost one of the stacked unipolar plates horizontally. The lifting assembly 122 moves along the vertical direction, the second conveying assembly 121 for placing the bin 111 is pushed upwards by the thickness of one unipolar plate, the uppermost one of the stacked unipolar plates is guaranteed to be horizontally aligned with the push plate 131, the push plate 131 slides back and forth, and the stacked unipolar plates filled in the bin 111 can be pushed out to the next procedure, namely the adhesive dispensing device 20, by matching with the lifting movement of the lifting assembly 122 until the bin 111 is empty. Because the conveying direction of the second conveying component 121 is the same as that of the third conveying component 13, and the conveying direction of the third conveying component 13 is opposite to that of the first conveying component 11, the second conveying component 121 rotates, so that the empty bin 111 can be conveyed to the third conveying component 13, and the recovery of the empty bin 111 is realized. Therefore, when the first feeding device 10 realizes automatic feeding and bin recycling, the monopole plates overlapped in the bin 111 can be pushed to the next process in a pushing plate 131 pushing manner, so that the feeding efficiency is improved and the recycling of the bin 111 is completed compared with the transmission of a single monopole plate.
Example 2
As shown in fig. 2, on the basis of embodiment 1, this embodiment provides a dispensing device 20. The dispensing device 20 includes a dispensing station 21, a first suction cup assembly, and at least one dispensing robot 23. The dispensing station 21 includes a first guide rail 211 and a second guide rail 212 disposed in parallel along a feeding direction (e.g., X direction in fig. 2), and at least one dispensing position 213 located between the two guide rails. The first suction cup assembly includes a first suction cup 221 and a second suction cup 222 slidably coupled to a side of the first rail 211 facing the dispensing station 213, respectively. The dispensing robot 23 is slidably coupled to a side of the second rail 212 facing the dispensing station 213.
In the above embodiment, the first suction cup 221 is used for conveying the first plate pushed out by the push plate 131 to the dispensing position 213, and the second suction cup 222 is used for conveying the first plate after dispensing to the bonding device 40 which is the next process. The dispensing positions 213 may be a plurality of dispensing positions 213, and the plurality of dispensing positions 213 are arranged in parallel along the feeding direction (X direction in fig. 2), and each dispensing manipulator 23 is provided with a dispensing nozzle for aligning the dispensing positions 213 to dispense adhesive, so as to realize multi-station simultaneous dispensing and improve dispensing efficiency. Preferably, the dispensing station 21 further includes a dispensing waiting station 214; the dispensing standby station 214 is located between the output end of the push plate 131 and the dispensing station 213. The dispensing waiting station 214 is used for temporarily storing the first polar plate pushed out by the push plate 131 so as to prepare the first sucker 221 for sucking and carrying.
Example 3
As shown in fig. 3, on the basis of the above embodiment, the present embodiment provides an adhesive device 40. The bonding apparatus 40 includes a bonding station 41 and a second chuck assembly. The bonding station 41 is provided with a bonding station 411 for placing the second plate on the first plate to effect bonding. The second chuck assembly includes a third chuck 421 and a fourth chuck 422 on the bonding station 41. In this embodiment, first, the first plate is transported to bonding station 411; secondly, the fourth sucker 422 sucks the second polar plate from the position right above the output end of the second feeding device 30, and then turns over and horizontally rotates to be aligned with the bonding station 411 along the feeding direction, so that the sucked second polar plate is positioned above the fourth sucker 422; finally, the third sucker 421 slides above the fourth sucker 422 along the feeding direction (Y direction shown in fig. 3) of the second feeding device 30, sucks the second polar plate on the fourth sucker 422, and then continues to slide onto the bonding station 411 along the Y direction, and the second polar plate is put down and falls onto the first polar plate after dispensing, so as to complete bonding of the second polar plate onto the first polar plate. Therefore, the third sucker 421 and the fourth sucker 422 cooperate to convey the second polar plate output by the second feeding device 30 to the position right above the bonding station 411, so that the feeding device of the second polar plate is tightly abutted with the bonding device 40, and the production space is saved. To achieve accuracy in handling the third suction cups 421 to align the bonding station 411, specifically, the third suction cups 421 slide along the third rails 421a along