CN114770118A - A kind of battery string welding equipment and welding method - Google Patents

A kind of battery string welding equipment and welding method Download PDF

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CN114770118A
CN114770118A CN202210263963.5A CN202210263963A CN114770118A CN 114770118 A CN114770118 A CN 114770118A CN 202210263963 A CN202210263963 A CN 202210263963A CN 114770118 A CN114770118 A CN 114770118A
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welding
battery
feeding station
welding strip
strip group
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CN114770118B (en
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徐青
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Wuxi Autowell Technology Co Ltd
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Wuxi Autowell Technology Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • B23P23/04Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
    • B23K37/04Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
    • B23K37/0426Fixtures for other work
    • B23K37/0435Clamps
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10FINORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
    • H10F19/00Integrated devices, or assemblies of multiple devices, comprising at least one photovoltaic cell covered by group H10F10/00, e.g. photovoltaic modules
    • H10F19/90Structures for connecting between photovoltaic cells, e.g. interconnections or insulating spacers
    • H10F19/902Structures for connecting between photovoltaic cells, e.g. interconnections or insulating spacers for series or parallel connection of photovoltaic cells
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10FINORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
    • H10F71/00Manufacture or treatment of devices covered by this subclass
    • H10F71/137Batch treatment of the devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2101/00Articles made by soldering, welding or cutting
    • B23K2101/36Electric or electronic devices
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Connection Of Batteries Or Terminals (AREA)

Abstract

The invention provides a battery string welding device and a welding method, wherein the battery string welding device comprises a welding conveying device, a battery piece laying device, a welding strip processing device, a welding strip traction device and a welding device, wherein: the welding conveying device is used for conveying the battery piece and the welding strip group; the battery piece laying device is used for laying the back side of the battery piece upwards on the welding conveying device; the welding strip processing device is used for clamping a plurality of welding strips, driving the welding strips to be switched between a first welding strip group feeding station and a second welding strip group feeding station, and cutting the welding strips to obtain a welding strip group; the welding strip traction device is used for drawing the welding strip group at the first welding strip group feeding station and stacking the welding strip group on the odd-numbered electrode row of the corresponding battery piece, and drawing the welding strip group at the second welding strip group feeding station and stacking the welding strip group on the even-numbered electrode row; and the welding device welds the stacked welding strip group and the battery piece into a string. The battery string welding equipment realizes the welding string of the back contact type battery pieces.

Description

一种电池串焊接设备及焊接方法A kind of battery string welding equipment and welding method

技术领域technical field

本发明涉及电池生产领域,具体地说是一种电池串焊接设备及焊接方法。The invention relates to the field of battery production, in particular to a battery string welding device and a welding method.

背景技术Background technique

背触电池片的正面没有主栅线,正电极排和负电极排都设置在电池片的背面,从而减少了电池片的遮光,提高了电池片的光转换效率。There is no busbar on the front side of the back-contact cell, and both the positive electrode row and the negative electrode row are arranged on the back of the cell, thereby reducing the shading of the cell and improving the light conversion efficiency of the cell.

如图1所示的背触电池片100,其背面设有极性相反的第一电极(如正电极)和第二电极(如负电极),第一电极成列设置并形成至少两列第一电极排101,第二电极成列设置并形成至少两列第二电极排102,第一电极排101和第二电极排102交错排布。As shown in FIG. 1 , the back-contact cell 100 is provided with a first electrode (such as a positive electrode) and a second electrode (such as a negative electrode) with opposite polarities, and the first electrodes are arranged in a row and form at least two rows of In one electrode row 101, the second electrodes are arranged in a row to form at least two rows of second electrode rows 102, and the first electrode row 101 and the second electrode row 102 are alternately arranged.

如图2和图3所示,背触电池片的焊接成串的方式为:将N个电池片100背面朝上依次铺放,并使得相邻电池片处于同一直线上的电极排的极性相反。采用N+1个焊带组将N个电池片100焊接成串,其中:第奇数个焊带组(图中的第1、第3及第5个焊带组)、第偶数个焊带组(图中的第2、第4个焊带组)交错铺放。As shown in FIG. 2 and FIG. 3 , the method of welding the back-contact cells into a string is as follows: place the N cells 100 with their backs facing upward in sequence, and make the polarity of the electrode row whose adjacent cells are on the same straight line. on the contrary. N+1 welding ribbon groups are used to weld N cells 100 into a string, wherein: odd-numbered welding ribbon groups (the first, third and fifth welding ribbon groups in the figure), even-numbered welding ribbon groups (The 2nd and 4th ribbon groups in the figure) are staggered.

传统的背触电池片焊设备,为了实现对第奇数个焊带组、第偶数个焊带组的错位铺放,需要设置两个焊带料卷组。每个焊带料卷组所包括的焊带料卷的数量为电池片上的电极排的数量的一半。In the traditional back-contact battery chip welding equipment, in order to realize the staggered laying of the odd-numbered and even-numbered solder ribbon groups, it is necessary to set up two solder ribbon coil groups. The number of solder tape rolls included in each solder tape roll group is half of the number of electrode rows on the battery sheet.

焊带牵引装置轮流从两个焊带料卷组中牵引并获取第奇数个焊带组、第偶数个焊带组,并将第奇数个焊带组、第偶数个焊带组交错铺放至电池片上。The welding strip pulling device pulls the odd-numbered welding strip set and the even-numbered welding strip set from the two welding strip coil groups in turn, and staggers the odd-numbered welding strip set and the even-numbered welding strip set to the on the battery.

传统的背触电池片焊设备存在的缺陷在于,需要设置数量众多的焊带料卷,增大了焊接设备成本。The disadvantage of the traditional back-contact battery chip welding equipment is that it needs to set up a large number of welding strip material rolls, which increases the cost of the welding equipment.

发明内容SUMMARY OF THE INVENTION

为了解决上述技术问题,本发明提供了一种电池串焊接设备,其采用如下技术方案:In order to solve the above technical problems, the present invention provides a battery string welding equipment, which adopts the following technical solutions:

一种电池串焊接设备,用于将电池片焊接成串,电池片的背面设有交错排布的第一电极排和第二电极排,电池串焊接设备包括焊接输送装置、电池片铺放装置、焊带处理装置、焊带牵引装置及焊接装置,其中:A battery string welding equipment is used for welding battery slices into strings, the back of the battery slices is provided with a first electrode row and a second electrode row arranged in a staggered manner, and the battery string welding equipment includes a welding conveying device and a battery slice laying device. , Ribbon processing device, Ribbon pulling device and welding device, including:

焊接输送装置用于沿第一水平方向输送电池片和焊带组;The welding conveying device is used for conveying the battery sheet and the welding belt group along the first horizontal direction;

电池片铺放装置用于沿第一水平方向将N个电池片背面朝上铺放在焊接输送装置上,并使得相邻电池片处于同一直线上的电极排的极性相反;The battery sheet laying device is used for laying the N battery sheets on the welding conveying device with their backs facing upwards along the first horizontal direction, so that the polarities of the electrode rows on the same straight line between the adjacent battery sheets are opposite;

焊带处理装置用于夹紧多根沿第一水平方向延伸的焊带,并带动焊带在垂直于第一水平方向的第二水平方向上移动,以实现焊带在第一焊带组供料工位和第二焊带组供料工位之间的位置切换,以及切断第一焊带组供料工位、第二焊带组供料工位处的焊带以获得焊带组;The welding strip processing device is used to clamp a plurality of welding strips extending along the first horizontal direction, and drive the welding strips to move in the second horizontal direction perpendicular to the first horizontal direction, so as to realize the supply of welding strips in the first welding strip group. Position switching between the feeding station and the second welding ribbon group feeding station, and cutting off the welding ribbons at the first welding ribbon group feeding station and the second welding ribbon group feeding station to obtain the welding ribbon group;

焊带牵引装置用于牵引第一焊带组供料工位处的焊带组并叠放于焊接输送装置上对应电池片的第奇数电极排上,以及用于牵引第二焊带组供料工位处的焊带组并叠放于焊接输送装置上对应电池片的第偶数电极排上;The welding ribbon pulling device is used for pulling the welding ribbon group at the feeding station of the first welding ribbon group and stacking it on the odd-numbered electrode row corresponding to the battery sheet on the welding conveying device, and for pulling the second welding ribbon group for feeding The welding belt group at the station is stacked on the even-numbered electrode row corresponding to the cell on the welding conveying device;

焊接装置将叠放好的焊带组和电池片焊接成串。The welding device welds the stacked welding ribbon groups and battery sheets into a string.

通过焊接输送装置、电池片铺放装置、焊带处理装置、焊带牵引装置及焊接装置的配合,本发明的电池串焊接设备实现了对背触式电池片的焊接成串。Through the cooperation of the welding conveying device, the cell laying device, the welding strip processing device, the welding strip pulling device and the welding device, the battery string welding equipment of the present invention realizes the welding of the back-contact battery cells into strings.

