CN109623217A - Solar cell chip bonding machine - Google Patents
Solar cell chip bonding machine Download PDFInfo
- Publication number
- CN109623217A CN109623217A CN201910101044.6A CN201910101044A CN109623217A CN 109623217 A CN109623217 A CN 109623217A CN 201910101044 A CN201910101044 A CN 201910101044A CN 109623217 A CN109623217 A CN 109623217A
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- welding
- solar battery
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- conveyer belt
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- 238000003466 welding Methods 0.000 claims abstract description 202
- 230000005540 biological transmission Effects 0.000 claims abstract description 13
- 238000002360 preparation method Methods 0.000 claims abstract description 5
- 230000007246 mechanism Effects 0.000 claims description 92
- 230000002745 absorbent Effects 0.000 claims description 20
- 239000002250 absorbent Substances 0.000 claims description 20
- 238000000034 method Methods 0.000 claims description 16
- 230000008569 process Effects 0.000 claims description 12
- 230000000694 effects Effects 0.000 claims description 9
- 239000000463 material Substances 0.000 claims description 8
- 238000001514 detection method Methods 0.000 claims description 7
- 238000005452 bending Methods 0.000 claims description 6
- 241000252254 Catostomidae Species 0.000 claims description 4
- 238000009434 installation Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 239000002184 metal Substances 0.000 description 4
- 239000011324 bead Substances 0.000 description 3
- 230000003760 hair shine Effects 0.000 description 3
- 230000004807 localization Effects 0.000 description 3
- 230000033001 locomotion Effects 0.000 description 3
- 238000002788 crimping Methods 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 210000000078 claw Anatomy 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
- H01L31/1876—Particular processes or apparatus for batch treatment of the devices
- H01L31/188—Apparatus specially adapted for automatic interconnection of solar cells in a module
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Abstract
The present invention discloses a kind of solar cell chip bonding machine, including base, transmission device, welding feed device, battery piece charging device and welder, base has tile station, waiting station, welding post and preparation station, transmission device includes conveyer belt, second welding feed device is used to be transported to multiple second weldings on the upper welding surface of multiple solar battery sheets at waiting station and the conveyer belt at tile station, battery piece charging device is used to for multiple solar battery sheets to be carried to the conveyer belt at tile station, welder is used to weld multiple second weldings at welding post with corresponding solar battery sheet.The automatic welding for realizing multiple solar battery sheet strings, improves production efficiency.
Description
Technical field
The present invention relates to solar battery sheet welding technology field, in particular to a kind of solar cell chip bonding machine.
Background technique
Solar energy is to be generated electricity one is reproducible clean energy resource using solar energy, has been increasingly subject to the weight of people
Depending on favor, although solar battery string can only realize list in the prior art with string welding machine automatic welding now
Series welding connects, and causes production efficiency low.
Summary of the invention
For the defect of traditional solar battery string welding machine, applicant proposed one kind, and solar energy of going here and there can be achieved at the same time more
The solar cell chip bonding machine of welding of battery film, this welding manner need to be completed before welding between multiple cell pieces
The laying of welding.
The main object of the present invention is to propose a kind of solar battery bonding machine, it is intended to be solved in existing solar battery sheet
The low technical problem of bonding machine production efficiency.
To achieve the above object, solar cell chip bonding machine proposed by the present invention, comprising:
Base, have along left and right to successively lay tile station, waiting station, welding post and be set to the waiting
Multiple preparation stations between station and welding post；
Transmission device, is set to the base, and the transmission device includes the transmission for transmitting solar battery sheet from left to right
Band, the conveyer belt is sent to solar battery sheet successively to the welding post through the tile station, and can make the sun
Energy cell piece is corresponding to be stagnated in the tile station, waiting station, prepares at station and welding post；
Welding feed device, including the second welding feed device, the second welding feed device are set to the base, use
In the upper welding surface for the multiple solar battery sheets being transported to multiple left and right to the second welding of extension at waiting station
Above and on the conveyer belt at tile station；
Battery piece charging device is set to the base, for front and back to be carried to multiple solar battery sheets at interval
On conveyer belt at the tile station, and it is used for so that the lower welding surface of multiple solar battery sheets and multiple second welderings
Band crimping；And
Welder is set to the base, for at the welding post multiple second weldings with it is right
The solar battery sheet answered is welded.
Optionally, the welding feed device further includes the first welding feed device, and the first welding feed device is set
In the base, for preceding the first rearwardly extending welding to be transported to the conveyer belt at tile station, be used for so that
The lower welding surface of multiple solar battery sheets crimps simultaneously with the first welding and multiple second weldings；
The welder be used for at the welding post first welding, multiple second weldings with
Corresponding multiple solar battery sheets carry out the solar battery string that interconnection welding forms multiple interconnections.
