CN106424996A - Overlapping type string welder - Google Patents

Overlapping type string welder Download PDF

Info

Publication number
CN106424996A
CN106424996A CN201610964584.3A CN201610964584A CN106424996A CN 106424996 A CN106424996 A CN 106424996A CN 201610964584 A CN201610964584 A CN 201610964584A CN 106424996 A CN106424996 A CN 106424996A
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CN
China
Prior art keywords
lamination
solder
welding
welding machine
cell piece
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201610964584.3A
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Chinese (zh)
Other versions
CN106424996B (en
Inventor
李文
沈晓琪
徐青
汪东
谢锡连
仲维超
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Wuxi Autowell Technology Co Ltd
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Wuxi Autowell Technology Co Ltd
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Priority to CN201610964584.3A priority Critical patent/CN106424996B/en
Publication of CN106424996A publication Critical patent/CN106424996A/en
Application granted granted Critical
Publication of CN106424996B publication Critical patent/CN106424996B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K1/00Soldering, e.g. brazing, or unsoldering
    • B23K1/0008Soldering, e.g. brazing, or unsoldering specially adapted for particular articles or work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K1/00Soldering, e.g. brazing, or unsoldering
    • B23K1/002Soldering by means of induction heating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K1/00Soldering, e.g. brazing, or unsoldering
    • B23K1/005Soldering by means of radiant energy
    • B23K1/0056Soldering by means of radiant energy soldering by means of beams, e.g. lasers, E.B.
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/18Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • H01L31/1804Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof comprising only elements of Group IV of the Periodic Table
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2101/00Articles made by soldering, welding or cutting
    • B23K2101/36Electric or electronic devices

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • Electromagnetism (AREA)
  • Manufacturing & Machinery (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Optics & Photonics (AREA)
  • Sealing Battery Cases Or Jackets (AREA)
  • Battery Mounting, Suspending (AREA)

Abstract

The invention relates to an overlapping type string welder. The overlapping type string welder comprises a feeding device, a detecting device, a transportation adjusting device, a solder feeding device, an overlapping device and a welding device, wherein the feeding device, the detecting device, the transportation adjusting device, the solder feeding device, the overlapping device and the welding device are arranged along a conveying line; the solder feeding device is used for adding a conductive solder at one end of each cell; the overlapping device is used for overlapping the cells which are processed by the solder feeding device; the overlapping region of adjacent cells is capable of covering the conductive solder; the welding device is used for heating the conductive solder to form cell strings. The overlapping type string welder is capable of realizing an overall production process including welding and discharging of a single cell and tandem cell strings, is relatively high in production efficiency and is capable of satisfying the requirements of large-scale production.

