CN206898637U - A kind of terminal box busbar bonding machine - Google Patents
A kind of terminal box busbar bonding machine Download PDFInfo
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- CN206898637U CN206898637U CN201720752732.5U CN201720752732U CN206898637U CN 206898637 U CN206898637 U CN 206898637U CN 201720752732 U CN201720752732 U CN 201720752732U CN 206898637 U CN206898637 U CN 206898637U
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- bonding machine
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- plumb joint
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Abstract
The utility model proposes a kind of terminal box busbar bonding machine, including weld part, material containing portion and transport mechanism, the welding position is located at material containing portion side in material containing portion top, the transport mechanism；The weld part includes support, and the support is provided with transverse and longitudinal conveying mechanism, and the transverse and longitudinal conveying mechanism is provided with welding mechanism, this bonding machine uses three axle location fit CCD cameras, automatic aligning is realized, improves automaticity, and contraposition is more accurate compared to tradition machinery contraposition, plumb joint configures temperature sensor and pressure sensor, ensure that soldering tip contacts closely with welding wire by lower pressure-welding head, welding is accurate, after reaching corresponding temperature and pressure value, automatically lift, ensure that the stability of welding.
Description
Technical field
It the utility model is related to automation equipment field, more particularly, to terminal box busbar bonding machine.
Background technology
Photovoltaic module is the product for being connected and being encapsulated by multiple photovoltaic cells, and photovoltaic component terminal box is solar energy group
Part makes the crucial attachment means of system, and the effect of terminal box is to prevent from producing hot spot effect when solar components are locally blocked
Fruit.If terminal box damage or connection it is not firm can cause terminal box can not normal work, so as to working as solar components part quilt
When blocking, whole solar components system cannot normal work, be blocked part will send substantial amounts of heat, serious meeting
Burn out component.At present, existing solar cell module is with being all the low production efficiency by manually being welded in terminal box
Under, welding quality cannot be guaranteed, gradually there is some welding equipments afterwards, but still suffer from problems with, such as Patent No.
201410173366.9 patent of invention, its disclosed terminal box automatic welding machine, its weld assembly position is uncontrollable, still needs to people
Work is adjusted, and its automaticity is relatively low, and in existing equipment, during welding, because welding wire transfer structure is complicated, causes equipment body
Product is big, and traditional equipment soldering tip directly welds, and because product surface has out-of-flatness, causes have local soldering tip not to be pressed onto weldering
Silk, final no welding fluid pastes, causes to weld the problems such as imperfect, and can not detect the welding of product after welding at any time
Quality.
Utility model content
In order to solve the above technical problems, the utility model proposes a kind of terminal box busbar bonding machine, including weld part,
Material containing portion and transport mechanism, the welding position are located at material containing portion side in material containing portion top, the transport mechanism；
The weld part includes support, and the support is provided with transverse and longitudinal conveying mechanism, and the transverse and longitudinal conveying mechanism is provided with
Welding mechanism, the welding mechanism include three axle allocation mechanisms, temperature control plumb joint, wire feeder structure, vision positioning system, institute
Temperature control plumb joint is stated to be installed on three axle allocation mechanism；The vision positioning system is located at the temperature control plumb joint both sides simultaneously
Towards the material containing portion, the temperature control plumb joint top is provided with pressure sensor.
Preferably, the transverse and longitudinal conveying mechanism includes Liang Ge longitudinal screw mandrels mechanism, is provided between the longitudinal screw mandrel mechanism
Cross lead screw mechanism.
Preferably, three axle allocation mechanism includes mounting bracket, and the mounting bracket is provided with controlled motor, the control electricity
Machine output end is connected with lift cylinder, and the lift cylinder output end is connected with the temperature control plumb joint.
Preferably, the temperature control plumb joint includes PULSE HEATING block, and the PULSE HEATING block is provided with temperature sensor.
Preferably, the vision positioning system includes two links for being symmetricly set in the temperature control plumb joint both sides,
The link is provided with CCD camera, and the CCD camera is downwardly directed.
