CN110524145A - A kind of vertical spot welding assembly of T profile group - Google Patents
A kind of vertical spot welding assembly of T profile group Download PDFInfo
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- CN110524145A CN110524145A CN201910820163.7A CN201910820163A CN110524145A CN 110524145 A CN110524145 A CN 110524145A CN 201910820163 A CN201910820163 A CN 201910820163A CN 110524145 A CN110524145 A CN 110524145A
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- 238000003466 welding Methods 0.000 title claims abstract description 444
- 238000005476 soldering Methods 0.000 claims abstract description 12
- 238000004519 manufacturing process Methods 0.000 abstract description 11
- 238000012937 correction Methods 0.000 description 69
- 238000012546 transfer Methods 0.000 description 31
- 238000013519 translation Methods 0.000 description 21
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- 230000007935 neutral effect Effects 0.000 description 6
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- 238000004064 recycling Methods 0.000 description 3
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
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- Optics & Photonics (AREA)
- Resistance Welding (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The present invention relates to a kind of T profile groups to found spot welding assembly, including organizing vertical spot welding base, the vertical spot welding door frame of group, the vertical spot welding conveying roller of group, panel spot welding positioning track seat, panel spot welding positioning cylinder, panel spot welding locating piece, panel spot welding positioning guide wheel, web spot welding positioning cylinder, web spot welding positioning guide wheel, web spot welding compresses guide wheel, web spot welding is lifted cylinder, web spot welding is lifted column, panel spot welding front limit guide rail, panel spot welding front limit guide block, panel spot welding front limit rotary cylinder, panel spot welding front limit rotary shaft, panel spot welding front limit baffle, web spot welding front limit guide rail, web spot welding front limit guide block, web spot welding front limit rotary cylinder, web spot welding front limit rotary shaft, web spot welding front limit baffle, the vertical point weld nest of group, the vertical point welding cylinder of group, the vertical spot welding soldering tip of group, web and panel are assembled a little Weldering, production automation degree is high, and operation is convenient, time saving and energy saving, can effectively take into account welding precision.
Description
Technical field
The present invention relates to a kind of sectional bar processing equipment, specifically a kind of T profile group founds spot welding assembly.
Background technique
In shipbuilding, need to make plurality of specifications, the T profile of length, production is mostly using flame cutting machine
Panel and web are cut, by manually assembly electric welding is carried out after panel, web positioning, needs to assemble before welding, scribing line, protect
Verticality is demonstrate,proved, or even needs to weld positioning diagonal brace, T profile production process is time-consuming and laborious, and production efficiency is low, and erection welding precision is inclined
It is low.
There are also after T profile production, since welding can be deformed, under normal circumstances, can all be deformed using plate fairing by hot working, but
It is to belong to manual operations and the technical ability of practicing of operator due to plate fairing by hot working to have very big relationship, if heating is uneven, often
Correction unevenly leads to correction rear panel still out-of-flatness；Another aspect plate fairing by hot working belongs to heat straightening, and it is curved to will lead to panel
Song, in addition correction it is improper cause excessive fire etc. side effects.And plate fairing by hot working inefficiency, straightening speed are slow.
Therefore, develop a kind of using reliable, easy to operate, practical T profile assembly line production process is just becoming urgently
Problem to be solved.
Summary of the invention
For the above-mentioned deficiency in the production of existing T profile, the present invention provides a kind of T profile groups to found spot welding assembly, realizes T
Profile automatic welding improves artificial spot welding, is conducive to the time saving and energy saving of construction operation, reduces cost of labor, improves production essence
Degree, working efficiency.