Description

Lamination series welding machine
Technical field
The present invention relates to lamination series welding machine, belong to photovoltaic apparatus field.
Background technology
With the increasingly rise of photovoltaic module product, bring the fast development of the solar energy industry of China.With China The constantly fast development of process industry is so that all obtain in photovoltaic component encapsulating, silicon chip processing and crystal-silicon solar cell manufacture Obtained very big breakthrough and improvement.
Series welding machine is one of nucleus equipment in conventional photovoltaic module production process, and it is that single battery piece is passed through interconnection Bar connects into the equipment of battery strings, and this conventional coupling arrangement can make leave space between cell piece and cell piece, simultaneously by The part that interconnecting strip is blocked cannot receive sunlight, thus lead to whole conventional photovoltaic assembly area utilization relatively low, thus Reduce the photoelectric transformation efficiency of photovoltaic module.Occur in that a kind of new imbrication photovoltaic module for this, it adopts imbrication technology former Reason, the cell piece of traditional size is first cut into small pieces, then small pieces is rearranged, overlapping fixing with imbricated way, does not use Interconnecting strip connects, and increased the power in assembly unit area.
For this new imbrication photovoltaic module, traditional series welding machine can not be suitable for new production technology, at present this The welding production of kind of new imbrication photovoltaic module uses artificial lamination welding, production efficiency relatively low it is impossible to meet high-volume The demand producing.
Content of the invention
It is an object of the invention to provide lamination series welding machine, its production efficiency is higher, disclosure satisfy that the need of production in enormous quantities Ask.
The purpose of the present invention is to be achieved through the following technical solutions:
Lamination series welding machine, including the feeding device arranging along pipeline, detection means, carrying adjusting apparatus, upper solder apparatus, folds Sheet devices, welder;
Upper solder apparatus are used for adding conductive solder in one end of cell piece;
Lamination device is used for the cell piece lapping that will process through upper solder apparatus, and the overlapping region of adjacent cell piece covers conduction Solder;
Welder is used for heating conductive solder, forms battery strings.
Especially, upper solder apparatus include solder heads, and upper solder heads are arranged in solder mobile device, and upper solder moves Dynamic device drives upper solder heads motion.
Especially, upper solder apparatus include multiple upper solder heads, for adding conductive solder on multiple cell pieces simultaneously.
Especially, conductive solder is respectively conductive paste, welding or conducting film.
Especially, upper solder heads are gluing head, clamping jaw device or adsorbent equipment.
Especially, lamination device includes multiple lamination heads, and lamination head is arranged in lamination robot, and lamination robot drives Lamination head moves, and lamination head is provided with sucker, sucker independently controls.
Especially, carrying adjusting apparatus include multiple carrying heads, and carrying head is arranged on transfer robot, transfer robot Drive carrying head motion, carrying head includes retractor device and sucker, and sucker is arranged on below retractor device, and sucker is independently controlled System, for adjusting the cell piece that the past road conveying comes, is that rear road interpolation conductive solder is prepared.
Especially, welder adopts infrared welding, electromagnetic induction welding or laser welding.
Especially, welder adopts infrared welding, including infrared welding lamp box and cell piece press device, infrared welding Temperature heating when lamp box is used for welding, cell piece press device includes silk or the bonding jumper of liftable motion, for pressing when welding Piezoelectric battery piece.
Especially, lamination series welding machine also includes drawing mechanism, for the discharging carrying of battery strings.
Especially, lamination series welding machine also includes welding arrangement of busbars, and weldering arrangement of busbars is used for first of battery strings and electricity Pond string cauda welding busbar.
Lamination series welding machine of the present invention, by the feeding device that arranges along pipeline, detection means, carrying adjustment dress Put, upper solder apparatus, lamination device, welder, described upper solder apparatus be used for one end of cell piece add conductive solder, Described lamination device is used for the cell piece lapping that will process through upper solder apparatus, and the overlapping region covering of adjacent cell piece is described Conductive solder, described welder is used for heating described conductive solder, forms battery strings, it is achieved thereby that from monolithic battery piece to The welding of bunchiness battery strings complete and discharging whole production process, this lamination series welding machine production efficiency is higher, disclosure satisfy that The demand produced in enormous quantities.
Brief description
Fig. 1 is lamination series welding machine schematic diagram of the present invention;
