CN104607856A - Efficient and reliable edging welding device for ceramic tile mold - Google Patents
Efficient and reliable edging welding device for ceramic tile mold Download PDFInfo
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- CN104607856A CN104607856A CN201510054431.0A CN201510054431A CN104607856A CN 104607856 A CN104607856 A CN 104607856A CN 201510054431 A CN201510054431 A CN 201510054431A CN 104607856 A CN104607856 A CN 104607856A
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- 238000003466 welding Methods 0.000 title abstract description 34
- 239000000919 ceramic Substances 0.000 title abstract description 6
- 238000007688 edging Methods 0.000 title abstract 5
- 230000007246 mechanism Effects 0.000 claims abstract description 67
- 239000012530 fluid Substances 0.000 claims description 129
- 230000007306 turnover Effects 0.000 claims description 26
- 230000001105 regulatory effect Effects 0.000 claims description 6
- 230000009471 action Effects 0.000 claims description 4
- 230000000694 effects Effects 0.000 description 7
- 238000000034 method Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000001154 acute effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 230000003252 repetitive effect Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/047—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
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Abstract
The invention discloses an efficient and reliable edging welding device for a ceramic tile mold. The edging welding device comprises a base plate, a clamping overturning mechanism and a lifting rotating mechanism, wherein the clamping overturning mechanism and the lifting rotating mechanism are installed on the base plate. The clamping overturning mechanism comprises a clamping part used for clamping the mold and a rotating part for driving the clamping part to rotate. The lifting rotating mechanism is located below the clamping overturning mechanism and comprises a lifting part, a rotating part and a mold bearing table. The mold performs up-and-down movement in the vertical direction through the lifting part and performs rotation in the horizontal direction through the rotating part. When the rotating part sinks, the mold bearing table ascends to support the mold and is separated from the rotating part, and interference between the clamping part and the lifting rotating mechanism is prevented. According to the edging welding device, the modular design thought is adopted, the problem that surface overlaying and edging welding of the ceramic tile mold can not be carried out at the same time is solved, and the automation degree is high.
Description
Technical field
The present invention relates to ceramic machinery field, particularly a kind of bound edge welder of tile mould of high efficient and reliable.
Background technology
Tile mould is mainly applied in the technique of ceramic industry ceramic tile imprinting moulding, play important impact, and the quality of mould welder performance determines the quality of mold shape precision on tile shape and the shaping of surface detail.Surface overlaying and bound edge are mainly welded two operations and are separately completed by current mould welding, there are two kinds of ways of realization: a kind of way of realization is, be placed on the workbench of mould welder by needing the mould of welding, the cylinder promotion mould being arranged in workbench side by two arrives correct operating position and is fixedly clamped, then use six axis robot to realize the automatic welding of effects on surface built-up welding part, and bound edge welding portion is more completed by human weld; Another kind of way of realization is, surface overlaying and bound edge welding are all by manually having come.
For the first way of realization, mainly there is following shortcoming: 1) production efficiency is low; 2) welding precision is low; 3) equipment performance is poor; 4) can only realize surface overlaying partial automation, automaticity is not high.For the second way of realization, mainly there is following shortcoming: 1) production efficiency is low; 2) welding precision is low; 3) automaticity is low.
Summary of the invention
The object of the invention is to propose a kind of, adopt modular design method, thus promote the automaticity of mould welding, enhance productivity, welding precision and equipment performance.
For reaching this object, the present invention by the following technical solutions:
A bound edge welder for the tile mould of high efficient and reliable, comprises base plate and the clamping turnover mechanism and the lifting rotating mechanism that are installed on described base plate; Described clamping turnover mechanism comprises for the clamping part of clamping mold with by the rotating part of described clamping part drive rotation; Described lifting rotating mechanism is positioned at the below of described clamping turnover mechanism, and described lifting rotating mechanism comprises lifting part, rotating part and mould plummer; Described lifting part makes mould in the vertical direction move up and down; Described rotating part makes mould realization rotary motion in the horizontal direction; Time described rotating part sinks, described mould plummer rises and holds mould and leave described rotating part, prevents described clamping part and described lifting rotating mechanism from producing and interferes.