特别的,本发明中的焊带处理装置能够带动焊带在第一焊带组供料工位和第二焊带组供料工位之间移动,从而保证焊带牵引装置能够从第一焊带组供料工位、第二焊带组供料工位轮流地获取到第奇数个焊带组、第偶数个焊带组,并将第奇数个焊带组、第偶数个焊带组交错地铺放至电池片上。本发明的焊带料卷的设置数量仅为传统的背触电池片焊设备的一半,其大幅度地降低了焊接设备的成本。In particular, the welding strip processing device in the present invention can drive the welding strip to move between the first welding strip group feeding station and the second welding strip group feeding station, so as to ensure that the welding strip pulling device can move from the first welding strip group feeding station to the second welding strip group feeding station. The belt group feeding station and the second welding belt group feeding station alternately obtain the odd-numbered welding belt group and the even-numbered welding belt group, and stagger the odd-numbered welding belt group and the even-numbered welding belt group. Place it on the battery sheet. The set quantity of the soldering tape rolls of the present invention is only half of that of the conventional back-contact battery chip soldering equipment, which greatly reduces the cost of the soldering equipment.

在一些实施例中,焊带处理装置包括焊带夹紧机构和焊带切断机构,其中:焊带夹紧机构用于夹紧焊带,并带动焊带在第二水平方向上移动,以实现焊带在第一焊带组供料工位和第二焊带组供料工位之间的位置切换;焊带切断机构位于焊带夹紧机构的后道工位,用于切断第一焊带组供料工位、第二焊带组供料工位处的焊带以获得焊带组。In some embodiments, the welding strip processing device includes a welding strip clamping mechanism and a welding strip cutting mechanism, wherein: the welding strip clamping mechanism is used for clamping the welding strip and driving the welding strip to move in the second horizontal direction, so as to realize The position of the welding strip is switched between the feeding station of the first welding strip group and the feeding station of the second welding strip group; The ribbon group feeding station, the ribbon at the second ribbon group feeding station to obtain the ribbon group.

通过焊带夹紧机构和焊带切断机构的配合,焊带处理装置实现了将第奇数个焊带组、第偶数个焊带组交替地供应至第一焊带组供料工位及第二焊带组供料工位处。Through the cooperation of the welding strip clamping mechanism and the welding strip cutting mechanism, the welding strip processing device realizes that the odd-numbered welding strip group and the even-numbered welding strip group are alternately supplied to the first welding strip group feeding station and the second welding strip group. At the feeding station of the welding strip group.

在一些实施例中,焊带切断机构连接在焊带夹紧机构上,焊带切断机构随焊带夹紧机构在第二水平方向上移动;或者,焊带切断机构包括第一切断执行部和第二切断执行部,第一切断执行部设置在第一焊带组供料工位处,用于切断第一焊带组供料工位处的焊带,第二切执行部部设置在第二焊带组供料工位处,用于切断第二焊带组供料工位处的焊带;或者,焊带切断机构的切断执行部横跨第一焊带组供料工位和第二焊带组供料工位,焊带切断机构的切断执行部即用于切断第一焊带组供料工位处的焊带,又用于切断第二焊带组供料工位处的焊带。In some embodiments, the welding ribbon cutting mechanism is connected to the welding ribbon clamping mechanism, and the welding ribbon cutting mechanism moves with the welding ribbon clamping mechanism in the second horizontal direction; or, the welding ribbon cutting mechanism includes a first cutting execution part and The second cutting execution part, the first cutting execution part is arranged at the feeding station of the first welding strip group, and is used for cutting the welding strip at the feeding station of the first welding strip group; the second cutting execution part is arranged at the first welding strip group feeding station The second welding ribbon group feeding station is used for cutting the welding ribbon at the second welding ribbon group feeding station; The second welding strip group feeding station, the cutting execution part of the welding strip cutting mechanism is not only used to cut the welding strip at the feeding station of the first welding strip group, but also used to cut off the welding strip at the feeding station of the second welding strip group. Ribbon.

提供了三种结构简单的焊带切断机构的实现方式,其均能够实现对第一焊带组供料工位处、第二焊带组供料工位处的焊带的切断。Three implementation manners of the welding ribbon cutting mechanism with simple structure are provided, all of which can realize the cutting of the welding ribbon at the feeding station of the first welding ribbon group and the feeding station of the second welding ribbon group.

在一些实施例中,焊带牵引装置包括第一焊带牵引机构和第二焊带牵引机构,其中:第一焊带牵引机构用于牵拉移动至第一焊带组供料工位处的焊带,以及将第一焊带组供料工位处的焊带组铺放至焊接输送装置上;第二焊带牵引机构用于牵拉移动至第二焊带组供料工位处的焊带,以及将第二焊带组供料工位处的焊带组铺放至焊接输送装置上。In some embodiments, the ribbon pulling device includes a first ribbon pulling mechanism and a second ribbon pulling mechanism, wherein: the first ribbon pulling mechanism is used for pulling the wire moving to the feeding station of the first ribbon group. Welding belt, and laying the welding belt group at the feeding station of the first welding belt group on the welding conveying device; the second welding belt pulling mechanism is used for pulling and moving to the feeding station of the second welding belt group welding strips, and laying the welding strip sets at the second welding strip set feeding station onto the welding conveyor.

第一焊带牵引机构、第二焊带牵引机构交替地牵拉焊带,并实施对第一焊带组、第二焊带组的铺放,大幅度地提升了焊带铺放效率。The first welding belt pulling mechanism and the second welding belt pulling mechanism alternately pull the welding belt, and implement the laying of the first welding belt group and the second welding belt group, which greatly improves the welding belt laying efficiency.

在一些实施例中,焊带牵引装置包括安装支架及交错地设置在安装支架上的多个第一夹头和多个第二夹头,其中:第一夹头用于牵拉第一焊带组供料工位处的焊带,以及将第一焊带组供料工位处的焊带组铺放至焊接输送装置上;第二夹头用于牵拉第二焊带组供料工位处的焊带,以及将第二焊带组供料工位处的焊带组铺放至焊接输送装置上。In some embodiments, the ribbon pulling device includes a mounting bracket and a plurality of first clips and a plurality of second clips staggered on the mounting bracket, wherein: the first clips are used for pulling the first welding ribbon The welding strip at the group feeding station, and the welding belt group at the first welding belt group feeding station is laid on the welding conveying device; the second chuck is used for pulling the second welding belt group feeding worker welding strip at the position, and laying the welding strip group at the feeding station of the second welding strip group onto the welding conveying device.

通过对焊带牵引装置进行设置,使得焊带牵引装置即能够实施对位于第一焊带组供料工位处的第一焊带组的牵拉,也能够实施对位于第二焊带组供料工位处的第二焊带组的牵拉。By arranging the welding strip pulling device, the welding strip pulling device can not only pull the first welding strip group located at the feeding station of the first welding strip group, but also can carry out the supplying of the second welding strip group. Pulling of the second ribbon group at the material station.

在一些实施例中,电池串焊接设备还包括焊带放卷装置和助焊剂涂覆装置,其中:焊带放卷装置包括安装板及设置在安装板上的若干放料盘,每个放料盘分别支撑一卷焊带料卷并放出一根焊带;经料盘放出的焊带穿过助焊剂涂覆装置后,再穿入至焊带处理装置内,助焊剂涂覆装置用于将助焊剂涂覆至焊带上。In some embodiments, the battery string welding equipment further includes a welding ribbon unwinding device and a flux coating device, wherein: the welding ribbon unwinding device includes a mounting plate and a plurality of discharging trays arranged on the mounting plate, each discharging The coils respectively support a roll of soldering tape and release a soldering tape; the soldering tape released from the material reel passes through the flux coating device, and then penetrates into the welding tape processing device. The flux coating device is used to Flux is applied to the ribbon.

通过设置焊带放卷装置,实现了对焊带的供料。而通过设置助焊剂涂覆装置,则能够自动地将助焊剂涂覆至焊带上,提升了焊接效率。By setting the welding strip unwinding device, the feeding of the welding strip is realized. And by providing the flux coating device, the flux can be automatically applied to the welding tape, which improves the welding efficiency.

