CN106898677A - Multi-level welding and cell piece Handling device - Google Patents
Multi-level welding and cell piece Handling device Download PDFInfo
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- CN106898677A CN106898677A CN201710084688.XA CN201710084688A CN106898677A CN 106898677 A CN106898677 A CN 106898677A CN 201710084688 A CN201710084688 A CN 201710084688A CN 106898677 A CN106898677 A CN 106898677A
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- 238000003466 welding Methods 0.000 title claims abstract description 183
- 210000004027 cell Anatomy 0.000 claims abstract description 61
- 210000003850 cellular structure Anatomy 0.000 claims abstract description 34
- 238000007667 floating Methods 0.000 claims abstract description 27
- 230000005540 biological transmission Effects 0.000 claims abstract description 24
- 238000010521 absorption reaction Methods 0.000 claims description 13
- 230000033001 locomotion Effects 0.000 claims description 12
- 238000009826 distribution Methods 0.000 claims description 11
- 239000000463 material Substances 0.000 claims description 10
- 239000002699 waste material Substances 0.000 claims description 10
- 230000002950 deficient Effects 0.000 claims description 9
- 230000007246 mechanism Effects 0.000 claims description 9
- 230000005611 electricity Effects 0.000 claims description 6
- 230000001360 synchronised effect Effects 0.000 claims description 6
- 238000001514 detection method Methods 0.000 claims description 4
- 230000003028 elevating effect Effects 0.000 claims description 4
- 229910000831 Steel Inorganic materials 0.000 claims description 3
- 239000010959 steel Substances 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 21
- 238000004519 manufacturing process Methods 0.000 abstract description 14
- 230000008569 process Effects 0.000 abstract description 8
- 238000007664 blowing Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000013467 fragmentation Methods 0.000 description 2
- 238000006062 fragmentation reaction Methods 0.000 description 2
- 229910000679 solder Inorganic materials 0.000 description 2
- 241000252254 Catostomidae Species 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 239000000284 extract Substances 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 229910021421 monocrystalline silicon Inorganic materials 0.000 description 1
- 229910021420 polycrystalline silicon Inorganic materials 0.000 description 1
- 229920005591 polysilicon Polymers 0.000 description 1
- 238000005476 soldering Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
- H01L31/1804—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof comprising only elements of Group IV of the Periodic System
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
- H01L31/1876—Particular processes or apparatus for batch treatment of the devices
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
- Y02E10/547—Monocrystalline silicon PV cells
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Abstract
The invention discloses a kind of multi-level welding and cell piece Handling device, described device includes：Sliver Timing Belt pipeline, cell piece handling article, floating positioning table, welding gripping and clamping part, welding are inhaled and put part and series welding battery strings transmission line.The present invention is by the cooperation between each part, can be easy to generate photovoltaic cell component, solar battery sheet interlocks the welding manner of overlap joint in the photovoltaic cell component, compared to traditional tandem welding procedure that battery strings are formed by monolithic battery piece Series connection welding, the technological process of production can be simplified, improve production efficiency, this external enwergy improves the output voltage and output current of photovoltaic cell component simultaneously, and then improve power output, it is rationally distributed in the photovoltaic cell sub-component compact conformation of imbricate in structure type.
Description
Technical field
The present invention relates to technical field of solar batteries, more particularly to a kind of multi-level welding and cell piece Handling device.
Background technology
Monocrystalline silicon, the production procedure of polysilicon solar cell are related to the series welding process procedure of solar battery sheet, existing
There is full automatic solar battery welder to connect formula welding manner using the adjacent cell piece back of the body and complete single string of batteries string by easy stages
Series welding technique, i.e., cell piece absorption Handling device 156mm × 156mm cell pieces are placed on series welding battery strings transmission line first
On, subsequent welding gripping part extracts the mutual associated of many length about 2 times of the cell piece length of side and by welding from payingoff mechanism
Cut module to cut, hereafter many root bead bands cut are directly placed at the positive main gate line of previous battery piece by welding gripping part
Upper and aligned, series welding battery strings transmission line is carried cell piece and welding and is advanced with the step pitch of 158mm afterwards, last cell piece
Follow-up cell piece is placed on welding top and front and rear cell piece interval 2mm, adjacent cell piece positive and negative by absorption handling article
Both positive and negative polarity by turnover line style welding be together in series, so as to complete a cycle period.Structure by so moving in circles
Into single string series-connected battery string.
The above-mentioned back of the body connects formula series welding mode and is only capable of completing single string of batteries string Series connection welding technique, the output voltage of single string of batteries string
Increase, in order to further improve output voltage, conventional method be by multi-string battery string in the way of oem character set side by side
Arrangement, i.e., direction is constant in the horizontal plane for odd row battery strings, and even rows battery strings are placed after need to horizontally rotating 180 °, are so followed
Ring replaces, and is then together in series by the mutual associated both positive and negative polarity by adjacent cell string head and the tail, finally from the row's battery strings of first and last two
Each draw both positive and negative polarity in one end.This kind of photovoltaic cell component being in series by multi-string battery string uses series system on the whole,
The output voltage of component is drastically increased, but output current is not improved, the raising width of the power output of photovoltaic cell component
Degree is limited, and the production procedure of component is complicated, is related to the series welding of single string of batteries string, battery strings and horizontally rotates 180 °, battery
The series of decomposition action such as string paving string and convergent belt series welding, production efficiency compares relatively low.