Preferably, the action being realized upset by the overhanging of upset fluid cylinder and retraction is divided in turning part; Turning part is divided and is comprised: framework, main shaft, joint pin, main shaft-workbench are connected block, workbench linking block, main shaft bearing end cap, jointed shaft, upset fluid cylinder holder, upset fluid cylinder; Described main shaft-workbench is connected block and described workbench is connected block and described framework links together, described workbench is connected block and is linked together by described joint pin and described upset fluid cylinder, described upset fluid cylinder and described upset fluid cylinder holder are coupled together by described jointed shaft, and described upset fluid cylinder holder is fixed on described base plate.
Further, it is eccentric structure that turning part is divided, and described main shaft is positioned at the side of described framework.
Preferably, base plate, lateral support assembly, bracing piece, 70 ° of locating pieces and horizontal location block is also comprised; Described lateral support assembly and described horizontal location block are fixed on base plate; Described 70 ° of locating pieces are fixed on described lateral support assembly.
Preferably, described clamping part comprises: anti-skidding fluid cylinder holder, U-shaped piece, line slideway, slide block, anti-skidding fluid cylinder, I type joint, floor, fixture block, clamp, fluid cylinder-fixture block convergence piece, pin, clamping fluid cylinder; On said frame, described clamping fluid cylinder is connected with described fluid cylinder-fixture block convergence piece with described clamp, described fixture block with described anti-skidding fluid cylinder, described fixture block with described fixture block, described fixture block with described line slideway, described line slideway with described anti-skidding fluid cylinder holder, described framework for described anti-skidding fluid cylinder holder, described floor and described U-shaped piece of connection.
Preferably, described clamp is installed in the breach of described fixture block, and described clamp presents shape wide at the top and narrow at the bottom, makes to form overhead kick groove between two relative clamps; Described clamp and described fixture block form the fixture of clamping part jointly.
Preferably, the lifting part of lifting rotating mechanism, comprises lifting fluid cylinder, lifting fluid cylinder fixed mount, slide block, guide rail, lifting workbench, convergence piece, Y type head, bolt; Described lifting fluid cylinder fixed mount is fixed on described base plate, the described lifting fluid cylinder being arranged on described lifting fluid cylinder fixed mount is connected with described lifting workbench by described convergence piece, described Y type head and described bolt, promotes described lifting workbench in the vertical direction move up and down by described lifting fluid cylinder.
Preferably, the rotating part of lifting rotating mechanism, comprises link pins, rotates fluid cylinder linking block, rotates fluid cylinder fixed block, rotates fluid cylinder, tooth bar, gear shaft, gear shaft-workbench contiguous block, rotary table, rotary limit device, limited block, guide rail, bearing, slide block; Described rotation fluid cylinder is fixed on described lifting workbench by described rotation fluid cylinder fixed block; Described rotary table, described gear shaft-workbench contiguous block and described gear shaft link together; Described tooth bar is fixed on described slide block; Described guide rail is fixed on described lifting workbench; Described rotation fluid cylinder is connected block by described link pins and described rotation fluid cylinder and is connected with described tooth bar; Drive the motion in the horizontal direction of described tooth bar by described rotation fluid cylinder, drive described gear shaft to rotate, realize horizontally rotating of mould; After described tooth bar, described rotary limit device is installed, prevents described tooth bar from exceeding range of movement; Described rotary limit device is fixed on described lifting workbench by described limited block, and described limited block has mounting hole, can require the position regulating described rotary limit device according to the difference of described tooth bar range of movement.
Preferably, the mould plummer of lifting rotating mechanism, comprises carrying fluid cylinder, guide pillar, lifting mechanism base plate, mould carrier block; Described carrying fluid cylinder is fixed on described lifting workbench; Linked together by the described lifting mechanism base plate of described convergence piece, described Y type head and described bolt and mould plummer, promote mould plummer in the vertical direction by described carrying fluid cylinder and move up and down; By regulating the size of described guide pillar on vertical direction, the range of movement of restriction mould plummer in the vertical direction.