Optionally, the first welding feed device includes:
First payingoff mechanism, set on the top of the base, including the first unwrapping wire motor and with the first unwrapping wire motor
The first pay-off barrel being drivingly connected, first pay-off barrel are equipped with the first wire bond strip line；
First welding dressing mechanism is set on the base, and is located at the front and back of the conveyer belt to side, to from
First pay-off barrel draw the first wire bond strip line extremely along front and back to be straightened, cutoff process forms first welding；With
And
First feeding clip mechanism, including being pressed from both sides along front and back to the first clamp for being movably installed in the base, described first
Son is transported on the conveyer belt at the tile station to clamp first welding.
Optionally, the second welding feed device includes:
Second payingoff mechanism, set on the top of the base, including multiple second unwrapping wire motors and respectively with it is multiple described
Second pay-off barrel of the second unwrapping wire motor driven connection, each second pay-off barrel are equipped with the second wire bond strip line；
Second welding dressing mechanism is set on the base, and is located at the left side of the conveyer belt, to from multiple institutes
State the second pay-off barrel draw multiple second wire bond strip lines extremely along left and right to be straightened, upward and downward bending and cutoff process
Form multiple second weldings；And
Second feeding clip mechanism is set on the base, to clamp multiple second weldings, and along left and right Xiang Yun
It send on the upper welding surface of multiple solar battery sheets at the waiting station and on the conveyer belt at tile station.
Optionally, the second feeding clip mechanism includes:
Second clamp, along left and right to the base is movably installed in, to clamp from the second welding dressing mechanism
Multiple second weldings formed, and it is transported to holding fix to the right；And
Third clip along left and right to being movably installed in the base, and is located at the right of the holding fix, to clamp
Multiple second weldings at the holding fix are transported to from the second clamp, and are continued multiple second weldings
It is transported on the upper welding surface of multiple solar battery sheets at the waiting station and the conveyer belt at tile station
On.
Optionally, the solar cell chip bonding machine further includes the cell piece placement platform on the base, institute
The right side that cell piece placement platform is located at the tile station is stated, has been sequentially distributed from right to left in the cell piece placement platform
Storing position, sorting position and position location；
The battery piece charging device is set to above the cell piece placement platform, to by multiple solar batteries
Piece is successively transported to progress storing at the storing position, and sorting is carried out at the sorting position, is carried out at the position location
Positioning, and the solar battery sheet after positioning is transported on the conveyer belt at the tile station.
Optionally, the battery piece charging device includes:
Feeding mechanism is set on the base, and is located at the front and back side of the conveyer belt, and the feeding mechanism includes edge
To the first clamping jaw of activity installation, the magazine that the first clamping jaw clamping stores the solar battery sheet is transported to described for front and back
Storing position；
Shift mechanism, be set to the cell piece placement platform, the shift mechanism include with along left and right to movable row
The linear drive apparatus of journey, the linear drive apparatus is to be transported to the sorting for the magazine being at the storing position
At position；
Material fetching mechanism, including pacifying along left and right to the first rack being movably installed on the base and vertically to activity
Loaded on the first absorbent module in first rack, first absorbent module is at the sorting position to adsorb
The solar battery sheet in magazine, and the solar battery sheet is transported at the position location and is positioned；
Feeding mechanism, including pacifying along left and right to the second rack being movably installed on the base and vertically to activity
Loaded on the second absorbent module in second rack, second absorbent module is at the position location to adsorb
The solar battery sheet, and the solar battery sheet is transported on the conveyer belt at the tile station；And
Sylphon removes mechanism, is set on the base, is set on the base, and is located at the front and back side of the conveyer belt
At the corresponding sorting position, it includes the second clamping jaw installed along front and back to activity that the sylphon, which removes mechanism, second folder
Claw clip is held the empty magazine in the sorting position and is transported at sylphon collection.
Optionally, first absorbent module includes multiple suckers；And/or
Second absorbent module includes multiple suckers；And/or
The battery piece charging device further includes CCD vision-based detection mechanism, and CCD vision-based detection mechanism is set to the electricity
The top of pond piece placement platform, and at the corresponding position location, to detect the positioning of the solar battery sheet.
Optionally, the welder includes lamp according to weld assembly, and the lamp includes IR welding lamp according to weld assembly
Pipe.
Optionally, first welding is arranged 1, and second welding is arranged 18, for being placed in front and back to interval
Solar battery sheet described in 3 groups be arranged carries out series connection and/or welding in parallel.
In technical solution provided by the invention, series connection to extension and is realized in multiple left and right by the second welding feed device
The second welding be transported on the upper welding surface of multiple solar battery sheets at waiting station and in tile station
On the conveyer belt at place, the battery piece charging device will along front and back to interval be equipped with multiple solar battery sheets be sent to it is described
On conveyer belt at tile station, so that the lower welding surface of multiple solar battery sheets is crimped with multiple second weldings, it is more
A second welding forms multiple connect groups of the front and back to interval with the welding of the metal grid lines of the solar battery sheet, from
And the automatic welding of multiple solar battery sheet strings is realized, improve production efficiency.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below
There is attached drawing needed in technical description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this
Some embodiments of invention for those of ordinary skill in the art without creative efforts, can be with
The structure shown according to these attached drawings obtains other attached drawings.