The above is only used for auxiliary and understands technical scheme, does not represent and recognizes that the above is existing skill
Art.
The content of the invention
It is a primary object of the present invention to provide a kind of multi-level welding and cell piece Handling device, it is intended to solve photovoltaic electric
The production procedure of pond component is complicated, the technical problem of low production efficiency.
To achieve the above object, the present invention provides a kind of multi-level welding and cell piece Handling device, and described device includes：
Sliver Timing Belt pipeline, cell piece handling article, floating positioning table, welding gripping and clamping part, welding inhale put part and
Series welding battery strings transmission line；
The cell piece handling article, for the solar battery sheet transmitted on the sliver Timing Belt pipeline to be positioned over into institute
State on floating positioning table；
The floating positioning table, for being positioned to solar battery sheet；
The cell piece handling article, is additionally operable to transport the solar battery sheet on the floating positioning table to series welding electricity
Pond string transmission line；
The welding grips part, for gripping welding from payingoff mechanism；
The welding is inhaled and puts part, for the welding in welding gripping and clamping part to be transported to the series welding battery strings
Transmission line, alternating movement, cooperative achievement welding and follow-up solar battery sheet and adjacent elder generation are carried out with cell piece handling article
The overlap joint of preceding solar battery sheet, to form photovoltaic cell component.
Preferably, described device also includes：Industrial camera module, processor, defective products collecting part and waste product box；
The industrial camera module, obtains for carrying out image to the solar battery sheet transmitted on the sliver Timing Belt pipeline
Take；
The processor, for according to the underproof solar battery sheet of image detection for obtaining；
The defective products collecting part, for that will detect that underproof solar battery sheet is collected to the waste material box.
Preferably, the industrial camera module includes multigroup linear camera, and multigroup linear camera is respectively arranged at swallow
In stern notch guide rail, the dovetail groove guide rail is fixed on the gantry frame by latch segment and steel tube lapping, the linear camera with
The sliver Timing Belt pipeline is oppositely arranged.
Preferably, the defective products collecting part includes：First linear Timing Belt module, twin shaft cylinder and the sucker that gathers materials；
The twin shaft cylinder is located on the sliding block of the described first linear Timing Belt module, on the sliding block of the first linear Timing Belt module
Push pedal is provided with, the sucker that gathers materials is located at the push pedal lower end；
The twin shaft cylinder, for driving the push pedal lower end to gather materials the elevating movement of sucker, will detect underproof solar energy
Cell piece is collected to the waste material box.
Preferably, the cell piece handling article includes：First servomotor, the first ball guide screw nat, First Line
Property slide rail, first level slide unit, Pneumatic slid platform fixed plate, the first Pneumatic slid platform, end pick up plate, vacuum flow distribution plate, feeding sucker and
Blanking sucker；
First servomotor is connected with first ball guide screw nat, first ball guide screw nat with it is described
First level slide unit is connected, and the first level slide unit part is located in the chute of first linear slide rail, the aerodynamic slide
Platform fixed plate is fixed on the first level slide unit, and first Pneumatic slid platform is located in the Pneumatic slid platform fixed plate, institute
Vacuum flow distribution plate is stated on first Pneumatic slid platform, the feeding sucker and blanking sucker respectively by end pick up plate with it is described
Vacuum flow distribution plate is connected；
The feeding sucker is used to for the solar battery sheet transmitted on the sliver Timing Belt pipeline to be positioned over the floating
On positioning table, the blanking sucker is used to transport the solar battery sheet on the floating positioning table to the series welding battery strings
Transmission line.
Preferably, the vacuum flow distribution plate is provided with linear electric machine and the second linear slide rail：
Plate part is picked up in second linear slide rail in end residing for the blanking sucker, the linear electric machine and the blanking
Pick up plate and be connected in end residing for sucker；
The blanking sucker is used to be transported to series welding battery strings biography by the solar battery sheet on the floating positioning table
During defeated line, the linear electric machine is used to drive the end residing for the blanking sucker to pick up plate so that on the blanking sucker
Spacing between each solar battery sheet remains predetermined interval.
Preferably, the welding gripping and clamping part include：Second linear synchronous band module, gas folder and welding positioning
Plate；
The gas is located on the sliding block of second linear synchronous with module, and the welding location-plate is fixed on second line
On property Timing Belt module body, the welding location-plate is provided with some locating slots；
The gas folder, for gripping welding from payingoff mechanism, and the welding of gripping is positioned on the welding location-plate
In locating slot.
Preferably, the welding gripping and clamping part also include：Gas refers to；
The gas refers to located at welding location-plate lower section, for the welding to be inhaled welding and the solar-electricity of putting that part is placed
Pond piece is compressed, in case causing welding to slide when subsequently placing solar battery sheet.
