CN205911364U - Continuous manufacturing device for laminated battery - Google Patents

Continuous manufacturing device for laminated battery Download PDF

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Publication number
CN205911364U
CN205911364U CN201620563798.5U CN201620563798U CN205911364U CN 205911364 U CN205911364 U CN 205911364U CN 201620563798 U CN201620563798 U CN 201620563798U CN 205911364 U CN205911364 U CN 205911364U
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pole piece
transfer
lamination
diaphragm
laminated
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左龙龙
王晨旭
许涛
胡家佳
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Gotion High Tech Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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Abstract

本实用新型涉及一种叠片电池连续制造装置,包括依次沿输送线(8)输送方向设置的叠片单元成型机构(1)、叠片单元检测机构(2)、第一叠片单元热压机构(3)、多层叠片叠加机构和叠片电芯组成机构(7)。本实用新型通过连续的生产线能够实现大批量的生产叠片电池电芯,提高了生产效率,节省了生产成本。本实用新型通过叠片单元成型机构在生产线上将极片快速制作成叠片单元,通过多层叠片叠加机构将叠片单元快速准确的进行叠加形成电芯;本实用新型连续快速完成大批量的电芯制作并且保证电芯的完整性,大幅度提高了生产叠片电池的生产效率。

The utility model relates to a continuous manufacturing device for laminated batteries, comprising a laminated unit forming mechanism (1), a laminated unit detection mechanism (2), a first laminated unit hot pressing Mechanism (3), multi-layer lamination stacking mechanism and lamination battery forming mechanism (7). The utility model can realize mass production of laminated battery cells through a continuous production line, thereby improving production efficiency and saving production cost. The utility model quickly makes the pole piece into a laminated unit on the production line through the laminated unit forming mechanism, and quickly and accurately superimposes the laminated unit to form an electric core through the multi-layer laminated superposition mechanism; the utility model continuously and quickly completes large-scale production The cells are produced and the integrity of the cells is ensured, which greatly improves the production efficiency of the laminated batteries.

Description

一种叠片电池连续制造装置A continuous manufacturing device for laminated batteries

技术领域technical field

本实用新型涉及锂离子电池制造技术领域,具体涉及一种叠片电池连续制造装置。The utility model relates to the technical field of lithium ion battery manufacturing, in particular to a continuous manufacturing device for laminated sheet batteries.

背景技术Background technique

目前的锂离子电池规模化制造设备中,主要还是卷绕式结构。但是卷绕式电池由于内部结构不均一,在循环过程中由于其各个位置张力不一致而引起不可避免的形变,导致其一致性差,甚至存在很大的安全隐患。叠片电池在电池性能上相比于卷绕式电池得到大幅的提升,但是目前没有规模应用。现有技术中叠片电池制造实现大产量的生产,需要投入大量人力物力,不仅生产成本高,还导致生产效率低下。In the current large-scale manufacturing equipment of lithium-ion batteries, the winding structure is the main one. However, due to the uneven internal structure of the wound battery, the inevitable deformation is caused by the inconsistent tension at each position during the cycle, resulting in poor consistency and even a great safety hazard. Compared with wound batteries, stacked batteries have greatly improved battery performance, but there is currently no large-scale application. In the prior art, the manufacture of laminated batteries requires a large amount of manpower and material resources to achieve large-scale production, which not only leads to high production costs, but also leads to low production efficiency.

实用新型内容Utility model content

本实用新型的目的在于提供一种叠片电池连续制造装置,该装置能解决现有技术中的不足。The purpose of the utility model is to provide a continuous manufacturing device for laminated batteries, which can solve the deficiencies in the prior art.

为实现上述目的,本实用新型采用了以下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:

一种叠片电池连续制造装置,包括依次沿输送线(8)输送方向设置的用于制作叠片单元的叠片单元成型机构(1)、用于检测制作叠片单元时极片的对齐精度并将精度不合格的叠片去除的叠片单元检测机构(2)、用于对叠片单元进行热压的第一叠片单元热压机构(3)、用于叠片单元堆叠的多层叠片叠加机构和用于将堆叠后的叠片单元组装成叠片电池电芯的叠片电芯组成机构(7)。A continuous manufacturing device for laminated batteries, comprising a laminated unit forming mechanism (1) arranged sequentially along the conveying direction of a conveying line (8) for making laminated units, and used to detect the alignment accuracy of pole pieces when making laminated units The lamination unit detection mechanism (2) that removes the unqualified laminations, the first lamination unit heat pressing mechanism (3) for hot pressing the lamination units, the multi-layer lamination unit stacking A sheet stacking mechanism and a laminated cell forming mechanism (7) for assembling the stacked laminated units into laminated battery cells.

进一步的,所述叠片单元成型机构(1)包括用于放置极片的第一极片弹夹(101)、第一极片移载机构(102)、设置在第一极片弹夹(101)一侧的第一隔膜放卷机构(111)、设置在第一隔膜放卷机构(111)前侧的第一隔膜切断机构(112)、设置在第一隔膜切断机构(112)前侧的第一隔膜移载机构(113)、设置在第一隔膜移载机构(113)右侧的第一极片隔膜放置机构 (121)以及设置在第一极片隔膜放置机构 (121)上的CCD检测器(122);所述第一极片移载机构(102)设置在第一极片弹夹(101)和第一极片隔膜放置机构(121)的上方。Further, the lamination unit forming mechanism (1) includes a first pole piece magazine (101) for placing pole pieces, a first pole piece transfer mechanism (102), and a first pole piece magazine ( 101) The first diaphragm unwinding mechanism (111) on one side, the first diaphragm cutting mechanism (112) arranged on the front side of the first diaphragm unwinding mechanism (111), the first diaphragm cutting mechanism (112) arranged on the front side of the first diaphragm cutting mechanism (112) The first diaphragm transfer mechanism (113), the first pole piece diaphragm placement mechanism (121) set on the right side of the first diaphragm transfer mechanism (113), and the first pole piece diaphragm placement mechanism (121) CCD detector (122); the first pole piece transfer mechanism (102) is arranged above the first pole piece clip (101) and the first pole piece diaphragm placement mechanism (121).

进一步的,第一隔膜移载机构(113)包括载板和设置在载板正上方的第一直线导轨,第一直线导轨上设置有与第一直线导轨滑动配合的用于移动隔膜的第一升降吸盘。Further, the first diaphragm transfer mechanism (113) includes a carrier plate and a first linear guide rail arranged directly above the carrier plate, and the first linear guide rail is provided with a mechanism for moving the diaphragm that slides and fits with the first linear guide rail. The first lifting suction cup.

进一步的,第一极片移载机构(102)包括设置在第一极片弹夹(101)和第一极片隔膜放置机构(121)上方的第二直线导轨、设置在第二直线导轨上且与第二直线导轨滑动配合的用于移动极片以及对极片进行热压的第二升降吸盘以及设置在第二直线导轨上的抓取机构。Further, the first pole piece transfer mechanism (102) includes a second linear guide rail arranged above the first pole piece clip (101) and the first pole piece diaphragm placement mechanism (121), and is arranged on the second linear guide rail. And the second lifting suction cup for moving the pole piece and hot-pressing the pole piece and the grabbing mechanism arranged on the second linear guideway are slidingly matched with the second linear guideway.

进一步的,所述输送线(8)上设有用于卡合限位叠片单元的限位机构(132),限位机构(132)包括用于卡合限位叠片单元四个侧边的若干个定位柱。Further, the conveying line (8) is provided with a limit mechanism (132) for engaging the limit lamination unit, and the limit mechanism (132) includes four sides for engaging the limit lamination unit. Several positioning posts.

进一步的,所述叠片单元检测机构(2)包括用于抓取输送线(8)上次品的次品去除机构(21)、设置在次品去除机构(21)上的X射线检测器以及与次品去除机构(21)配合的次品传送带(22)。Further, the lamination unit detection mechanism (2) includes a defective product removal mechanism (21) for grabbing defective products on the conveying line (8), an X-ray detector arranged on the defective product removal mechanism (21) And the defective product conveyor belt (22) that cooperates with the defective product removal mechanism (21).

进一步的,第一叠片单元热压机构(3)包括设置在输送线(8)上方的热压支架(31)、与热压支架(31)连接的立柱导向(32)、与立柱导向(32)连接的液压机构(33)和设置在液压机构(33)下方且与液压机构(33)连接的热压板(34)。Further, the first lamination unit heat-pressing mechanism (3) includes a heat-pressing support (31) arranged above the conveying line (8), a column guide (32) connected to the heat-pressing support (31), and a column guide ( 32) The connected hydraulic mechanism (33) and the hot pressing plate (34) arranged under the hydraulic mechanism (33) and connected with the hydraulic mechanism (33).