在一些实施例中,电池片铺放装置包括电池片上料机构、电池片输送机构、电池片定位平台及搬运机构,其中:电池片上料机构用于将电池盒内的电池片上料至电池片输送机构上,电池片输送机构用于将电池片输送至电池片定位平台上,电池片定位平台用于实施对电池片的定位,搬运机构用于从电池片定位平台上拾取电池片,并将电池片铺放至焊接输送装置上;电池片定位平台上设置有规整机构,规整机构用于实施对电池片定位平台上的电池片的规整。In some embodiments, the device for placing battery slices includes a battery slice feeding mechanism, a battery slice conveying mechanism, a battery slice positioning platform and a conveying mechanism, wherein the battery slice feeding mechanism is used for feeding the battery slices in the battery box to the battery slice conveying mechanism. In terms of mechanism, the battery slice conveying mechanism is used to transport the battery slices to the battery slice positioning platform, the battery slice positioning platform is used to implement the positioning of the battery slices, and the transport mechanism is used to pick up the battery slices from the battery slice positioning platform and place the battery slices. The sheet is placed on the welding conveying device; the cell positioning platform is provided with a regularization mechanism, and the regularization mechanism is used to implement the regularization of the cell on the cell positioning platform.

通过电池片上料机构、电池片输送机构、电池片定位平台及搬运机构的配合,电池片铺放装置实现了对电池片自动上料、输送、定位及铺放。而通过在电池片定位平台上设置规整机构,则实现了对电池片的规整。Through the cooperation of the cell feeding mechanism, the cell conveying mechanism, the cell positioning platform and the conveying mechanism, the cell placement device realizes the automatic feeding, conveying, positioning and laying of the cell. By arranging a regularization mechanism on the cell positioning platform, the regularization of the cell is realized.

在一些实施例中,搬运机构被配置为能够同时拾取一个电池片和一个工装,并将拾取的电池片铺放至焊接输送装置上,以及将拾取的工装放置至焊接输送装置上或对应的电池片上以压紧对应的焊带组。In some embodiments, the handling mechanism is configured to simultaneously pick up a cell and a tool, place the picked cell on the welding conveyor, and place the picked tool on the welding conveyor or the corresponding battery On the chip to compress the corresponding welding strip group.

实现了对电池片和工装的同步铺放,在完成对一个电池片的铺放的同时,完成对一个工装的铺放。一方面提升了铺放效率,另一方面,保证铺放好的焊带组能够及时地被压紧在对应的电池片上,防止焊带组偏离电极排。Simultaneous laying of cells and tooling is realized, and while the laying of one cell is completed, the laying of one tooling is completed. On the one hand, the laying efficiency is improved, and on the other hand, it is ensured that the laid ribbon group can be pressed on the corresponding cell in time to prevent the ribbon group from deviating from the electrode row.

在一些实施例中,电池片铺放装置还包括设置在电池片输送机构上的电池片旋转机构,电池片旋转机构用于将输送的在后的电池片相对于在前的电池片旋转180°。In some embodiments, the cell placement device further includes a cell rotation mechanism disposed on the cell conveying mechanism, and the cell rotation mechanism is configured to rotate the conveyed subsequent cell relative to the preceding cell by 180° .

通过在电池片输送机构上设置电池片旋转机构,实现了对在后电池片的180°旋转,如此即能保证相邻电池片处于同一直线上的电极排的极性相反。By arranging a cell rotation mechanism on the cell conveying mechanism, 180° rotation of the subsequent cell is achieved, so that the polarity of the electrode rows on the same straight line between adjacent cells can be ensured to be opposite.

在一些实施例中,电池串焊接设备还包括压紧装置,压紧装置用于压紧叠放好的焊带组和电池片。In some embodiments, the battery string welding equipment further includes a pressing device, and the pressing device is used for pressing the stacked welding ribbon group and the battery sheets.

通过设置压紧装置,可保证焊带组被压紧在对应的电池片上,从而保证焊接效果,防止虚焊。By setting the pressing device, it can be ensured that the welding ribbon group is pressed on the corresponding battery sheet, thereby ensuring the welding effect and preventing virtual welding.

在一些实施例中,压紧装置包括工装输送机构、工装叠放机构、工装及工装搬离机构,其中:工装输送机构设置在焊接输送装置的边侧,工装输送机构用于循环输送工装;工装叠放机构用于将工装输送机构上的工装搬运至焊接输送装置上以压紧叠放好的焊带组和电池片;工装搬离机构用于将工装从焊接输送装置搬运回工装输送机构上。In some embodiments, the pressing device includes a tooling conveying mechanism, a tooling stacking mechanism, a tooling and a tooling removing mechanism, wherein: the tooling conveying mechanism is arranged on the side of the welding conveying device, and the tooling conveying mechanism is used for circulating conveying the tooling; The stacking mechanism is used to transport the tooling on the tooling conveying mechanism to the welding conveying device to compress the stacked welding belt groups and battery sheets; the tooling removal mechanism is used to transport the tooling from the welding conveying device back to the tooling conveying mechanism. .

通过工装输送机构、工装叠放机构、工装搬离机构的配合,自动地将工装铺放至焊接输送装置上以实现对焊带组和电池片的压紧,并在焊接完成后自动地将工装搬运回工装输送机构以实现对工装的循环使用。Through the cooperation of the tooling conveying mechanism, the tooling stacking mechanism and the tooling removing mechanism, the tooling is automatically placed on the welding conveying device to realize the pressing of the welding belt group and the battery sheet, and the tooling is automatically placed after the welding is completed. Carry it back to the tooling conveying mechanism to realize the recycling of the tooling.

本发明还提供了一种电池串焊接方法,其用于将电池片焊接成串,电池片的背面设有交错排布的第一电极排和第二电极排,该电池串焊接方法包括:The present invention also provides a battery string welding method, which is used for welding the battery sheets into strings, the back of the battery sheet is provided with a first electrode row and a second electrode row arranged in a staggered manner, and the battery string welding method includes:

沿第一水平方向将N个电池片背面朝上铺放在沿第一水平方向输送的焊接输送装置上,并使得相邻电池片处于同一直线上的电极排的极性相反。The N battery sheets are laid on the welding conveying device conveyed along the first horizontal direction with their backs facing upwards, and the polarities of the electrode rows on the same straight line of the adjacent battery sheets are reversed.

夹紧多根沿第一水平方向延伸的焊带,并带动焊带在垂直于第一水平方向的第二水平方向上移动,以实现焊带在第一焊带组供料工位和第二焊带组供料工位之间的位置切换,切断第一焊带组供料工位、第二焊带组供料工位处的焊带以获得焊带组。Clamping a plurality of welding strips extending along the first horizontal direction, and driving the welding strips to move in a second horizontal direction perpendicular to the first horizontal direction, so as to realize the welding strips in the first welding strip group feeding station and the second welding strip group. The positions between the welding ribbon group feeding stations are switched, and the welding ribbons at the first welding ribbon group feeding station and the second welding ribbon group feeding station are cut to obtain the welding ribbon group.

牵引第一焊带组供料工位处的焊带组并叠放于焊接输送装置上对应电池片的第奇数电极排上,以及牵引第二焊带组供料工位处的焊带组并叠放于焊接输送装置上对应电池片的第偶数电极排上。Pull the welding ribbon group at the feeding station of the first welding ribbon group and stack it on the odd-numbered electrode row corresponding to the cell on the welding conveying device, and pull the welding ribbon group at the feeding station of the second welding ribbon group and put it on the welding conveyor. Stacked on the even-numbered electrode row corresponding to the battery sheet on the welding conveying device.

将叠放好的焊带组和电池片焊接成串。Weld the stacked ribbon packs and cells into strings.

本发明的电池串焊接方法实现了对背触式电池片的焊接成串。特别的,本发明能够带动焊带在第一焊带组供料工位和第二焊带组供料工位之间移动,从而保证焊带牵引装置能够从第一焊带组供料工位、第二焊带组供料工位轮流地获取到第奇数个焊带组、第偶数个焊带组,并将第奇数个焊带组、第偶数个焊带组交错地铺放至电池片上。The battery string welding method of the present invention realizes the welding of back-contact battery sheets into strings. In particular, the present invention can drive the welding strip to move between the first welding strip group feeding station and the second welding strip group feeding station, so as to ensure that the welding strip pulling device can move from the first welding strip group feeding station , The second welding ribbon group feeding station alternately obtains the odd-numbered welding ribbon group and the even-numbered welding ribbon group, and alternately lays the odd-numbered welding ribbon group and the even-numbered welding ribbon group on the battery sheet.

在一些实施例中,电池串焊接方法还包括:In some embodiments, the battery string welding method further includes:

将N+1个工装放置至焊接输送装置上或对应的电池片上以压紧对应的焊带组,其中:Place N+1 tooling on the welding conveyor or the corresponding cell to compress the corresponding welding belt group, wherein:

在将第2个电池片铺放至焊接输送装置的同时,将第1个工装放置在焊接输送装置上,以压紧第1个焊带组的前半段。While placing the second cell on the welding conveyor, place the first tool on the welding conveyor to compress the first half of the first welding ribbon group.