Preferably, part is put in the welding suction includes：Second servomotor, the second ball guide screw nat, third linear
Slide rail, the second horizontal sliding table, the second Pneumatic slid platform and absorption lath；
Second servomotor is connected with second ball guide screw nat, second ball guide screw nat with it is described
Second horizontal sliding table is connected, and the second horizontal sliding table part is located in the chute of the third linear slide rail, second gas
Dynamic slide unit is fixed on second horizontal sliding table, and the absorption lath is on second Pneumatic slid platform；
The absorption lath, for the welding in welding gripping and clamping part to be transported to series welding battery strings transmission
Line.
Preferably, the welding includes：Mutual associated and convergent belt.
The present invention can be easy to generate photovoltaic cell component, in the photovoltaic cell component by the cooperation between each part
Solar battery sheet interlocks the welding manner of overlap joint, compared to traditional series connection that battery strings are formed by monolithic battery piece Series connection welding
Formula welding procedure, can simplify the technological process of production, improve production efficiency, and this external enwergy improves the output electricity of photovoltaic cell component simultaneously
Pressure and output current, and then power output is improved, in the photovoltaic cell sub-component compact conformation of imbricate in structure type, layout
Rationally.
Brief description of the drawings
Fig. 1 is a kind of structural representation of welding unit in photovoltaic cell component；
Fig. 2 is a kind of structural representation of photovoltaic cell component；
Fig. 3 is a kind of partial enlarged drawing of adjacent solar battery piece junction in photovoltaic cell component；
Fig. 4 is solar battery sheet and the first convergent belt junction in the welding unit that head end is set in a kind of photovoltaic cell component
Partial enlarged drawing；
Fig. 5 is solar battery sheet and the second convergent belt junction in the welding unit that end is set in a kind of photovoltaic cell component
Partial enlarged drawing；
Fig. 6 is a kind of circuit theory diagrams of photovoltaic cell component；
Fig. 7 is the axonometric drawing of a kind of multi-level welding of the present invention and cell piece Handling device；
Fig. 8 is the axonometric drawing of industrial camera module in a kind of multi-level welding of the present invention and cell piece Handling device；
Fig. 9 is the axonometric drawing of the defective products collecting part in a kind of multi-level welding of the present invention and cell piece Handling device；
Figure 10 is the axonometric drawing of the cell piece handling article in a kind of multi-level welding of the present invention and cell piece Handling device；
Figure 11 is another axonometric drawing of the cell piece handling article in a kind of multi-level welding of the present invention and cell piece Handling device；
Figure 12 is the axonometric drawing of the floating positioning table in a kind of multi-level welding of the present invention and cell piece Handling device；
Figure 13 is that the welding in a kind of multi-level welding of the present invention and cell piece Handling device inhales the axonometric drawing for putting part；
Figure 14 is the axonometric drawing of welding gripping in a kind of multi-level welding of the present invention and cell piece Handling device and clamping part.
The realization of the object of the invention, functional characteristics and advantage will be described further referring to the drawings in conjunction with the embodiments.
Specific embodiment
It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, it is not intended to limit the present invention.
Fig. 1 is a kind of structural representation of welding unit in photovoltaic cell component；Fig. 2 is a kind of knot of photovoltaic cell component
Structure schematic diagram；Fig. 3 is a kind of partial enlarged drawing of adjacent solar battery piece junction in photovoltaic cell component；Reference picture 1 ~ 3,
The photovoltaic cell component includes：5 welding units arranged in parallel（That is n=5, but n can also be that other are more than or equal to 2
Value, for example：2nd, 3,4 or 6 is equivalent）, each welding unit is including 3 solar battery sheets 1（That is m=3, but m can also be big for other
In the value equal to 2, for example：2nd, 4,5 or 6 is equivalent）, and each solar battery sheet 1 in the welding unit is generally aligned in the same plane
And length direction is in same straight line；
The upper surface of the side of the length direction of each solar battery sheet 1 is provided with the first extension 1-2, each solar battery sheet 1
The lower surface of the opposite side of length direction is provided with the second extension 1-1, the first extension 1-2 and phase of each solar battery sheet
Second extension 1-1 of adjacent solar battery sheet is oppositely arranged, the first extension 1-2 being oppositely arranged in adjacent solder unit and
Mutual associated 2 are provided between second extension 1-1.
The present embodiment is set by between the first extension that will be oppositely arranged in adjacent solder unit and the second extension
It is mutually associated, realize solar battery sheet in photovoltaic cell component and interlock the welding manner of overlap joint, compared to traditional by monolithic electricity
Pond piece Series connection welding forms the tandem welding procedure of battery strings, can simplify the technological process of production, improve production efficiency, this external enwergy
The output voltage and output current of photovoltaic cell component are improved simultaneously, and then improves power output, be in imbricate in structure type
Photovoltaic cell sub-component compact conformation, it is rationally distributed.