进一步的,多层叠片叠加机构包括依次设置在输送线上方的双层叠片叠加机构(4)、四层叠片叠加机构(5)和八层叠片叠加机构(6);Further, the multi-layer stacking mechanism includes a double-layer stacking mechanism (4), a four-layer stacking mechanism (5) and an eight-layer stacking mechanism (6), which are sequentially arranged above the conveying line;

双层叠片叠加机构(4)包括第一叠加支架(41)、横向设置在第一叠加支架(41)上的第一滑轨(42)以及与第一滑轨(42)滑动配合的第一移载堆叠机构(43),第一移载堆叠机构(43)的下方连接有叠片吸取机构;第一移载堆叠机构43上设有用于驱动第一移载堆叠机构43升降的第一升降机构;第一移载堆叠机构(43)在第一滑轨(42)上的行程为相邻两个叠片单元中心之间的距离;The double-layer lamination stacking mechanism (4) includes a first stacking bracket (41), a first slide rail (42) arranged transversely on the first stacking bracket (41), and a first Transfer and stacking mechanism (43), the lamination suction mechanism is connected below the first transfer and stacking mechanism (43); the first transfer and stacking mechanism 43 is provided with a first lift for driving the first transfer and stacking mechanism 43 up and down mechanism; the stroke of the first transfer and stacking mechanism (43) on the first slide rail (42) is the distance between the centers of two adjacent lamination units;

四层叠片叠加机构(5)包括第二叠加支架(51)、横向设置在第二叠加支架(51)上的第二滑轨(52)以及与第二滑轨(52)相配合的第二移载堆叠机构(53),第二移载堆叠机构(53)的下方连接有第二叠片抓取机构;叠片抓取机构为机械夹具;第二移载堆叠机构53上设有用于驱动第二移载堆叠机构53升降的第二升降机构;第二移载堆叠机构(53)在第二滑轨(52)上的行程是第一移载堆叠机构(43)在第一滑轨(42)上行程的两倍;The four-layer stacking mechanism (5) includes a second stacking bracket (51), a second slide rail (52) arranged transversely on the second stacking bracket (51), and a second The transfer and stacking mechanism (53), the second stacking mechanism (53) is connected with a second lamination grabbing mechanism; the lamination grabbing mechanism is a mechanical clamp; the second transfer and stacking mechanism 53 is provided with a driving The second lifting mechanism for the second transfer and stacking mechanism 53 to lift; the stroke of the second transfer and stacking mechanism (53) on the second slide rail (52) is the first transfer and stacking mechanism (43) on the first slide rail ( 42) Twice the upstroke;

八层叠片叠加机构(6)包括第三叠加支架(61)、横向设置在第三叠加支架(61)上的第三滑轨(62)以及与第三滑轨(62)滑动配合的第三移载堆叠机构(63),第三移载堆叠机构(63)的下方连接有第三叠片抓取机构;第三叠片抓取机构为机械夹具;第三移载堆叠机构63上设有用于驱动第三移载堆叠机构63升降的第三升降机构第三移载堆叠机构(63)在第三滑轨(62)上的行程是第二移载堆叠机构(53)在第二滑轨(52)上的行程的两倍。The eight-layer lamination stacking mechanism (6) includes a third stacking bracket (61), a third slide rail (62) arranged transversely on the third stacking bracket (61), and a third slide rail (62) slidingly fitted. The transfer and stacking mechanism (63), the third stacking mechanism (63) is connected with a third lamination grabbing mechanism; the third lamination grabbing mechanism is a mechanical clamp; the third transfer and stacking mechanism 63 is equipped with a The stroke of the third lifting mechanism (63) on the third slide rail (62) is the same as that of the second transfer and stacking mechanism (53) on the second slide rail. Twice the stroke on (52).

进一步的,叠片电芯组成机构(7)包括设置在输送线(8)外侧的叠片机械手(701)以及与叠片机械手(701)配合的输出物流线(9);叠片电芯组成机构(7)还包括依次沿输出物流线(9)输送方向设置的第二隔膜移载机构(713)、设置在第二隔膜切断机构(712)、第二隔膜放卷机构(711)、第二极片弹夹(721)、第二叠片单元热压机构(731)、用于给电芯外层贴附隔膜和贴胶带的包隔膜机构(741);所述第二极片弹夹(721)上方设有第二极片移载机构(722);所述第二极片移载机构(722)包括设置在第二极片弹夹(721)上方的第三直线导轨以及与第三直线导轨滑动配合的第三升降吸盘;所述第三升降吸盘用于移动极片以及对极片进行热压。Further, the laminated cell composition mechanism (7) includes a laminated manipulator (701) arranged outside the conveying line (8) and an output logistics line (9) cooperating with the laminated manipulator (701); The mechanism (7) also includes a second diaphragm transfer mechanism (713) arranged sequentially along the conveying direction of the output logistics line (9), a second diaphragm cutting mechanism (712), a second diaphragm unwinding mechanism (711), and a second diaphragm unwinding mechanism (711). The second pole piece magazine (721), the second lamination unit heat press mechanism (731), the diaphragm wrapping mechanism (741) for attaching a diaphragm and tape to the outer layer of the battery cell; the second pole piece magazine (721) is provided with a second pole piece transfer mechanism (722); the second pole piece transfer mechanism (722) includes a third linear guide rail arranged above the second pole piece clip (721) and a The third lifting suction cup slidingly matched with the three linear guide rails; the third lifting suction cup is used to move the pole piece and heat press the pole piece.

进一步的,所述第二隔膜移载机构(713)前端设有用于检测叠加的叠片单元是否存在缺失的检测器。Further, the front end of the second diaphragm transfer mechanism (713) is provided with a detector for detecting whether there is a missing stacked lamination unit.

由以上技术方案可知,本实用新型通过连续的生产线能够实现大批量的生产叠片电池电芯,提高了生产效率,节省了生产成本。本实用新型通过叠片单元成型机构在生产线上将极片快速制作成叠片单元,通过多层叠片叠加机构将叠片单元快速准确的进行叠加形成电芯;本实用新型连续快速完成大批量的电芯制作并且保证电芯的完整性,大幅度提高了生产叠片电池的生产效率。It can be seen from the above technical solutions that the utility model can realize mass production of laminated battery cells through a continuous production line, thereby improving production efficiency and saving production costs. The utility model quickly makes the pole piece into a laminated unit on the production line through the laminated unit forming mechanism, and quickly and accurately superimposes the laminated unit to form an electric core through the multi-layer laminated superposition mechanism; the utility model continuously and quickly completes large-scale production The cells are produced and the integrity of the cells is ensured, which greatly improves the production efficiency of the laminated batteries.

附图说明Description of drawings

图1是本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;

图2是本实用新型叠片单元成型机构结构示意图;Fig. 2 is a structural schematic diagram of the lamination unit forming mechanism of the utility model;

图3是本实用新型叠片单元检测机构结构示意图;Fig. 3 is a structural schematic diagram of the detection mechanism of the lamination unit of the present invention;

图4是本实用新型第一叠片单元热压机构结构示意图;Fig. 4 is a structural schematic diagram of the hot pressing mechanism of the first lamination unit of the present invention;

图5是本实用新型双层叠片叠加机构结构示意图;Fig. 5 is a structural schematic diagram of a double-layer lamination superposition mechanism of the present invention;

图6是本实用新型四层叠片叠加机构结构示意图;Fig. 6 is a structural schematic diagram of a four-layer stacking mechanism of the utility model;

图7是本实用新型八层叠片叠加机构结构示意图;Fig. 7 is a structural schematic diagram of the eight-layer lamination superposition mechanism of the utility model;

图8是本实用新型叠片电芯组成机构结构示意图。Fig. 8 is a structural schematic diagram of the composition mechanism of the laminated electric core of the present invention.

具体实施方式detailed description

下面结合附图对本实用新型做进一步说明:Below in conjunction with accompanying drawing, the utility model is further described:

如图1所示的一种叠片电池连续制造装置,其特征在于:包括依次沿输送线8输送方向设置的叠片单元成型机构1、叠片单元检测机构2、第一叠片单元热压机构3、多层叠片叠加机构和叠片电芯组成机构7;所述叠片单元成型机构1用于制作叠片单元;所述叠片单元检测机构2用于检测制作叠片单元时极片的对齐精度并将精度不合格的叠片去除;所述第一叠片单元热压机构3用于对叠片单元进行热压;所述多层叠片叠加机构用于叠片单元的堆叠;所述叠片电芯组成机构7用于将堆叠后的叠片单元组装成叠片电池电芯。输送线8上设有用于卡合限位叠片单元的限位机构132,限位机构132包括用于卡合限位叠片单元四个侧边的若干个定位柱。输送线8为圆环型循环线且为步进式模式,叠片单元成型机构1可设置多个,同时进行叠片单元的制作,第一叠片单元热压机构3可设置若干个,同时对叠片单元进行热压,多层叠片叠加机构的数量可根据叠片单元成型机构1的数量进行相应数量的设置,本实施例中以十六个叠片单元成型机构1为例进行说明。本实用新型可实现对叠片单元在输送线上连续成型、堆叠后组装成叠片电池电芯,大大提高了生产效率。A laminated battery continuous manufacturing device as shown in Figure 1 is characterized in that it includes a laminated unit forming mechanism 1, a laminated unit detection mechanism 2, a first laminated unit hot press Mechanism 3, multi-layer lamination stacking mechanism and lamination cell composition mechanism 7; the lamination unit forming mechanism 1 is used to make the lamination unit; the lamination unit detection mechanism 2 is used to detect the pole pieces when making the lamination unit The alignment accuracy and the laminations with unqualified precision are removed; the first lamination unit hot pressing mechanism 3 is used to heat press the lamination unit; the multi-layer lamination stacking mechanism is used for stacking the lamination units; The laminated cell assembly mechanism 7 is used to assemble the stacked laminated units into a laminated battery cell. The conveying line 8 is provided with a limit mechanism 132 for engaging the limit lamination unit, and the limit mechanism 132 includes several positioning columns for engaging the four sides of the limit lamination unit. Conveyor line 8 is a ring-shaped circulation line and is a step-by-step mode. Multiple lamination unit forming mechanisms 1 can be provided to simultaneously make lamination units. The first lamination unit hot-pressing mechanism 3 can be provided with several, and at the same time When the lamination unit is hot-pressed, the number of multi-layer lamination superposition mechanisms can be set according to the number of lamination unit forming mechanisms 1. In this embodiment, sixteen lamination unit forming mechanisms 1 are taken as an example for illustration. The utility model can realize the continuous forming of the lamination units on the conveying line, and after stacking, they can be assembled into lamination battery cells, which greatly improves the production efficiency.