Fig. 1 is the schematic perspective view of an embodiment of solar cell chip bonding machine provided by the invention；
Fig. 2 is the schematic perspective view of the first feeding clip mechanism in Fig. 1；
Fig. 3 is the schematic perspective view of the second feeding clip mechanism in Fig. 1；
Fig. 4 is that (including feeding mechanism, shift mechanism, sylphon remove mechanism and cell piece is put for battery piece charging device in Fig. 1
Horizontalization platform) schematic perspective view；
Fig. 5 is the schematic perspective view of battery piece charging device (including material fetching mechanism and feeding mechanism) in Fig. 1；
Fig. 6 is the schematic perspective view that transmission device is combined with welder in Fig. 1.
Drawing reference numeral explanation:
| Label | Title | Label | Title |
| 100 | Solar cell chip bonding machine | 5 | Battery piece charging device |
| 1 | Base | 51 | Feeding mechanism |
| 11 | Tile station | 511 | First clamping jaw |
| 12 | Waiting station | 512 | Magazine |
| 13 | Prepare station | 52 | Shift mechanism |
| 14 | Welding post | 521 | Linear drive apparatus |
| 2 | Transmission device | 53 | Material fetching mechanism |
| 21 | Conveyer belt | 531 | First rack |
| 3 | First welding feed device | 532 | First absorbent module |
| 31 | First payingoff mechanism | 54 | Feeding mechanism |
| 311 | First unwrapping wire motor | 541 | Second rack |
| 312 | First pay-off barrel | 542 | Second absorbent module |
| 32 | First welding dressing mechanism | 55 | Sylphon removes mechanism |
| 33 | First feeding clip mechanism | 551 | Second clamping jaw |
| 331 | First clamp | 6 | Welder |
| 4 | Second welding feed device | 61 | Lamp shines weld assembly |
| 41 | Second payingoff mechanism | 611 | IR welding fluorescent tube |
| 411 | Second unwrapping wire motor | 7 | Cell piece placement platform |
| 412 | Second pay-off barrel | 71 | Storing position |
| 42 | Second welding dressing mechanism | 72 | Sorting position |
| 43 | Second feeding clip mechanism | 73 | Position location |
| 431 | Second clamp | 8 | CCD vision-based detection mechanism |
| 432 | Third clip |
The embodiments will be further described with reference to the accompanying drawings for the realization, the function and the advantages of the object of the present invention.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiment is only a part of the embodiments of the present invention, instead of all the embodiments.Base
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts it is all its
His embodiment, shall fall within the protection scope of the present invention.
It is to be appreciated that if relating to directionality instruction (such as up, down, left, right, before and after ...) in the embodiment of the present invention,
Then directionality instruction be only used for explain under a certain particular pose (as shown in the picture) between each component relative positional relationship,
Motion conditions etc., if the particular pose changes, directionality instruction is also correspondingly changed correspondingly.
In addition, being somebody's turn to do " first ", " second " etc. if relating to the description of " first ", " second " etc. in the embodiment of the present invention
Description be used for description purposes only, be not understood to indicate or imply its relative importance or implicitly indicate indicated skill
The quantity of art feature." first " is defined as a result, the feature of " second " can explicitly or implicitly include at least one spy
Sign.In addition, the meaning of the "and/or" occurred in full text, including three schemes arranged side by side, by taking " A and/or B " as an example, including the side A
The scheme that case or B scheme or A and B meet simultaneously.In addition, the technical solution between each embodiment can be combined with each other, but
To be based on can be realized by those of ordinary skill in the art, when the combination of technical solution occur it is conflicting or can not
Will be understood that the combination of this technical solution is not present when realization, also not the present invention claims protection scope within.
The present invention provides a kind of solar cell chip bonding machine, and Fig. 1 to Fig. 6 is solar battery sheet provided by the invention weldering
The schematic perspective view of the embodiment to pick.
Fig. 1, Fig. 2 and Fig. 6 are please referred to, the solar cell chip bonding machine 100 includes base 1, transmission device 2, weldering
Band feed device, battery piece charging device 5 and welder 6, the base 1 have edge left and right to the tile station successively laid
11, waiting station 12, welding post 14 and multiple preparation stations between the waiting station 12 and welding post 14
13, the transmission device 2 is set to the base 1, and the transmission device 2 includes the transmission for transmitting solar battery sheet from left to right
Band 21, the conveyer belt 21 be sent to solar battery sheet can successively to the welding post 14 through the tile station 11,
And it can make solar battery sheet is corresponding stagnate in the tile station 11, waiting station 12, prepare station 13 and welding post 14
Place, the welding feed device include the second welding feed device 4, and the second welding feed device 4 is set to the base 1,
For multiple left and right to be transported to the upper weldering of multiple solar battery sheets at waiting station 12 to the second welding of extension
In junction and on the conveyer belt 21 at tile station 11, the battery piece charging device 5 is set to the base 1, is used for
Front and back is carried on the conveyer belt 21 at the tile station 11 to multiple solar battery sheets at interval, and for so that more
The lower welding surface of a solar battery sheet is crimped with multiple second weldings, and the welder 6 is set to the base 1, is used
It is welded in multiple second weldings at the welding post 14 with corresponding solar battery sheet.