Preferably, the wire feeder structure includes soldering wire box, and welding wire, transmission wheel, the biography are provided with the soldering wire box
Wheel bottom is sent to be provided with conducting tube, the welding wire is connected to the temperature control plumb joint by the conducting tube, the conduction tube end
Bottom.
Preferably, the material containing portion includes bottom plate, and the bottom plate is provided with slide rail, and engaging on the slide rail has slide plate, institute
To state and pulling cylinder is connected with slide plate, the pulling cylinder top is connected with guide plate, and the guide plate both sides are provided with directive wheel,
The guide plate is perpendicular to the slide rail pointing direction；The pulling cylinder output end is connected with jacking cylinder, the jacking gas
Cylinder output end is connected with top plate.
Preferably, material containing portion side is provided with soldering tip sanding apparatus, and the soldering tip sanding apparatus includes carrying cylinder, institute
State carrying cylinder and be provided with sanding block.
Preferably, the transport mechanism includes frame, and some conveyer belts, the conveyer belt are disposed with the frame
End is connected with feeder motor, and horizontal air cylinder is provided between the conveyer belt, and the horizontal air cylinder output end is connected with positioning gas
Cylinder.
A kind of method for detecting Product jointing, after plumb joint welder, CCD camera obtains terminal box surface
After image, the stain of the both sides of pad is detected, if the area of stain is less than or equal to the 10% of entire area, welding quality closes
Lattice.
The utility model proposes terminal box busbar bonding machine and its detection method have following beneficial effect：1st, this welding
Machine uses three axle location fit CCD cameras, realizes automatic aligning, improves automaticity, and align and compare tradition machinery pair
Position it is more accurate, 2, plumb joint configuration temperature sensor and pressure sensor, by lower pressure-welding head ensure soldering tip contacted tightly with welding wire
Close, welding is accurate, reach corresponding to after temperature and pressure value, lift automatically, ensure that the stability of welding, 3, defeated using pipeline
Send welding wire, welding wire direction of transfer dimension is bigger, more convenient, 4, by CCD obtain image, obtain welding detection method.
Brief description of the drawings
, below will be to needed for embodiment description in order to illustrate more clearly of the technical scheme in the embodiment of the utility model
The accompanying drawing to be used is briefly described.
Fig. 1 is complete machine three-dimensional structure diagram of the present utility model；
Fig. 2 is the back schematic perspective view of weld part of the present utility model；
Fig. 3 is the enlarged drawing at A in Fig. 2；
Fig. 4 is the stereogram of temperature control plumb joint in material containing portion of the present utility model；
Fig. 5 is the schematic perspective view in material containing portion of the present utility model；
Fig. 6 is the side schematic view of wire feeder structure of the present utility model；
Fig. 7 is the schematic diagram of transport mechanism of the present utility model；
Wherein, 1- weld parts, 2- transport mechanisms, 3- material containings portion, 4- supports, 5- longitudinal screw mandrels mechanism, 6- cross lead screw machines
Structure, 7- temperature control plumb joints, 8- wire feeder structures, 9- pressure sensors, 10- mounting brackets, 11- controlled motors, 12- lifting airs
Cylinder, 13- guide pads, 14- PULSE HEATING blocks, 15- links, 16-CCD cameras, 17- soldering wire boxes, 18- conducting tubes, 19- transmission
Wheel, 20- slide rails, 21- bottom plates, 22- pulling cylinders, 23- guide plates, 24- directive wheels, 25- jacking cylinders, 26- top plates, 27- are held
Carrier gas cylinder, 28- sanding blocks, 29- frames, 30- feeder motors, 31- conveyer belts, 32- horizontal air cylinders, 33- positioning cylinders.
Embodiment
Below in conjunction with the accompanying drawing in the utility model embodiment, the technical scheme in the embodiment of the utility model is carried out
Clearly and completely describe.