叠片单元成型机构1包括放置极片的第一极片弹夹101、第一极片移载机构102、设置在第一极片弹夹101一侧的第一隔膜放卷机构111、设置在第一隔膜放卷机构111前侧的第一隔膜切断机构112、设置在第一隔膜切断机构112前侧的第一隔膜移载机构113、设置在第一隔膜移载机构113右侧的第一极片隔膜放置机构121、设置在第一极片隔膜放置机构121上的CCD检测器122;第一极片移载机构102设置在第一极片弹夹101和第一极片隔膜放置机构121的上方。由于制作一个完整的叠片单元同时需要正极极片和负极极片以及隔膜,可以将正极极片和负极极片间隔放置在第一极片弹夹101内,也可以在输送线8的两侧设置一对叠片单元成型机构1分别在一对极片弹夹内放置正极极片和负极极片,本实施例以放置十六对叠片单元成型机构1进行说明。同时设置十六个第一叠片单元热压机构3。The lamination unit forming mechanism 1 includes a first pole piece clip 101 for placing pole pieces, a first pole piece transfer mechanism 102, a first diaphragm unwinding mechanism 111 arranged on one side of the first pole piece clip 101, and a first pole piece clip 101. The first diaphragm cutting mechanism 112 on the front side of the first diaphragm unwinding mechanism 111, the first diaphragm transfer mechanism 113 arranged on the front side of the first diaphragm cutting mechanism 112, the first diaphragm transfer mechanism 113 arranged on the right side The pole piece diaphragm placement mechanism 121, the CCD detector 122 arranged on the first pole piece diaphragm placement mechanism 121; the first pole piece transfer mechanism 102 is arranged on the first pole piece clip 101 and the first pole piece diaphragm placement mechanism 121 above. Since making a complete lamination unit requires both the positive pole piece, the negative pole piece and the diaphragm, the positive pole piece and the negative pole piece can be placed in the first pole piece magazine 101 at intervals, or on both sides of the conveying line 8 A pair of laminated unit forming mechanisms 1 are provided to respectively place the positive pole piece and the negative pole piece in a pair of pole piece magazines. In this embodiment, sixteen pairs of laminated unit forming mechanisms 1 are placed for illustration. At the same time, sixteen first lamination unit heat-pressing mechanisms 3 are provided.

如图2所示的一对叠片单元成型机构1分别放置在输送线8的两侧,包括放置正极极片的叠片单元成型机构包括放置极片的第一极片弹夹101、第一极片移载机构102、设置在第一极片弹夹101左侧的第一隔膜放卷机构111、设置在第一隔膜放卷机构111前侧的第一隔膜切断机构112、设置在第一隔膜切断机构112前侧的第一隔膜移载机构113、设置在第一隔膜移载机构113右侧的第一极片隔膜放置机构 121以及设置在第一极片隔膜放置机构121上的CCD检测器122。第一极片移载机构102设置在第一极片弹夹101和第一极片隔膜放置机构121的上方。第一隔膜移载机构113包括载板和设置在载板正上方的第一直线导轨,第一直线导轨上设置有与第一直线导轨滑动配合的第一升降吸盘;所述第一升降吸盘用于移动隔膜。放置负极极片的叠片单元成型机构包括放置极片的第一极片弹夹151、第一极片移载机构152、设置在第一极片弹夹151左侧的第一隔膜放卷机构116、设置在第一隔膜放卷机构116前侧的第一隔膜切断机构115、设置在第一隔膜切断机构115前侧的第一隔膜移载机构114、设置在第一隔膜移载机构114右侧的第一极片隔膜放置机构 141、设置在第一极片隔膜放置机构 141上的CCD检测器142;第一极片移载机构152设置在第一极片弹夹151和极片隔膜放置机构141的上方。第一隔膜移载机构114包括载板和设置在载板正上方的第一直线导轨,第一直线导轨上设置有与第一直线导轨滑动配合的第一升降吸盘;所述第一升降吸盘用于移动隔膜第一隔膜放卷机构111和第一隔膜放卷机构116通过伺服电机控制隔膜卷放卷,第一隔膜切断机构112、第一隔膜切断机构115在隔膜移动需要长度时将隔膜切断,形成单片式的隔膜流入至第一隔膜移载机构113、第一隔膜移载机构114的载板上。A pair of laminated unit forming mechanisms 1 as shown in Figure 2 are respectively placed on both sides of the conveying line 8, including the laminated unit forming mechanism for placing the positive pole piece, including the first pole piece magazine 101 for placing the pole piece, the first The pole piece transfer mechanism 102, the first diaphragm unwinding mechanism 111 arranged on the left side of the first pole piece clip 101, the first diaphragm cutting mechanism 112 arranged on the front side of the first diaphragm unwinding mechanism 111, the first diaphragm cutting mechanism 112 arranged on the first The first diaphragm transfer mechanism 113 on the front side of the diaphragm cutting mechanism 112, the first pole piece diaphragm placement mechanism 121 arranged on the right side of the first diaphragm transfer mechanism 113, and the CCD detection device installed on the first pole piece diaphragm placement mechanism 121 device 122. The first pole piece transfer mechanism 102 is arranged above the first pole piece clip 101 and the first pole piece diaphragm placing mechanism 121 . The first diaphragm transfer mechanism 113 includes a carrier plate and a first linear guide rail arranged directly above the carrier plate, the first linear guide rail is provided with a first lifting suction cup that slides and cooperates with the first linear guide rail; Lifting suction cups are used to move the diaphragm. The lamination unit forming mechanism for placing the negative pole piece includes the first pole piece magazine 151 for placing the pole piece, the first pole piece transfer mechanism 152, and the first diaphragm unwinding mechanism arranged on the left side of the first pole piece magazine 151 116. The first diaphragm cutting mechanism 115 arranged on the front side of the first diaphragm unwinding mechanism 116, the first diaphragm transfer mechanism 114 arranged on the front side of the first diaphragm cutting mechanism 115, and the first diaphragm transfer mechanism 114 arranged on the right side The first pole piece diaphragm placement mechanism 141 on the side, the CCD detector 142 arranged on the first pole piece diaphragm placement mechanism 141; the first pole piece transfer mechanism 152 is arranged on the first pole piece clip 151 and the pole piece diaphragm placement mechanism Mechanism 141 above. The first diaphragm transfer mechanism 114 includes a carrier plate and a first linear guide rail arranged directly above the carrier plate, the first linear guide rail is provided with a first lifting suction cup that is slidably matched with the first linear guide rail; The lifting suction cup is used to move the diaphragm. The first diaphragm unwinding mechanism 111 and the first diaphragm unwinding mechanism 116 control the diaphragm roll unwinding through the servo motor. The diaphragm is cut, and the formed single-piece diaphragm flows into the carrier plates of the first diaphragm transfer mechanism 113 and the first diaphragm transfer mechanism 114 .