the second plate feeding direction (e.g., Y direction in fig. 3) to adjust the alignment of the third suction cups 421 with the bonding station 411 in the horizontal direction. Preferably, the bonding station 41 further includes a fourth conveying assembly 412. The fourth conveying assembly 412 is provided with a bonding waiting station 413, a bonding station 411 and a bonding output station 414 in sequence along the feeding direction (X direction shown in fig. 3); the bonding waiting station 413 and the bonding discharging station 414 extend out of the bonding machine 41 along both sides of the bonding station 411, respectively. The bonding standby station 413 is used for temporarily storing the first electrode plate after dispensing carried by the second suction cup 222, and the bonding output station 414 is used for temporarily storing the bonded bipolar plate to prepare for the next process. As a further preference, the bonding station 41 further comprises a loading waiting station 415; the loading waiting station 415 is located at the output end of the second loading device 30; the fourth suction cup 422 rotates from just above the loading standby station 415 to just above the bonding station 411. The loading waiting station 415 is used for temporarily storing the second polar plate output by the second loading device 30, so as to prepare the fourth sucker 422 for rotating and carrying. As a most preferred option, the fourth suction cup 422 is turned 180 degrees in the vertical feeding direction and then turned 90 degrees in the horizontal direction over the loading waiting station 415 to align with the bonding station 411 in the loading direction. The primary carrying of the second polar plate is realized in the rotation process, and the second polar plate is further carried by being matched with the third sucker 421, so that the second feeding device 30 for inputting the second polar plate is tightly butted with the bonding device 40, and the production space is saved.
Example 4
As shown in fig. 4 (a) to 4 (c), the present embodiment provides a pressure maintaining device 50 on the basis of the above embodiments. The pressure maintaining device 50 includes a pressure maintaining assembly 51 for placing the pressing plate on the collecting plate provided with the bipolar plate to maintain the pressure of the bipolar plate, and a pressure releasing assembly 52 for releasing the pressure of the bipolar plate in a pressure maintaining state to recover the pressing plate and the collecting plate. The pressure maintaining assembly 51 is located at an input end of the first curing device 60, and the pressure releasing assembly 52 is located at an output end of the first curing device 60. The pressure maintaining assembly 51 and the pressure releasing assembly 52 have the same structure, and the pressure maintaining assembly 51 comprises a pressure maintaining platform 511, a first conveying belt 512, a second conveying belt 513, a sixth conveying belt 514 and a sucker assembly. The pressure maintaining machine 511 is provided with a pressure maintaining station 511a. The output end of the first conveyor belt 512 is horizontally aligned to the pressure maintaining station 511a for conveying the collecting plate to the pressure maintaining station 511a. The second conveying belt 513 is for conveying the pressing plate 513a; the pressure plate 513a is sized to match the bipolar plate. The sixth conveyor belt 514 is used to horizontally convey the spot-glued bipolar plate. The suction cup assembly includes a fifth suction cup 515 and a sixth suction cup 516; the fifth suction cup 515 carries the bipolar plate to the pressure maintaining station 511a along the conveying direction of the sixth conveying belt 514; the sixth suction cup 516 carries the platen 513a onto the dwell station 511a. The first conveyor belt 512 conveys the aggregate plate to the pressure maintaining station 511a, the first sucker 515 sucks the bipolar plate after the point bonding glue conveyed by the third conveyor belt 514 onto the aggregate plate, and the second sucker 516 sucks the pressing plate 513a conveyed by the second conveyor belt 513 to press the bipolar plate for pressure maintaining.
In the above embodiment, the collecting plate includes a bottom plate 512a for supporting and a plurality of vertical bars 512b fixed to the top of the bottom plate 512 a; the planar spaces formed between the bottom plate 512a and the plurality of vertical rods 512b are respectively sized to match the bipolar plates and the pressure plates. The vertical height of the plurality of vertical rods 512b is suitable for simultaneously carrying out pressure maintaining on the stacking of a plurality of bipolar plates, so that the working efficiency is further improved. Further preferably, the vertical bar 512b includes four corners disposed at four corners of the bottom plate 512 a. The space formed by the four vertical rods 512b and the bottom plate 512a is enough to ensure that a plurality of bipolar plates are overlapped, and meanwhile, the material cost is saved.