For ease of drawing the positive pole and negative pole of the photovoltaic cell component, reference picture 4 ~ 5, in the present embodiment, can be by head end
Each solar battery sheet connects the first convergent belt 5-2 in the welding unit 3 of setting, and using the first convergent belt 5-2 as institute
The positive pole of photovoltaic cell component is stated, it is certainly, each in the welding unit 3 that the first convergent belt 5-2 is generally set with the head end
The first extension 1-2 connections of solar battery sheet；
Each solar battery sheet connects the second convergent belt 5-1 in the welding unit 4 that end is set, and by second convergent belt
5-1 as the photovoltaic cell component negative pole, certainly, the second convergent belt 5-1 generally with the end set welding
The second extension 1-1 connections of each solar battery sheet in unit 4.
In view of the conveniency and the fastness of the photovoltaic cell component that set, in the present embodiment, described first prolongs
Extending portion 1-2, the second extension 1-1 and mutual associated 2 width are identical.
In implementing, cost is increased to prevent mutual associated 2 length long, therefore, in the present embodiment, institute
State in welding unit and set in default spacing between adjacent solar battery piece, correspondingly, the mutually associated length is mL+c
(m-1), wherein, L is the length of each solar battery sheet, and c is the predetermined interval.
The present invention is illustrated with a specific example below, but does not limit protection scope of the present invention.In this example, 3
Piece breadth is that the solar battery sheet 1 of 156mm × 31.2mm is transversely arranged with the spaced linear array of 3mm, collectively forms electricity
Pond piece group and as a welding unit, space structure be parallel to each other in form and discrete solar battery sheet between have no inherence
Association, but when breadth for 474mm × 1.2mm mutual associated 2 transition between two neighboring welding unit when, previous welding
Unit, mutual associated and follow-up welding unit placed in the middle stacked above one another from bottom to top, the interlock width of overlap joint of three is mutually associated
Width, as 1.2mm.Reference picture 6, conducting and shunting, afflux effect due to mutual associated 2 so that in each welding unit
Solar battery sheet it is parallel with one another, the voltage source equivalent to 3 branch roads is parallel with one another, the welding unit of local parallel as etc.
The voltage source of effect is one another in series, and by that analogy, arbitrary neighborhood welding unit is progressively staggeredly overlapped to form in imbricate by mutually associated
Photovoltaic cell component, that is, a series of welding units by 3 solar battery sheets therein elder generation local parallel, then between group
The series-parallel connection webbed photovoltaic cell component of mode structure of series connection.The of each solar battery sheet in the welding unit 3 that head end is set
The second extension 1-1 of each solar battery sheet is respectively welded with a width in the welding unit 4 that one extension 1-2 and end are set
Face is the convergent belt of 474mm × 6mm, and the both positive and negative polarity of photovoltaic cell component is drawn respectively.
To realize photovoltaic cell component efficiently shown in production Fig. 2, a kind of multi-level weldering is the embodiment of the invention provides
Band and cell piece Handling device, reference picture 7 ~ 14, described device includes：Sliver Timing Belt pipeline 104, cell piece trucking department
Part, floating positioning table, welding gripping and clamping part, welding are inhaled and put part and series welding battery strings transmission line 121；
The cell piece handling article, for the solar battery sheet 105 transmitted on the sliver Timing Belt pipeline 104 to be put
It is placed on the floating positioning table 122；
The floating positioning table 122, for being positioned to solar battery sheet 105；
It will be appreciated that the floating positioning table 122 can use air blowing type floating positioning table.
The cell piece handling article, be additionally operable to by the solar battery sheet 105 on the floating positioning table 122 transport to
The series welding battery strings transmission line 121；
The welding grips part, for gripping welding from payingoff mechanism；
The welding is inhaled and puts part, for the welding in welding gripping and clamping part to be transported to the series welding battery strings
Transmission line 121, alternating movement, cooperative achievement welding and follow-up solar battery sheet 105 and phase are carried out with cell piece handling article
The overlap joint of adjacent previous solar battery sheet 105, to form photovoltaic cell component.
The present embodiment can be easy to generate photovoltaic cell component, the photovoltaic cell component by the cooperation between each part
Middle solar battery sheet interlocks the welding manner of overlap joint, compared to traditional string that battery strings are formed by monolithic battery piece Series connection welding
Connection formula welding procedure, can simplify the technological process of production, and improve production efficiency, this external enwergy improves the output of photovoltaic cell component simultaneously
Voltage and output current, and then power output is improved, in the photovoltaic cell sub-component compact conformation of imbricate, cloth in structure type
Office is rationally.
For ease of in time by with it is hidden split, breakage, the defect such as fragmentation solar battery sheet 105 conveyed from sliver Timing Belt
Taken out on line 104, in the present embodiment, described device also includes：Industrial camera module, processor（It is not shown）, defective products collect
Part and waste product box；
The industrial camera module, for being carried out to the solar battery sheet 105 transmitted on the sliver Timing Belt pipeline 104
Image is obtained；
The processor, for according to the underproof solar battery sheet 105 of image detection for obtaining；
The defective products collecting part, for that will detect that underproof solar battery sheet 105 is collected to the waste material box 109.