Beneficial effect of the present invention is:
The present invention by clamping part realize to the clamping of mould be separated, better to locate, make follow-up built-up welding and welding more accurate; By flip portion is convenient, mould is overturn, meet built-up welding and the welding requirements of whole mould; Realized the up and down of the in the vertical direction of mould by lifting part, make the best station needed for mould arrival; By rotating part, mould is rotated, to complete the bound edge welding on four limits.The invention solves the problem that tile mould can not carry out surface overlaying and bound edge welding simultaneously, automaticity is high.
Accompanying drawing explanation
Accompanying drawing 1 is the general flow chart of mould bound edge technique for welding;
Accompanying drawing 2 is overall construction drawings of one embodiment of the present of invention;
Accompanying drawing 3 is structural representations of the clamping turnover mechanism of one embodiment of the present of invention;
Accompanying drawing 4 is structural representations of the flip portion of the clamping turnover mechanism of one embodiment of the present of invention;
Accompanying drawing 5 is structural representations of the flip portion bias upset workbench of the clamping turnover mechanism of one embodiment of the present of invention;
Accompanying drawing 6 is structural representations of the clamping part of the clamping turnover mechanism of one embodiment of the present of invention;
Accompanying drawing 7 is structural representations of the clamping part fixture of the clamping turnover mechanism of one embodiment of the present of invention;
Accompanying drawing 8 is structural representations of the lifting rotating mechanism of one embodiment of the present of invention;
Accompanying drawing 9 is structural representations of the lifting part of the lifting rotating mechanism of one embodiment of the present of invention;
Accompanying drawing 10 is structural representations of the mould plummer of the lifting rotating mechanism of one embodiment of the present of invention;
Accompanying drawing 11 ~ 12 is structural representations of the rotating part of the lifting rotating mechanism of one embodiment of the present of invention;
Accompanying drawing 13 is adapters in order to horizontal location of one embodiment of the present of invention;
Accompanying drawing 14 is adapters in order to 70 ° of location of one embodiment of the present of invention;
Accompanying drawing 15 ~ 16 is the station schematic diagrames overturning flat station in the present invention;
Accompanying drawing 17 ~ 18 is station schematic diagrames that in the present invention, rotary table is horizontal relative to fixture;
Accompanying drawing 19 ~ 21 is station schematic diagrames that in the present invention, mould plummer is horizontal relative to fixture;
Accompanying drawing 22 be in the present invention mould plummer relative to the station schematic diagram of rotary table;
Accompanying drawing 23 ~ 25 is station schematic diagrames that in the present invention, fixture is horizontal;
Accompanying drawing 26 is processing process figure that application the present invention carries out bound edge welding.
Wherein, base plate 1; Lateral support assembly 2; Bracing piece 3; 70 ° of locating pieces 4; Clamping turnover mechanism 5; Lifting rotating mechanism 6; Horizontal location block 7; Limited block 4-1; Screw 4-2; Framework 5-1; Main shaft 5-2; Joint pin 5-3; Main shaft-workbench is connected block 5-4; Workbench is connected block 5-5; Main shaft bearing end cap 5-6; Jointed shaft 5-7; Upset fluid cylinder holder 5-8; Upset fluid cylinder 5-9; Anti-skidding fluid cylinder holder 5-10; U-shaped piece of 5-11; Line slideway 5-12; Slide block 5-13; Anti-skidding fluid cylinder 5-14; I type joint 5-15; Floor 5-16; Fixture block 5-17; Clamp 5-18; Fluid cylinder-fixture block convergence piece 5-19; Pin 5-20; Clamping fluid cylinder 5-21; Lifting fluid cylinder 6-1; Lifting fluid cylinder fixed mount 6-2; Slide block 6-3; Guide rail 6-4; Lifting workbench 6-5; Convergence piece 6-6; Y type head 6-7; Bolt 6-8; Carrying fluid cylinder 6-9; Guide pillar 6-10; Lifting mechanism base plate 6-11; Mould carrier block 6-12; Link pins 6-13; Rotate fluid cylinder and be connected block 6-14; Rotate fluid cylinder fixed block 6-15; Rotate fluid cylinder 6-16; Tooth bar 6-17; Gear shaft 6-18; Gear shaft-workbench contiguous block 6-19; Rotary table 6-20; Rotary limit device 6-21; Limited block 6-22; Guide rail 6-23; Bearing 6-24; Slide block 6-25; Rubber blanket 7-1, column 7-2; Holder 7-3; Upset workbench station 1F1; Upset workbench station 2F2; Fixture station 1J1; Fixture station 2J2; Mould plummer station 1M1; Mould plummer station 3M3; Mould plummer station 4M4; Rotary table station 1X1; Rotary table station 2X2.