Fig. 2 is the perspective view of the carrying adjusting apparatus of lamination series welding machine of the present invention;
Fig. 3 is the perspective view of the lamination head of lamination series welding machine of the present invention.
Specific embodiment
Below according to drawings and Examples, the present invention is described in further detail.
As shown in figure 1, the lamination series welding machine described in the embodiment of the present invention, include feeding device 3 along pipeline setting, Detection positioner 4, carrying adjusting apparatus 2, upper solder apparatus 5, lamination device 6, welder 7;Upper solder apparatus 5 are used for Coating conducting resinl and/or tin cream on the upper solder position of cell piece;Lamination device 6 is used for the electricity that will process through upper solder apparatus 5 Pond piece lapping, the overlapping region of adjacent cell piece covers upper solder position;Welder 7 heating welding cell piece is located at upper solder position On conducting resinl and/or tin cream, formed battery strings;Drawing mechanism 8 is used for the discharging carrying of battery strings.
Feeding device 3 includes material loading adsorber, and material loading adsorber is arranged in feeding mobile device, the mobile dress of feeding Put drive material loading adsorber lift, transverse motion;Material loading adsorber includes sucker and sucker installing rack, sucker installing rack It is arranged on material loading lifting device, material loading lifting device adopts electric cylinders to drive, and material loading lifting device is arranged on feeding Traverse Displacement Unit On, feeding Traverse Displacement Unit drives ball screw assembly, to drive by motor.
Feeding and conveying device, feeding and conveying device includes transmission belt, support and the belt wheel driving transmission belt.
Detection positioner 4 includes taking lens, detection light source, and detection positioner 4 can once complete multi-disc cell piece Detection.
Upper solder apparatus 5 include solder heads, and upper solder heads are arranged in solder mobile device, upper solder mobile device In drive, solder heads do transverse motion, and upper solder mobile device drives ball screw assembly, to drive using motor.
As shown in figure 3, lamination device 6 includes lamination head 1, lamination head 1 is arranged in lamination robot, lamination robot band Fold head 1 lift, move, rotary motion.Lamination head 1 includes multiple adsorption heads 11, and the absorption of adsorption head 11 can with release Individually control.Lamination head 1 includes lamination sucker 12, and lamination sucker 12 is arranged in sucker mobile device 13, sucker mobile device 13 is lift cylinder.
As shown in Fig. 2 carrying adjusting apparatus 2 include multiple carryings 22, carrying head is arranged on transfer robot 21, removes Fortune robot 21 drives carrying 22 motion, carrying 22 is provided with sucker, sucker independently controls, for adjustment in the past The cell piece that road conveying comes, is that rear road interpolation conductive solder is prepared.
Welder 7 includes infrared welding lamp box, lamp box mobile device, silk screen hold down gag, and infrared welding lamp box is installed In lamp box mobile device, by the way of lamp box mobile device drives ball screw assembly, using motor, silk screen hold down gag includes silk Net, silk screen is located on the downside of screen frame, and equipped with elastic device on screen frame, elastic device includes lead, and lead is set with spring, Lead is inserted in sleeve, and spring abuts sleeve.During welding, lamp box driving means drive and are pressed in screen frame under infrared welding lamp box On, elastic device compresses, and screen frame declines, and cell piece pushed down by silk screen, and after the completion of welding, infrared welding lamp box rises, and screen frame is in bullet Resilience in the presence of property device.
This lamination series welding machine also includes drawing mechanism 8, and drawing mechanism 8 includes discharging sucker, and discharging sucker is arranged on sucker On installing rack, sucker installing rack is arranged in discharging mobile device, and discharging mobile device includes discharging whirligig, and sucker is installed Frame is arranged on discharging whirligig, and discharging whirligig is arranged on discharging Traverse Displacement Unit, and discharging Traverse Displacement Unit is arranged on out On material lowering or hoisting gear, discharging lowering or hoisting gear adopts discharging lift cylinder to drive.
Lamination series welding machine also includes welding arrangement of busbars, welds busbar for first to battery strings with battery strings cauda, Before weldering arrangement of busbars may also be arranged on drawing mechanism 8 after being arranged on solder apparatus 5.
This lamination series welding machine also includes conveying device, and conveying device is used for lamination device 6 lapping cell piece, and by after lapping Cell piece backward convey welding and welding after the completion of discharging conveying, described conveying device adopt roll support Belt Conveying Mode.
These are only explanation embodiments of the present invention, be not limited to the present invention, for those skilled in the art For, all any modification, equivalent substitution and improvement within the spirit and principles in the present invention, made etc., should be included in this Within bright protection domain.