In the above embodiment, the pressure maintaining machine 511 further includes a guide rail 511b and a first lifting assembly. The guide rail 511b is the same as the feeding direction of the collecting plate (as X direction in fig. 4 (a)); the guide rail 511b is located above the dwell station 511a, and the first suction cup 515 slides along the guide rail 511b to carry the bipolar plate from the third conveyor 514 to the dwell station 511a. The first lifting assembly is fixed below the dwell station 511 a; the first lifting assembly lifts along the vertical direction (as in the Y direction in fig. 4 (a)) to drive the pressure maintaining station 511a to lift, i.e. to drive the collecting plate on the pressure maintaining station 511a to move vertically all the time. When the collecting plate is empty, the first lifting assembly is lifted to lift the collecting plate to a proper height, and the bipolar plate is carried by the first sucker 515 from the third conveyer belt 514 and placed into the collecting plate on the pressure maintaining station 511 a; the first lifting assembly gradually descends to drive the collecting plate to gradually descend, and the bipolar plate is continuously conveyed by being matched with the first sucker 515 to be stacked in the collecting plate until the collecting plate is full.
In the above embodiment, the pressure maintaining machine 511 further includes a bracket 511d and a linkage mechanism. The bracket 511d is fixed above the pressure maintaining station 511a in a hollow three-dimensional frame shape; the horizontal width of the bracket 511d is smaller than the length of the second suction cup 516; the horizontal length of the bracket 511d is greater than the length of the second suction cup 516, and the second suction cup 516 can be mounted on the bracket 511d when not in use. The linkage mechanism comprises a rotating shaft 511e fixed above the second suction cup 516 and a second lifting assembly (not shown in the figure); the rotation shaft 511e rotates along the horizontal plane to drive the second suction disc 516 to rotate in the horizontal plane to be opposite to the hollow part of the bracket 511d, and drives the second suction disc 516 to descend to the pressure maintaining station 511a through the hollow part of the bracket 511d under the assistance of the descending of the second lifting component, so that the sucked pressure plate 513a is placed.
In the above embodiment, the pressure maintaining machine 511 further includes a pressure maintaining output assembly, which includes a pressure maintaining output station and a fourth conveyor belt 511f. The pressure maintaining output station is located outside the pressure maintaining platform 511 and is parallel to the pressure maintaining station 511a, and is used for temporarily storing the collecting plate after pressure maintaining treatment. The fourth conveyor belt 511f is provided with a pressure maintaining output station, and the conveying direction of the fourth conveyor belt 511f is the same as that of the first conveyor belt 512, so that the pressure maintaining collecting plate is conveyed to the next curing process. Preferably, the pressure maintaining output assembly further comprises a third lifting mechanism 511g fixed below the fourth conveying belt 511f, and the third lifting mechanism 511g lifts and drives the fourth conveying belt 511f to lift along the vertical direction, so that the conveying manipulator at the same height can convey the bipolar plates in the collecting plate conveniently.
According to the automatic pressure maintaining device for the bipolar plate, provided by the invention, the bipolar plate, the automatic feeding, pressure maintaining and outputting of the collecting plate, the pressing plate 513a and the bipolar plate are respectively realized by matching the first sucker 515 and the second sucker 516 with the pressure maintaining machine table 511 with the pressure maintaining station 511a, the three conveyor belts 30 and the pressure maintaining output assembly, so that the degree of automation is high, and the pressure maintaining efficiency is improved.
Example 5
As shown in fig. 5, on the basis of the above embodiment, this embodiment provides a second dispensing device 70. The second dispensing device 70 and the third dispensing device 100 have the same structure and are used for dispensing sealant on the upper surface and the lower surface of the bipolar plate respectively. The second dispensing device 70 includes a second dispensing station 71, a third suction cup assembly, at least one second dispensing robot 73, and a dispensing detection recovery assembly 74. The second dispensing station 71 includes a third guide rail 711 and a fourth guide rail 712 disposed in parallel along the feeding direction, and at least one second dispensing station 713 between the two guide rails. The third suction cup assembly comprises a seventh suction cup 721 and an eighth suction cup 722 which are connected to the third guide rail 711 along the feeding direction and face one side of the second dispensing position 713, the second dispensing mechanical arm 73 is connected to the fourth guide rail 712 along the feeding direction and face one side of the second dispensing position 713, each second dispensing mechanical arm 73 is provided with a second dispensing nozzle aligned with the dispensing line of the second dispensing position 713 (not shown in the figure, the dispensing line detecting and recycling assembly 74 is positioned at the output end of the second dispensing table 713. The seventh suction cup 721 is used for conveying the bipolar plate to the second dispensing position 714, and the eighth suction cup 722 is used for conveying the bipolar plate after dispensing the sealing glue to the dispensing line detecting and recycling assembly 74 for detection and defective product recycling.