第一极片移载机构102包括设置在第一极片弹夹101和第一极片隔膜放置机构121上方的第二直线导轨、设置在第二直线导轨上且与第二直线导轨滑动配合的第二升降吸盘;第二升降吸盘用于移动极片以及对极片进行热压。第一极片移载机构152包括设置在第一极片弹夹151和第一极片隔膜放置机构141上方的第二直线导轨、设置在第二直线导轨上且与第二直线导轨滑动配合的第二升降吸盘以及设置在第二直线导轨上的抓取机构;第二升降吸盘用于移动极片以及对极片进行热压,抓取机构为机械臂和设置在机械臂上的第四吸盘。第一隔膜移载机构113和第一极片隔膜放置机构121的正上方的第一升降吸盘将第一隔膜移载机构113载板上隔膜吸取并通过第一直线导轨移动输送至第一极片隔膜放置机构121上方,然后第一升降吸盘通过升降将隔膜放置到第一极片隔膜放置机构 121,第一极片移载机构102上的第二升降吸盘从放置正极极片的第一极片弹夹101内吸取正极极片,通过第二直线导轨滑动到第一极片隔膜放置机构 121上方,第二升降吸盘通过升降将正极极片放置到第一极片隔膜放置机构121上的隔膜上并对正极极片进行热压; CCD检测器122检测隔膜与极片对齐精度,检测误差超限,伺服调整装置自动调整;热压完成后抓取机构将正极极片抓取至输送线8上的限位机构132内。限位机构132可根据叠片单元的尺寸设置若干个定位柱,在叠片单元的四个侧边分别设置若干个定位柱,用于卡合限位叠片单元的位置,防止叠片单元在输送线8上移动,影响后续工序的操作。The first pole piece transfer mechanism 102 includes a second linear guide rail arranged above the first pole piece clip 101 and the first pole piece diaphragm placement mechanism 121, a second linear guide rail arranged on the second linear guide rail and slidingly fitted with the second linear guide rail. The second lifting suction cup; the second lifting suction cup is used to move the pole piece and heat press the pole piece. The first pole piece transfer mechanism 152 includes a second linear guide rail that is arranged above the first pole piece clip 151 and the first pole piece diaphragm placement mechanism 141, and is arranged on the second linear guide rail and is slidably matched with the second linear guide rail. The second lifting suction cup and the grasping mechanism arranged on the second linear guide rail; the second lifting suction cup is used to move the pole piece and heat press the pole piece, and the grasping mechanism is a mechanical arm and a fourth suction cup arranged on the mechanical arm . The first lifting suction cup directly above the first diaphragm transfer mechanism 113 and the first pole piece diaphragm placement mechanism 121 sucks the diaphragm on the carrier plate of the first diaphragm transfer mechanism 113 and transports it to the first pole through the first linear guide rail. Above the diaphragm placement mechanism 121, the first lifting suction cup will place the diaphragm on the first pole piece diaphragm placement mechanism 121 by lifting, and the second lifting suction cup on the first pole piece transfer mechanism 102 will move from the first pole where the positive pole piece is placed. The positive pole piece is sucked into the clip 101, and slides to the top of the first pole piece diaphragm placement mechanism 121 through the second linear guide rail, and the second lifting suction cup places the positive pole piece on the diaphragm on the first pole piece diaphragm placement mechanism 121 by lifting and lowering. and heat-press the positive pole piece; the CCD detector 122 detects the alignment accuracy of the diaphragm and the pole piece, and if the detection error exceeds the limit, the servo adjustment device automatically adjusts; after the hot pressing is completed, the grabbing mechanism grabs the positive pole piece to the conveying line 8 In the upper limit mechanism 132. The limit mechanism 132 can be provided with several positioning columns according to the size of the lamination unit, and several positioning columns are respectively set on the four sides of the lamination unit, which are used to engage the position of the limit lamination unit and prevent the lamination unit from The movement on the conveying line 8 affects the operation of the subsequent process.

第一隔膜移载机构114和第一极片隔膜放置机构141的正上方的第一升降吸盘将第一隔膜移载机构114载板上隔膜吸取并通过第一直线导轨移动输送至第一极片隔膜放置机构141上方,然后第一升降吸盘通过升降将隔膜放置到第一极片隔膜放置机构141上,第一极片移载机构152上的第二升降吸盘从放置负极极片的第一极片弹夹151内吸取负极极片,通过第二直线导轨滑动到第一极片隔膜放置机构 141上方,第二升降吸盘通过升降将负极极片放到第一极片隔膜放置机构141上的隔膜上并对负极极片进行热压; CCD检测器142检测隔膜与极片对齐精度,检测误差超限,伺服调整装置自动调整;热压完成后抓取机构将负极极片抓取至输送线8上的限位机构132内的正极极片上。此时限位机构132内放置的是一个完整的叠片单元131。叠片单元成型机构1快速的完成叠片单元的制作,与后续工序衔接紧凑,提高了叠片单元的生产效率。The first lifting suction cup directly above the first diaphragm transfer mechanism 114 and the first pole piece diaphragm placement mechanism 141 sucks the diaphragm on the carrier plate of the first diaphragm transfer mechanism 114 and transports it to the first pole through the first linear guide rail. Above the diaphragm placement mechanism 141, the first lifting suction cup will place the diaphragm on the first pole piece diaphragm placement mechanism 141 by lifting, and the second lifting suction cup on the first pole piece transfer mechanism 152 will move from the first lifting suction cup where the negative pole piece is placed. The negative pole piece is sucked into the pole piece magazine 151, and slides to the top of the first pole piece diaphragm placement mechanism 141 through the second linear guide rail, and the second lifting suction cup lifts the negative pole piece onto the first pole piece diaphragm placement mechanism 141. The diaphragm is hot-pressed on the negative pole piece; the CCD detector 142 detects the alignment accuracy of the diaphragm and the pole piece, and if the detection error exceeds the limit, the servo adjustment device automatically adjusts; after the hot pressing is completed, the grabbing mechanism grabs the negative pole piece to the conveying line 8 on the positive pole piece in the limit mechanism 132. At this time, a complete lamination unit 131 is placed in the limiting mechanism 132 . The laminated unit forming mechanism 1 quickly completes the production of the laminated unit, is closely connected with the subsequent process, and improves the production efficiency of the laminated unit.

如图3所示的叠片单元检测机构2包括用于抓取输送线8上次品的次品去除机构21、与次品去除机构21配合的次品传送带22和设置在次品去除机构21上的X射线检测器。叠片单元检测机构2的X射线检测器,检测叠片单元的正极极片与负极极片对齐精度,若检测到输送至叠片单元检测机构2处的叠片单元正负极极片对齐精度不符合要求,次品去除机构21抓取输送线8上的该不合格品放置到次品传送带22上,传送到报废品处进行处理。叠片单元检测机构2在制作电池电芯过程中有效的去除次品,提高了制作的成品率。The laminated unit detection mechanism 2 shown in Figure 3 comprises the defective product removal mechanism 21 that is used to grab the defective product on the conveying line 8, the defective product conveyor belt 22 that cooperates with the defective product removal mechanism 21 and the defective product removal mechanism 21 that is arranged on. on the X-ray detector. The X-ray detector of the lamination unit detection mechanism 2 detects the alignment accuracy of the positive and negative pole pieces of the lamination unit. If the alignment accuracy of the positive and negative pole pieces of the lamination unit delivered to the lamination unit detection mechanism 2 is detected If the requirements are not met, the defective product removal mechanism 21 grabs the defective product on the conveying line 8 and places it on the defective product conveyor belt 22, and transfers it to the scrapped product place for processing. The laminated unit detection mechanism 2 effectively removes defective products in the process of manufacturing battery cells, thereby improving the yield of manufacturing.

如图4所示的第一叠片单元热压机构3包括设置在输送线8上方的热压支架31、与热压支架31连接的立柱导向32、与立柱导向32连接的液压机构33和设置在液压机构33下方且与液压机构33连接的热压板34。经过叠片单元检测机构2检测合格的叠片单元在输送线8上输送至第一叠片单元热压机构3的热压板下方进行热压,热压板34的压力范围:50-1000KG,温度范围:60-150℃,热压时间:1-5s。The first lamination unit hot-press mechanism 3 as shown in Figure 4 comprises the hot-press support 31 that is arranged on the conveying line 8 top, the column guide 32 that is connected with the hot-press support 31, the hydraulic mechanism 33 that is connected with the column guide 32 and setting A hot plate 34 below the hydraulic mechanism 33 and connected to the hydraulic mechanism 33 . The qualified laminated units detected by the laminated unit detection mechanism 2 are transported on the conveying line 8 to the bottom of the hot pressing plate of the first laminated unit hot pressing mechanism 3 for hot pressing. The pressure range of the hot pressing plate 34: 50-1000KG, Temperature range: 60-150°C, hot pressing time: 1-5s.

多层叠片叠加机构包括依次设置在输送线上方的双层叠片叠加机构4、四层叠片叠加机构5和八层叠片叠加机构6;设置十六对叠片单元成型机构1和十六个第一叠片单元热压机构3,需设置八个双层叠片叠加机构4、四个四层叠片叠加机构5和两个八层叠片叠加机构6。The multi-layer stacking mechanism includes a double-layer stacking mechanism 4, a four-layer stacking mechanism 5, and an eight-layer stacking mechanism 6 arranged above the conveying line in sequence; sixteen pairs of stacking unit forming mechanisms 1 and sixteen first The hot pressing mechanism 3 of the lamination unit needs to be provided with eight double-layer lamination superposition mechanisms 4 , four four-layer lamination superposition mechanisms 5 and two eight-layer lamination superposition mechanisms 6 .