Detailed description of the invention
A bound edge welder for the tile mould of high efficient and reliable, comprises base plate 1 and the clamping turnover mechanism 5 and the lifting rotating mechanism 6 that are installed on described base plate 1;
Described clamping turnover mechanism 5 comprises for the clamping part of clamping mold with by the rotating part of described clamping part drive rotation;
Described lifting rotating mechanism 6 is positioned at the below of described clamping turnover mechanism 5, and described lifting rotating mechanism 6 comprises lifting part, rotating part and mould plummer; Described lifting part makes mould in the vertical direction move up and down; Described rotating part makes mould realization rotary motion in the horizontal direction; Time described rotating part sinks, described mould plummer rises and holds mould and leave described rotating part, prevents described clamping part and described lifting rotating mechanism 6 from producing and interferes.
As shown in Fig. 3 ~ 11, the present invention by clamping part realize to the clamping of mould be separated, better to locate, make follow-up built-up welding and welding more accurate; By flip portion is convenient, mould is overturn, meet built-up welding and the welding requirements of whole mould; Realized the up and down of the in the vertical direction of mould by lifting part, make the best station needed for mould arrival; By rotating part, mould is rotated, to complete the bound edge welding on four limits.The invention solves the problem that tile mould can not carry out surface overlaying and bound edge welding simultaneously, automaticity is high.
Preferably, the action being realized upset by the overhanging and retraction of upset fluid cylinder 5-9 is divided in turning part; Turning part is divided and is comprised: framework 5-1, main shaft 5-2, joint pin 5-3, main shaft-workbench is connected block 5-4, workbench linking block 5-5, main shaft bearing end cap 5-6, jointed shaft 5-7, upset fluid cylinder holder 5-8, upset fluid cylinder 5-9; Described main shaft-workbench is connected block 5-4 and described workbench linking block 5-5 and described framework 5-1 links together, described workbench is connected block 5-5 and is linked together by described joint pin 5-3 and described upset fluid cylinder 5-9, described upset fluid cylinder 5-9 and described upset fluid cylinder holder 5-8 is coupled together by described jointed shaft 5-7, and described upset fluid cylinder holder 5-8 is fixed on described base plate 1.
As shown in Figure 4, the main shaft 5-2 of flip portion is arranged in the front side of workbench, makes eccentric structure, thus reaches the object reducing height of table.
Further, it is eccentric structure that turning part is divided, and described main shaft 5-2 is positioned at the side of described framework 5-1.
As shown in Figure 5, the benefit of design so both to reduce the height of device entirety, can meet again the status requirement that when welding robot welds, mould will reach.
Preferably, base plate 1, lateral support assembly 2, bracing piece 3,70 ° of locating pieces 4 and horizontal location block 7 is also comprised; Described lateral support assembly 2 and described horizontal location block 7 are fixed on base plate 1; Described 70 ° of locating pieces 4 are fixed on described lateral support assembly 2.
As shown in Figure 2, described lateral support sets up 2 two, vertical respectively and be fixed on two angles of described base plate 1; Described bracing piece 3 is parallel with described base plate 1, and erection and described two lateral support are set up between 2, play fixation; Described main shaft 5-2 is connected with lateral support assembly 2, and the flip portion of described clamping turnover mechanism 5 overturns along main shaft 5-2; Described 70 ° of locating pieces 4 are fixed on described lateral support assembly 2, and when turning on turning part is divided and encounter described 70 ° of locating pieces 4, flip portion stops upset, now clamping turnover mechanism 5 and base plate 1 one-tenth 70 ° of acute angles; Horizontal location block 7 is vertically fixed on described base plate 1, and when turning under turning part is divided and encountering described horizontal location block 7, flip portion stops upset, and now clamping turnover mechanism 5 is parallel with base plate 1; Two kinds of locating pieces meet the welding demand of mould in different angles respectively.