The technical solution adopted by the present invention is that: a kind of vertical spot welding assembly of T profile group, it is characterised in that:
Described group of vertical spot welding assembly includes the vertical spot welding base of group, organizes vertical spot welding door frame, organizes vertical spot welding conveying roller, panel spot welding positioning
Railroad shoe, panel spot welding positioning cylinder, panel spot welding locating piece, panel spot welding positioning guide wheel, web spot welding positioning cylinder, web
Spot welding positioning guide wheel, web spot welding compress guide wheel, web spot welding lifting cylinder, web spot welding lifting column, panel spot welding front limit
Guide rail, panel spot welding front limit guide block, panel spot welding front limit rotary cylinder, panel spot welding front limit rotary shaft, panel spot welding
Front limit baffle, web spot welding front limit guide rail, web spot welding front limit guide block, web spot welding front limit rotary cylinder, web
Spot welding front limit rotary shaft, web spot welding front limit baffle, group vertical point weld nest, organize vertical spot welding soldering tip at the vertical point welding cylinder of group, and group is vertical
Spot welding door frame is set on the vertical spot welding base of group, and multiple groups of vertical spot welding conveying roller parallel interval settings are on organizing vertical spot welding base
Respectively self-powered driving rotation or unified driver under stress rotation status, before organizing the corresponding vertical feed rail of group of vertical mash welder base rear end
The two panels spot welding positioning track seat for being additionally provided on vertical spot welding base and being parallel to the vertical spot welding conveying roller of group, left and right settings, face are organized in end
It is in be determined by panel spot welding that plate spot welding locating piece is arranged in panel spot welding positioning track seat lower than roll surface on the vertical spot welding conveying roller of group
Position cylinder drives edge panel spot welding positioning track seat running fix state, setting panel spot welding, which positions, on panel spot welding locating piece leads
Wheel organizes the also horizontal two web spot welding being equipped with higher than panel spot welding positioning guide wheel, left and right settings in vertical spot welding base two sides and positions gas
Cylinder, web spot welding positioning cylinder connect web spot welding positioning guide wheel towards centre, organize vertical spot welding base front end and are equipped with by web spot welding
Being lifted cylinder pushes vertical lift, the corresponding web spot welding via group vertical spot welding conveying roller conveying web front end to be lifted column, web
The group that spot welding is lifted column side founds spot welding base and is equipped with panel spot welding front limit guide rail, is arranged on panel spot welding front limit guide rail
It is arranged along the panel spot welding front limit guide block of its guide rail direction running fix, panel spot welding front limit guide block via panel spot welding
Front limit rotary cylinder drives the panel spot welding front limit rotary shaft of rotation, connects in panel spot welding front limit rotary shaft rotatable
To via the panel spot welding front limit baffle for organizing vertical spot welding conveying roller transportation panel front end positioning limit panel, web spot welding lifting
The group of the column other side founds spot welding base and is equipped with web spot welding front limit guide rail, is arranged on web spot welding front limit guide rail and leads along it
The web spot welding front limit guide block of rail direction running fix is arranged via web spot welding front limit on web spot welding front limit guide block
The web spot welding front limit rotary shaft of rotary cylinder driving rotation, in web spot welding front limit rotary shaft connection can rotate to via
The web spot welding front limit baffle of the vertical spot welding conveying roller conveying web front end positioning limit panel of group, organizes vertical spot welding door frame and is equipped with
Two corresponding or more corresponding push compresses guide wheel via the web spot welding for organizing vertical spot welding conveying roller conveying web upper end, organizes vertical spot welding
Door frame front is symmetrical set two correspondences and falls behind in interior web spot welding front limit baffle or panel spot welding front limit baffle
The vertical point weld nest of the group of rear positions, it is corresponding towards the vertical point of the group of panel and web vertical connection Angle Position that group stands setting in point weld nest
Welding cylinder organizes vertical point welding cylinder lower part and connects the vertical spot welding soldering tip of group.
Further, panel spot welding front limit sensor, the web is arranged in the panel spot welding front limit baffle inwardly
Web spot welding front limit sensor is arranged in spot welding front limit baffle inwardly.
Further, the web spot welding positioning guide wheel is double rollers structure.
The work flow of this production line are as follows:
1, lift by crane process: lifting beam is corresponding to be moved to panel accumulation top, and energization electromagnetic hook draws panel, then is moved to web
Accumulation top, electromagnetic hook draw web, press light weight heavily adsorb panel and web by control electromagnetic hook magnetic attraction size,
And it is moved on the vertical charging assembly of group.
2, organize vertical feed process: control lifting beam presses the weight of panel and web, is moved on web overturning seat first, controls
Electromagnetic hook magnetic attraction processed puts down heavier web, and web plane drops down on the web overturning seat roller of web overturning seat, then moves
It moves to control electromagnetic hook on the vertical charging conveying roller of group and puts down lighter panel, panel plane drops down on the vertical charging conveying roller of group；
Then the charging positioning of panel is carried out, two charging positioning cylinder drives edge panel of control feeds positioning guide column relative direction drive surface
Plate feeds locating piece, feeds the panel charging positioning edger roll centering on locating piece by panel and pushes panel in the vertical charging conveying of group
It is positioned on roller along the axial movement of roller, then carries out the charging positioning of web, control is attracted with the coplanar web of web overturning seat
Electromagnetic actuation web, web overturning seat overturning motor drive the rotation of web overturning seat to make to be horizontally supported at web overturning seat roller
On web erect to the vertical charging conveying roller of group, web send to position on the vertical charging conveying roller of group and is installed by web overturning seat
Web overturning seat roller height and position in its plane determines that control web clamping seats rotating electric machine drives the rotation of web clamping seats
Turn that web is made to clamp the non-supported face that roller conforms to web from the other side, control web overturning seat overturning motor and web clamp
Seat rotating electric machine rotates angle, and position of the controllable web above the vertical charging conveying roller of group adjusts, and unclamps the electromagnetic adsorption of web,
Web drops down on the vertical charging conveying roller of group, does not drop down above panel, and so far, panel and web are completed on the vertical charging conveying roller of group
Positioning charging.