如图5所示的双层叠片叠加机构4包括第一叠加支架41、横向设置在第一叠加支架41上的第一滑轨42以及与第一滑轨42滑动配合的第一移载堆叠机构43,第一移载堆叠机构43的下方连接有叠片吸取机构;第一移载堆叠机构43上设有用于驱动第一移载堆叠机构43升降的升降机构,第一移载堆叠机构43在第一滑轨42上的行程为相邻两个叠片单元中心之间的距离。The double-layer lamination stacking mechanism 4 shown in FIG. 5 includes a first stacking bracket 41, a first slide rail 42 arranged transversely on the first stacking bracket 41, and a first transfer and stacking mechanism slidingly matched with the first slide rail 42. 43. A lamination suction mechanism is connected to the bottom of the first transfer and stacking mechanism 43; a lifting mechanism for driving the first transfer and stacking mechanism 43 is provided on the first transfer and stacking mechanism 43, and the first transfer and stacking mechanism 43 is in the The stroke on the first slide rail 42 is the distance between the centers of two adjacent lamination units.

如图6所示的四层叠片叠加机构5包括第二叠加支架51、横向设置在第二叠加支架51上的第二滑轨52以及与第二滑轨52相配合的第二移载堆叠机构53,第二移载堆叠机构53的下方连接有第二叠片抓取机构;叠片抓取机构为机械夹具;第二移载堆叠机构53上设有用于驱动第二移载堆叠机构53升降的升降机构,第二移载堆叠机构53在第二滑轨52上的行程是第一移载堆叠机构43在第一滑轨42上的行程的两倍。The four-layer laminate stacking mechanism 5 shown in FIG. 6 includes a second stacking bracket 51, a second slide rail 52 arranged transversely on the second stacking bracket 51, and a second transfer and stacking mechanism matched with the second slide rail 52. 53, the second transfer and stacking mechanism 53 is connected with a second lamination grabbing mechanism; the lamination grabbing mechanism is a mechanical clamp; the second transfer and stacking mechanism 53 is provided with a mechanism for driving the second transfer and stacking mechanism 53 up and down The lifting mechanism, the stroke of the second transfer and stacking mechanism 53 on the second slide rail 52 is twice the stroke of the first transfer and stacking mechanism 43 on the first slide rail 42 .

如图7所示的八层叠片叠加机构6包括第三叠加支架61、横向设置在第三叠加支架61上的第三滑轨62以及与第三滑轨62滑动配合的第三移载堆叠机构63,第三移载堆叠机构63的下方连接有第三叠片抓取机构;第三叠片抓取机构为机械夹具;第三移载堆叠机构63上设有用于驱动第三移载堆叠机构63的升降的升降机构,第三移载堆叠机构63在第三滑轨62上的行程是第二移载堆叠机构53在第二滑轨52上的行程的两倍。The eight-layer lamination stacking mechanism 6 shown in FIG. 7 includes a third stacking bracket 61, a third slide rail 62 arranged transversely on the third stacking bracket 61, and a third transfer and stacking mechanism slidingly matched with the third slide rail 62. 63, the third transfer and stacking mechanism 63 is connected with a third lamination grabbing mechanism; the third lamination grabbing mechanism is a mechanical clamp; the third transfer and stacking mechanism 63 is provided with a mechanism for driving the third transfer and stacking mechanism 63 lifting mechanism, the stroke of the third transfer stacking mechanism 63 on the third slide rail 62 is twice the stroke of the second transfer stacking mechanism 53 on the second slide rail 52 .

第一叠加支架41、第二叠加支架51、第三叠加支架61的结构均相同,第一滑轨42、第二滑轨52、第三滑轨62的结构均相同,第一移载堆叠机构43、第二移载堆叠机构53、第三移载堆叠机构63结构均相同,第一移载堆叠机构43在第一滑轨42上的行程、第二移载堆叠机构53在第二滑轨52上的行程、第三移载堆叠机构63在第三滑轨62上的行程均不相同,第二叠片抓取机构与第三叠片抓取机构的结构相同。The structures of the first stacking bracket 41, the second stacking bracket 51, and the third stacking bracket 61 are all the same, the structures of the first slide rail 42, the second slide rail 52, and the third slide rail 62 are all the same, and the first transfer stacking mechanism 43. The structure of the second transfer stacking mechanism 53 and the third transfer stacking mechanism 63 are the same, the stroke of the first transfer stacking mechanism 43 on the first slide rail 42, the stroke of the second transfer stacking mechanism 53 on the second slide rail 52 and the stroke of the third transfer and stacking mechanism 63 on the third slide rail 62 are all different, and the structure of the second lamination grabbing mechanism is the same as that of the third lamination grabbing mechanism.

经过第一叠片单元热压机构3热压完成的叠片单元输送至多层叠片叠加机构处,首先可升降的第一移载堆叠机构43下降至其下方对应的限位机构132上方,第一移载堆叠机构43下方的叠片吸取机构吸取对应的叠片单元,然后第一移载堆叠机构43升起并将吸取的叠片单元堆叠到相邻的叠片单元上,形成双层叠片单元;八个双层叠片堆叠机构43同时完成双层堆叠后,八个双层叠片单元输送至四个四层叠片叠加机构5下方,可升降的第二移载堆叠机构53下降至其下方对应的限位机构132上方,第二移载堆叠机构53下方的第二叠片抓取机构抓取对应的双层叠片单元,然后第二移载堆叠机构53升起并将抓取的双层叠片单元通过第二滑轨52堆叠到相邻的双层叠片单元上,形成四个四层叠片单元;四个四层叠片单元输送至两个八层叠片叠加机构6下方,可升降的第三移载堆叠机构63下降至其下方对应的限位机构132上方,第三移载堆叠机构63下方的第三叠片抓取机构抓取对应的四层叠片单元,第三移载堆叠机构63升起并将抓取的四层叠片单元通过第三滑轨62滑动到相邻的四层叠片单元上方并堆叠在该相邻的四层叠片单元上,形成八层叠片单元。通过多层叠片叠加机构实现快速准确的叠加若干层叠片单元,提高了生产效率。The laminated unit that has been hot-pressed by the first laminated unit hot-pressing mechanism 3 is transported to the multi-layer laminated stacking mechanism. First, the liftable first transfer and stacking mechanism 43 descends to the top of the corresponding limit mechanism 132 below it. The lamination suction mechanism below the transfer and stacking mechanism 43 sucks the corresponding lamination unit, and then the first transfer and stacking mechanism 43 rises and stacks the sucked lamination unit on the adjacent lamination unit to form a double-layer lamination unit After the eight double-layer lamination stacking mechanisms 43 complete the double-layer stacking at the same time, the eight double-layer lamination units are transported to the bottom of the four four-layer lamination stacking mechanisms 5, and the liftable second transfer and stacking mechanism 53 descends to the corresponding position below it. Above the limit mechanism 132, the second lamination grasping mechanism below the second transfer stacking mechanism 53 grabs the corresponding double-layer lamination unit, and then the second transfer stacking mechanism 53 lifts up the captured double-layer lamination unit The second slide rail 52 is stacked onto the adjacent double-layer lamination units to form four four-layer lamination units; the four four-layer lamination units are conveyed to the bottom of the two eight-layer lamination stacking mechanisms 6, and the liftable third transfer The stacking mechanism 63 descends to the top of the corresponding limit mechanism 132 below it, and the third lamination grasping mechanism below the third transfer stacking mechanism 63 grabs the corresponding four-layer lamination unit, and the third transfer stacking mechanism 63 rises and The captured four-layer lamination unit is slid over the adjacent four-layer lamination unit through the third slide rail 62 and stacked on the adjacent four-layer lamination unit to form an eight-layer lamination unit. Fast and accurate stacking of several lamination units is realized through the multi-layer lamination stacking mechanism, which improves the production efficiency.

