CN112658557A - Junction box welding machine - Google Patents
Junction box welding machine Download PDFInfo
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- CN112658557A CN112658557A CN202011485652.0A CN202011485652A CN112658557A CN 112658557 A CN112658557 A CN 112658557A CN 202011485652 A CN202011485652 A CN 202011485652A CN 112658557 A CN112658557 A CN 112658557A
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Abstract
The invention relates to a junction box welding machine which comprises an X-axis first moving module, a welding mechanism and a conveying line, wherein the welding mechanism is installed on the X-axis moving module, the conveying line is positioned below the X-axis moving module, the welding mechanism comprises three pressure welding assemblies arranged side by side, a welding flux supply assembly and a Y-axis first moving module, the Y-axis first moving module drives the welding flux supply assembly to move, and the welding mechanism further comprises an X-axis second moving module and a Y-axis second moving module, the X-axis second moving module drives the pressure welding assemblies to move, and the. Compared with the traditional manual junction box welding operation, the production efficiency is improved.
Description
Technical Field
The invention relates to a junction box welding machine.
Background
Photovoltaic board needs weld at a plurality of terminal boxes, and current welding mode is manual welding, and is inefficient.
Disclosure of Invention
The invention aims to provide an efficient and automatic junction box welding machine.
The invention realizes the purpose through the following technical scheme: junction box welding machine, including the first removal module of X axle, install the welding mechanism on the X axle removes the module, be located the transfer chain of X axle removal module below, welding mechanism includes three pressure welding subassembly and a solder supply subassembly that sets up side by side to and drive the first removal module of Y axle that solder supply subassembly removed, welding mechanism still removes module and Y axle second including the X axle second that drives the pressure welding subassembly and remove the module.
Further, the solder supply assembly includes a wire feeder that supplies a wire.
Further, the welding flux supply assembly comprises a welding wire shearing cylinder, and the welding wire shearing cylinder is connected with a welding wire scissors.
Furthermore, the welding flux supply assembly further comprises a welding wire clamping Z-axis cylinder, the welding wire clamping Z-axis cylinder is connected with a rotating cylinder, and the rotating cylinder is connected with a welding wire clamping jaw.
Further, the solder supply assembly further comprises a wire heating carrier.
Furthermore, the pressure welding assembly comprises a pressure welding Z-axis cylinder, the pressure welding Z-axis cylinder is connected with a pressure welding head mounting plate, and a pressure welding head is arranged at the bottom of the pressure welding head mounting plate.
Furthermore, the pressure welding assembly further comprises a material-removing Z-axis cylinder, and a material-removing head is arranged at the bottom of the material-removing Z-axis cylinder.
Furthermore, the stripping heads are two symmetrically arranged U-shaped, and the pressure welding head is positioned in the area between the two stripping heads.
Compared with the prior art, the junction box welding machine has the beneficial effects that: compared with the traditional manual junction box welding operation, the production efficiency is improved.
Drawings
FIG. 1 is a schematic structural view of a junction box welding machine.
FIG. 2 is a schematic diagram of a welding mechanism of a junction box welding machine.
Fig. 3 is a front view of fig. 2.
Fig. 4 is a schematic view of the structure of a solder supply assembly of the soldering mechanism.
Fig. 5 is a schematic structural view of a pressure welding assembly of the welding mechanism.
Fig. 6 is another angle part structure diagram of fig. 5.
Detailed Description
Referring to fig. 1 to 6, the junction box welding machine includes an X-axis first moving module 1, a welding mechanism 4 mounted on the X-axis moving module 1, a conveyor line 2 located below the X-axis moving module 1, and a photovoltaic panel 3 disposed on the conveyor line 2.
The welding mechanism 4 includes three bonding units 41 arranged side by side, a solder supplying unit 44, and a Y-axis first moving module 45 for moving the solder supplying unit 44. The welding mechanism 4 further includes an X-axis second moving module 42 and a Y-axis second moving module 43 for moving the bonding assembly 41.
The solder supply assembly 44 comprises a wire feeder 441, the wire feeder 441 supplies a welding wire 444, the solder supply assembly 44 comprises a wire shearing cylinder 442, the wire shearing cylinder 442 is connected with a wire scissors 443, the solder supply assembly 44 further comprises a wire clamping Z-axis cylinder 445, the wire clamping Z-axis cylinder 445 is connected with a rotating cylinder 446, the rotating cylinder 446 is connected with a wire clamping jaw 447, and the solder supply assembly 44 further comprises a wire heating carrier 448.
The pressure welding assembly 41 comprises a pressure welding Z-axis cylinder 414, the pressure welding Z-axis cylinder 414 is connected with a pressure welding head mounting plate 415, and a pressure welding head 416 is arranged at the bottom of the pressure welding head mounting plate 415.
The pressure welding assembly 41 further comprises a stripping Z-axis cylinder 412, and a stripping head 413 is arranged at the bottom of the stripping Z-axis cylinder 412. The stripping heads 413 are shaped as two symmetrically arranged U-shapes, and the pressure welding head 416 is located in the area between the two stripping heads 413.
The bonding assembly 41 further comprises a visual detection mechanism 411, and the visual detection mechanism 411 is used for detecting the welding condition.