In the above embodiment, the dot-line glue detecting and recycling unit 74 includes the detecting machine 741, the laser detecting unit, the ninth suction cup 743, and the recycling bin 744. The detection machine 741 is provided with a fifth guide rail 741a and a sixth guide rail 741b which are vertical to the feeding direction and are parallel to each other, and a detection station 741c and a detection output station which are vertical to and parallel to each other between the two guide rails; one end of the sixth guide rail 741b extends out of the detecting unit 741. The laser detection assembly is slidingly connected to one side of the fifth guide rail 741 facing the detection station 741c, and comprises a laser detection head facing the detection station 741c and a first sliding assembly 742b; the first sliding component 742b drives the laser detection head to slide in two directions parallel and perpendicular to the fifth guide rail 741a for detecting the thickness and width of the dotted glue. The first recovery assembly includes a ninth suction cup 743 and a recovery box 744 under the extended end of the sixth guide 741 b; the ninth suction cup 743 is slidably connected to the sixth guide rail 741b toward the detection output station 741c such that the lower portion of the ninth suction cup 743 slides between the detection output station and the recovery box 744 to complete the handling and storage of the defective products.
Example 6
As shown in fig. 6, on the basis of embodiment 1, the present embodiment provides a turning device 90, the turning device 90 including a turning machine 91, and a turning assembly and a tenth suction cup 92 on the turning machine 91; the upset subassembly includes: a roll shaft 931 and a second runner assembly. A tenth suction cup 92 is fixed to the turnover shaft 931. The second sliding assembly includes a seventh guide rail 932a vertically disposed and an eighth guide rail 932b disposed in the feeding direction, the eighth guide rail 932b being vertically slidably coupled to the seventh guide rail 932a, and the overturning shaft 931 being slidably coupled to the eighth guide rail 932b. The bipolar plate cured by the second curing device 80 is turned over and conveyed to the third dispensing device 100 to dispense sealant on the other surface of the bipolar plate through the turning device 90.
Example 7
As shown in fig. 7 (a) -7 (d), this embodiment provides an air tightness detecting mechanism 120 on the basis of the above embodiments. The air tightness detecting mechanism 120 includes a detecting machine 1201, a pressure retaining head 1202, and an air tube (not shown in the drawings).
The detecting machine 1201 is provided with a pressure maintaining carrier 1201a for placing the bipolar plate 1201c, and the pressure maintaining carrier 1201a is provided with a plurality of first air charging holes 1201b aligned with the bipolar plate a plurality of sealing rings 1201d one by one. The holding head 1202 is mounted on the holding table 1201 a; the retaining head 1202 is provided with a plurality of second air-filling holes 1202a aligned with the bipolar plate sealing rings 1201d one by one. The inflation tubes communicate with the first inflation port 1201b and the second inflation port 1202a, respectively, to allow for the passage of gas.
In the above embodiment, the inspection machine 1201 further includes a ninth rail 1201e, and a holding head 1202 is mounted on the ninth rail 1201 e; the packing table 1201a slides along the ninth rail 1201e to be aligned and fitted under the packing head 1202. The dwell table 1201a slides into the dwell head 1202, and the dwell head 1202 inflates down to the bipolar plate on the dwell table 1201 a. The first air charging hole 12 on the pressure maintaining platform 11 and the second air charging hole 21 on the pressure maintaining head 20 are respectively communicated through the air charging pipe so as to be charged with air, so that whether the pressure in a cavity formed by the sealing ring 171 of the bipolar plate 17 and the polar plate is attenuated is detected, and whether the air tightness of the two surfaces of the bipolar plate 17 is good is judged at the same time, and the working efficiency is high.