3, point welding process: panel and web are synchronous on the vertical charging conveying roller of group to be organized the vertical conveying roller that feeds and is rotated towards group
Vertical spot welding base conveying is delivered on the vertical spot welding conveying roller of group and is continued towards the vertical spot welding door frame conveying of group, by two sides or side
Web spot welding positioning cylinder driving web spot welding locating piece moved in web spot welding positioning track seat, make web spot welding position
Block epiplastron spot welding positioning guide wheel pushes web centering mobile, and web is synchronous or continuation conveying forward is moved to web spot welding lifting
Stop conveying at position probe on column, web spot welding lifting cylinder pushes web spot welding lifting column to lift web upward, by two
The panel spot welding positioning cylinder driving panel spot welding locating piece of side or side moves in panel spot welding positioning track seat, makes panel
Spot welding locating piece top panel spot welding positioning guide wheel pushes panel to be moved to below the web after raising, by the control for pushing the amount of feeding
System ensures web in the position in panel width direction, and then web spot welding lifting column retraction puts down web, and web is vertically arranged in face
On plate, the panel and web of the vertical charging conveying roller retraction longitudinal stack of Reverse Turning Control group；For the T profile of different size, exist
Panel head is beyond web head or panel head is concordant with web head or panel head lags behind three kinds of web head feelings
Shape, automatic or manual adjusts panel spot welding front limit guide block position on You Zuli spot welding base one side plate spot welding front limit guide rail
It sets, thus before the panel spot welding front limit rotary shaft of control panel spot welding front limit rotary cylinder driving rotation drives panel spot welding
Postive stop baffle is rotated to the front on panel head, is equally rotated by other side control web spot welding front limit baffle to web head
Front, context and front and back between automatic control panel spot welding front limit baffle and web spot welding front limit baffle
Range difference directly meets above-mentioned three kinds of situations, organizes panel and web that vertical charging conveying roller conveys longitudinal stack forward, works as panel
When being respectively corresponding to panel spot welding front limit sensor and web spot welding front limit sensor with web, stop conveying, panel and
After the positioning of web is completed the requirement of required perpendicular positioning and front and back positioning, by two on the vertical spot welding door frame of group with upper abdomen
Plate spot welding compression guide wheel, which is screwed on, pushes web and panel attachment precision, then can carry out spot welding operation, pass through and organize vertical spot welding door frame
Front, which is symmetrical set the vertical point welding cylinder drive group of group in the vertical point weld nest of two groups, founds spot welding soldering tip and hangs down towards panel and web
The Angle Position that directly connects, which is sent, is soldered into spot welding, completes the spot welding of certain length when organizing vertical spot welding conveying roller and persistently conveying, and bounce back
Spot welding soldering tip, the spot welding again after organizing vertical spot welding conveying roller conveying certain distance, after thus completing panel and web longitudinal stack
Entire length direction on complete spot welding operation.
4, transfer process: while assembling apparatus completes panel and web longitudinal stack spot welding persistently exports, postwelding is put
Panel and web longitudinal stack form inverted T shaped spot welding assembly and connection part and be sent on the transfer conveying roller of transfer railroad shoe, defeated
When sending the corresponding conveying limit probe to transfer, stop conveying, inverted T shaped spot welding assembly and connection part is placed on transfer conveying roller；Control
Multiple translation lift trucks enter on respective translation track seat in translation neutral gear, and inverted T shaped spot welding is lifted in translation lift truck rising
Assembly and connection part backed off after random translates neutral gear, and mobile corresponding extremely translation limit probe stops translating, and it is inverted T shaped to translate general who has surrendered under lift truck
Spot welding assembly and connection part is placed on transfer bracket, completes the inverted T shaped spot welding assembly and connection part that panel and web longitudinal stack are formed
Transfer is stand-by；
5, welding sequence: welding moving door frame moves on welded rails seat under the drive of welding door frame mobile motor, concedes
Welding platform upper space is more convenient for lifting multiple inverted T shaped spot welding assembly and connection parts on transfer bracket to welding platform
A inverted T shaped spot welding assembly and connection part is arranged in parallel in welding platform, and passes through the respective multiple welding platforms in length direction bottom
On weld clamp track groove in two weld clamp heads weld clamp motor driven weld clamp driving screw rod pair in clamp；Folder
Next, welding moving door frame return is moved to the tail portion of inverted T shaped spot welding assembly and connection part, controls weld job unit, and welding is made
Industry fluctuating orbit is installed in the inverted T shaped spot welding assembly and connection in welding platform in the mobile alignment multiple tracks of door frame beam track in parallel
Part, after alignment in place, the weldering that lift adjustment connects at left and right sides of it on weld job fluctuating orbit of weld job beam track
The inverted T shaped spot welding assembly and connection part of operation frame horizontal aligument is connect, then controls weld job frame on weld job beam track in
It is mobile to contain inverted T shaped spot welding assembly and connection part, at this point, the welding positioning guide pulleys court of front and back two of the respective inside of two weld job framves
Middle alignment pushes against inverted T shaped spot welding assembly and connection part panel and web vertical connection Angle Position, and plumb joint is directed at panel and web hangs down
The weld seam of the straight Angle Position that connects, by welding moving door frame, mobile entirety drives plumb joint along inverted T shaped point on welded rails seat
The bead direction of weldering assembly and connection part panel and web vertical connection Angle Position completes whole electric welding and forms T profile, and electric welding is same
When the exhaust gas that generates exhaust gas handled by the recovery processing case that welding waste gas recovery pipeline is connected on welding moving door frame.