For ease of improving the detection efficiency of solar battery sheet, in the present embodiment, the industrial camera module includes multigroup
Linear camera 102, multigroup linear camera 102 is respectively arranged in dovetail groove guide rail 101, and the dovetail groove guide rail 101 is consolidated
Due on the gantry frame 103 by latch segment and steel tube lapping, the linear camera 102 and the sliver Timing Belt pipeline
104 are oppositely arranged, and the usual linear camera 102 is set down, that is to say, that the linear camera 102 can be to immediately below it
Solar battery sheet 105 carry out image acquisition.
For ease of being collected to underproof solar battery sheet, in the present embodiment, the defective products collecting part bag
Include：First linear Timing Belt module 106, twin shaft cylinder 107 and the sucker 108 that gathers materials；
The twin shaft cylinder 107 is located on the sliding block of the described first linear Timing Belt module 106, the first linear Timing Belt module
106 sliding block is provided with push pedal, and the sucker 108 that gathers materials is located at the push pedal lower end；
The twin shaft cylinder 107, for driving the push pedal lower end to gather materials the elevating movement of sucker 108, will detect underproof
Solar battery sheet 105 is collected to the waste material box 109.
Push pedal lower end is driven by the linear reciprocating motion of the first linear Timing Belt module 106 and the twin shaft cylinder 107
Gather materials sucker 108 elevating movement the linkage of this 2 axle in time by with it is hidden split, breakage, the defect such as fragmentation cell piece collect to
In waste material box 109, and detect qualified solar battery sheet 105 and then continue to be transported to the front end of sliver Timing Belt pipeline 104.
For ease of realizing the carrying of battery, in the present embodiment, the cell piece handling article is located at planer-type support platform
110 lower section, the cell piece handling article includes：First servomotor 111, the first ball guide screw nat 112, First Line
Property slide rail 113, first level slide unit 114, Pneumatic slid platform fixed plate 115, the first Pneumatic slid platform 116, end pick up plate 117, vacuum point
Stream plate 118, feeding sucker 119 and blanking sucker 120；
First servomotor 111 is connected with first ball guide screw nat 112, first ball guide screw nat
112 are connected with the first level slide unit 114, and the part of first level slide unit 114 is located at first linear slide rail 113
In chute, the Pneumatic slid platform fixed plate 115 is fixed on the first level slide unit 114, and first Pneumatic slid platform 116 sets
In in the Pneumatic slid platform fixed plate 115, the vacuum flow distribution plate 118 is located on first Pneumatic slid platform 116, the feeding
Sucker 119 and blanking sucker 120 pick up plate 117 and are connected with the vacuum flow distribution plate 118 by end respectively；
In implementing, the Pneumatic slid platform fixed plate 115 is T-shaped Pneumatic slid platform fixed plate.
The feeding sucker 119 is used to put the solar battery sheet 105 transmitted on the sliver Timing Belt pipeline 104
It is placed on the floating positioning table 122, the blanking sucker 120 is used for the solar cell on the floating positioning table 122
Piece 105 is transported to the series welding battery strings transmission line 121.
Drive the first ball guide screw nat 112 reciprocal straight along the first linear slide rail 113 by the first servomotor 111
Line is moved, and the drive end of the first Pneumatic slid platform 116 in Pneumatic slid platform fixed plate 115 pick up feeding sucker 119 on plate 117,
The vertical lifting of blanking sucker 120 is moved, and the carrying of cell piece is realized in this 2 axle coordinated movement of various economic factors jointly.
To ensure that the spacing on the blanking sucker between each solar battery sheet remains predetermined interval, the present embodiment
In, the vacuum flow distribution plate 118 is provided with the linear slide rail 124 of linear electric machine 123 and second：
End residing for the blanking sucker 120 is picked up plate part and is located in second linear slide rail 124, the linear electric machine 123
Plate is picked up with the end residing for the blanking sucker 120 to be connected；
The blanking sucker 120 is used to be transported to the series welding by the solar battery sheet 105 on the floating positioning table 122
During battery strings transmission line 121, the linear electric machine 123 is used to drive the end residing for the blanking sucker 120 to pick up plate, makes
Obtain the spacing on the blanking sucker 120 between each solar battery sheet 105 and remain predetermined interval.
In this implementation, 3 groups of left side feeding sucker 119 is respectively by the qualified sun of the end of sliver Timing Belt pipeline 104
Energy cell piece 105 is inhaled to put and precise positioning is carried out to floating positioning table 122, at the same time, another 120 points of the 3 groups of blanking suckers in right side
The last time of feeding sucker 119 is not inhaled 3 solar battery sheets put to air blowing type floating positioning table 122 and be accurately positioned
105 draw and draw close it between two parties in the way of series welding battery strings transmission line 121 is carried to, in being with middle solar battery sheet
The heart, the solar battery sheet 105 on both sides blanking sucker 120 is driven and along the second linear slide rail 124 in from linear electric machine 123
Between slide, realize that 3 cell pieces are closely equally distributed in the top of series welding battery strings transmission line 121.