在将第i个电池片铺放至焊接输送装置的同时,将第i-1个工装放置在第i-2个电池片上,以压紧叠放在第i-2个电池片上的第i-2个焊带组的后半段及第i-1个焊带组的前半段,其中,i为3~N中的任一自然数。While placing the i-th cell on the welding conveyor, place the i-1-th tool on the i-2-th cell to compress the i-th cell stacked on the i-2-th cell The second half of the two ribbon groups and the first half of the i-1 th ribbon group, where i is any natural number from 3 to N.

将第N个工装放置在第N-1个电池片上,以压紧第N-1个电池片上的第N-1个焊带组的后半段及第N个焊带组的前半段。Place the N th tooling on the N-1 th battery sheet to compress the second half of the N-1 th welding ribbon group and the first half of the N th welding ribbon group on the N-1 th battery sheet.

将第N+1个工装放置在第N个电池片上,以压紧N个电池片上的第N个焊带组的后半段及第N+1个焊带组的前半段。Place the N+1 th tooling on the N th cell sheet to compress the second half of the N th welding ribbon group and the first half of the N+1 th welding ribbon group on the N cell sheets.

在完全对电池片的铺放过程中,同步完成焊带组和工装的铺放,一方面能够提升铺放效率,另一方面能够保证铺放好的焊带组能够及时地被压紧在对应的电池片上,防止焊带组偏离电极排。In the process of completely laying the cells, the laying of the welding belt group and the tooling is completed simultaneously, which can improve the laying efficiency on the one hand, and ensure that the laid welding belt group can be pressed in time in the corresponding position on the other hand. on the battery sheet, to prevent the ribbon group from deviating from the electrode row.

附图说明Description of drawings

图1为背接式电池片的结构图;Figure 1 is a structural diagram of a back-connected cell;

图2为四个背接式电池片经焊带组焊接成串后的结构示意图;FIG. 2 is a schematic structural diagram of four back-connected cells after being welded into a string by a ribbon group;

图3为本发明实施例提供的电池串焊接设备在第一个视角下的结构示意图;FIG. 3 is a schematic structural diagram of a battery string welding device provided in an embodiment of the present invention from a first perspective;

图4为本发明实施例提供的电池串焊接设备在第二个视角下的结构示意图;FIG. 4 is a schematic structural diagram of a battery string welding device provided in an embodiment of the present invention from a second viewing angle;

图5为本发明实施例提供的电池串焊接设备在第三个视角下的结构示意图;FIG. 5 is a schematic structural diagram of a battery string welding device provided in an embodiment of the present invention from a third viewing angle;

图6至图12为本发明实施例中的电池片、焊带组及工装的铺放过程示意图;6 to 12 are schematic diagrams of the laying process of the battery sheet, the welding ribbon group and the tooling in the embodiment of the present invention;

图1至图12中包括:Included in Figures 1 to 12 are:

电池片100,第一电极排101、第二电极排102;The battery sheet 100, the first electrode row 101, the second electrode row 102;

焊接输送装置10、电池片铺放装置20、焊带处理装置30、焊带牵引装置40、焊带夹紧机构31、焊带切断机构32、第一焊带牵引机构41、第二焊带牵引机构42、焊接装置50。Welding conveying device 10, cell placement device 20, ribbon processing device 30, ribbon pulling device 40, ribbon clamping mechanism 31, ribbon cutting mechanism 32, first ribbon pulling mechanism 41, second ribbon pulling Mechanism 42 , welding device 50 .

具体实施方式Detailed ways

为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图和具体实施方式对本发明作进一步详细的说明。In order to make the above objects, features and advantages of the present invention more clearly understood, the present invention will be described in further detail below with reference to the accompanying drawings and specific embodiments.

下文将通过两个实施例分别对本发明提供的电池串焊接设备、电池串焊接方法进行实例性介绍。Hereinafter, the battery string welding device and the battery string welding method provided by the present invention will be exemplarily introduced respectively through two embodiments.

传统的背触电池片焊设备,为了实现对第奇数个焊带组、第偶数个焊带组的错位铺放,需要设置两个焊带料卷组。每个焊带料卷组所包括的焊带料卷的数量为电池片上的电极排的数量的一半。In the traditional back-contact battery chip welding equipment, in order to realize the staggered laying of the odd-numbered and even-numbered solder ribbon groups, it is necessary to set up two solder ribbon coil groups. The number of solder tape rolls included in each solder tape roll group is half of the number of electrode rows on the battery sheet.

焊带牵引装置轮流从两个焊带料卷组中牵引并获取第奇数个焊带组、第偶数个焊带组,并将第奇数个焊带组、第偶数个焊带组交错铺放至电池片上。The welding strip pulling device pulls the odd-numbered welding strip set and the even-numbered welding strip set from the two welding strip coil groups in turn, and staggers the odd-numbered welding strip set and the even-numbered welding strip set to the on the battery.

传统的背触电池片焊设备存在的缺陷在于,需要设置数量众多的焊带料卷,增大了焊接设备成本。The disadvantage of the traditional back-contact battery chip welding equipment is that it needs to set up a large number of welding strip material rolls, which increases the cost of the welding equipment.

传统的背触电池片焊设备存在的缺陷在于,需要设置数量众多的焊带料卷,增大了焊接设备成本。The disadvantage of the traditional back-contact battery chip welding equipment is that it needs to set up a large number of welding strip material rolls, which increases the cost of the welding equipment.

鉴于此,本发明提供了一种电池串焊接设备及焊接方法,以期仅设置一个焊带料卷组,即能将背触式电池片(以下简称为“电池片”)焊接成串。下文将通过两个实施例,分别对本发明的电池串焊接设备、焊接方法进行示例性描述。In view of this, the present invention provides a battery string welding equipment and a welding method, in order to weld back-contact battery sheets (hereinafter referred to as "battery sheets") into strings with only one set of welding tape coils. Hereinafter, the battery string welding equipment and the welding method of the present invention will be exemplarily described respectively through two embodiments.

第一实施例first embodiment

如图3至图5所示,本实施例提供的电池串焊接设备包括焊接输送装置10、电池片铺放装置20、焊带处理装置30、焊带牵引装置40及焊接装置50,其中:As shown in FIG. 3 to FIG. 5 , the battery string welding equipment provided in this embodiment includes a welding conveying device 10 , a battery slice laying device 20 , a welding ribbon processing device 30 , a welding ribbon pulling device 40 and a welding device 50 , wherein:

焊接输送装置10用于沿第一水平方向(如图1中的X轴方向)输送电池片和焊带组。The welding conveying device 10 is used for conveying the battery sheets and the welding ribbon group along a first horizontal direction (the X-axis direction in FIG. 1 ).

电池片铺放装置20用于沿第一水平方向将N个电池片背面朝上铺放在焊接输送装置10上,并使得相邻电池片处于同一直线上的电极排的极性相反。The battery sheet laying device 20 is used for laying the N battery sheets on the welding conveying device 10 along the first horizontal direction with their backs facing upwards, so that the polarities of the electrode rows with adjacent battery sheets on the same straight line are opposite.

焊带处理装置30用于夹紧多根沿第一水平方向延伸的焊带,并带动焊带在垂直于第一水平方向的第二水平方向(如图1中的Y轴方向)上移动,以实现焊带在第一焊带组供料工位和第二焊带组供料工位之间的位置切换,以及切断第一焊带组供料工位、第二焊带组供料工位处的焊带以获得焊带组。例如,在第一焊带组供料工位处被切下的焊带为第奇数个焊带组,而在第二焊带组供料工位处被切下的焊带则为第偶数个焊带组。The welding strip processing device 30 is used for clamping a plurality of welding strips extending along the first horizontal direction, and driving the welding strips to move in a second horizontal direction (the Y-axis direction in FIG. 1 ) perpendicular to the first horizontal direction, In order to realize the position switching of the welding strip between the first welding strip group feeding station and the second welding strip group feeding station, and cutting off the first welding strip group feeding station and the second welding strip group feeding station Ribbon in place to obtain a Ribbon Set. For example, the ribbon cut at the feeding station of the first ribbon group is the odd-numbered ribbon group, and the ribbon cut at the feeding station of the second ribbon group is the even-numbered ribbon Ribbon set.

焊带牵引装置40用于牵引第一焊带组供料工位处的焊带组并叠放于焊接输送装置上对应电池片的第奇数电极排上,以及用于牵引第二焊带组供料工位处的焊带组并叠放于焊接输送装置上对应电池片的第偶数电极排上。即,焊带牵引装置40交替地从第一焊带组供料工位、第二焊带组供料工位处获取被切下的第奇数个焊带组、第偶数个焊带组,并完成对焊带组的铺放。The welding ribbon pulling device 40 is used for pulling the welding ribbon group at the feeding station of the first welding ribbon group and stacking it on the odd-numbered electrode row corresponding to the battery sheet on the welding conveying device, and for pulling the second welding ribbon group for supplying. The welding belt group at the material station is stacked on the even-numbered electrode row corresponding to the battery sheet on the welding conveying device. That is, the ribbon pulling device 40 alternately obtains the odd-numbered ribbon group and the even-numbered ribbon group that have been cut from the first ribbon group supply station and the second ribbon group supply station, and Complete the lay-up of the welding tape set.