According to the bipolar plate automatic synthesis system, the bipolar plate generation mechanism, the point sealant and curing mechanism and the air tightness detection mechanism which are sequentially connected are used for sequentially realizing the automatic feeding, the point adhesive, the bonding, the pressure maintaining, the primary curing, the point sealant and secondary curing of each bipolar plate and the air tightness detection of the bipolar plate, so that the whole process is automatic, and the working efficiency is improved; the manual operation is not needed, the labor cost is saved, the line structure is compact, and the occupied space is small.
Although embodiments of the invention have been disclosed above, they are not limited to the use listed in the specification and embodiments. It can be applied to various fields suitable for the present invention. Additional modifications will readily occur to those skilled in the art. Therefore, the invention is not to be limited to the specific details and illustrations shown and described herein, without departing from the general concepts defined in the claims and their equivalents.

Claims (8)

1. An automatic synthesis system of bipolar plates, which is used for automatic feeding, dispensing, bonding, curing and air tightness detection of a first polar plate and a second polar plate, and is characterized by comprising the following components:
the bipolar plate generating mechanism comprises a first feeding device for feeding a first polar plate, a first dispensing device for dispensing adhesive to the first polar plate, a second feeding device for feeding a second polar plate, an adhesive device for attaching the second polar plate to the first polar plate, a pressure maintaining device for maintaining the pressure of the adhered bipolar plate and a first curing device for curing once, which are sequentially connected;
the dispensing and curing mechanism comprises a second dispensing device which is positioned at the output end of the first curing device and used for dispensing the sealant on the second electrode plate; the output end of the second dispensing device is sequentially connected with a second curing device for secondary curing, a turnover device for turnover of the bipolar plate, a third dispensing device for dispensing sealant on the first polar plate and a third curing device for tertiary curing; the method comprises the steps of,
the air tightness detection mechanism is positioned at the output end of the third curing device and is used for detecting the air tightness of the gas introduced into the bipolar plate after the three curing treatments and outputting the bipolar plate;
the first loading attachment with the second loading attachment structure is the same, first loading attachment with the output direction of second loading attachment is perpendicular, first loading attachment includes:
the first conveying assembly is used for inputting a storage bin provided with a stacked unipolar plate;
the feeding table is positioned at the output end of the first conveying assembly; the feeding table is provided with a second conveying assembly for placing the storage bin and a lifting assembly positioned below the second conveying assembly; the method comprises the steps of,
a third conveying assembly positioned above the first conveying assembly for outputting an empty bin; a push plate is connected below one end, close to the feeding table, of the third conveying assembly in a sliding manner;
wherein the second conveying component and the third conveying component have the same conveying direction; the lifting assembly moves in the vertical direction;
the material bin is a frame body which is vertically arranged, and the pushing plate penetrates through the blank side of the material bin in a sliding manner along the material bin in-out direction so as to horizontally push the single-pole plate;
the first dispensing device comprises:
the dispensing table comprises a first guide rail and a second guide rail which are arranged in parallel along the feeding direction, and at least one dispensing position positioned between the two guide rails;
the first sucker assembly comprises a first sucker and a second sucker which are respectively connected to one side of the first guide rail, which faces the dispensing position, in a sliding manner; the method comprises the steps of,
at least one dispensing manipulator which is connected to one side of the second guide rail facing the dispensing position in a sliding manner;
at least one dispensing position is arranged in parallel along the feeding direction; and each dispensing manipulator is provided with a dispensing nozzle aligned with the dispensing site adhesive.
2. The bipolar plate automated synthesis system of claim 1, wherein the bonding means comprises:
the bonding machine is provided with a bonding station;
a second chuck assembly comprising a third chuck and a fourth chuck on the bonding station;
the third sucker slides along the feeding direction of the second feeding device; the fourth sucker is aligned with the bonding station along the feeding direction by being over against the upper part of the output end of the second feeding device through overturning and horizontal rotation.
3. The automatic bipolar plate synthesis system according to claim 1, wherein the pressure maintaining device comprises a pressure maintaining assembly for placing a pressure plate on a collecting plate provided with bipolar plates to maintain the pressure of the bipolar plates and a pressure releasing assembly for releasing the pressure of the bipolar plates in a pressure maintaining state to recover the pressure plate and the collecting plate;
the pressure maintaining component is located at the input end of the first curing device, and the pressure releasing component is located at the output end of the first curing device.