In technical solution provided by the invention, string to extension and is realized in multiple left and right by the second welding feed device 4
Second welding of connection is transported on the upper welding surface of multiple solar battery sheets at waiting station 12 and in tile
On conveyer belt 21 at station 11, the battery piece charging device 5 will be equipped with multiple solar battery sheets to interval along front and back
It is sent on the conveyer belt 21 at the tile station 11, so that the lower welding surface of multiple solar battery sheets and multiple described the
The welding of the metal grid lines of the crimping of two weldings, multiple second weldings and the solar battery sheet forms front and back to interval
Multiple series connection groups improve production efficiency to realize the automatic welding of multiple solar battery sheet strings.
In technical solution of the present invention, the solar cell chip bonding machine 100 can also be realized multiple solar-electricities
Piece string interconnection welding in pond forms the battery strings of multiple interconnections, increases the stability of solar cell module, specifically, the welding
Feed device further includes the first welding feed device 3, and the first welding feed device 3 is set to the base 1, is used for front and back
It is transported on the conveyer belt 21 at tile station to the first welding of extension, for so that under multiple solar battery sheets
Welding surface crimps simultaneously with the first welding and multiple second weldings, and the welder is used for in the Welder
First welding, multiple second weldings at position 14 carry out interconnection welding with corresponding multiple solar battery sheets and are formed
The solar battery string of multiple interconnections.
In addition, it is necessary to explanation, the base 1 be solar cell chip bonding machine 100 described in the present embodiment or
The reference for installation of solar battery sheet welding production line, it is corresponding to be formed on the base 1 along left and right to successively laying
Tile station 11, waiting station 12, welding post 14 and multiple between the waiting station 12 and welding post 14
Preparing station 13, each solar battery sheet successively can be successively sent to through the tile station 11 to the welding post 14,
And the conveyer belt 21 is intermittent movement, and can make each solar battery sheet it is corresponding stagnate in the tile station 11,
Waiting station 12 prepares that feeding and weld job can be executed in the moment of indexing transfer at station 13 and welding post 14,
In this way, realization is fully automated operation, in addition, the biography so that entire solar cell chip bonding machine 100 can work continuously
Sending 21 device of band is a large amount of uses in the prior art, is not described in detail in this embodiment.
Interconnection welding is mainly sent to the conveyer belt 21 at tile station 11 by the first welding feed device 3
On, the interconnection welding is first welding, in the present embodiment, please refers to Fig. 1 and Fig. 2, the first welding feeding dress
Setting 3 includes the first payingoff mechanism 31, the first welding dressing mechanism 32 and the first feeding clip mechanism 33, wherein described first puts
Line mechanism 31 be set to the base 1 top, including the first unwrapping wire motor 311 and with the first unwrapping wire motor 311 drive connect
The first pay-off barrel 312 connect, first pay-off barrel 312 are equipped with the first wire bond strip line, and the first welding dressing mechanism 32 is set
In on the base 1, and be located at the front and back of the conveyer belt 21 to side, to from first pay-off barrel 312 traction to
The first wire bond strip line along front and back to be straightened, cutoff process forms first welding, the first feeding clip mechanism 33
Including along front and back, to the first clamp 331 for being movably installed in the base 1, the first clamp 331 is to clamp described first
Welding, and be transported on the conveyer belt 21 at the tile station 11.
It should be noted that first welding is a straight line welding, the welding on first pay-off barrel 312 is twined
It is wound on first pay-off barrel 312, the first unwrapping wire motor 311 drives the rotation of the first pay-off barrel 312 with pulling institute
The first wire bond strip line is stated, forms first welding with cutoff process in being straightened for the first welding dressing mechanism 32, then institute
It states first clamp 331 and clamps first welding, be transported on the conveyer belt 21 at the tile station 11 and complete described
The feeding of one welding, be straightened and the cutoff process technique of the first welding dressing mechanism 32 are the prior art, are not made herein in detail
Thin narration.