焊接装置50用于将叠放好的焊带组和电池片焊接成串。The welding device 50 is used for welding the stacked welding ribbon groups and battery sheets into a string.

可见,通过焊接输送装置10、电池片铺放装置20、焊带处理装置30、焊带牵引装置40及焊接装置50的配合,本实施例中的电池串焊接设备实现了对背触式电池片的焊接成串。It can be seen that through the cooperation of the welding conveying device 10 , the cell laying device 20 , the welding strip processing device 30 , the welding strip pulling device 40 and the welding device 50 , the battery string welding device in this embodiment realizes the back-contact type of battery cells. of welded strings.

特别的,本实施例中的焊带处理装置30能够带动焊带在第一焊带组供料工位和第二焊带组供料工位之间移动,从而保证焊带牵引装置40能够从第一焊带组供料工位、第二焊带组供料工位轮流地获取到第奇数个焊带组、第偶数个焊带组,并将第奇数个焊带组、第偶数个焊带组交错地铺放至电池片上。In particular, the ribbon processing device 30 in this embodiment can drive the ribbon to move between the feeding station of the first ribbon group and the feeding station of the second ribbon group, so as to ensure that the ribbon pulling device 40 can move from The first welding ribbon group feeding station and the second welding ribbon group feeding station alternately obtain the odd-numbered welding ribbon group and the even-numbered welding ribbon group, and combine the odd-numbered welding ribbon group and the even-numbered welding ribbon group. The strips are staggered and laid on the cell sheets.

如此,仅需设置一个焊带料卷组,放出数量为电池片上的电极排的数量的一半的焊带,即能完成对第奇数个焊带组、第偶数个焊带组的交替供料。从而大幅度地降低了焊接设备的成本。In this way, it is only necessary to set up one ribbon material group and release the number of ribbons that is half of the number of electrode rows on the cell, so as to complete the alternate feeding of the odd-numbered ribbon group and the even-numbered ribbon group. Thereby greatly reducing the cost of welding equipment.

如图3和图4所示,可选的,焊带处理装置30包括焊带夹紧机构31和焊带切断机构32,其中:焊带夹紧机构31用于夹紧焊带,并带动焊带在第二水平方向上移动,以实现焊带在第一焊带组供料工位和第二焊带组供料工位之间的位置切换。焊带切断机构32位于焊带夹紧机构32的后道工位,其用于切断第一焊带组供料工位、第二焊带组供料工位处的焊带以获得对应的第奇数个焊带组、第偶数个焊带组。As shown in FIG. 3 and FIG. 4 , optionally, the welding strip processing device 30 includes a welding strip clamping mechanism 31 and a welding strip cutting mechanism 32 , wherein: the welding strip clamping mechanism 31 is used for clamping the welding strip and driving the welding strip. The belt moves in the second horizontal direction, so as to realize the position switching of the welding belt between the feeding station of the first welding strip group and the feeding station of the second welding belt group. The welding strip cutting mechanism 32 is located at the rear station of the welding strip clamping mechanism 32, which is used for cutting the welding strips at the feeding station of the first welding strip group and the feeding station of the second welding strip group to obtain the corresponding first welding strip. Odd-numbered ribbon groups, even-numbered ribbon groups.

可选的,焊带切断机构32可以选择以下三种设置方式。Optionally, the ribbon cutting mechanism 32 can choose from the following three setting modes.

第一种设置方式:The first setting method:

焊带切断机构32连接在焊带夹紧机构31上,焊带切断机构32随焊带夹紧机构31在第二水平方向上同步移动。如此,当焊带夹紧机构31将焊带移动至第一焊带组供料工位或第二焊带组供料工位处时,焊带切断机构32随即执行切断动作,从而获得第奇数个焊带组或第偶数个焊带组。The ribbon cutting mechanism 32 is connected to the ribbon clamping mechanism 31 , and the ribbon cutting mechanism 32 moves synchronously with the ribbon clamping mechanism 31 in the second horizontal direction. In this way, when the ribbon clamping mechanism 31 moves the ribbon to the feeding station of the first ribbon group or the feeding station of the second ribbon group, the ribbon cutting mechanism 32 immediately performs the cutting action, thereby obtaining the odd number Ribbon group or even-numbered ribbon group.

第二种设置方式:The second setting method:

焊带切断机构32包括第一切断执行部和第二切断执行部,其中,第一切断执行部设置在第一焊带组供料工位处,用于切断第一焊带组供料工位处的焊带,第二切执行部部设置在第二焊带组供料工位处,用于切断第二焊带组供料工位处的焊带。The ribbon cutting mechanism 32 includes a first cutting execution part and a second cutting execution part, wherein the first cutting execution part is arranged at the first welding ribbon group feeding station, and is used for cutting the first welding ribbon group feeding station The welding strip at the second welding strip group is provided at the feeding station of the second welding strip group, and the second cutting execution part is used for cutting the welding strip at the feeding station of the second welding strip group.

即,当焊带夹紧机构31将焊带移动至第一焊带组供料工位时,第一切断执行部执行切断动作,从而获得第奇数个焊带组。而当焊带夹紧机构31将焊带移动至第二焊带组供料工位时,第二切断执行部执行切断动作,从而获得第偶数个焊带组。That is, when the ribbon clamping mechanism 31 moves the ribbon to the first ribbon group feeding station, the first cutting execution unit performs a cutting operation, thereby obtaining an odd-numbered ribbon group. When the ribbon clamping mechanism 31 moves the ribbon to the feeding station of the second ribbon group, the second cutting execution unit performs the cutting action, thereby obtaining the even-numbered ribbon group.

第三种设置方式:The third setting method:

焊带切断机构32的切断执行部横跨第一焊带组供料工位和第二焊带组供料工位,焊带切断机构的切断执行部即用于切断第一焊带组供料工位处的焊带,又用于切断第二焊带组供料工位处的焊带。The cutting execution part of the ribbon cutting mechanism 32 straddles the feeding station of the first ribbon group and the feeding station of the second ribbon group, and the cutting execution part of the ribbon cutting mechanism is used to cut off the feeding of the first ribbon group The welding strip at the station is also used to cut the welding strip at the feeding station of the second welding strip group.

即,设置较宽的切断执行部,保证切断执行部横跨第一焊带组供料工位和第二焊带组供料工位。如此,当焊带夹紧机构31将焊带移动至第一焊带组供料工位时,切断执行部执行切断动作,切断执行部位于第一焊带组供料工位处的部位切断焊带从而获得第奇数个焊带组,切断执行部位于第二焊带组供料工位处的部位空切。而当焊带夹紧机构31将焊带移动至第二焊带组供料工位时,切断执行部执行切断动作,切断执行部位于第二焊带组供料工位处的部位切断焊带从而获得第偶数个焊带组,切断执行部位于第一焊带组供料工位处的部位空切。That is, a wider cutting execution part is provided to ensure that the cutting execution part spans the first welding strip group feeding station and the second welding strip group feeding station. In this way, when the ribbon clamping mechanism 31 moves the ribbon to the feeding station of the first ribbon group, the cutting execution part executes the cutting action, and the cutting execution part cuts off the welding at the position of the feeding station of the first ribbon group. The strip thus obtains the odd-numbered welding strip group, and the part of the cutting execution part located at the feeding station of the second welding strip group is cut empty. When the ribbon clamping mechanism 31 moves the ribbon to the feeding station of the second ribbon group, the cutting execution part executes the cutting action, and the cutting execution part cuts the ribbon at the position at the feeding station of the second ribbon group Thereby, the even-numbered welding strip group is obtained, and the part of the cutting execution part located at the feeding station of the first welding strip group is empty-cut.

继续参考图3和图4所示,可选的,本实施例中的焊带牵引装置40包括第一焊带牵引机构41和第二焊带牵引机构42,其中:3 and 4, optionally, the ribbon pulling device 40 in this embodiment includes a first ribbon pulling mechanism 41 and a second ribbon pulling mechanism 42, wherein:

第一焊带牵引机构41用于牵拉移动至第一焊带组供料工位处的焊带,以及将第一焊带组供料工位处的焊带组铺放至焊接输送装置10上。The first welding ribbon pulling mechanism 41 is used for pulling the welding ribbon moved to the feeding station of the first welding ribbon group, and laying the welding ribbon group at the feeding station of the first welding ribbon group to the welding conveying device 10 superior.