Embodiment 1
As shown in Figure 1, Figure 2, Figure 3 shows, the utility model proposes a kind of terminal box busbar bonding machine, including weld part 1,
Material containing portion 3 and transport mechanism 2, the weld part 1 are located at the top of material containing portion 3, and the transport mechanism 2 is located at the material containing portion
3 sides, the material containing portion 3 include bottom plate 21, and the bottom plate 21 is provided with slide rail 20, and engaging on the slide rail 20 has slide plate, institute
State to be connected with slide plate and pull cylinder 22, pulling cylinder 22 top is connected with guide plate 23, and the both sides of guide plate 23 are set
There is directive wheel 24, the guide plate 23 is perpendicular to the pointing direction of slide rail 20；The pulling output end of cylinder 22 is connected with top
Cylinder 25 is risen, the output end of jacking cylinder 25 is connected with top plate 26, as shown in figure 5, material containing portion 3 is used to just pass in transfer structure
The solar panels sent, because terminal box is located at the end of solar panels, solar panels are transmitted to the top of jacking cylinder 25, are oriented to
Plate 23 limits the position of solar panels, pulls cylinder 22 to drive jacking cylinder 25 to be slided along slide rail 20, and jacking cylinder 25 jacks up,
Fixed solar panels, the guide plate 23 of setting limit the position of solar panels, prevent to offset, ensure that the standard of welding position
True property；
The weld part 1 includes support 4, and the support 4 is provided with transverse and longitudinal conveying mechanism, set on the transverse and longitudinal conveying mechanism
There is welding mechanism, the welding mechanism includes three axle allocation mechanisms, temperature control plumb joint 7, wire feeder structure 8, vision positioning system
System, the temperature control plumb joint 7 are installed on three axle allocation mechanism；The vision positioning system is located at the temperature control plumb joint
7 both sides are simultaneously provided with pressure sensor 9 towards the material containing portion 3, the top of temperature control plumb joint 7.
Therein, the transverse and longitudinal conveying mechanism includes Liang Ge longitudinal screw mandrels mechanism 5, is set between the longitudinal screw mandrel mechanism 5
There is cross lead screw mechanism 6, the sliding panel of the bottom of cross lead screw mechanism 6 is sticked on the slide rail 20 of longitudinal screw mandrel mechanism 5, and is passed through
Screw mandrel rotates and realizes rotating function, three axle allocation mechanisms is arranged with cross lead screw mechanism 6, three axle allocation mechanisms pass through transverse wire
Linkage 6 controls to be slided in cross lead screw mechanism 6, wherein, coordinate three axle allocation mechanisms to realize positioning.
Three axle allocation mechanism includes mounting bracket 10, and the mounting bracket 10 is provided with controlled motor 11, the control electricity
The output end of machine 11 is connected with lift cylinder 12, and the output end of lift cylinder 12 is connected with temperature control plumb joint 7, the energy of lift cylinder 12
Enough plumb joints of control temperature control up and down 7 so that temperature control plumb joint 7 can push, and both sides are provided with visual-alignment system, described to regard
Feel that alignment system includes two links 15 for being symmetricly set in the both sides of temperature control plumb joint 7, the link 15 is provided with
CCD camera 16, the CCD camera 16 is downwardly directed, and two CCD cameras 16 obtain the positional information of product, transfer information to
In controller, the position of transverse and longitudinal conveying mechanism, while the rotational angle of adjustment control motor 11 are adjusted by position versus, with micro-
The position of temperature adjustment control plumb joint 7, and drive temperature control plumb joint 7 to push with welding wire, ensureing welding wire and weldering by lift cylinder 12
Junction contacts are complete, ensure that welding is complete, and whole process is high without manpower intervention, automaticity.