Series welding band is mainly sent to multiple solar energy at waiting station 12 by the second welding feed device 4
On the upper welding surface of cell piece and on the conveyer belt 21 at tile station 11, in the present embodiment, Fig. 1 and Fig. 3 are please referred to,
The second welding feed device 4 includes the second payingoff mechanism 41, the second welding dressing mechanism 42 and the second feeding clip mechanism
43, wherein second payingoff mechanism 41 be set to the base 1 top, including multiple second unwrapping wire motors 411 and respectively with
The second pay-off barrel 412 that multiple second unwrapping wire motors 411 are drivingly connected, each second pay-off barrel 412 are equipped with the
Two wire bond strip lines, the second welding dressing mechanism 42 are set on the base 1, and are located at the left side of the conveyer belt 21, to
To from multiple second pay-off barrels 412 tractions to multiple second wire bond strip lines along left and right to be straightened, upward and downward folding
Curved and cutoff process forms multiple second weldings, and the second feeding clip mechanism 43 is set on the base 1, to
Clamp multiple second weldings, and the upper weldering along left and right to the multiple solar battery sheets being transported at waiting station 12
In junction and on the conveyer belt 21 at tile station 11.
It should be noted that second welding be about one bending welding, and length be can cover control to
Two solar battery sheets at interval, are wrapped on second pay-off barrel 412 in the welding on second pay-off barrel 412,
The second unwrapping wire motor 411 drives the rotation of the second pay-off barrel 412 with the second wire bond strip line described in pulling, in second weldering
Being straightened with dressing mechanism 42, upward and downward bending and cutoff process form second welding, then the second clamp 431
Second welding is clamped, is transported on the upper welding surface of multiple solar battery sheets at waiting station 12 and is in
On conveyer belt 21 at tile station 11, that is, complete the feeding of second welding, the drawing of the second welding dressing mechanism 42
Directly, upward and downward bending and cutoff process technique are the prior art, are not described in detail herein.
In order to further improve production efficiency, the waiting time is reduced, in the present embodiment, the second feeding clip mechanism
43 include second clamp 431 and third clip 432, wherein the second clamp 431 is along left and right to being movably installed in the base
1, to clamp multiple second weldings formed from the second welding dressing mechanism 42, and it is transported to waits position to the right
It sets, the third clip 432 to being movably installed in the base 1, and is located at the right of the holding fix along left and right, to press from both sides
It holds from the second clamp 431 and is transported to multiple second weldings at the holding fix, and continue multiple described
Two weldings are transported on the upper welding surface of multiple solar battery sheets at waiting station 12 and in tile stations 11
On the conveyer belt 21 at place, the second clamp 431 is by being straightened of the second welding dressing mechanism 42, upward and downward bending and cuts
Second welding that disconnected processing is formed is pulled at holding fix and waits, after the conveyer belt 21 moves backward a station,
The third clip 432 directly clamps second welding from the second clamp 431 and transports to the position of needs, reduces
The effective distance of the clamping of second feeding clip mechanism 43 operation, shortens the time, improves work efficiency.
In addition, it is necessary to explanation, the second clamp 431 of the second welding dressing mechanism 42 and third clip 432
Sliding supporting structure is all made of stable portal frame design, and the second clamp 431 and third clip 432 are erected at same cunning
On rail, high linear, the stability also having had being ensured, being suitble to high-speed motion, opposing cantilevers beam form group improves system high-speed fortune
Capable stability improves the quality of product.
It should be noted that the metal grid lines of each solar battery on piece have 6 to need to connect in the present embodiment
It welds, is arranged 1 to 3 solar battery sheets, corresponding first welding is equipped at intervals with along front and back at each station,
Second welding is arranged 18, for be placed in front and back to solar battery sheet described in spaced 3 groups carry out series connection and/
Or welding in parallel, the first clamp 331 is corresponding can be only arranged a clamping position, and the second clamp 431 and described
The clip position of third clip 432 is identical, and corresponding is 18 clamping positions, and certainly, the above present invention is only implemented with one
Example illustrates, for along front and back to being equipped at intervals in the example of 3 solar battery sheets, for laterally each sun
Can cell piece when 3 root bead band is set, the second root bead band is arranged 9, if at this time along front and back to described in being equipped at intervals with 4 too
Positive energy cell piece, the second root bead band are arranged 12, and so on, the above embodiments should belong to protection of the invention
Range.
The solar battery sheet is needed to carry out localization process, just be can guarantee when being transported at the tile station 11
When being placed at the tile station 11, second welding is overlapped with the metal grid lines of the solar battery sheet, specifically
Ground, please refers to Fig. 1, Fig. 4 and Fig. 5, and the solar cell chip bonding machine 100 further includes the cell piece on the base 1
Placement platform 7, the cell piece placement platform 7 are located at the right side of the tile station 11, in the cell piece placement platform 7 from
A dextrad left side has been sequentially distributed storing position 71, sorting position 72 and position location 73, and the battery piece charging device 5 is set to described
7 top of cell piece placement platform, carries out multiple solar battery sheets to be successively transported at the storing position 71
Storing carries out sorting at the sorting position 72, is positioned at the position location 73, and by the sun after positioning
Energy cell piece is transported on the conveyer belt 21 at the tile station 11, and the cell piece placement platform 7 is mainly used for will be described
All process steps of the solar battery sheet before being transported at the tile station 11.