For ease of realizing the gripping of welding, in the present embodiment, the welding gripping and clamping part include：Second is linear same
Step band module, gas press from both sides 126 and welding location-plate 129；
On sliding block 125 of second linear synchronous with module, the welding location-plate 129 is fixed on the gas folder 126
On the second linear synchronous band module body, the welding location-plate 129 is provided with some locating slots；
The gas folder 126, for gripping welding from payingoff mechanism, and is positioned over the welding location-plate by the welding of gripping
In locating slot on 129.
It should be noted that the welding may include：Mutually associated 127 and convergent belt 128, in the present embodiment, the gas folder
126 have four rows, and 3 mutual associated 127 and 1 convergent belts 128 are gripped from the payingoff mechanism and welding location-plate is positioned over
In 129 locating slot for future use.
In implementing, the welding gripping and clamping part also include：Gas refers to 130；
The gas refers to 130 located at the lower section of the welding location-plate 129, and the welding and too of part placement is put for the welding to be inhaled
Positive energy cell piece is compressed, in case causing welding to slide when subsequently placing solar battery sheet.
In implementing, the gas refers to that 130 have two groups.
For ease of realizing that the suction to welding is put, in the present embodiment, the welding suction is put part and is placed in planer-type support platform
110 tops, part is put in the welding suction to be included：Second servomotor 111 ', the second ball guide screw nat 112 ', third linear
Slide rail 113 ', the second horizontal sliding table 131, the second Pneumatic slid platform 132 and absorption lath 133；
Second servomotor 111 ' is connected with second ball guide screw nat 112 ', second ball-screw nut
Secondary 112 ' are connected with second horizontal sliding table 131, and the part of the second horizontal sliding table 131 is located at the third linear slide rail
In 113 ' chute, second Pneumatic slid platform 132 is fixed on second horizontal sliding table 131, and the absorption lath 133 sets
In on second Pneumatic slid platform 132；
The absorption lath 133, for the welding in welding gripping and clamping part to be transported to the series welding battery strings
Transmission line 121.
In implementing, second horizontal sliding table, 131 Y shape slide units.
Second servomotor 111 ' drives the second ball guide screw nat 112 ' past along the level of third linear slide rail 113 '
Second Pneumatic slid platform 132 of linear motion and the front end of the second horizontal sliding table 131 drives the vertical lifting motion of absorption lath 133
Cooperate with the absorption of welding in the locating slot for completing welding location-plate 129 and to solar cell on series welding battery strings transmission line 121
The positioning of piece.
After welding gripping and clamping part grip 3 mutual associated 127 and 1 convergent belt 128 from payingoff mechanism（Battery strings
Two both positive and negative polarity convergent belts are only needed, therefore welding gripping and clamping part only grip convergent belt in first two steps circulation）, series welding electricity
Transmission line 121 is gone here and there with the step pitch cyclical intermission formula advance of 30mm in pond, and within this cycle, welding is inhaled and puts part by welding location-plate
Welding is drawn and positions to battery forward piece edge and refer to 130 clampings by 2 groups of gas in 129 locating slot, and subsequent cell piece is carried
3 solar battery sheets that part will be drawn close between two parties are while being placed on above welding and ensureing solar battery sheet and welding
Right flank overlaps, and hereafter gas refers to release, and welding is inhaled and puts part and cell piece handling article priority alternating movement, cooperative achievement welding
And the overlap joint of follow-up solar battery sheet and adjacent previous solar battery sheet, the be overlapping width in region of cell piece is
The width of welding, so moves in circles, and is formed in 3 groups of battery strings of synchronous parallel connection series welding of continuous imbricate.
In implementing, series welding battery strings transmission line 121 mainly by welding stage support, drum conveying line and is distributed in bottom
Infrared lamp composition, drum conveying line by progressively series connection overlap joint multi-set parallel battery strings be delivered to soldering tip lower section
Carry out infrared welding.
It should be noted that herein, term " including ", "comprising" or its any other variant be intended to non-row
His property is included, so that process, method, article or system including a series of key elements not only include those key elements, and
And also include other key elements being not expressly set out, or also include by this process, method, article or system are solid
Some key elements.In the absence of more restrictions, the key element limited by sentence "including a ...", it is not excluded that including
Also there is other identical element in the process of the key element, method, article or system.
The embodiments of the present invention are for illustration only, and the quality of embodiment is not represented.
Upper is only the preferred embodiments of the present invention, not thereby limits the scope of the claims of the invention, every using the present invention
Equivalent structure or equivalent flow conversion that specification and accompanying drawing content are made, or directly or indirectly it is used in other related technologies
Field, is included within the scope of the present invention.