Claims (11)

1. lamination series welding machine is it is characterised in that include the feeding device along pipeline setting, detection positioner, carrying adjustment Device, upper solder apparatus, lamination device, welder;
Described upper solder apparatus are used for adding conductive solder in one end of cell piece;
Described lamination device is used for the cell piece lapping that will process through upper solder apparatus, and the overlapping region of adjacent cell piece covers Described conductive solder;
Described welder is used for heating described conductive solder, forms battery strings.
2. lamination series welding machine as claimed in claim 1 is it is characterised in that described upper solder apparatus include solder heads, described Upper solder heads are arranged in solder mobile device, and described upper solder mobile device drives described upper solder heads motion.
3. lamination series welding machine as claimed in claim 2 is it is characterised in that described upper solder apparatus include multiple upper solder heads, For described conductive solder is added on multiple cell pieces simultaneously.
4. lamination series welding machine as claimed in claim 3 it is characterised in that described conductive solder be respectively conductive paste, welding or Conducting film.
5. lamination series welding machine as claimed in claim 4 it is characterised in that described upper solder heads be gluing head, clamping jaw device or Adsorbent equipment.
6. lamination series welding machine as claimed in claim 1 is it is characterised in that described lamination device includes multiple lamination heads, described Lamination head is arranged in lamination robot, and described lamination robot drives described lamination head motion, and described lamination head is provided with Sucker, described sucker independently controls.
7. right wants the lamination series welding machine as described in 6 it is characterised in that described carrying adjusting apparatus include multiple carrying heads, institute State carrying head to be arranged on transfer robot, described transfer robot drives described carrying head motion, described carrying head includes institute State retractor device and described sucker, described sucker is arranged on below described retractor device, and described sucker independently controls, and is used for The cell piece that the conveying of adjustment the past road comes, is that the described conductive solder of rear road interpolation is prepared.
8. lamination series welding machine as claimed in claim 1 is it is characterised in that described welder adopts infrared welding, electromagnetism sense Should weld or laser welding.
9. lamination series welding machine as claimed in claim 8 is it is characterised in that described welder adopts infrared welding, including red External welding lamp box and cell piece press device, temperature heating when described infrared welding lamp box is used for welding, described cell piece pressing Device includes silk or the bonding jumper of liftable motion, for pressing cell piece when welding.
10. lamination series welding machine as claimed in claim 9 is it is characterised in that also include drawing mechanism, for the discharging of battery strings Carrying.
11. lamination series welding machines as claimed in claim 10 are it is characterised in that also include welding arrangement of busbars, described weldering is confluxed Strip device is used for welding busbar to first of battery strings and battery strings cauda.
CN201610964584.3A 2016-10-28 2016-10-28 Laminated series welding machine Active CN106424996B (en)

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Application Number Priority Date Filing Date Title
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Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
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CN106424996B CN106424996B (en) 2019-12-17

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Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106862788A (en) * 2017-04-15 2017-06-20 无锡奥特维科技股份有限公司 Busbar welding method and series welding system
CN107199383A (en) * 2017-07-20 2017-09-26 常州天合光能有限公司 A kind of welding method of photovoltaic string welding machine and battery strings
CN107256908A (en) * 2017-06-26 2017-10-17 中节能太阳能科技(镇江)有限公司 The battery strings array continuous production technology and its production equipment of solar components
CN107452836A (en) * 2017-07-31 2017-12-08 无锡先导智能装备股份有限公司 The drop glue lamination device and drop glue laminating method of a kind of cell piece
CN107931879A (en) * 2017-12-19 2018-04-20 无锡奥特维科技股份有限公司 Lamination welding equipment and lamination welding method
CN108127278A (en) * 2017-12-20 2018-06-08 无锡奥特维科技股份有限公司 Busbar laminating method
CN108461574A (en) * 2018-01-23 2018-08-28 无锡奥特维科技股份有限公司 Cell piece stack device and method
CN108766914A (en) * 2018-06-19 2018-11-06 无锡奥特维科技股份有限公司 Lamination device and string welding machine
CN109702367A (en) * 2019-01-31 2019-05-03 无锡先导智能装备股份有限公司 Multiple-grid string welding machine
CN110010726A (en) * 2019-04-29 2019-07-12 无锡奥特维科技股份有限公司 Cell piece lamination handling device
CN111230253A (en) * 2020-03-21 2020-06-05 杭州德泰克医疗器材有限公司 Production equipment for orthodontic buccal tube
CN113690343A (en) * 2021-08-25 2021-11-23 保定中泰新能源科技有限公司 Solar wafer stringer