The working principle of the invention is as follows: the photovoltaic panel 3 carries out the material loading through transfer chain 2, welding mechanism 4 moves to the welding position through the module of each axle, welding wire feeder 441 of solder supply subassembly 44 supplies the welding wire, welding wire clamping jaw 447 moves and comes to clip welding wire one end, welding wire scissors 443 cuts off the welding wire, welding wire clamping jaw 447 is sent the welding wire again to welding wire heating carrier 448 and melts, the bonding tool 416 of bonding subassembly 41 dips in the welding wire that melts and removes to the terminal box department and carries out the bonding, after the welding is accomplished, stripper 413 assists bonding tool 416 to carry out the stripping.
Compared with the traditional manual junction box welding operation, the production efficiency is improved.
While there have been shown and described what are at present considered the fundamental principles and essential features of the invention and its advantages, it will be apparent to those skilled in the art that the invention is not limited to the details of the foregoing exemplary embodiments, but is capable of other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (8)
1. Terminal box welding machine, its characterized in that: including the first module that removes of X axle, install the welding mechanism on the X axle removes the module, be located the transfer chain of X axle removal module below, welding mechanism includes three pressure welding subassembly and a solder supply subassembly that sets up side by side to and drive the first module that removes of Y axle that solder supply subassembly removed, welding mechanism still removes module and Y axle second including the X axle second that drives the pressure welding subassembly and remove the module.
2. The junction box welding machine of claim 1, wherein: the solder supply assembly includes a wire feeder that supplies a wire.
3. The junction box welding machine of claim 2, wherein: the welding flux supply assembly comprises a welding wire shearing cylinder, and the welding wire shearing cylinder is connected with a welding wire scissors.
4. The junction box welding machine of claim 3, wherein: the welding flux supply assembly further comprises a welding wire clamping Z-axis cylinder, the welding wire clamping Z-axis cylinder is connected with a rotating cylinder, and the rotating cylinder is connected with a welding wire clamping jaw.
5. The junction box welding machine of claim 4, wherein: the solder supply assembly also includes a wire heating carrier.
6. The junction box welding machine of claim 5, wherein: the pressure welding assembly comprises a pressure welding Z-axis cylinder, the pressure welding Z-axis cylinder is connected with a pressure welding head mounting plate, and a pressure welding head is arranged at the bottom of the pressure welding head mounting plate.
7. The junction box welding machine of claim 6, wherein: the pressure welding assembly further comprises a material-removing Z-axis cylinder, and a material-removing head is arranged at the bottom of the material-removing Z-axis cylinder.
8. The junction box welding machine of claim 7, wherein: the stripping heads are two symmetrically arranged U-shaped, and the pressure welding head is positioned in the area between the two stripping heads.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011485652.0A CN112658557A (en) | 2020-12-16 | 2020-12-16 | Junction box welding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011485652.0A CN112658557A (en) | 2020-12-16 | 2020-12-16 | Junction box welding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112658557A true CN112658557A (en) | 2021-04-16 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011485652.0A Pending CN112658557A (en) | 2020-12-16 | 2020-12-16 | Junction box welding machine |
Country Status (1)
| Country | Link |
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| CN (1) | CN112658557A (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN204470830U (en) * | 2015-02-11 | 2015-07-15 | 浙江中环赛特光伏科技有限公司 | A kind of terminal box automatic welding machine |
| CN206241415U (en) * | 2016-11-22 | 2017-06-13 | 无锡恒格自动化科技有限公司 | Terminal box automatic soldering device on a kind of photovoltaic module |
| CN206898637U (en) * | 2017-06-27 | 2018-01-19 | 昆山盟特展精密机电有限公司 | A kind of terminal box busbar bonding machine |
| CN108237286A (en) * | 2018-01-04 | 2018-07-03 | 苏州德睿联自动化科技有限公司 | Welder and system |
| CN209140059U (en) * | 2018-10-10 | 2019-07-23 | 苏州宏瑞达新能源装备有限公司 | A kind of terminal box welder |
| CN209969813U (en) * | 2019-04-29 | 2020-01-21 | 苏州库瑞奇自动化有限公司 | Independent three-welding-head bus bar welding device of full-coverage type solar module junction box |
| CN111390329A (en) * | 2020-03-13 | 2020-07-10 | 科圣达(苏州)智能科技有限公司 | Tin adding device for junction box welding equipment |
-
2020
- 2020-12-16 CN CN202011485652.0A patent/CN112658557A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN204470830U (en) * | 2015-02-11 | 2015-07-15 | 浙江中环赛特光伏科技有限公司 | A kind of terminal box automatic welding machine |
| CN206241415U (en) * | 2016-11-22 | 2017-06-13 | 无锡恒格自动化科技有限公司 | Terminal box automatic soldering device on a kind of photovoltaic module |
| CN206898637U (en) * | 2017-06-27 | 2018-01-19 | 昆山盟特展精密机电有限公司 | A kind of terminal box busbar bonding machine |
| CN108237286A (en) * | 2018-01-04 | 2018-07-03 | 苏州德睿联自动化科技有限公司 | Welder and system |
| CN209140059U (en) * | 2018-10-10 | 2019-07-23 | 苏州宏瑞达新能源装备有限公司 | A kind of terminal box welder |
| CN209969813U (en) * | 2019-04-29 | 2020-01-21 | 苏州库瑞奇自动化有限公司 | Independent three-welding-head bus bar welding device of full-coverage type solar module junction box |
| CN111390329A (en) * | 2020-03-13 | 2020-07-10 | 科圣达(苏州)智能科技有限公司 | Tin adding device for junction box welding equipment |
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