It should be noted that needing to transmit solar battery sheet into institute outside the solar cell chip bonding machine 100
Solar cell chip bonding machine 100 is stated, is stored at this time by magazine 512, the sun described in multi-disc is stored in each magazine 512
Energy cell piece, certainly, if corresponded in front and back to when having 3 solar battery series connection groups, the magazine 512 also corresponds to one group
3 are needed, is transferred first to the storing position 71 for 512 groups of the magazine, the solar-electricity at the sorting position 72
After use, 512 groups of magazine at the sorting position 72 are sent out pond piece, at this point, the material at the storing position 71
512 groups of box are transported at the sorting position 72, at the sorting position 72, every time in a magazine 512, only grab
The a piece of solar battery sheet is taken, until feeding is completed, the solar battery sheet of crawl needs to be transported to the positioning
Localization process is carried out at position 73.
Specifically, the battery piece charging device 5 includes feeding mechanism 51, shift mechanism 52, material fetching mechanism 53, feeder
Structure 54 and sylphon remove mechanism 55, wherein the feeding mechanism 51 is set on the base 1, and is located at the conveyer belt 21
Front and back side, the feeding mechanism 51 include the first clamping jaw 511 installed along front and back to activity, and first clamping jaw 511 clamps
The magazine 512 for storing the solar battery sheet is transported to the storing position 71, and the shift mechanism 52 is set to the battery
Piece placement platform 7, the shift mechanism 52 include with along left and right to active strokes linear drive apparatus 521, it is described straight
Line driving device 521 is described to take the magazine 512 being at the storing position 71 to be transported at the sorting position 72
Material mechanism 53 includes along left and right to the first rack 531 being movably installed on the base 1 and vertically to being movably installed in
The first absorbent module 532 in first rack 531, first absorbent module 532 are in the sorting position to adsorb
The solar battery sheet in the magazine 512 at 72 is set, and the solar battery sheet is transported to the position location 73
Place's positioning, the feeding mechanism 54 include along left and right to the second rack 541 being movably installed on the base 1 and vertically
To the second absorbent module 542 being movably installed in second rack 541, second absorbent module 542 is to adsorb place
The solar battery sheet at the position location 73, and the solar battery sheet is transported to the tile station 11
On the conveyer belt 21 at place, the sylphon removes mechanism 55, is set on the base 1, is set on the base 1, and is located at described
The front and back side of conveyer belt 21 corresponds at the sorting position 72, and it includes installing along front and back to activity that the sylphon, which removes mechanism 55,
The second clamping jaw 551, second clamping jaw 551 clamping is transported to sylphon receipts in the empty magazine 512 of the sorting position 72
Ji Chu.
It should be noted that first clamping jaw 511 and second clamping jaw 551 contribute to crawl magazine 512, one
It is for transporting the solar cell chip bonding machine 100 for 512 groups of magazine that store the solar battery sheet, one is
For transporting the solar cell chip bonding machine 100, the shifting machine for 512 groups of magazine of the empty solar battery sheet
Structure 52 mainly realizes 512 groups of the magazine switchings between the storing position 71 and the sorting position 72, the feeding
Mechanism 53 and the feeding mechanism 54 are mainly transported to adsorb the solar battery sheet, and by the solar battery sheet
To the position of needs, wherein first absorbent module 532 includes multiple suckers, and second absorbent module 542 includes multiple
Sucker will not destroy the structure of the solar battery sheet by way of sucker suction.
In order to guarantee that the solar battery sheet is transported to positioning at the position location 73 by the material fetching mechanism 53
Accuracy, in the present embodiment, the battery piece charging device 5 further includes CCD vision-based detection mechanism 8, the CCD vision testing machine
Structure 8 is set to the top of the cell piece placement platform 7, and at the corresponding position location 73, to detect the solar-electricity
The positioning of pond piece betters meet the positioning in the present embodiment to the solar battery sheet, using the CCD vision testing machine
Structure 8 carries out detection and localization and belongs to the prior art, does not describe in detail herein.
In the present embodiment, referring to Fig. 6, the welder 6 includes that lamp shines weld assembly 61, the lamp shines weld assembly
61 include IR welding fluorescent tube 611, using IR welding fluorescent tube 611 carry out welding can be well realized welding with it is described
The welding of solar battery sheet has preferable effect.
The above description is only a preferred embodiment of the present invention, is not intended to limit the scope of the invention, all at this
Under the design of invention, using equivalent structure transformation made by description of the invention and accompanying drawing content, or directly/it is used in it indirectly
He is included in scope of patent protection of the invention relevant technical field.