6, correction process: the T profile after the completion of being welded unclamps the correction input roller for clamping and being hung to correction input track seat
It is upper to be conveyed towards correction base, in correction base front after the correction prelocalization guide wheels of left and right two and the panel of left and right two are corrected
Positioning guide wheel centering positions the panel of T profile, and continues to be delivered to backwards under panel in correction wheel and be held by correction wheel under panel
Continuous to convey backwards, the web correction wheel of the left and right sides conforms to the web two sides of T profile under the drive of its cylinder at this time
Face, correction wheel carries out vertical direction by correction size under the drive of its cylinder and is moved towards middle direction in the two panels of left and right
It controls, correction wheel is depressed into respectively on the panel of web two sides in the two panels of left and right, and correction wheel continues defeated backwards under panel
It send simultaneously, the upper and lower correction wheel fitting correction panel of correction web, web is bonded by web correction wheel, realizes that the entirety of T profile is rectified
Just, sent after correction to correction output track seat correction outlet roller on carry out correction output.Web correction wheel is rectified above and below in panel
Forward and backward each one group of setting is just being taken turns, can be further improved rectification effect.
The present invention by T profile produce in lifting, positioning assembling, spot welding, transfer, welding and correct it is joined integrally at complete
Producing line, production automation degree is high, and operation is convenient, time saving and energy saving, can effectively take into account assembling positioning, welding precision and welding deformation
Correction.
Detailed description of the invention
Fig. 1 is general assembly drawing of the present invention；
Fig. 2 is boom hoisting structural schematic diagram of the present invention；
Fig. 3 is the vertical charging assembly structure schematic diagram of present invention group；
Fig. 4 is the vertical charging assembly structure schematic diagram of present invention group；
Fig. 5 is A-A view in Fig. 4；
Fig. 6 lifts schematic diagram to web for B in Fig. 4；
Fig. 7 is that B is pushed into schematic diagram below web into panel pair in Fig. 4；
Fig. 8 is placed on schematic diagram on panel to web perpendicular positioning for B in Fig. 4；
Fig. 9 is partial enlarged view at C in Fig. 4；
Figure 10 is the structural schematic diagram of present invention welding transfer platform device；
Figure 11 is welder structural schematic diagram of the present invention；
Figure 12 is Figure 11 left view；
Figure 13 is D-D view in Figure 12；
Figure 14 is apparatus for correcting structural schematic diagram of the present invention；
Figure 15 is E-E view in Figure 14.
In figure: boom hoisting 1, lifting beam 101, electromagnetic hook 102, lifting beam A type bracket 103；
The vertical charging assembly 2 of group organizes the vertical charging conveying roller 202, web overturning seat 204, web overturning seat of vertical feed rail 201, group
It overturns motor 203, web overturning seat roller 205, web and is attracted electromagnet 206, web clamping seats 208, the rotation of web clamping seats
Motor 207, web clamp roller 209, panel charging positioning seat 210, panel charging positioning guide column 211, panel charging positioning gas
Cylinder 212, panel charging locating piece 213, panel charging positioning edger roll 214；
The vertical spot welding assembly 3 of group organizes vertical spot welding base 301, organizes vertical spot welding door frame 302, organizes vertical spot welding conveying roller 303, panel spot welding
Positioning track seat 304, panel spot welding positioning cylinder 305, panel spot welding locating piece 306, panel spot welding positioning guide wheel 307, web
Spot welding positioning cylinder 308, web spot welding positioning guide wheel 309, web spot welding compress guide wheel 310, web spot welding lifting cylinder 311,
Web spot welding is lifted column 312, panel spot welding front limit guide rail 313, panel spot welding front limit guide block 314, panel spot welding front limit
Rotary cylinder 315, panel spot welding front limit rotary shaft 316, panel spot welding front limit baffle 317, web spot welding front limit guide rail
318, web spot welding front limit guide block 319, web spot welding front limit rotary cylinder 320, web spot welding front limit rotary shaft 321,
Web spot welding front limit baffle 322, group vertical point weld nest 323, organize vertical spot welding soldering tip 325, panel spot welding at the vertical point welding cylinder 324 of group
Front limit sensor 326, web spot welding front limit sensor 327, lifting column front limit sensor 328；
Weld transfer platform device 4, transfer railroad shoe 401, transfer conveying roller 402, translation lift truck 403, translation neutral gear 404,
Translation track seat 405, transfer bracket 406, transfer conveying limit probe 407, translation conveying limit probe 408；
Welder 5, welding platform 501, welded rails seat 502, welding moving door frame 503, welding door frame mobile motor 504,
Door frame beam track 505, weld job unit 506, weld job fluctuating orbit 507, weld job beam track 508, welding
Operation frame 509, welding positioning guide pulleys 510, plumb joint 511, electric welding light barrier 512, welding exhaust gas recycling tube 513, weld clip
Tight track groove 514, weld clamp collet 515, weld clamp drive screw rod 516, weld clamp motor 517；
Apparatus for correcting 6, correction input track seat 601, correction input roller 602, correction output track seat 603, correction outlet roller
604, correct base 605, panel correction prelocalization guide wheel 606, panel correction after positioning guide wheel 607, panel correction cylinder 608,
Panel correction locating piece 609, web correction wheel 610, web correct correction wheel 612 under cylinder 611, panel, correct gas on panel
Correction wheel 614 on cylinder 613, panel；
Panel 7, web 8.