Claims (10)
1. a kind of multi-level welding and cell piece Handling device, it is characterised in that described device includes：Sliver Timing Belt is conveyed
Line, cell piece handling article, floating positioning table, welding gripping and clamping part, welding are inhaled and put part and the transmission of series welding battery strings
Line；
The cell piece handling article, for the solar battery sheet transmitted on the sliver Timing Belt pipeline to be positioned over into institute
State on floating positioning table；
The floating positioning table, for being positioned to solar battery sheet；
The cell piece handling article, is additionally operable to transport the solar battery sheet on the floating positioning table to series welding electricity
Pond string transmission line；
The welding grips part, for gripping welding from payingoff mechanism；
The welding is inhaled and puts part, for the welding in welding gripping and clamping part to be transported to the series welding battery strings
Transmission line, alternating movement, cooperative achievement welding and follow-up solar battery sheet and adjacent elder generation are carried out with cell piece handling article
The overlap joint of preceding solar battery sheet, to form photovoltaic cell component.
2. device as claimed in claim 1, it is characterised in that described device also includes：Industrial camera module, processor, no
Non-defective unit collecting part and waste product box；
The industrial camera module, obtains for carrying out image to the solar battery sheet transmitted on the sliver Timing Belt pipeline
Take；
The processor, for according to the underproof solar battery sheet of image detection for obtaining；
The defective products collecting part, for that will detect that underproof solar battery sheet is collected to the waste material box.
3. device as claimed in claim 2, it is characterised in that the industrial camera module includes multigroup linear camera, multigroup
The linear camera is respectively arranged in dovetail groove guide rail, and the dovetail groove guide rail is fixed on the dragon by latch segment and steel tube lapping
On door frame, the linear camera is oppositely arranged with the sliver Timing Belt pipeline.
4. device as claimed in claim 2, it is characterised in that the defective products collecting part includes：First linear Timing Belt
Module, twin shaft cylinder and the sucker that gathers materials；
The twin shaft cylinder is located on the sliding block of the described first linear Timing Belt module, on the sliding block of the first linear Timing Belt module
Push pedal is provided with, the sucker that gathers materials is located at the push pedal lower end；
The twin shaft cylinder, for driving the push pedal lower end to gather materials the elevating movement of sucker, will detect underproof solar energy
Cell piece is collected to the waste material box.
5. device as claimed in claim 2, it is characterised in that the cell piece handling article includes：First servomotor,
One ball guide screw nat, the first linear slide rail, first level slide unit, Pneumatic slid platform fixed plate, the first Pneumatic slid platform, end are picked up
Plate, vacuum flow distribution plate, feeding sucker and blanking sucker；
First servomotor is connected with first ball guide screw nat, first ball guide screw nat with it is described
First level slide unit is connected, and the first level slide unit part is located in the chute of first linear slide rail, the aerodynamic slide
Platform fixed plate is fixed on the first level slide unit, and first Pneumatic slid platform is located in the Pneumatic slid platform fixed plate, institute
Vacuum flow distribution plate is stated on first Pneumatic slid platform, the feeding sucker and blanking sucker respectively by end pick up plate with it is described
Vacuum flow distribution plate is connected；
The feeding sucker is used to for the solar battery sheet transmitted on the sliver Timing Belt pipeline to be positioned over the floating
On positioning table, the blanking sucker is used to transport the solar battery sheet on the floating positioning table to the series welding battery strings
Transmission line.
6. device as claimed in claim 5, it is characterised in that the vacuum flow distribution plate is provided with linear electric machine and second linear
Slide rail：
Plate part is picked up in second linear slide rail in end residing for the blanking sucker, the linear electric machine and the blanking
Pick up plate and be connected in end residing for sucker；
The blanking sucker is used to be transported to series welding battery strings biography by the solar battery sheet on the floating positioning table
During defeated line, the linear electric machine is used to drive the end residing for the blanking sucker to pick up plate so that on the blanking sucker
Spacing between each solar battery sheet remains predetermined interval.
7. device as claimed in claim 2, it is characterised in that the welding gripping and clamping part include：Second is linear same
Step band module, gas folder and welding location-plate；
The gas is located on the sliding block of second linear synchronous with module, and the welding location-plate is fixed on second line
On property Timing Belt module body, the welding location-plate is provided with some locating slots；
The gas folder, for gripping welding from payingoff mechanism, and the welding of gripping is positioned on the welding location-plate
In locating slot.
8. device as claimed in claim 7, it is characterised in that the welding gripping and clamping part also include：Gas refers to；
The gas refers to located at welding location-plate lower section, for the welding to be inhaled welding and the solar-electricity of putting that part is placed
Pond piece is compressed, in case causing welding to slide when subsequently placing solar battery sheet.
9. device as claimed in claim 2, it is characterised in that the welding is inhaled and puts part and include：Second servomotor, second
Ball guide screw nat, third linear slide rail, the second horizontal sliding table, the second Pneumatic slid platform and absorption lath；
Second servomotor is connected with second ball guide screw nat, second ball guide screw nat with it is described
Second horizontal sliding table is connected, and the second horizontal sliding table part is located in the chute of the third linear slide rail, second gas
Dynamic slide unit is fixed on second horizontal sliding table, and the absorption lath is on second Pneumatic slid platform；
The absorption lath, for the welding in welding gripping and clamping part to be transported to series welding battery strings transmission
Line.
10. the device as any one of claim 1 ~ 9, it is characterised in that the welding includes：It is mutually associated and conflux
Band.