Claims (10)
1. a kind of solar cell chip bonding machine characterized by comprising
Base, have along left and right to successively lay tile station, waiting station, welding post and be set to the waiting station
And multiple preparation stations between welding post；
Transmission device, is set to the base, and the transmission device includes the conveyer belt for transmitting solar battery sheet from left to right, institute
Stating conveyer belt is sent to solar battery sheet successively to the welding post through the tile station, and can make solar battery
Piece is corresponding to be stagnated in the tile station, waiting station, prepares at station and welding post；
Welding feed device, including the second welding feed device, the second welding feed device are set to the base, and being used for will
Multiple left and right be transported to the second welding of extension on the upper welding surface of multiple solar battery sheets at waiting station with
And on the conveyer belt at tile station；
Battery piece charging device is set to the base, described for front and back to be carried to multiple solar battery sheets at interval
On conveyer belt at tile station, and it is used for so that the lower welding surface of multiple solar battery sheets and multiple second welding pressures
It connects；And
Welder is set to the base, for at the welding post multiple second weldings with it is corresponding
Solar battery sheet is welded.
2. solar cell chip bonding machine as described in claim 1, which is characterized in that the welding feed device further includes
One welding feed device, the first welding feed device are set to the base, for transporting preceding the first rearwardly extending welding
Send to the conveyer belt at the tile station, for so that multiple solar battery sheets lower welding surface and the first welding and
Multiple second weldings crimp simultaneously；
The welder be used for at the welding post first welding, multiple second weldings with it is corresponding
Multiple solar battery sheets carry out interconnection welding and form the solar battery strings of multiple interconnections.
3. solar cell chip bonding machine as claimed in claim 2, which is characterized in that the first welding feed device packet
It includes:
First payingoff mechanism, set on the top of the base, including the first unwrapping wire motor and with the first unwrapping wire motor driven
First pay-off barrel of connection, first pay-off barrel are equipped with the first wire bond strip line；
First welding dressing mechanism is set on the base, and is located at the front and back of the conveyer belt to side, to from described
First pay-off barrel draw the first wire bond strip line extremely along front and back to be straightened, cutoff process forms first welding；And
First feeding clip mechanism, including, to the first clamp for being movably installed in the base, the first clamp is used along front and back
To clamp first welding, and it is transported on the conveyer belt at the tile station.
4. solar cell chip bonding machine as described in claim 1, which is characterized in that the second welding feed device packet
It includes:
Second payingoff mechanism, set on the top of the base, including multiple second unwrapping wire motors and respectively with multiple described second
Second pay-off barrel of unwrapping wire motor driven connection, each second pay-off barrel are equipped with the second wire bond strip line；
Second welding dressing mechanism is set on the base, and is located at the left side of the conveyer belt, to from multiple described the
Two pay-off barrels draw multiple second wire bond strip lines extremely along left and right to be straightened, upward and downward bending and cutoff process are formed
Multiple second weldings；And
Second feeding clip mechanism is set on the base, to clamp multiple second weldings, and along left and right to being transported to
On the upper welding surface of multiple solar battery sheets at waiting station and on the conveyer belt at tile station.
5. solar cell chip bonding machine as claimed in claim 4, which is characterized in that the second feeding clip mechanism packet
It includes:
Second clamp is formed to clamp from the second welding dressing mechanism along left and right to the base is movably installed in
Multiple second weldings, and be transported to holding fix to the right；And
Third clip along left and right to being movably installed in the base, and is located at the right of the holding fix, to clamp from institute
Multiple second weldings that second clamp is transported at the holding fix are stated, and continue to transport multiple second weldings
On to the upper welding surface of multiple solar battery sheets at waiting station and on the conveyer belt at tile station.
6. solar cell chip bonding machine as described in claim 1, which is characterized in that the solar cell chip bonding machine is also
Including the cell piece placement platform being set on the base, the cell piece placement platform is located at the right side of the tile station,
Storing position, sorting position and position location have been sequentially distributed in the cell piece placement platform from right to left；
The battery piece charging device is set to above the cell piece placement platform, to by multiple solar battery sheets according to
It is secondary to be transported to progress storing at the storing position, sorting is carried out at the sorting position, is positioned at the position location,
And the solar battery sheet after positioning is transported on the conveyer belt at the tile station.