第二焊带牵引机构42则用于牵拉移动至第二焊带组供料工位处的焊带,以及将第二焊带组供料工位处的焊带组铺放至焊接输送装置10上。The second welding ribbon pulling mechanism 42 is used for pulling the welding ribbon moved to the second welding ribbon group feeding station, and laying the welding ribbon group at the second welding ribbon group feeding station to the welding conveying device 10 on.

第一焊带牵引机构41、第二焊带牵引机构42交替地牵拉焊带,并实施对第一焊带组、第二焊带组的铺放,从而大幅度地提升了焊带铺放效率。The first welding strip pulling mechanism 41 and the second welding strip pulling mechanism 42 alternately pull the welding strip, and implement the laying of the first welding strip group and the second welding strip group, thereby greatly improving the welding strip laying. efficiency.

在其他一些实施例中,焊带牵引装置40为一体式结构,其包括安装支架及交错地设置在安装支架上的多个第一夹头和多个第二夹头,其中:第一夹头用于牵拉第一焊带组供料工位处的焊带,以及将第一焊带组供料工位处的焊带组铺放至焊接输送装置上。而第二夹头则用于牵拉第二焊带组供料工位处的焊带,以及将第二焊带组供料工位处的焊带组铺放至焊接输送装置10上。In some other embodiments, the ribbon pulling device 40 is an integral structure, which includes a mounting bracket and a plurality of first chucks and a plurality of second chucks staggered on the mounting bracket, wherein: the first chuck It is used for pulling the welding strip at the feeding station of the first welding strip group, and laying the welding strip group at the feeding station of the first welding strip group on the welding conveying device. The second chuck is used for pulling the welding ribbon at the feeding station of the second welding ribbon group, and laying the welding ribbon group at the feeding station of the second welding ribbon group on the welding conveying device 10 .

可选的,本实施例中的电池串焊接设备还包括焊带放卷装置和助焊剂涂覆装置,其中:焊带放卷装置包括安装板及设置在安装板上的若干放料盘,每个放料盘分别支撑一卷焊带料卷并放出一根焊带。经料盘放出的焊带穿过助焊剂涂覆装置后,再穿入至焊带处理装置30内,助焊剂涂覆装置用于将助焊剂涂覆至焊带上。Optionally, the battery string welding equipment in this embodiment further includes a welding ribbon unwinding device and a flux coating device, wherein: the welding ribbon unwinding device includes a mounting plate and a plurality of discharging trays arranged on the mounting plate, each Each unwinding tray supports a roll of soldering tape and unloads a soldering tape. After the solder ribbon discharged from the material tray passes through the flux coating device, it then penetrates into the solder ribbon processing device 30, and the flux coating device is used to apply the flux to the solder ribbon.

通过设置焊带放卷装置,实现了对焊带的自动供料。本实施例中,焊带放卷装置中的放料盘的总数量为电池片上的电极排的数量的一半。例如,图1中所示的电池片上设有18个电极排。对应的,本实施例中的焊带放卷装置内设置9个料卷,如此,焊带放卷装置可同时放出9根焊带,经过焊带处理装置30处理后获取到的各第奇数个焊带组、第偶数个焊带组均包括9根焊带段。The automatic feeding of the welding strip is realized by setting the welding strip unwinding device. In this embodiment, the total number of unwinding trays in the ribbon unwinding device is half of the number of electrode rows on the battery sheet. For example, the cell shown in Figure 1 is provided with 18 electrode rows. Correspondingly, the ribbon unwinding device in this embodiment is provided with 9 material coils. In this way, the ribbon unwinding device can simultaneously unwind 9 ribbons, and each odd number obtained after being processed by the ribbon processing device 30 is obtained. The welding strip group and the even-numbered welding strip group each include 9 welding strip segments.

可选的,本实施例中的电池片铺放装置包括电池片上料机构、电池片输送机构、电池片定位平台及搬运机构,其中:电池片上料机构用于将电池盒内的电池片上料至电池片输送机构上,电池片输送机构用于将电池片输送至电池片定位平台上,电池片定位平台用于实施对电池片的定位,搬运机构用于从电池片定位平台上拾取电池片,并将电池片铺放至焊接输送装置上。Optionally, the battery chip laying device in this embodiment includes a battery chip feeding mechanism, a battery chip conveying mechanism, a battery chip positioning platform and a transport mechanism, wherein the battery chip feeding mechanism is used for feeding the battery chips in the battery box to the battery. On the battery slice conveying mechanism, the battery slice conveying mechanism is used to transport the battery slices to the battery slice positioning platform, the battery slice positioning platform is used to implement the positioning of the battery slices, and the transport mechanism is used to pick up the battery slices from the battery slice positioning platform. And place the cells on the welding conveyor.

可见,通过电池片上料机构、电池片输送机构、电池片定位平台及搬运机构的配合,电池片铺放装置实现了对电池片自动上料、输送、定位及铺放。It can be seen that through the cooperation of the cell feeding mechanism, the cell conveying mechanism, the cell positioning platform and the handling mechanism, the cell placement device realizes the automatic feeding, conveying, positioning and laying of the cell.

可选的,电池片定位平台上还设置有规整机构,规整机构用于实施对电池片定位平台上的电池片的规整。Optionally, the cell positioning platform is further provided with a regularization mechanism, and the regularization mechanism is used to implement regularization of the cells on the cell positioning platform.

可选的,电池片铺放装置还包括设置在电池片输送机构上的电池片旋转机构,电池片旋转机构用于将输送的在后的电池片相对于在前的电池片旋转180°。如此,即能保证铺放好的相邻电池片处于同一直线上的电极排的极性相反。Optionally, the cell placement device further includes a cell rotation mechanism disposed on the cell conveying mechanism, and the cell rotation mechanism is used to rotate the conveyed subsequent cell relative to the preceding cell by 180°. In this way, it can be ensured that the polarities of the electrode rows on the same straight line are opposite to each other.

可选的,本实施例中,搬运机构被配置为能够同时拾取一个电池片和一个工装,并将拾取的电池片铺放至焊接输送装置10上,以及将拾取的工装放置至焊接输送装置10上或对应的电池片上以压紧对应的焊带组。Optionally, in this embodiment, the conveying mechanism is configured to be able to pick up a battery slice and a tool at the same time, place the picked-up battery slice on the welding conveying device 10 , and place the picked-up tool on the welding conveying device 10 . on or on the corresponding battery sheet to compress the corresponding welding ribbon group.

如此,搬运机构实现了对电池片和工装的同步铺放,其在完成对一个电池片的铺放的同时,完成对一个工装的铺放。一方面提升了铺放效率,另一方面,保证铺放好的焊带组能够及时地被压紧在对应的电池片上,防止焊带组偏离电极排。In this way, the conveying mechanism realizes the synchronous laying of the cell and the tool, and it completes the laying of one tool while completing the laying of one cell. On the one hand, the laying efficiency is improved, and on the other hand, it is ensured that the laid ribbon group can be pressed on the corresponding cell in time to prevent the ribbon group from deviating from the electrode row.

当然,在其他实施例中,也可额外设置单独的压紧装置,来压紧叠放好的焊带组和电池片,从而保证焊带组被压紧在对应的电池片上,从而保证焊接效果,防止虚焊。可选的,在这些实施例中,压紧装置包括工装输送机构、工装叠放机构、工装及工装搬离机构,其中:工装输送机构设置在焊接输送装置10的边侧,工装输送机构10用于循环输送工装。工装叠放机构用于将工装输送机构上的工装搬运至焊接输送装置10上以压紧叠放好的焊带组和电池片,工装搬离机构则用于将工装从焊接输送装置10搬运回工装输送机构上。Of course, in other embodiments, a separate pressing device may be additionally provided to compress the stacked ribbon packs and battery sheets, so as to ensure that the ribbon packs are pressed against the corresponding battery sheets, thereby ensuring the welding effect , to prevent virtual welding. Optionally, in these embodiments, the pressing device includes a tooling conveying mechanism, a tooling stacking mechanism, a tooling and a tooling removing mechanism, wherein: the tooling conveying mechanism is arranged on the side of the welding conveying device 10, and the tooling conveying mechanism 10 uses For circulating conveying tooling. The tool stacking mechanism is used to transport the tooling on the tooling conveying mechanism to the welding conveying device 10 to compress the stacked welding belt groups and battery sheets, and the tooling removal mechanism is used to transport the tooling from the welding conveying device 10 back. on the tooling conveying mechanism.

通过工装输送机构、工装叠放机构、工装搬离机构的配合,自动地将工装铺放至焊接输送装置10上以实现对焊带组和电池片的压紧,并在焊接完成后自动地将工装搬运回工装输送机构以实现对工装的循环使用。Through the cooperation of the tooling conveying mechanism, the tooling stacking mechanism, and the tooling removal mechanism, the tooling is automatically placed on the welding conveying device 10 to realize the pressing of the welding belt group and the battery sheet, and after the welding is completed, the tooling is automatically The tooling is transported back to the tooling conveying mechanism to realize the recycling of the tooling.