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JP2012143805A (en) * 2011-01-14 2012-08-02 Eco & Engineering Co Ltd Heating head, and connection devices for solar cell and solar cell string using the heating head
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CN105290555A (en) * 2014-06-07 2016-02-03 宁夏小牛自动化设备有限公司 Solar battery series welding device and film laying device
CN105810619A (en) * 2014-12-29 2016-07-27 上海正泰太阳能科技有限公司 Rotatory transport mechanism of battery piece
CN205496727U (en) * 2016-01-19 2016-08-24 苏州沃特维自动化系统有限公司 Chip bonding machine is arranged to battery piece
CN206216064U (en) * 2016-10-28 2017-06-06 无锡奥特维科技股份有限公司 Lamination series welding machine

Patent Citations (9)

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Publication number Priority date Publication date Assignee Title
JP2012143805A (en) * 2011-01-14 2012-08-02 Eco & Engineering Co Ltd Heating head, and connection devices for solar cell and solar cell string using the heating head
CN103372698A (en) * 2012-04-19 2013-10-30 宁夏小牛自动化设备有限公司 Full-automatic series welding line for solar cells
CN202780222U (en) * 2012-09-25 2013-03-13 必诺机械(东莞)有限公司 Multiple-station rotation welding equipment
CN103801779A (en) * 2013-05-06 2014-05-21 宫昌萌 Series welding method for crystalline silicon solar cells
CN105290555A (en) * 2014-06-07 2016-02-03 宁夏小牛自动化设备有限公司 Solar battery series welding device and film laying device
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CN205496727U (en) * 2016-01-19 2016-08-24 苏州沃特维自动化系统有限公司 Chip bonding machine is arranged to battery piece
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Cited By (18)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106862788A (en) * 2017-04-15 2017-06-20 无锡奥特维科技股份有限公司 Busbar welding method and series welding system
CN107256908A (en) * 2017-06-26 2017-10-17 中节能太阳能科技(镇江)有限公司 The battery strings array continuous production technology and its production equipment of solar components
CN107256908B (en) * 2017-06-26 2024-02-02 中节能太阳能科技(镇江)有限公司 Continuous production process and production equipment for battery string array of solar module
CN107199383A (en) * 2017-07-20 2017-09-26 常州天合光能有限公司 A kind of welding method of photovoltaic string welding machine and battery strings
CN107452836B (en) * 2017-07-31 2023-10-20 无锡先导智能装备股份有限公司 Glue-dropping lamination device and glue-dropping lamination method for battery piece
CN107452836A (en) * 2017-07-31 2017-12-08 无锡先导智能装备股份有限公司 The drop glue lamination device and drop glue laminating method of a kind of cell piece
CN107931879A (en) * 2017-12-19 2018-04-20 无锡奥特维科技股份有限公司 Lamination welding equipment and lamination welding method
CN108127278A (en) * 2017-12-20 2018-06-08 无锡奥特维科技股份有限公司 Busbar laminating method
CN108127278B (en) * 2017-12-20 2020-07-17 无锡奥特维科技股份有限公司 Bus bar lamination method
CN108461574A (en) * 2018-01-23 2018-08-28 无锡奥特维科技股份有限公司 Cell piece stack device and method
CN108766914A (en) * 2018-06-19 2018-11-06 无锡奥特维科技股份有限公司 Lamination device and string welding machine
CN108766914B (en) * 2018-06-19 2024-02-27 无锡奥特维科技股份有限公司 Lamination device and series welding machine
CN109702367A (en) * 2019-01-31 2019-05-03 无锡先导智能装备股份有限公司 Multiple-grid string welding machine
CN110010726A (en) * 2019-04-29 2019-07-12 无锡奥特维科技股份有限公司 Cell piece lamination handling device
CN110010726B (en) * 2019-04-29 2024-03-01 无锡奥特维科技股份有限公司 Battery piece lamination handling device
CN111230253B (en) * 2020-03-21 2021-06-15 杭州德泰克医疗器材有限公司 Production equipment for orthodontic buccal tube
CN111230253A (en) * 2020-03-21 2020-06-05 杭州德泰克医疗器材有限公司 Production equipment for orthodontic buccal tube
CN113690343A (en) * 2021-08-25 2021-11-23 保定中泰新能源科技有限公司 Solar wafer stringer

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