As shown in figure 13, described horizontal location block 7 is the adapter overturning driving water mean place in restriction clamping turnover mechanism 5, comprises rubber blanket 7-1, column 7-2 and holder 7-3, turns over scope under being divided by the change adjustable turning part of rubber blanket 7-1.
As shown in figure 14, described 70 ° of locating pieces 4 are the adapter overturning 70 ° of positions on workbench vertical direction in restriction clamping turnover mechanism 5, comprise for limited block 4-1 and screw 4-2; Scope is turned on changing that the screw-in depth of screw 4-2 on limited block 4-1 regulate turning part to divide.
In addition, as required, base plate 1 part can be imbedded melt pit, play better fixed effect.
Preferably, described clamping part comprises: anti-skidding fluid cylinder holder 5-10, U-shaped piece of 5-11, line slideway 5-12, slide block 5-13, anti-skidding fluid cylinder 5-14, I type joint 5-15, floor 5-16, fixture block 5-17, clamp 5-18, fluid cylinder-fixture block convergence piece 5-19, pin 5-20, clamping fluid cylinder 5-21; Described anti-skidding fluid cylinder holder 5-10, described floor 5-16 and described U-shaped piece of 5-11 are connected on described framework 5-1, and described clamping fluid cylinder 5-21 is connected with described fluid cylinder-fixture block convergence piece 5-19 with described clamp 5-18, described fixture block 5-17 with described anti-skidding fluid cylinder 5-14, described fixture block 5-17 with described fixture block 5-17, described fixture block 5-17 with described line slideway 5-12, described line slideway 5-12 with described anti-skidding fluid cylinder holder 5-10, described framework 5-1.
As shown in Figure 6, the clamping fluid cylinder 5-21 of clamping part has four, is evenly distributed in the outside of two fixture block 5-17 respectively, promotes by clamping fluid cylinder 5-21 the slide block 5-13 being fixed on line slideway 5-12, the clamping that can realize mould be separated.Be evenly distributed in four anti-skidding fluid cylinder 5-14 in the outside of two fixture block 5-17 equally respectively, 5-21 is little for volume ratio clamping fluid cylinder, and when being mainly used for preventing fixture from decontroling mould, due to the effect of friction, mould offsets with fixture.
Preferably, described clamp 5-18 is installed in the breach of described fixture block 5-17, and described clamp 5-18 presents shape wide at the top and narrow at the bottom, makes to form overhead kick groove between two relative clamp 5-18; Described clamp 5-18 and described fixture block 5-17 forms the fixture of clamping part jointly.
As shown in Figure 7, this structure is the fixture of clamping part, can prevent the phenomenon that mould rollover occurs in the process of turnover mould.
As shown in Figure 9, preferably, the lifting part of lifting rotating mechanism 6, comprises lifting fluid cylinder 6-1, lifting fluid cylinder fixed mount 6-2, slide block 6-3, guide rail 6-4, lifting workbench 6-5, convergence piece 6-6, Y type head 6-7, bolt 6-8; Described lifting fluid cylinder fixed mount 6-2 is fixed on described base plate 1, the described lifting fluid cylinder 6-1 being arranged on described lifting fluid cylinder fixed mount 6-2 is connected with described lifting workbench 6-5 by described convergence piece 6-6, described Y type head 6-7 and described bolt 6-8, promotes described lifting workbench 6-5 in the vertical direction move up and down by described lifting fluid cylinder 6-1.