第二实施例Second Embodiment

本实施例提供的电池串焊接方法,可由前述第一实施例中的电池串焊接设置加以实施,具体的,该电池串焊接方法包括:The battery string welding method provided in this embodiment can be implemented by the battery string welding arrangement in the foregoing first embodiment. Specifically, the battery string welding method includes:

沿第一水平方向(如X轴方向)将N个电池片背面朝上铺放在沿第一水平方向输送的焊接输送装置上,并使得相邻电池片处于同一直线上的电极排的极性相反。Along the first horizontal direction (such as the X-axis direction), place the N battery sheets with their backs facing upwards on the welding conveying device conveyed along the first horizontal direction, and make the polarity of the electrode row with the adjacent battery sheets on the same straight line. on the contrary.

夹紧多根沿第一水平方向延伸的焊带,并带动焊带在垂直于第一水平方向的第二水平方向(如Y轴方向上)上移动,以实现焊带在第一焊带组供料工位和第二焊带组供料工位之间的位置切换,切断第一焊带组供料工位、第二焊带组供料工位处的焊带以获得焊带组。Clamp a plurality of welding strips extending along the first horizontal direction, and drive the welding strips to move in the second horizontal direction (such as the Y-axis direction) perpendicular to the first horizontal direction, so as to realize the welding strips in the first welding strip group. The positions between the feeding station and the second welding ribbon group feeding station are switched, and the welding ribbons at the first welding ribbon group feeding station and the second welding ribbon group feeding station are cut to obtain the welding ribbon group.

牵引第一焊带组供料工位处的焊带组并叠放于焊接输送装置上对应电池片的第奇数电极排上,以及牵引第二焊带组供料工位处的焊带组并叠放于焊接输送装置上对应电池片的第偶数电极排上。Pull the welding ribbon group at the feeding station of the first welding ribbon group and stack it on the odd-numbered electrode row corresponding to the cell on the welding conveying device, and pull the welding ribbon group at the feeding station of the second welding ribbon group and put it on the welding conveyor. Stacked on the even-numbered electrode row corresponding to the battery sheet on the welding conveying device.

将叠放好的焊带组和电池片焊接成串。Weld the stacked ribbon packs and cells into strings.

本发明最终获取到的电池串由N片电池片经N+1个焊带组焊接形成,其中:第1个焊带组为仅焊接在第一个电池片(头部电池片)上的头部焊带组,第N+1个焊带组为仅焊接在第N个电池片(尾部电池片)上的尾部焊带组,其余N-1个焊带组则用于连接相邻两个电池片。The battery string finally obtained by the present invention is formed by welding N pieces of battery pieces through N+1 welding strip groups, wherein: the first welding strip group is the head only welded on the first battery piece (head battery piece) The N+1 welding strip set is the tail welding strip set only welded on the Nth cell (the tail cell), and the remaining N-1 welding strip sets are used to connect the adjacent two Cell.

为了保证铺放好的焊带组能够及时地被压紧在对应的电池片上,防止焊带组偏离电极排,可选的,在对N片电池片、N+1个焊带组实施铺放的过程中,完成N+1工装的铺放。具体的:In order to ensure that the laid ribbon group can be pressed on the corresponding cell in a timely manner and prevent the ribbon group from deviating from the electrode row, optionally, N cells and N+1 ribbon groups are laid. During the process, the laying of N+1 tooling is completed. specific:

在将第2个电池片铺放至焊接输送机构的同时,将第1个工装放置在焊接输送装置上,以压紧第1个焊带组的前半段。While placing the second cell on the welding conveyor, place the first tool on the welding conveyor to compress the first half of the first welding ribbon group.

在将第i个电池片铺放至焊接输送机构的同时,将第i-1个工装放置在第i-2个电池片上,以压紧叠放在第i-2个电池片上的第i-2个焊带组的后半段及第i-1个焊带组的前半段,其中,i为3~N中的任一自然数。While laying the i-th cell sheet to the welding conveying mechanism, place the i-1th tooling on the i-2th cell sheet to compress the i-th cell sheet stacked on the i-2th cell sheet The second half of the two ribbon groups and the first half of the i-1 th ribbon group, where i is any natural number from 3 to N.

将第N个工装放置在第N-1个电池片上,以压紧第N-1个电池片上的第N-1个焊带组的后半段及第N个焊带组的前半段。Place the N th tooling on the N-1 th battery sheet to compress the second half of the N-1 th welding ribbon group and the first half of the N th welding ribbon group on the N-1 th battery sheet.

将第N+1个工装放置在第N个电池片上,以压紧N个电池片上的第N个焊带组的后半段及第N+1个焊带组的前半段。Place the N+1 th tooling on the N th cell sheet to compress the second half of the N th welding ribbon group and the first half of the N+1 th welding ribbon group on the N cell sheets.

为了使得本领域技术人员更清楚地理解上述的铺放过程,下文将结合图6至图12对一个具体实施例中电池片、焊带组及工装的铺放过程进行示例性描述,该实施例中的电池串包括10个电池片,即N=10。In order to make the above-mentioned laying process more clearly understood by those skilled in the art, the following will exemplarily describe the laying process of the battery sheet, the welding ribbon group and the tooling in a specific embodiment with reference to FIG. 6 to FIG. 12 . The battery string in includes 10 battery slices, that is, N=10.

首先,如图6所示,将第1个电池片铺放在焊接输送装置上。First, as shown in Figure 6, the first cell is placed on the welding conveyor.

接着,如图7所示,铺放第1个焊带组,并使得第1个焊带组的后半段位于第1个电池片的第一电极排上,前半段则位于焊接输送装置上。Next, as shown in Figure 7, the first welding ribbon group is laid, so that the second half of the first welding ribbon group is located on the first electrode row of the first cell, and the first half is located on the welding conveyor. .

接着,如图8所示,在将第2个电池片铺放至焊接输送机构的同时,将第1个工装放置在焊接输送装置上,以压紧第1个焊带组的前半段。Next, as shown in FIG. 8 , while the second cell is placed on the welding conveying mechanism, the first tool is placed on the welding conveying device to compress the first half of the first welding belt group.

接着,如图9所示,铺放第2个焊带组,并使得第2个焊带组的前半段和后半段分别位于第1个电池片、第2个电池片的第二电极排上。Next, as shown in Figure 9, the second welding ribbon group is laid so that the first half and the second half of the second welding ribbon group are located in the second electrode row of the first cell and the second cell, respectively. superior.

接着,如图10所示,在将第3个电池片铺放至焊接输送机构的同时,将第2个工装放置在第1个电池片上,以压紧叠放在第1个电池片上的第1个焊带组的后半段及2个焊带组的前半段。Next, as shown in Figure 10, while placing the third cell on the welding conveying mechanism, place the second tool on the first cell to compress the first cell stacked on the first cell. The second half of 1 ribbon group and the first half of 2 ribbon groups.

接着,如图11所示,铺放第3个焊带组,并使得第3个焊带组的前半段和后半段分别位于第2个电池片、第3个电池片的第一电极排上。Next, as shown in Figure 11, lay the third welding ribbon group, and make the first half and the second half of the third welding ribbon group respectively located in the first electrode row of the second cell and the third cell. superior.

按上述规则,依次完成第4至第10个电池片、第3至第9个工装的同时铺放,并铺放好第4至第11个焊带组。According to the above rules, the 4th to 10th cell sheets and the 3rd to 9th tooling should be laid at the same time, and the 4th to 11th ribbon sets should be laid.

最后,如图12所示,将第10个工装放置在第9个电池片上,以压紧第9个电池片上的第9个焊带组的后半段及第10个焊带组的前半段,将第11个工装放置在第10个电池片上,以压紧10个电池片上的第10个焊带组的后半段及第11个焊带组的前半段。Finally, as shown in Figure 12, place the 10th tooling on the 9th cell to compress the second half of the 9th ribbon group and the first half of the 10th ribbon group on the 9th cell , place the 11th tooling on the 10th cell to compress the second half of the 10th welding strip group and the first half of the 11th welding strip group on the 10 cells.

至此,完成了所有电池片、工装及焊带组的铺放。焊接输送机构将铺放好的电池片、工装及焊带组输送至焊接工位实施焊接。At this point, the laying of all cells, tooling and ribbon groups has been completed. The welding conveying mechanism conveys the laid cells, tooling and welding belt group to the welding station for welding.