Specific embodiment
Below in conjunction with drawings and examples, the invention will be further described.
Shown in Fig. 1: a kind of T profile production line includes boom hoisting 1, the vertical charging assembly 2 of group, organizes vertical spot welding assembly 3, welding
Transfer platform device 4, welder 5 and apparatus for correcting 6 successively form.
Boom hoisting 1 shown in Fig. 2 includes lifting beam 101, electromagnetic hook 102, lifting beam A type bracket 103, lifting beam 101
Lower part uniformly connects multiple electromagnetic hooks 102, and lifting beam lower part is additionally provided with more than two lifting beam A type brackets 103, lifting beam
It is set to vertical charging 2 side of assembly of group of assembling apparatus；
The vertical charging assembly 2 of group shown in Fig. 3 include the vertical feed rail 201 of group, the vertical charging conveying roller 202 of group, web overturning seat 204,
Web overturning seat overturns motor 203, web overturning seat roller 205, web and is attracted electromagnet 206, web clamping seats 208, web
Clamping seats rotating electric machine 207, web clamp roller 209, panel charging positioning seat 210, panel and feed positioning guide column 211, panel
Feed positioning cylinder 212, panel charging locating piece 213, panel charging positioning edger roll 214.The vertical feed rail 201 of group has been parallel to
Device for hoisting setting, multiple groups of vertical charging 202 parallel interval of conveying roller settings are on organizing vertical feed rail in respective self-powered drive
(such transfer roller track is the prior art, and the kind of drive uses conventional chains for dynamic rotation or unified driver under stress rotation status
It is uniformly driven or is operated alone, the present embodiment is not described in detail)；Vertical 201 side of feed rail is organized towards lifting beam and the side
Multiple web overturning seats 204 are set, and web overturning seat is equipped with web and is attracted electromagnet 206 and web overturning seat roller 205, abdomen
Plate overturning seat, which drives to rotate in the vertical feed rail direction of direction group through web overturning seat overturning motor 203, stands vertically web overturning
Seat roller state；The vertical feed rail other side of group corresponds to each web overturning seat and a web clamping seats 208, web clamping seats is arranged
It is equipped with web and clamps roller 209, web clamping seats drive through web clamping seats rotating electric machine 207 and organize vertical feed rail in direction
Direction rotate stand vertically web clamp roller correspond to web overturning seat roller state, web overturning seat roller 205 is turned in web
Antenna height, cooperation web on swivel base clamp roller 209 and web clamping seats rotating electric machine 207 goes out distance between axles, combines really
Energy gap limit or clamping are erected at the vertical web 8 fed on conveying roller 202 of group after protecting overturning and rotating；On the vertical feed rail of group
Uniformly distributed multiple panels feed positioning seat 210, wear and are connect parallel to and below roll surface on the vertical charging conveying roller of group on panel charging positioning seat
Panel feed positioning guide column 211, panel charging positioning guide column on wear connects left and right two respectively by respective one side panel feed
The panel charging locating piece 213 that 212 drives edge panel of positioning cylinder charging positioning guide column relatively or contrarily moves, panel charging are fixed
Junction plate charging positioning edger roll 214 is vertically worn on the block of position.