It is noted that in order to ensure that soldering tip and welding wire can contact completely, to realize that welding wire melts complete and then welding
It is careful, conveying welding wire is carried out using wire feeder structure 8, as shown in fig. 6, the wire feeder structure 8 includes soldering wire box 17, institute
State and welding wire, transmission wheel 19 are provided with soldering wire box 17, the bottom of transmission wheel 19 is provided with conducting tube 18, and the welding wire passes through the biography
Conduit 18, the end of conducting tube 18 are connected to the bottom of temperature control plumb joint 7, and the end of conducting tube 18 is provided with guide pad 13, pass
Conduit 18 passes through the guide pad 13, is fixed on the bottom of temperature control plumb joint 7, welding wire is transmitted by transmission wheel 19, the charging of welding wire
End is provided with actuating unit, including motor and delivery wheel, drives welding wire transmission, and is transmitted by transmission wheel 19 along delivery pipe,
Plumb joint bottom is sent to, using the method for delivery pipe, enables to welding wire to follow plumb joint to move, is welded compared to traditional conveying
The mode of silk is more flexible, as shown in figure 4, the temperature control plumb joint 7 includes PULSE HEATING block 14, is set on the PULSE HEATING block 14
There is temperature sensor, PULSE HEATING uses the mode of PULSE HEATING, quick heating, coordinates what the top of temperature control plumb joint 7 was set
Pressure sensor 9, when reaching default pressure value up to pressure sensor 9, and after temperature sensor reaches default temperature, lifting
Cylinder 12 rises at once, by the pull-up of temperature control plumb joint 7, ensure that the stability of welding, will not damage product.
Embodiment 2
In order to ensure the cleannes of soldering tip, when using certain time after, can automatic movable to soldering tip sanding apparatus top enter
Row automatically grinding, the scolding tin on surface is removed, the side of material containing portion 3 is provided with soldering tip sanding apparatus, the soldering tip sanding apparatus
Including carrying cylinder 27, the carrying cylinder 27 is provided with sanding block 28, and temperature control plumb joint 7 is sent to by transverse and longitudinal conveying mechanism
Move back and forth and polished on sanding block 28.
Embodiment 3
As shown in fig. 7, because the heavier-weight and volume of solar energy are larger, the transport mechanism 2 includes frame 29, described
Some conveyer belts 31 are disposed with frame 29, the end of conveyer belt 31 is connected with feeder motor 30, the conveyer belt 31
Between be provided with horizontal air cylinder 32, the output end of horizontal air cylinder 32 is connected with positioning cylinder 33, and feeder motor 30 controls conveyer belt
31 transmission, solar panels move to weld part 1 along conveyer belt 31, and the positioning cylinder 33 of bottom is stretched upwards has branch to solar panels
Support acts on.
The product welded by above-described embodiment, after plumb joint welder, CCD camera obtains terminal box table
After the image of face, the stain of the both sides of pad is detected, if the area of stain is less than or equal to the 10% of entire area, welding quality
It is qualified.
A variety of modifications to embodiment will be apparent for those skilled in the art, determine herein
The General Principle of justice can be realized in other embodiments in the case where not departing from spirit or scope of the present utility model.Cause
This, the utility model is not intended to be limited to the embodiments shown herein, and is to fit to and principles disclosed herein
The most wide scope consistent with features of novelty.
Claims (9)
1. a kind of terminal box busbar bonding machine, it is characterised in that including weld part, material containing portion and transport mechanism, the welding
Portion is located at material containing portion top, and the transport mechanism is located at material containing portion side；The weld part includes support, the branch
Frame is provided with transverse and longitudinal conveying mechanism, and the transverse and longitudinal conveying mechanism is provided with welding mechanism, and the welding mechanism positions including three axles
Mechanism, temperature control plumb joint, wire feeder structure, vision positioning system, the temperature control plumb joint are installed on the three axles localization machine
On structure；The vision positioning system is located at the temperature control plumb joint both sides and towards the material containing portion, on the temperature control plumb joint
Portion is provided with pressure sensor.
2. terminal box busbar bonding machine according to claim 1, it is characterised in that the transverse and longitudinal conveying mechanism includes two
Individual longitudinal screw mandrel mechanism, cross lead screw mechanism is provided between the longitudinal screw mandrel mechanism.