4. The bipolar plate automatic synthesis system of claim 3, wherein said dwell and pressure relief assemblies are identical in construction, said dwell assembly comprising:
a pressure maintaining machine table; the device is provided with a pressure maintaining station;
the output end of the fourth conveying belt is horizontally aligned to the pressure maintaining station and is used for conveying the material collecting plate to the pressure maintaining station;
a fifth conveying belt for conveying the pressing plate; the pressure plate is matched with the bipolar plate in size;
a sixth conveyor belt for horizontally conveying the bipolar plate after the point bonding glue; the method comprises the steps of,
a suction cup assembly comprising a fifth suction cup and a sixth suction cup; the fifth sucker conveys the bipolar plate to the pressure maintaining station along the conveying direction of the sixth conveying belt; and the sixth sucker conveys the pressing plate to the pressure maintaining station.
5. The automated bipolar plate synthesis system of claim 1, wherein the second dispensing device and the third dispensing device are identical in structure, the second dispensing device comprising:
the second dispensing table comprises a third guide rail and a fourth guide rail which are arranged in parallel along the feeding direction, and at least one second dispensing position positioned between the two guide rails;
the third sucker assembly comprises a seventh sucker and an eighth sucker which are connected to one side of the third guide rail, which faces the second dispensing position, in a sliding manner along the feeding direction;
the second dispensing mechanical arm is connected to one side, facing the second dispensing position, of the fourth guide rail in a sliding manner along the feeding direction; the method comprises the steps of,
the dotted glue detection and recovery assembly is positioned at the output end of the second dispensing table and is used for detecting the thickness and width of the dotted glue and recovering defective products;
at least one second dispensing position is arranged in parallel along the feeding direction; and each second dispensing manipulator is provided with a second dispensing nozzle aligned to the second dispensing position dispensing.
6. The bipolar plate automated synthesis system of claim 5, wherein the dotted gel detection recovery assembly comprises:
detecting a machine; the device is provided with a fifth guide rail and a sixth guide rail which are vertical to the feeding direction and are parallel to each other, and a detection station and a detection output station which are vertically arranged between the two guide rails in parallel; one end of the sixth guide rail extends out of the detection machine;
the laser detection assembly is connected to one side of the fifth guide rail, facing the detection station, in a sliding manner and is used for detecting the thickness and width of the dotted glue; the method comprises the steps of,
a first recovery assembly comprising a ninth suction cup and a recovery tank located below the extended end of the sixth guide rail; the ninth sucker is connected to one side of the sixth guide rail towards the detection output station in a sliding way, so that the lower part of the ninth sucker slides between the position towards the detection output station and the recovery box;
the laser detection assembly comprises a laser detection head facing the detection station and a first sliding assembly; the first sliding assembly drives the laser detection head to slide along two directions parallel and perpendicular to the fifth guide rail.
7. The bipolar plate automated synthesis system of claim 1, wherein the flipping means comprises: the turnover machine table, the turnover assembly and the tenth sucker are positioned on the turnover machine table; the flip assembly includes:
a turnover shaft to which the tenth suction cup is fixed; the method comprises the steps of,
the second sliding assembly comprises a seventh guide rail which is vertically arranged and an eighth guide rail which is arranged along the feeding direction;
wherein the eighth rail is vertically slidably connected to the seventh rail, and the roll-over shaft is slidably linked to the eighth rail.
8. The bipolar plate automated synthesis system of claim 1, wherein the gas tightness detection mechanism comprises:
the detection machine is provided with a pressure maintaining carrying platform for placing the bipolar plates, and the pressure maintaining carrying platform is provided with a plurality of first air charging holes which are aligned with a plurality of sealing rings of the bipolar plates one by one;
the pressure maintaining head is erected on the pressure maintaining carrier; the pressure maintaining head is provided with a plurality of second air charging holes which are aligned with a plurality of sealing rings of the bipolar plate one by one; the method comprises the steps of,
the inflation tube is respectively communicated with the first inflation hole and the second inflation hole to be inflated with gas.
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