Vertical spot welding assembly 3 is organized shown in Fig. 4-9 to include the vertical spot welding base 301 of group, organize that vertical spot welding door frame 302, to organize vertical spot welding defeated
Send roller 303, panel spot welding positioning track seat 304, panel spot welding positioning cylinder 305, panel spot welding locating piece 306, panel spot welding
Positioning guide wheel 307, web spot welding positioning cylinder 308, web spot welding positioning guide wheel 309, web spot welding compress guide wheel 310, web
Spot welding is lifted cylinder 311, web spot welding is lifted column 312, panel spot welding front limit guide rail 313, panel spot welding front limit guide block
314, panel spot welding front limit rotary cylinder 315, panel spot welding front limit rotary shaft 316, panel spot welding front limit baffle 317,
Web spot welding front limit guide rail 318, web spot welding front limit guide block 319, web spot welding front limit rotary cylinder 320, web point
It welds the vertical point weld nest 323 of front limit rotary shaft 321, web spot welding front limit baffle 322, group, the vertical point welding cylinder 324 of group, organize vertical point
Weld soldering tip 325, panel spot welding front limit sensor 326, web spot welding front limit sensor 327, lifting column front limit sensor
328.The vertical spot welding door frame 302 of group is set on the vertical spot welding base 201 of group, multiple groups of vertical 303 parallel interval of spot welding conveying roller settings
In respectively self-powered driving rotation or unified driver under stress rotation status on organizing vertical spot welding base, vertical mash welder base rear end is organized
The corresponding vertical feed rail front end of group, organizes the two sides for being additionally provided on vertical spot welding base and being parallel to the vertical spot welding conveying roller of group, left and right settings
Plate spot welding positioning track seat 304, panel spot welding locating piece 306 are fixed in panel spot welding lower than roll surface setting on the vertical spot welding conveying roller of group
In by 305 drives edge panel spot welding positioning track seat running fix state of panel spot welding positioning cylinder, panel point in the railroad shoe of position
It welds and panel spot welding positioning guide wheel 307 is set on locating piece, the vertical spot welding base two sides of group also horizontal be equipped with is higher than panel spot welding positioning
Two web spot welding positioning cylinders 308 of guide wheel, left and right settings, web spot welding positioning cylinder are led towards centre connection web spot welding positioning
Wheel 309, organizes vertical spot welding base front end and is equipped with and push vertical lift by web spot welding lifting cylinder, is corresponding via organizing vertical spot welding conveying
The web spot welding that roller conveys web front end is lifted column 312, and the group that web spot welding is lifted column side founds spot welding base and is equipped with panel
Spot welding front limit guide rail 313 is arranged on panel spot welding front limit guide rail and limits before the panel spot welding of its guide rail direction running fix
Position guide block 314, on panel spot welding front limit guide block setting via the driving rotation of panel spot welding front limit rotary cylinder 315 panel
Spot welding front limit rotary shaft 316, connection can rotate to via organizing vertical spot welding conveying roller conveying in panel spot welding front limit rotary shaft
The panel spot welding front limit baffle 317 of panel front end positioning limit panel, the group that web spot welding is lifted the column other side found mash welder
Seat is equipped with web spot welding front limit guide rail 318, is arranged on web spot welding front limit guide rail along its guide rail direction running fix
Web spot welding front limit guide block 319, setting is driven via web spot welding front limit rotary cylinder 320 on web spot welding front limit guide block
The web spot welding front limit rotary shaft 321 of rotation is moved, connection can rotate to via the vertical point of group in web spot welding front limit rotary shaft
The web spot welding front limit baffle 322 for welding conveying roller conveying web front end positioning limit panel is organized vertical spot welding door frame and is equipped with pair
It answers two or more corresponding push to compress guide wheel 310 via the web spot welding for organizing vertical spot welding conveying roller conveying web upper end, organizes vertical point
Weldering door frame front is symmetrical set two correspondences and falls behind in interior web spot welding front limit baffle or panel spot welding front limit gear
It is corresponding towards panel and web vertical connection Angle Position to organize setting in vertical point weld nest for the vertical point weld nest 323 of the group of postlaminar part position
The vertical point welding cylinder 324 of group organizes vertical point welding cylinder lower part and connects the vertical spot welding soldering tip 325 of group；It is set on the inside of panel spot welding front limit baffle 317
There is panel spot welding front limit sensor 326, coxostermum spot welding front limit sensor 327, abdomen in web spot welding front limit baffle 33
Plate spot welding is lifted column 312 and is equipped with lifting column front limit sensor 328.
The present embodiment chooses the package assembly that apotome exceeds panel, and in Fig. 6, web 8 advances to web spot welding lift
It is lifted on setting prop 312 through it, in Fig. 7, web spot welding lifting column 312 pushes corresponding 8 position of web of panel 7 to be moved to web 8
Lower section, web spot welding lifting column 312 puts down web 8 in fig. 8, and web 8 is vertically arranged on panel 7, in Fig. 9, panel and abdomen
Strip is moved after bouncing back under the conveying roller of lower section drives, and 313 top panel spot welding front limit of control panel spot welding front limit guide rail is led
Block 314 is mobile, and by panel spot welding front limit rotary cylinder 315 through the 316 driving panel spot welding of panel spot welding front limit rotary shaft
Front limit baffle 317 is rotated from 7 lower front position of panel to panel upward, and web spot welding front limit baffle 322 is similarly
Rotated downward by 8 front upper position of web in front of web, by panel spot welding front limit sensor 326 on two baffles,
Web spot welding front limit sensor 327 ensures that panel and web advance and conveys displacement, meets the ruler of panel and apotome dislocation
Very little requirement, then respective baffle, guide block return, found spot welding soldering tip 325 via the vertical point welding cylinder lower part stretching group of group and are directed at web 8
It is welded with the Angle Position that intersects vertically of panel 7, panel and web transport certain distance complete the spot welding of certain distance, then group
Vertical spot welding soldering tip 325 bounces back, and panel and web advance one end without spot welding distance, then stretch out the spot welding for carrying out certain distance, In
In transmission process, panel spot welding positioning guide wheel 307 and web spot welding positioning guide wheel 308 constrain the two always.