上文对本发明进行了足够详细的具有一定特殊性的描述。所属领域内的普通技术人员应该理解,实施例中的描述仅仅是示例性的,在不偏离本发明的真实精神和范围的前提下做出所有改变都应该属于本发明的保护范围。本发明所要求保护的范围是由所述的权利要求书进行限定的,而不是由实施例中的上述描述来限定的。The invention has been described above in sufficient detail with certain particularities. Those of ordinary skill in the art should understand that the descriptions in the embodiments are only exemplary, and all changes made without departing from the true spirit and scope of the present invention should belong to the protection scope of the present invention. The claimed scope of the present invention is defined by the claims, rather than by the above description in the embodiments.

Claims (13)

1. The utility model provides a battery cluster welding equipment for weld the battery piece into the cluster, the back of battery piece is equipped with first electrode row and the second electrode row of crisscross arrangement, its characterized in that, battery cluster welding equipment is including welding conveyor, battery piece shop device, welding and take processing apparatus, welding and take draw gear and welding set, wherein:
the welding conveying device is used for conveying the battery piece and the welding strip group along a first horizontal direction;
the battery piece laying device is used for laying N battery pieces on the welding conveying device with the back surfaces facing upwards along the first horizontal direction, and the polarities of the electrode rows of the adjacent battery pieces on the same straight line are opposite;
the welding strip processing device is used for clamping a plurality of welding strips extending along the first horizontal direction, driving the welding strips to move in a second horizontal direction perpendicular to the first horizontal direction, so that position switching of the welding strips between a first welding strip group feeding station and a second welding strip group feeding station is realized, and the welding strips at the first welding strip group feeding station and the second welding strip group feeding station are cut off to obtain welding strip groups;
the welding strip traction device is used for drawing the welding strip group at the first welding strip group feeding station and stacking the welding strip group on the odd electrode rows of the corresponding battery piece on the welding conveying device, and is used for drawing the welding strip group at the second welding strip group feeding station and stacking the welding strip group on the even electrode rows of the corresponding battery piece on the welding conveying device;
the welding device welds the stacked welding strip group and the battery piece into a string.
2. The battery string welding apparatus according to claim 1, wherein the solder strip processing device includes a solder strip clamping mechanism and a solder strip cutting mechanism, wherein:
the welding strip clamping mechanism is used for clamping a welding strip and driving the welding strip to move in the second horizontal direction so as to realize position switching of the welding strip between the first welding strip group feeding station and the second welding strip group feeding station;
the welding strip cutting mechanism is located at a subsequent station of the welding strip clamping mechanism and used for cutting off the welding strips at the feeding station of the first welding strip group and the feeding station of the second welding strip group to obtain a welding strip group.
3. The battery string welding apparatus according to claim 2, wherein the solder ribbon cut-off mechanism is connected to the solder ribbon clamping mechanism, the solder ribbon cut-off mechanism moving in the second horizontal direction with the solder ribbon clamping mechanism; or,
the welding strip cutting mechanism comprises a first cutting execution part and a second cutting execution part, the first cutting execution part is arranged at the first welding strip group feeding station and used for cutting off the welding strip at the first welding strip group feeding station, and the second cutting execution part is arranged at the second welding strip group feeding station and used for cutting off the welding strip at the second welding strip group feeding station; or,
the cutting execution part of the solder strip cutting mechanism crosses the first solder strip group feeding station and the second solder strip group feeding station, and the cutting execution part of the solder strip cutting mechanism is configured to be used for cutting off the solder strip at the first solder strip group feeding station and is configured to cut off the solder strip at the second solder strip group feeding station.
4. The battery string welding apparatus of claim 1, wherein the solder ribbon pulling device comprises a first solder ribbon pulling mechanism and a second solder ribbon pulling mechanism, wherein:
the first welding strip traction mechanism is used for drawing the welding strips moving to the first welding strip group feeding station and laying the welding strip groups at the first welding strip group feeding station on the welding conveying device;
the second welding strip traction mechanism is used for drawing the welding strips moving to the second welding strip group feeding station and laying the welding strip groups at the second welding strip group feeding station onto the welding conveying device.
5. The battery string welding apparatus of claim 1, wherein the solder ribbon pulling device comprises a mounting bracket and a plurality of first clips and a plurality of second clips disposed alternately on the mounting bracket, wherein:
the first chuck is used for drawing the welding strips at the first welding strip group feeding station and laying the welding strip groups at the first welding strip group feeding station on the welding conveying device;
the second chuck is used for drawing the welding strips at the second welding strip group feeding station and laying the welding strip groups at the second welding strip group feeding station onto the welding conveying device.
6. The battery string welding apparatus of claim 1, further comprising a solder ribbon unwinding device and a flux coating device, wherein:
the solder strip unwinding device comprises an installation plate and a plurality of unwinding disks arranged on the installation plate, wherein each unwinding disk supports a coil of solder strip and discharges a solder strip;
and the soldering flux coating device is used for coating soldering flux on the soldering strip.
7. The battery string welding device according to claim 1, wherein the battery piece placement device comprises a battery piece feeding mechanism, a battery piece conveying mechanism, a battery piece positioning platform and a carrying mechanism, wherein:
the battery piece feeding mechanism is used for feeding battery pieces in a battery box onto the battery piece conveying mechanism, the battery piece conveying mechanism is used for conveying the battery pieces onto a battery piece positioning platform, the battery piece positioning platform is used for positioning the battery pieces, and the carrying mechanism is used for picking up the battery pieces from the battery piece positioning platform and laying the battery pieces onto the welding conveying device;
the battery piece positioning platform is provided with a regulating mechanism, and the regulating mechanism is used for regulating the battery pieces on the battery piece positioning platform.
8. The battery string welding apparatus of claim 7, wherein the handling mechanism is configured to simultaneously pick up one battery piece and one tooling, lay the picked up battery piece onto the welding conveyor, and place the picked up tooling onto the welding conveyor or a corresponding battery piece to compress a corresponding set of solder ribbons.
9. The battery string welding apparatus according to claim 1, wherein the battery sheet placement device further comprises a battery sheet rotating mechanism provided on the battery sheet conveying mechanism, the battery sheet rotating mechanism being configured to rotate a conveyed succeeding battery sheet by 180 ° with respect to a preceding battery sheet.
10. The battery string welding apparatus according to claim 1, further comprising a pressing device for pressing the stacked ribbon assembly and the battery sheet.
11. The battery string welding device according to claim 10, wherein the pressing device includes a tool conveying mechanism, a tool stacking mechanism, a tool, and a tool removing mechanism, wherein:
the tool conveying mechanism is arranged on the side of the welding conveying device and used for circularly conveying the tool;
the tool stacking mechanism is used for conveying the tools on the tool conveying mechanism to the welding conveying device so as to compress the stacked welding strip group and the stacked battery piece;
the tool carrying-away mechanism is used for carrying the tool from the welding conveying device back to the tool conveying mechanism.
12. A cell string welding method is used for welding cell pieces into a string, and a first electrode row and a second electrode row which are arranged in a staggered mode are arranged on the back of each cell piece, and is characterized by comprising the following steps:
laying N battery pieces on a welding conveying device conveyed along a first horizontal direction with the back surfaces facing upwards, and enabling the polarities of electrode rows of adjacent battery pieces on the same line to be opposite;
clamping a plurality of welding strips extending along the first horizontal direction, driving the welding strips to move in a second horizontal direction perpendicular to the first horizontal direction, so as to realize position switching of the welding strips between a first welding strip group feeding station and a second welding strip group feeding station, and cutting off the welding strips at the first welding strip group feeding station and the second welding strip group feeding station to obtain a welding strip group;
drawing the welding strip group at the first welding strip group feeding station and stacking the welding strip group on the odd-numbered electrode row of the corresponding battery piece on the welding and conveying device, and drawing the welding strip group at the second welding strip group feeding station and stacking the welding strip group on the even-numbered electrode row of the corresponding battery piece on the welding and conveying device;
and welding the stacked welding strip group and the battery plate into a string.
13. The battery string welding method of claim 12, further comprising:
place N +1 frock to weld conveyor goes up or on the battery piece that corresponds with compressing tightly corresponding solder strip group, wherein:
placing a 1 st tool on the welding conveying device while laying the 2 nd cell piece to the welding conveying device so as to compress the front half section of the 1 st welding strip group;
when the ith battery piece is laid on the welding conveying device, an (i-1) th tool is placed on an (i-2) th battery piece to press the rear half section of an (i-2) th welding strip group and the front half section of an (i-1) th welding strip group which are stacked on the (i-2) th battery piece, wherein i is any natural number from 3 to N;
placing the Nth tool on the (N-1) th battery plate to tightly press the back half section of the (N-1) th welding strip group and the front half section of the Nth welding strip group on the (N-1) th battery plate;
place N +1 a frock on the nth battery piece to compress tightly the first half section of the first welding band group of nth and the first half section of the first welding band group of (N + 1) th on the nth battery piece.
CN202210263963.5A 2022-03-17 2022-03-17 Battery string welding equipment and welding method Active CN114770118B (en)

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