如图8所示的叠片电芯组成机构7包括设置在输送线8外侧的叠片机械手701以及与叠片机械手701配合的输出物流线9;叠片电芯组成机构7还包括依次沿输出物流线9输送方向设置的第二隔膜移载机构713、第二隔膜切断机构712、第二隔膜放卷机构711、第二极片弹夹721、第二叠片单元热压机构731、用于给电芯外层贴附隔膜和贴胶带的包隔膜机构741;第二极片弹夹721上方设有第二极片移载机构722;第二极片移载机构722包括设置在第二极片弹夹721上方的第三直线导轨以及与第三直线导轨滑动配合的第三升降吸盘;第三升降吸盘用于移动极片以及对极片进行热压。第二隔膜移载机构713前端设有用于检测叠加的叠片单元是否存在缺失的检测器。叠片机械手701将输送线8上的八层叠片单元抓取放到输出物流线9合成工位,累计放置两个八层叠片单元,通过固定在第二隔膜移载机构713前端的检测器检测电芯是否缺失,由第二极片移载机构722、第二隔膜移载机构713补充缺失的极片和隔膜。最后再由第二极片移载机构722、第二隔膜移载机构713分别放置一层极片、隔膜,达到单个电芯需求的层数。。电芯经过达到设定温度的第二叠片单元热压机构731,在设定的压力及温度下完成整体热压,压力范围:50-1000KG,温度范围:60-150℃,热压时间:5-30s。。完成整体热压的电芯输送至包隔膜机构741处完成外层隔膜贴附,贴附完隔膜后输送至贴胶带机构处完成贴胶,至此电芯组装完成,由输送线输送至下一工序。The stacked cell composition mechanism 7 shown in Figure 8 includes a stacked manipulator 701 arranged outside the conveying line 8 and an output logistics line 9 cooperating with the stacked manipulator 701; The second diaphragm transfer mechanism 713, the second diaphragm cutting mechanism 712, the second diaphragm unwinding mechanism 711, the second pole piece clip 721, the second lamination unit hot pressing mechanism 731, and Attach a diaphragm and a tape-covering diaphragm mechanism 741 to the outer layer of the battery cell; a second pole piece transfer mechanism 722 is provided above the second pole piece clip 721; the second pole piece transfer mechanism 722 includes a The third linear guide rail above the clip 721 and the third lifting suction cup slidingly matched with the third linear guide rail; the third lifting suction cup is used to move the pole piece and heat press the pole piece. The front end of the second diaphragm transfer mechanism 713 is provided with a detector for detecting whether there is a missing stacked laminated unit. The lamination manipulator 701 grabs the eight-layer lamination unit on the conveying line 8 and puts it into the synthesis station of the output logistics line 9, accumulatively places two eight-layer lamination units, and detects them through the detector fixed at the front end of the second diaphragm transfer mechanism 713 Whether the cell is missing, the missing pole piece and diaphragm are supplemented by the second pole piece transfer mechanism 722 and the second diaphragm transfer mechanism 713 . Finally, the second pole piece transfer mechanism 722 and the second diaphragm transfer mechanism 713 respectively place a layer of pole pieces and diaphragms to reach the number of layers required by a single cell. . The battery cell passes through the second lamination unit hot-pressing mechanism 731 that reaches the set temperature, and completes the overall hot-pressing under the set pressure and temperature. The pressure range: 50-1000KG, the temperature range: 60-150°C, and the hot-pressing time: 5-30s. . The battery cell that has completed the overall hot pressing is transported to the diaphragm package mechanism 741 to complete the attachment of the outer diaphragm. After the diaphragm is attached, it is transported to the tape application mechanism to complete the glue application. At this point, the cell assembly is completed and transported to the next process by the conveyor line .

本实用新型的工作原理如下:The working principle of the utility model is as follows:

(1)叠片单元成型机构1通过物流线与极片制片机对接,满载正极极片的第一极片弹夹101、满载负极极片的第一第一极片弹夹151经过物流线到叠片单元成型机构1上料位置,定位机构将弹夹位置对准,将隔膜卷放置到第一隔膜放卷机构111、第一隔膜放卷机构116处。极片弹夹输送物流线分上下两层,上层用于提供满载极片弹夹,下层用于将空载极片弹夹返回至极片制片机。(1) The lamination unit forming mechanism 1 is connected to the pole piece machine through the logistics line, the first pole piece magazine 101 fully loaded with positive pole pieces, and the first pole piece magazine 151 fully loaded with negative pole pieces pass through the logistics line At the loading position of the lamination unit forming mechanism 1, the positioning mechanism aligns the positions of the clips, and places the diaphragm roll on the first diaphragm unwinding mechanism 111 and the first diaphragm unwinding mechanism 116 . The pole piece clip delivery logistics line is divided into upper and lower layers, the upper layer is used to provide fully loaded pole piece clips, and the lower layer is used to return the empty pole piece clips to the pole piece maker.

(2)第一隔膜放卷机构111通过伺服电机控制隔膜卷放卷,第一隔膜切断机构112在隔膜移动需要长度时将隔膜切断,形成单片式的隔膜流入至第一隔膜移载机构113载板上。第一隔膜移载机构113和第一极片隔膜放置机构121的正上方的第一升降吸盘将第一隔膜移载机构113载板上隔膜吸取并通过第一直线导轨移动输送至第一极片隔膜放置机构121上方,然后第一升降吸盘通过升降将隔膜放置到第一极片隔膜放置机构 121上,第一极片移载机构102上的第二升降吸盘从放置正极极片的第一极片弹夹101内吸取正极极片,通过第二直线导轨滑动到第一极片隔膜放置机构 121上方,第二升降吸盘通过升降将正极极片放到第一极片隔膜放置机构121上的隔膜上并对正极极片进行热压;CCD检测器122检测隔膜与极片对齐精度,检测误差超限,伺服调整装置自动调整;热压完成后抓取机构将正极极片抓取至输送线8上的限位机构132内。第一隔膜放卷机构116通过伺服电机控制隔膜卷放卷,第一隔膜切断机构115在隔膜移动需要长度时将隔膜切断,形成单片式的隔膜流入至第一隔膜移载机构114的载板上。第一隔膜移载机构114和第一极片隔膜放置机构141的正上方的第一升降吸盘将第一隔膜移载机构114载板上隔膜吸取并通过第一直线导轨移动输送至第一极片隔膜放置机构141上方,然后第一升降吸盘通过升降将隔膜放置到第一极片隔膜放置机构141上,第一极片移载机构152上的第二升降吸盘从放置负极极片的第一极片弹夹151内吸取负极极片,通过第二直线导轨滑动到第一极片隔膜放置机构 141上方,第二升降吸盘通过升降将负极极片放到第一极片隔膜放置机构141上的隔膜上并对负极极片进行热压; CCD检测器142检测隔膜与极片对齐精度,检测误差超限,伺服调整装置自动调整;热压完成后抓取机构将正极极片抓取至输送线8上的限位机构132内。此时限位机构132内放置的是一个完整的叠片单元。(2) The first diaphragm unwinding mechanism 111 controls the unwinding of the diaphragm roll through the servo motor, and the first diaphragm cutting mechanism 112 cuts the diaphragm when the diaphragm moves to a required length, forming a single-piece diaphragm that flows into the first diaphragm transfer mechanism 113 carrier board. The first lifting suction cup directly above the first diaphragm transfer mechanism 113 and the first pole piece diaphragm placement mechanism 121 sucks the diaphragm on the carrier plate of the first diaphragm transfer mechanism 113 and transports it to the first pole through the first linear guide rail. above the diaphragm placement mechanism 121, and then the first lifting suction cup places the diaphragm on the first pole piece diaphragm placement mechanism 121 by lifting, and the second lifting suction cup on the first pole piece transfer mechanism 102 moves from the first lifting suction cup where the positive pole piece is placed. The positive pole piece is sucked into the pole piece magazine 101, slides to the top of the first pole piece diaphragm placement mechanism 121 through the second linear guide rail, and the second lifting suction cup lifts the positive pole piece onto the first pole piece diaphragm placement mechanism 121. Hot pressing is carried out on the diaphragm and the positive pole piece; CCD detector 122 detects the alignment accuracy of the diaphragm and the pole piece, and if the detection error exceeds the limit, the servo adjustment device automatically adjusts; after the hot pressing is completed, the grabbing mechanism grabs the positive pole piece to the conveying line 8 in the limit mechanism 132. The first diaphragm unwinding mechanism 116 controls the unwinding of the diaphragm roll by a servo motor, and the first diaphragm cutting mechanism 115 cuts the diaphragm when the diaphragm moves to a required length, forming a single-piece diaphragm that flows into the carrier plate of the first diaphragm transfer mechanism 114 superior. The first lifting suction cup directly above the first diaphragm transfer mechanism 114 and the first pole piece diaphragm placement mechanism 141 sucks the diaphragm on the carrier plate of the first diaphragm transfer mechanism 114 and transports it to the first pole through the first linear guide rail. Above the diaphragm placement mechanism 141, the first lifting suction cup will place the diaphragm on the first pole piece diaphragm placement mechanism 141 by lifting, and the second lifting suction cup on the first pole piece transfer mechanism 152 will move from the first lifting suction cup where the negative pole piece is placed. The negative pole piece is sucked into the pole piece magazine 151, and slides to the top of the first pole piece diaphragm placement mechanism 141 through the second linear guide rail, and the second lifting suction cup lifts the negative pole piece onto the first pole piece diaphragm placement mechanism 141. The diaphragm is hot-pressed on the negative pole piece; the CCD detector 142 detects the alignment accuracy of the diaphragm and the pole piece, and if the detection error exceeds the limit, the servo adjustment device automatically adjusts; after the hot pressing is completed, the grabbing mechanism grabs the positive pole piece to the conveying line 8 in the limit mechanism 132. At this moment, what is placed in the limiting mechanism 132 is a complete lamination unit.

第一极片移载机构102的抓取机构和第一极片移载机构152的抓取机构依次将原有第一极片隔膜放置机构上的极片隔膜抓取至输送线8上的限位机构132内。限位机构132通过四周的定位柱将叠片单元控制在精度范围内,定位柱确保叠片单元在输送过程中位置不变。The grasping mechanism of the first pole piece transfer mechanism 102 and the grasping mechanism of the first pole piece transfer mechanism 152 grab the pole piece diaphragm on the original first pole piece diaphragm placement mechanism to the limit on the conveying line 8 in sequence. within the bit mechanism 132. The limit mechanism 132 controls the laminated unit within the accuracy range through the surrounding positioning columns, and the positioning columns ensure that the position of the laminated unit remains unchanged during the conveying process.