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|---|---|---|---|
| CN201710084688.XA CN106898677B (en) | 2017-02-16 | 2017-02-16 | Multi-level welding and cell piece handling device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710084688.XA CN106898677B (en) | 2017-02-16 | 2017-02-16 | Multi-level welding and cell piece handling device |
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| CN106898677A true CN106898677A (en) | 2017-06-27 |
| CN106898677B CN106898677B (en) | 2018-07-10 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201710084688.XA Active CN106898677B (en) | 2017-02-16 | 2017-02-16 | Multi-level welding and cell piece handling device |
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| CN107234380A (en) * | 2017-07-31 | 2017-10-10 | 英利能源（中国）有限公司 | Without hot spot photovoltaic module welding diode equipment and welding method |
| CN107634020A (en) * | 2017-09-27 | 2018-01-26 | 无锡奥特维科技股份有限公司 | Cell piece breaks piece system |
| CN107825405A (en) * | 2017-11-29 | 2018-03-23 | 无锡博硕精睿科技有限公司 | One kind efficiently takes discharge mechanism |
| CN109250457A (en) * | 2018-09-13 | 2019-01-22 | 镇江金港磁性元件有限公司 | A kind of feed device, system and method |
| CN109301035A (en) * | 2018-10-29 | 2019-02-01 | 宁夏小牛自动化设备有限公司 | Three outlet version type welding of half component and convergent belt interconnection welding equipment and interconnection welding method |
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| CN110379892A (en) * | 2019-08-05 | 2019-10-25 | 常州时创能源科技有限公司 | A kind of solar battery sheet production feed mechanism of chain equipment |
| CN110444621A (en) * | 2018-05-04 | 2019-11-12 | 苏州阿特斯阳光电力科技有限公司 | The preparation method of solar cell module |
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| CN107234380A (en) * | 2017-07-31 | 2017-10-10 | 英利能源（中国）有限公司 | Without hot spot photovoltaic module welding diode equipment and welding method |
| CN107634020A (en) * | 2017-09-27 | 2018-01-26 | 无锡奥特维科技股份有限公司 | Cell piece breaks piece system |
| CN107634020B (en) * | 2017-09-27 | 2024-04-30 | 无锡奥特维科技股份有限公司 | Battery piece breaking system |
| CN107825405A (en) * | 2017-11-29 | 2018-03-23 | 无锡博硕精睿科技有限公司 | One kind efficiently takes discharge mechanism |
| CN110444627A (en) * | 2018-05-04 | 2019-11-12 | 苏州阿特斯阳光电力科技有限公司 | The preparation method of solar cell module |
| CN110444621B (en) * | 2018-05-04 | 2022-03-11 | 苏州阿特斯阳光电力科技有限公司 | Preparation method of solar cell module |
| CN110444627B (en) * | 2018-05-04 | 2021-06-22 | 苏州阿特斯阳光电力科技有限公司 | Preparation method of solar cell module |
| CN110444621A (en) * | 2018-05-04 | 2019-11-12 | 苏州阿特斯阳光电力科技有限公司 | The preparation method of solar cell module |
| CN109250457A (en) * | 2018-09-13 | 2019-01-22 | 镇江金港磁性元件有限公司 | A kind of feed device, system and method |
| CN109301035A (en) * | 2018-10-29 | 2019-02-01 | 宁夏小牛自动化设备有限公司 | Three outlet version type welding of half component and convergent belt interconnection welding equipment and interconnection welding method |
| CN109301035B (en) * | 2018-10-29 | 2023-09-29 | 宁夏小牛自动化设备股份有限公司 | Half-sheet assembly three-wire-outlet layout welding strip and bus strip interconnection welding equipment and interconnection welding method |
| CN109623217A (en) * | 2019-01-31 | 2019-04-16 | 武汉三工智能装备制造有限公司 | Solar cell chip bonding machine |
| CN109940239A (en) * | 2019-04-12 | 2019-06-28 | 苏州德睿联自动化科技有限公司 | Transfer welder, robot welding system and welding method |
| CN110112259A (en) * | 2019-05-28 | 2019-08-09 | 江阴市悦渠咨询有限公司 | Imbrication series welding integrated machine and its application and method |
| CN110112259B (en) * | 2019-05-28 | 2023-11-28 | 江阴初旭智能科技有限公司 | Tile overlapping and series welding integrated machine and application and method thereof |
| CN110212059A (en) * | 2019-07-15 | 2019-09-06 | 宁夏小牛自动化设备有限公司 | A kind of folded moving method and the mobile device of going here and there of solar battery string equipment |
| CN110379892A (en) * | 2019-08-05 | 2019-10-25 | 常州时创能源科技有限公司 | A kind of solar battery sheet production feed mechanism of chain equipment |
| CN113843502A (en) * | 2020-06-28 | 2021-12-28 | 武汉帝尔激光科技股份有限公司 | Solar cell module laser welding equipment and welding method thereof |
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| CN114220885B (en) * | 2021-12-09 | 2024-02-09 | 山东鑫泰莱光电股份有限公司 | Tile folding assembly |
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