7. solar cell chip bonding machine as claimed in claim 6, which is characterized in that the battery piece charging device includes:
Feeding mechanism is set on the base, and is located at the front and back side of the conveyer belt, and the feeding mechanism includes along front and back
To the first clamping jaw of activity installation, the magazine that the first clamping jaw clamping stores the solar battery sheet is transported to the storing
Position；
Shift mechanism, be set to the cell piece placement platform, the shift mechanism include with along left and right to active strokes
Linear drive apparatus, the linear drive apparatus is to be transported to the sorting position for the magazine being at the storing position
Place；
Material fetching mechanism, including along left and right to the first rack being movably installed on the base and vertically to being movably installed in
The first absorbent module in first rack, first absorbent module is to adsorb the magazine being at the sorting position
In the solar battery sheet, and by the solar battery sheet be transported at the position location position；
Feeding mechanism, including along left and right to the second rack being movably installed on the base and vertically to being movably installed in
The second absorbent module in second rack, second absorbent module to adsorb be in the position location at described in
Solar battery sheet, and the solar battery sheet is transported on the conveyer belt at the tile station；And
Sylphon removes mechanism, is set on the base, is set on the base, and the front and back side for being located at the conveyer belt is corresponding
At the sorting position, it includes the second clamping jaw installed along front and back to activity that the sylphon, which removes mechanism, the second clamping jaw folder
The empty magazine in the sorting position is held to be transported at sylphon collection.
8. solar cell chip bonding machine as claimed in claim 7, which is characterized in that first absorbent module includes multiple
Sucker；And/or
Second absorbent module includes multiple suckers；And/or
The battery piece charging device further includes CCD vision-based detection mechanism, and CCD vision-based detection mechanism is set to the cell piece
The top of placement platform, and at the corresponding position location, to detect the positioning of the solar battery sheet.
9. solar cell chip bonding machine as described in claim 1, which is characterized in that the welder includes lamp according to welding
Component, the lamp include IR welding fluorescent tube according to weld assembly.
10. solar cell chip bonding machine as claimed in any one of claims 1 to 9, which is characterized in that first welding
Setting 1, second welding are arranged 18, for be placed in front and back to solar battery sheet described in spaced 3 groups into
Row series connection and/or welding in parallel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910101044.6A CN109623217A (en) | 2019-01-31 | 2019-01-31 | Solar cell chip bonding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910101044.6A CN109623217A (en) | 2019-01-31 | 2019-01-31 | Solar cell chip bonding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109623217A true CN109623217A (en) | 2019-04-16 |
Family
ID=66064759
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910101044.6A Pending CN109623217A (en) | 2019-01-31 | 2019-01-31 | Solar cell chip bonding machine |
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| CN110148651A (en) * | 2019-06-06 | 2019-08-20 | 苏州迈展自动化科技有限公司 | A kind of solar photovoltaic assembly hot link process equipment |
| CN110405299A (en) * | 2019-08-08 | 2019-11-05 | 博众精工科技股份有限公司 | A kind of coiled strip welder and solar energy film panel production equipment |
| CN111185687A (en) * | 2020-01-15 | 2020-05-22 | 杭州康奋威科技股份有限公司 | IBC solar cell series welding strip welding production line and production method thereof |
| CN113275785A (en) * | 2021-07-21 | 2021-08-20 | 深圳光远智能装备股份有限公司 | Welding equipment and welding method thereof |
| CN113471331A (en) * | 2021-06-10 | 2021-10-01 | 苏州卓汇自动化设备有限公司 | Method and equipment for producing plate interconnected solar cell string |
| CN113579593A (en) * | 2021-09-27 | 2021-11-02 | 深圳光远智能装备股份有限公司 | Be used for many main grids solar wafer welding monolithic mechanism |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110148651A (en) * | 2019-06-06 | 2019-08-20 | 苏州迈展自动化科技有限公司 | A kind of solar photovoltaic assembly hot link process equipment |
| CN110405299A (en) * | 2019-08-08 | 2019-11-05 | 博众精工科技股份有限公司 | A kind of coiled strip welder and solar energy film panel production equipment |
| CN110405299B (en) * | 2019-08-08 | 2021-11-19 | 博众精工科技股份有限公司 | Coil stock welding device and solar energy thin film panel production facility |
| CN111185687A (en) * | 2020-01-15 | 2020-05-22 | 杭州康奋威科技股份有限公司 | IBC solar cell series welding strip welding production line and production method thereof |
| CN111185687B (en) * | 2020-01-15 | 2021-06-08 | 杭州康奋威科技股份有限公司 | IBC solar cell series welding strip welding production line and production method thereof |
| CN113843502A (en) * | 2020-06-28 | 2021-12-28 | 武汉帝尔激光科技股份有限公司 | Solar cell module laser welding equipment and welding method thereof |
| CN113471331A (en) * | 2021-06-10 | 2021-10-01 | 苏州卓汇自动化设备有限公司 | Method and equipment for producing plate interconnected solar cell string |
| CN113471331B (en) * | 2021-06-10 | 2023-07-14 | 苏州卓汇自动化设备有限公司 | Method and equipment for producing plate interconnected solar cell strings |
| CN113275785A (en) * | 2021-07-21 | 2021-08-20 | 深圳光远智能装备股份有限公司 | Welding equipment and welding method thereof |
| CN113579593A (en) * | 2021-09-27 | 2021-11-02 | 深圳光远智能装备股份有限公司 | Be used for many main grids solar wafer welding monolithic mechanism |
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