CCD检测器122和CCD检测器142检测极片与隔膜边缘位置偏差,如果超出设定值通过纵向直线移动系统和旋转机构调整隔膜与极片相对位置,确保极片与隔膜的相对位置精度。The CCD detector 122 and the CCD detector 142 detect the edge position deviation of the pole piece and the diaphragm. If it exceeds the set value, the relative position of the diaphragm and the pole piece is adjusted through the longitudinal linear movement system and the rotating mechanism to ensure the relative position accuracy of the pole piece and the diaphragm.

(3)叠片单元131在输送线8上的限位机构132内流出叠片单元成型区时,通过叠片单元检测机构2。叠片单元检测机构2的X射线检测器,检测叠片单元的正极极片与负极极片对齐精度,若检测到输送至叠片单元检测机构2处的叠片单元正负极极片对齐精度不符合要求,次品去除机构21抓取输送线8上的该不合格品放置到次品传送带22上,传送到报废品处进行处理。(3) When the laminated unit 131 flows out of the laminated unit forming area in the limit mechanism 132 on the conveying line 8 , it passes through the laminated unit detection mechanism 2 . The X-ray detector of the lamination unit detection mechanism 2 detects the alignment accuracy of the positive and negative pole pieces of the lamination unit. If the alignment accuracy of the positive and negative pole pieces of the lamination unit delivered to the lamination unit detection mechanism 2 is detected If the requirements are not met, the defective product removal mechanism 21 grabs the defective product on the conveying line 8 and places it on the defective product conveyor belt 22, and transfers it to the scrapped product place for processing.

(4)经过叠片单元检测机构2检测合格的叠片单元在输送线8上输送至第一叠片单元热压机构3的热压板下方进行热压,在设定的温度及压力下完成规定时间的热压。(4) The laminated units that have passed the inspection of the laminated unit detection mechanism 2 are transported on the conveying line 8 to the bottom of the hot pressing plate of the first laminated unit heat pressing mechanism 3 for hot pressing, and the process is completed under the set temperature and pressure. Heat press for a specified time.

(5)双层叠片叠加机构4共计有八组,经过单元热压机构3热压完成的叠片单元输送至多层叠片叠加机构处,首先双层叠片叠加机构4的第一移载堆叠机构43下方的叠片吸取机构吸取对应的叠片单元,然后第一移载堆叠机构43将吸取的叠片单元堆叠到相邻的叠片单元上,形成双层叠片单元;八个双层叠片堆叠机构43同时完成双层堆叠后,八个双层叠片单元输送至四个四层叠片叠加机构5下方,四层叠片叠加机构5的第二移载堆叠机构53下方的抓取机构抓取对应的双层叠片单元,然后第二移载堆叠机构53将抓取的双层叠片单元通过第二滑轨52堆叠到相邻的双层叠片单元上,形成四个四层叠片单元;四个四层叠片单元输送至两个八层叠片叠加机构6下方,八层叠片叠加机构6的第三移载堆叠机构63将抓取的四层叠片单元通过第三滑轨62滑动到相邻的四层叠片单元上方并堆叠在该相邻的四层叠片单元上,形成八层叠片单元。(5) The double-layer lamination stacking mechanism 4 has a total of eight groups, and the laminated units that have been hot-pressed by the unit heat-pressing mechanism 3 are transported to the multi-layer stacking mechanism. First, the first transfer and stacking mechanism 43 of the double-layer lamination stacking mechanism 4 The lamination suction mechanism below absorbs the corresponding lamination unit, and then the first transfer and stacking mechanism 43 stacks the sucked lamination unit on the adjacent lamination unit to form a double-layer lamination unit; eight double-layer lamination stacking mechanisms 43 After the double-layer stacking is completed at the same time, the eight double-layer lamination units are transported to the bottom of the four four-layer lamination stacking mechanisms 5, and the grasping mechanism below the second transfer stacking mechanism 53 of the four-layer lamination stacking mechanism grabs the corresponding double-layer stacking units. Laminate the sheet unit, then the second transfer and stacking mechanism 53 stacks the captured double-layer laminated unit on the adjacent double-layer laminated unit through the second slide rail 52, forming four four-layer laminated units; four four-layer laminated sheets The unit is transported below the two eight-layer lamination stacking mechanisms 6, and the third transfer and stacking mechanism 63 of the eight-layer lamination stacking mechanism 6 slides the captured four-layer lamination unit to the adjacent four-layer lamination unit through the third slide rail 62 above and stacked on the adjacent four-layer lamination unit to form an eight-layer lamination unit.

四层叠片叠加机构5与八层叠片叠加机构6结构组成部件相同,四层叠片叠加机构5共计有四组,八层叠片叠加机构6共计有两组。The four-layer lamination superposition mechanism 5 has the same structural components as the eight-layer lamination superposition mechanism 6. The four-layer lamination superposition mechanism 5 has four groups in total, and the eight-layer lamination superposition mechanism 6 has two groups in total.

(6)叠片机械手701将输送线8上的八层叠片单元抓取放到输出物流线9合成工位,累计放置两个八层叠片单元。通过固定在第二隔膜移载机构713前端的检测器检查叠加位置的叠片单元是否缺失,由第二极片移载机构722、第二隔膜移载机构713补充缺失的单元,再由第二隔膜移载机构713、第二极片移载机构722分别放置一层隔膜、极片,达到单个电芯需求的层数。(6) The lamination manipulator 701 grabs the eight-layer lamination unit on the conveying line 8 and puts it into the synthesis station of the output logistics line 9, accumulatively placing two eight-layer lamination units. The detector fixed at the front end of the second diaphragm transfer mechanism 713 checks whether the laminated unit at the stacking position is missing, and the missing unit is supplemented by the second pole piece transfer mechanism 722 and the second diaphragm transfer mechanism 713, and then the second The diaphragm transfer mechanism 713 and the second pole piece transfer mechanism 722 respectively place a layer of diaphragm and pole piece to reach the number of layers required by a single cell.

(7)电芯经过达到设定温度的第二叠片单元热压机构731,在设定的压力及温度下完成整体热压。完成整体热压的电芯输送至包隔膜机构741,包隔膜机构741由转盘、隔膜放卷机构、隔膜切断机构、隔膜贴附机构、贴胶带机构组成。转盘上设置固定电芯用托盘,转盘旋转将电芯带到隔膜贴附机构处完成外层隔膜贴附动作,贴附完隔膜后旋转至贴胶带机构处完成贴胶动作。至此电芯组装完成,由输送线输送至下一工序。(7) The battery core passes through the second lamination unit heat-pressing mechanism 731 that reaches the set temperature, and completes the overall heat-pressing under the set pressure and temperature. The battery cells that have completed the overall hot pressing are transported to the diaphragm wrapping mechanism 741, which is composed of a turntable, a diaphragm unwinding mechanism, a diaphragm cutting mechanism, a diaphragm attaching mechanism, and a tape sticking mechanism. A tray for fixing the batteries is set on the turntable, and the turntable rotates to bring the batteries to the diaphragm attachment mechanism to complete the outer diaphragm attachment action. After attaching the diaphragm, it rotates to the tape attachment mechanism to complete the adhesive action. At this point, the battery cell assembly is completed, and it is transported to the next process by the conveyor line.

本实用新型通过叠片单元成型机构可以实现多工位正负极片与隔膜单独组装,再集成为叠片单元后,通过多层叠片叠加机构多次叠加达到设计层数形成电芯;本实用新型打破传统叠片设备的节拍上限,设备效率较高,且比传统卷绕式电芯在NG品处理上有优势,可实现柔性切换适合多种类极片规格。多工位叠片、上下料物流循环及输送线的使用大幅减少了叠片电池制造装备人力需求。The utility model can realize the separate assembly of the multi-station positive and negative plates and the diaphragm through the lamination unit forming mechanism, and then integrate them into a lamination unit, and then use the multi-layer lamination superposition mechanism to stack multiple times to reach the designed number of layers to form an electric core; the utility model The new type breaks the upper limit of the beat of the traditional lamination equipment, the equipment efficiency is higher, and it has advantages in the processing of NG products than the traditional winding batteries, and it can realize flexible switching and is suitable for various types of pole piece specifications. The use of multi-station stacking, loading and unloading logistics circulation, and conveying lines has greatly reduced the manpower requirements for stacked battery manufacturing equipment.

以上所述的实施例仅仅是对本实用新型的优选实施方式进行描述,并非对本实用新型的范围进行限定,在不脱离本实用新型设计精神的前提下,本领域普通技术人员对本实用新型的技术方案作出的各种变形和改进,均应落入本实用新型权利要求书确定的保护范围内。The above-mentioned embodiments are only described to the preferred implementation of the utility model, and are not limited to the scope of the utility model. Various modifications and improvements made should fall within the scope of protection determined by the claims of the utility model.