Welding transfer platform device 4 shown in Figure 10 includes transfer railroad shoe 401, transfer conveying roller 402, translation lift truck
403, translation neutral gear 404, translation track seat 405, transfer bracket 406, transfer conveying limit probe 407, translation convey limit and visit
First 408；Before transfer railroad shoe 404 is correspondingly arranged at the vertical spot welding base of group, multiple 402 parallel intervals of transfer conveying roller are arranged in
Turn to be equipped at two in railroad shoe in respectively self-powered driving rotation or unified driver under stress rotation status, transfer railroad shoe front
Above perpendicular to the translation neutral gear 404 of transfer railroad shoe, the setting of 405 side of translation track seat rises in translation neutral gear bottom, translation
Dropping vehicle 403, controllably in translation track seat, the translation track seat other side is equipped with multiple dislocation translations in parallel and rises the mobile setting of displacement
The transfer bracket 406 of vehicle drops, and 404 front of transfer railroad shoe is equipped with transfer conveying limit probe 407, and 406 end of transfer bracket is set
There is translation conveying limit probe 408；
Welder 5 shown in Figure 11-13 includes welding platform 501, welded rails seat 502, welding moving door frame 503, welding door
Frame mobile motor 504, door frame beam track 505, weld job unit 506, weld job fluctuating orbit 507, weld job are horizontal
Beam orbit 508, weld job frame 509, welding positioning guide pulleys 510, plumb joint 511, electric welding light barrier 512, welding exhaust gas return
Closed tube 513, weld clamp track groove 514, weld clamp collet 515, weld clamp drive screw rod 516, weld clamp motor
517.Before welding platform 501 is correspondingly arranged at transfer bracket, welded rails seat 502 is set up in welding platform two sides, welded rails
It is arranged on seat and drives mobile welding moving door frame 504 via welding door frame mobile motor 504, welds the door frame on moving door frame
Multiple weld job units 506 are set on beam track 505, corresponded in welding platform each welding unit, along the longitudinal direction between
Every on the welding platform clamping device that multiple groups clamping panel two sides are arranged, the weld job fluctuating orbit 507 of weld job unit
Portion is displaced through its motor horizontal adjustable, is vertically set on door frame beam track 505, weld job fluctuating orbit lower horizontal
Weld job beam track 508 is set, and two weld job framves 509 of left and right are symmetrically set through its motor horizontal adjustable position, vertically
It sets on weld job beam track, it is corresponding towards panel and web vertical connection Angle Position that alignment is equipped on the inside of weld job frame
Front and back two weld positioning guide pulleys 501 and plumb joint 511, plumb joint is located between two welding positioning guide pulleys, two weld jobs
Electric welding light barrier 512 is covered outside frame and is connected to welding exhaust gas recycling tube 513, and welding exhaust gas recycling tube 513 is connected to respective welding
Uniform external exports or handles after on operation unit；The inverted T shaped spot welding assembly and connection that more panels 7 and 8 groups of web vertical points weld
Part is uniformly distributed in welding platform 501, and is respectively equipped with multi-pass welding grip track slot 514, welding along welded rails seat direction
The weld clamp collet 515 that can clamp 7 two sides of panel is set in grip track slot 514, weld clamp collet 515, which is worn, connects weld clamp
Welded 517 screw drive synchronous centering of clamping motor on screw rod 516 is driven to clamp.
Apparatus for correcting 6 shown in Figure 14-15 includes correction input track seat 601, correction input roller 602, correction output track
Seat 603, correction outlet roller 604, correction base 605, panel correction prelocalization guide wheel 606, panel correction after positioning guide wheel 607,
Panel corrects correction wheel under cylinder 608, panel correction locating piece 609, web correction wheel 610, web correction cylinder 611, panel
612, cylinder 613, correction wheel 614 on panel are corrected on panel.Multiple 602 parallel interval of correction input roller settings are inputted in correction
In respectively self-powered driving rotation or unified driver under stress rotation status in railroad shoe 601, multiple correction outlet rollers 604 are parallel
It is arranged at intervals on correction output track seat 603 in respectively self-powered driving rotation or unified driver under stress rotation status, rectifys
Positive input railroad shoe, correction base 605, correction output track seat are corresponding in turn to setting, and correction 605 front of base is equipped with through respective
Panel corrects cylinder 608 and corrects the correction prelocalization guide wheel 606 of left and right two and left and right two that locating piece 609 is installed by panel
Positioning guide wheel 607 after panel correction, flexible corresponding 7 left and right sides of the panel guiding delivered between the two of two guide wheels are fixed
Position, correction base middle part are symmetrically arranged with two and respectively correspond 8 left and right sides of web through the correction drive of cylinder 611 of respective web is flexible
The web correction wheel 610 of cold-working correction, correction base rear portion are equipped with fitting panel lower end surface cold-working correction, drive through it from translator
Correction wheel 612 under the panel of dynamic rotation, correction base rear portion are also symmetrically arranged on cold-working correction fitting web two sides panel respectively
End face, correction wheel 614 on panel of driving rotation of cylinder 613 is corrected through it from panel.
The present embodiment, which is that one kind of the invention is simple, to be implemented, wherein each size of wheel and use single-wheel or two-wheel, it can root
According to actual needs guiding, conveying and correction demand adjustment；Be directed to the conveying of rail-guided, conveying roller driving plate, with
And cylinder drives guide wheel, locating wheel pushed, be oriented to plate, limit and belong to the prior art, without being described in detail.