3. terminal box busbar bonding machine according to claim 1, it is characterised in that three axle allocation mechanism includes peace
Shelve, the mounting bracket is provided with controlled motor, and the controlled motor output end is connected with lift cylinder, and the lift cylinder is defeated
Go out end and be connected with the temperature control plumb joint.
4. terminal box busbar bonding machine according to claim 3, it is characterised in that the temperature control plumb joint includes pulse
Heat block, the PULSE HEATING block are provided with temperature sensor.
5. terminal box busbar bonding machine according to claim 1, it is characterised in that the vision positioning system includes two
The individual link for being symmetricly set in the temperature control plumb joint both sides, the link are provided with CCD camera, and the CCD camera refers to
Downwards.
6. terminal box busbar bonding machine according to claim 1, it is characterised in that the wire feeder structure includes weldering
Silk box, the soldering wire box is interior to be provided with welding wire, transmission wheel, and the transmission wheel bottom is provided with conducting tube, and the welding wire passes through the biography
Conduit, the conduction tube end are connected to the temperature control plumb joint bottom.
7. terminal box busbar bonding machine according to claim 1, it is characterised in that the material containing portion includes bottom plate, institute
State bottom plate and be provided with slide rail, engaging on the slide rail has slide plate, and pulling cylinder is connected with the slide plate, described to pull on cylinder
Portion is connected with guide plate, and the guide plate both sides are provided with directive wheel, and the guide plate is perpendicular to the slide rail pointing direction；It is described
Cylinder output end is pulled to be connected with jacking cylinder, the jacking cylinder output end is connected with top plate.
8. terminal box busbar bonding machine according to claim 1, it is characterised in that material containing portion side is provided with soldering tip
Sanding apparatus, the soldering tip sanding apparatus include carrying cylinder, and the carrying cylinder is provided with sanding block.
9. terminal box busbar bonding machine according to claim 1, it is characterised in that the transport mechanism includes frame,
Some conveyer belts are disposed with the frame, the conveying strap end portion is connected with feeder motor, set between the conveyer belt
There is horizontal air cylinder, the horizontal air cylinder output end is connected with positioning cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720752732.5U CN206898637U (en) | 2017-06-27 | 2017-06-27 | A kind of terminal box busbar bonding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720752732.5U CN206898637U (en) | 2017-06-27 | 2017-06-27 | A kind of terminal box busbar bonding machine |
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| Publication Number | Publication Date |
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| CN206898637U true CN206898637U (en) | 2018-01-19 |
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ID=61284230
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| Application Number | Title | Priority Date | Filing Date |
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| CN201720752732.5U Active CN206898637U (en) | 2017-06-27 | 2017-06-27 | A kind of terminal box busbar bonding machine |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107138887A (en) * | 2017-06-27 | 2017-09-08 | 昆山盟特展精密机电有限公司 | A kind of terminal box busbar bonding machine and its welding detection method |
| CN110355436A (en) * | 2019-07-25 | 2019-10-22 | 浙江硕而博科技股份有限公司 | A kind of tin soldering machine |
| CN112658557A (en) * | 2020-12-16 | 2021-04-16 | 苏州鑫本智能科技有限公司 | Junction box welding machine |
-
2017
- 2017-06-27 CN CN201720752732.5U patent/CN206898637U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107138887A (en) * | 2017-06-27 | 2017-09-08 | 昆山盟特展精密机电有限公司 | A kind of terminal box busbar bonding machine and its welding detection method |
| CN110355436A (en) * | 2019-07-25 | 2019-10-22 | 浙江硕而博科技股份有限公司 | A kind of tin soldering machine |
| CN110355436B (en) * | 2019-07-25 | 2022-07-15 | 浙江硕而博科技股份有限公司 | Tin soldering machine |
| CN112658557A (en) * | 2020-12-16 | 2021-04-16 | 苏州鑫本智能科技有限公司 | Junction box welding machine |
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