Claims (10)

1. a kind of laminated batteries apparatus for continuously production it is characterised in that: include successively along pipeline (8) conveying direction setting use In make stacked wafer cells stacked wafer cells shaping mechanism (1), for detection make stacked wafer cells when pole piece alignment accuracy and by The stacked wafer cells testing agency (2) of precision underproof lamination removal, the first lamination list for stacked wafer cells are carried out with hot pressing First hot pressing mechanism (3), the multi-layer stacks overlaying mechanism for stacked wafer cells stacking and for by the assembling of the stacked wafer cells of heap poststack Become the laminated cell composition mechanism (7) of lamination battery battery core.
2. as claimed in claim 1 a kind of laminated batteries apparatus for continuously production it is characterised in that: described stacked wafer cells forming machine Structure (1) include for place pole piece the first pole piece cartridge clip (101), the first pole piece transfer mechanism (102), be arranged on the first pole piece First membrane unwinding mechanism (111) of cartridge clip (101) side, be arranged on front side of the first membrane unwinding mechanism (111) first every Film shut-off mechanism (112), it is arranged on the first barrier film transfer mechanism (113) on front side of the first barrier film shut-off mechanism (112), is arranged on The first pole piece barrier film placement mechanism (121) on the right side of first barrier film transfer mechanism (113) and be arranged on the first pole piece barrier film and put Put the ccd detector (122) in mechanism (121);Described first pole piece transfer mechanism (102) is arranged on the first pole piece cartridge clip (101) top of and the first pole piece barrier film placement mechanism (121).
3. as claimed in claim 2 a kind of laminated batteries apparatus for continuously production it is characterised in that: the first barrier film transfer mechanism (113) include support plate and the first straight line guide rail being arranged on directly over support plate, first straight line guide rail is provided with and first straight line The first lifting sucker for moving barrier film of slide cooperation.
4. as claimed in claim 2 a kind of laminated batteries apparatus for continuously production it is characterised in that: the first pole piece transfer mechanism (102) second straight line including being arranged on above the first pole piece cartridge clip (101) and the first pole piece barrier film placement mechanism (121) is led Rail, it is arranged on second straight line guide rail and with the cooperation of second straight line slide for moving pole piece and heat being carried out to pole piece The second of pressure lifts sucker and is arranged on the grasping mechanism on second straight line guide rail.
5. as claimed in claim 1 a kind of laminated batteries apparatus for continuously production it is characterised in that: set on described pipeline (8) There is the position-limit mechanism (132) for engaging spacing stacked wafer cells, position-limit mechanism (132) is included for engaging spacing stacked wafer cells four Several locating dowels of individual side.
6. as claimed in claim 1 a kind of laminated batteries apparatus for continuously production it is characterised in that: described stacked wafer cells testing machine Structure (2) is included for capturing the substandard products removal mechanism (21) of substandard products on pipeline (8), being arranged in substandard products removal mechanism (21) X-ray detector and the substandard products conveyer belt (22) coordinating with substandard products removal mechanism (21).
7. as claimed in claim 1 a kind of laminated batteries apparatus for continuously production it is characterised in that: the first stacked wafer cells hot press Structure (3) include being arranged on the guide pillar (32) that the hot pressing support (31) above pipeline (8) is connected with hot pressing support (31), The hydraulic mechanism (33) that is connected with guide pillar (32) and be arranged on below hydraulic mechanism (33) and be connected with hydraulic mechanism (33) Heating platen (34).
8. as claimed in claim 1 a kind of laminated batteries apparatus for continuously production it is characterised in that: multi-layer stacks overlaying mechanism bag Include and be successively set on double-deck lamination overlaying mechanism (4) above pipeline, four lamination sheets overlaying mechanisms (5) and the superposition of eight lamination sheets Mechanism (6);
Double-deck lamination overlaying mechanism (4) include the first superposition support (41), be horizontally installed on the first superposition support (41) the One slide rail (42) and the first transfer stacker mechanism (43) being slidably matched with the first slide rail (42), the first transfer stacker mechanism (43) lower section is connected with lamination draw frame machine;First transfer stacker mechanism 43 is provided with for driving the first transfer stacker mechanism First elevating mechanism of 43 liftings;Stroke on the first slide rail (42) for the first transfer stacker mechanism (43) is two neighboring lamination The distance between unit center;
Four lamination sheets overlaying mechanisms (5) include the second superposition support (51), the being horizontally installed on the second superposition support (51) Two slide rails (52) and the second transfer stacker mechanism (53) matching with the second slide rail (52), the second transfer stacker mechanism (53) Lower section be connected with second lamination grasping mechanism;Lamination grasping mechanism is mechanical clamp;Second transfer stacker mechanism 53 is provided with For driving the second elevating mechanism of the second transfer stacker mechanism 53 lifting;Second transfer stacker mechanism (53) is in the second slide rail (52) stroke on is the twice in the first slide rail (42) up stroke for the first transfer stacker mechanism (43);
Eight lamination sheets overlaying mechanisms (6) include the 3rd superposition support (61), be horizontally installed in the 3rd superposition support (61) the Three slide rails (62) and the 3rd transfer stacker mechanism (63) being slidably matched with the 3rd slide rail (62), the 3rd transfer stacker mechanism (63) lower section is connected with the 3rd lamination grasping mechanism;3rd lamination grasping mechanism is mechanical clamp;3rd transfer stacker mechanism 63 are provided with for driving the 3rd elevating mechanism the 3rd transfer stacker mechanism (63) of the 3rd transfer stacker mechanism 63 lifting the Stroke on three slide rails (62) is the twice of stroke on the second slide rail (52) for the second transfer stacker mechanism (53).
9. as claimed in claim 1 a kind of laminated batteries apparatus for continuously production it is characterised in that: laminated cell composition mechanism (7) include being arranged on lamination mechanical hand (701) and the output coordinating with lamination mechanical hand (701) outside pipeline (8) Streamline (9);Laminated cell composition mechanism (7) also includes moving along the second barrier film of output material flow line (9) conveying direction setting successively Mounted mechanism (713), it is arranged on the second barrier film shut-off mechanism (712), the second membrane unwinding mechanism (711), the second pole piece cartridge clip (721), second lamination unit hot pressing mechanism (731), the bag barrier film mechanism being used for battery core outer layer attaching barrier film and taping (741);It is provided with the second pole piece transfer mechanism (722) above described second pole piece cartridge clip (721);Described second pole piece transfer mechanism (722) include being arranged on the 3rd line slideway above the second pole piece cartridge clip (721) and being slidably matched with the 3rd line slideway The 3rd lifting sucker;Described 3rd lifting sucker is used for moving pole piece and carries out hot pressing to pole piece.
10. as claimed in claim 9 a kind of laminated batteries apparatus for continuously production it is characterised in that: described second barrier film transfer The stacked wafer cells that mechanism (713) front end is provided with for detection superposition whether there is the detector of disappearance.
CN201620563798.5U 2016-06-13 2016-06-13 Continuous manufacturing device for laminated battery Withdrawn - After Issue CN205911364U (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105914406A (en) * 2016-06-13 2016-08-31 合肥国轩高科动力能源有限公司 Continuous manufacturing device for laminated battery
CN106697404A (en) * 2017-03-06 2017-05-24 贵州省铜仁华迪斯新能源有限公司 Pole piece separation system and battery production line
CN108172907A (en) * 2018-02-01 2018-06-15 广东亿鑫丰智能装备股份有限公司 High speed mould folding integrated machine
CN109494414A (en) * 2018-12-03 2019-03-19 深圳吉阳智能科技有限公司 A kind of lamination device
CN110085902A (en) * 2019-05-30 2019-08-02 蜂巢能源科技有限公司 For the lamination device of battery and the lamination process of battery
CN110404797A (en) * 2019-07-29 2019-11-05 上海电气集团股份有限公司 A kind of transportation resources of lithium battery pole slice and transportation system

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105914406A (en) * 2016-06-13 2016-08-31 合肥国轩高科动力能源有限公司 Continuous manufacturing device for laminated battery
CN106697404A (en) * 2017-03-06 2017-05-24 贵州省铜仁华迪斯新能源有限公司 Pole piece separation system and battery production line
CN108172907A (en) * 2018-02-01 2018-06-15 广东亿鑫丰智能装备股份有限公司 High speed mould folding integrated machine
CN108172907B (en) * 2018-02-01 2023-10-13 广东亿鑫丰智能装备股份有限公司 High-speed mould folding all-in-one
CN109494414A (en) * 2018-12-03 2019-03-19 深圳吉阳智能科技有限公司 A kind of lamination device
CN109494414B (en) * 2018-12-03 2024-04-09 深圳吉阳智能科技有限公司 Lamination device
CN110085902A (en) * 2019-05-30 2019-08-02 蜂巢能源科技有限公司 For the lamination device of battery and the lamination process of battery
CN110404797A (en) * 2019-07-29 2019-11-05 上海电气集团股份有限公司 A kind of transportation resources of lithium battery pole slice and transportation system

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