Claims (3)
1. a kind of T profile group founds spot welding assembly, it is characterised in that:
Described group of vertical spot welding assembly includes the vertical spot welding base of group, organizes vertical spot welding door frame, organizes vertical spot welding conveying roller, panel spot welding positioning
Railroad shoe, panel spot welding positioning cylinder, panel spot welding locating piece, panel spot welding positioning guide wheel, web spot welding positioning cylinder, web
Spot welding positioning guide wheel, web spot welding compress guide wheel, web spot welding lifting cylinder, web spot welding lifting column, panel spot welding front limit
Guide rail, panel spot welding front limit guide block, panel spot welding front limit rotary cylinder, panel spot welding front limit rotary shaft, panel spot welding
Front limit baffle, web spot welding front limit guide rail, web spot welding front limit guide block, web spot welding front limit rotary cylinder, web
Spot welding front limit rotary shaft, web spot welding front limit baffle, group vertical point weld nest, organize vertical spot welding soldering tip at the vertical point welding cylinder of group, and group is vertical
Spot welding door frame is set on the vertical spot welding base of group, and multiple groups of vertical spot welding conveying roller parallel interval settings are on organizing vertical spot welding base
Respectively self-powered driving rotation or unified driver under stress rotation status, before organizing the corresponding vertical feed rail of group of vertical mash welder base rear end
The two panels spot welding positioning track seat for being additionally provided on vertical spot welding base and being parallel to the vertical spot welding conveying roller of group, left and right settings, face are organized in end
It is in be determined by panel spot welding that plate spot welding locating piece is arranged in panel spot welding positioning track seat lower than roll surface on the vertical spot welding conveying roller of group
Position cylinder drives edge panel spot welding positioning track seat running fix state, setting panel spot welding, which positions, on panel spot welding locating piece leads
Wheel organizes the also horizontal two web spot welding being equipped with higher than panel spot welding positioning guide wheel, left and right settings in vertical spot welding base two sides and positions gas
Cylinder, web spot welding positioning cylinder connect web spot welding positioning guide wheel towards centre, organize vertical spot welding base front end and are equipped with by web spot welding
Being lifted cylinder pushes vertical lift, the corresponding web spot welding via group vertical spot welding conveying roller conveying web front end to be lifted column, web
The group that spot welding is lifted column side founds spot welding base and is equipped with panel spot welding front limit guide rail, is arranged on panel spot welding front limit guide rail
It is arranged along the panel spot welding front limit guide block of its guide rail direction running fix, panel spot welding front limit guide block via panel spot welding
Front limit rotary cylinder drives the panel spot welding front limit rotary shaft of rotation, connects in panel spot welding front limit rotary shaft rotatable
To via the panel spot welding front limit baffle for organizing vertical spot welding conveying roller transportation panel front end positioning limit panel, web spot welding lifting
The group of the column other side founds spot welding base and is equipped with web spot welding front limit guide rail, is arranged on web spot welding front limit guide rail and leads along it
The web spot welding front limit guide block of rail direction running fix is arranged via web spot welding front limit on web spot welding front limit guide block
The web spot welding front limit rotary shaft of rotary cylinder driving rotation, in web spot welding front limit rotary shaft connection can rotate to via
The web spot welding front limit baffle of the vertical spot welding conveying roller conveying web front end positioning limit panel of group, organizes vertical spot welding door frame and is equipped with
Two corresponding or more corresponding push compresses guide wheel via the web spot welding for organizing vertical spot welding conveying roller conveying web upper end, organizes vertical spot welding
Door frame front is symmetrical set two correspondences and falls behind in interior web spot welding front limit baffle or panel spot welding front limit baffle
The vertical point weld nest of the group of rear positions, it is corresponding towards the vertical point of the group of panel and web vertical connection Angle Position that group stands setting in point weld nest
Welding cylinder organizes vertical point welding cylinder lower part and connects the vertical spot welding soldering tip of group.
2. a kind of T profile group according to claim 1 founds spot welding assembly, it is characterised in that: the panel spot welding front limit
Panel spot welding front limit sensor is arranged in baffle inwardly, and web spot welding front limit is arranged in the web spot welding front limit baffle inwardly
Sensor.
3. a kind of T profile group according to claim 1 founds spot welding assembly, it is characterised in that: the web spot welding positioning is led
Wheel is double rollers structure.
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| CN201910820163.7A CN110524145B (en) | 2019-08-31 | 2019-08-31 | T-shaped section assembly spot welding assembly |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111889973A (en) * | 2020-07-27 | 2020-11-06 | 江苏万奇电器集团有限公司 | Nondestructive welding process for tooth-shaped multi-pole points of energy-saving bridge |
| CN112894184A (en) * | 2020-12-28 | 2021-06-04 | 华能山东发电有限公司众泰电厂 | Automatic control device for butt joint length of net rack rod pieces |
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| CN110524145B (en) | 2024-02-27 |
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