As is illustrated by figs. 11 and 12, preferably, the rotating part of lifting rotating mechanism 6, comprises link pins 6-13, rotates fluid cylinder linking block 6-14, rotates fluid cylinder fixed block 6-15, rotates fluid cylinder 6-16, tooth bar 6-17, gear shaft 6-18, gear shaft-workbench contiguous block 6-19, rotary table 6-20, rotary limit device 6-21, limited block 6-22, guide rail 6-23, bearing 6-24, slide block 6-25; Described rotation fluid cylinder 6-16 is fixed on described lifting workbench 6-5 by described rotation fluid cylinder fixed block 6-15; Described rotary table 6-20, described gear shaft-workbench contiguous block 6-19 and described gear shaft 6-18 link together; Described tooth bar 6-17 is fixed on described slide block 6-25; Described guide rail 6-23 is fixed on described lifting workbench 6-5; Described rotation fluid cylinder 6-16 is connected block 6-14 by described link pins 6-13 and described rotation fluid cylinder and is connected with described tooth bar 6-17; Drive described tooth bar 6-17 motion in the horizontal direction by described rotation fluid cylinder 6-16, drive described gear shaft 6-18 to rotate, realize horizontally rotating of mould; After described tooth bar 6-17, described rotary limit device 6-21 is installed, prevents described tooth bar 6-17 from exceeding range of movement; Described rotary limit device 6-21 is fixed on described lifting workbench 6-5 by described limited block 6-22, described limited block 6-22 there is mounting hole, can require according to the difference of described tooth bar 6-17 range of movement the position regulating described rotary limit device 6-21.(Figure 11 ~ 12)
Preferably, the mould plummer of lifting rotating mechanism 6, comprises carrying fluid cylinder 6-9, guide pillar 6-10, lifting mechanism base plate 6-11, mould carrier block 6-12; Described carrying fluid cylinder 6-9 is fixed on described lifting workbench 6-5; Linked together by the described lifting mechanism base plate 6-11 of described convergence piece 6-6, described Y type head 6-7 and described bolt 6-8 and mould plummer, promote mould plummer in the vertical direction by described carrying fluid cylinder 6-9 and move up and down; By regulating the size of described guide pillar 6-10 on vertical direction, the range of movement of restriction mould plummer in the vertical direction.
As shown in Figure 10, lifting workbench 6-5 adds one and drives the mould plummer that can realize moving up and down by carrying fluid cylinder 6-9, the carrying fluid cylinder 6-9 being fixed on workbench is coupled together with hinged mode and mould plummer by Y type head 6-7, when carrying fluid cylinder 6-9 and promoting holder mould, while workbench sinks, mould plummer rises to certain position, prevents lifting rotating mechanism and fixture from producing and interferes.
As shown in Figure 15 ~ 25, the position relationship of upset workbench, rotary table, mould plummer and fixture station is separately as follows:
Upset workbench station 1F1 refers to the position (Figure 15) that described clamping turnover mechanism 5 is horizontal; Upset workbench station 2F2 refers to described clamping turnover mechanism 5 and is in the position (Figure 16) with base plate 1 one-tenth 70 °;
Rotary table station 1X1 to refer on rotary table plane relative to the position (Figure 17) of the low 5mm of fixture lower plane; Rotary table station 2X2 refers to plane on rotary table and exceeds the position (Figure 18) of 10mm than plane on fixture;
Mould plummer station 1M1 refers to the position (Figure 19) of mould plummer upper surface relative to the low 5mm of clamp block 5-18 lower surface; Mould plummer station 2M2 refers to the mould plummer upper surface position (Figure 20) concordant relative to clamp block 5-18 lower surface; Mould plummer station 3M3 refers to mould plummer upper surface exceeds 5mm position (Figure 21) relative to clamp block 5-18 lower surface; Mould plummer station 4M4 refers to rotary table when being in rotary table station 2X2, and mould plummer upper surface is relative to the position (Figure 22) of the low 5mm of rotary table lower surface;
Fixture station 1J1 refers to described clamping turnover mechanism 5 and does not clamp mould, time mould plummer is in station 3 position (with reference to Figure 23); Fixture station 2J2 refers to that described clamping turnover mechanism 5 clamps mould, and mould plummer is in the position (with reference to Figure 24) of station 3M3; Fixture station 3J3 refers to that described clamping turnover mechanism 5 clamps mould, and mould plummer is in the position (with reference to Figure 25) of station 1M1.
As shown in figure 26, the course of work of the present invention is:
1) position that workbench, fixture, mould plummer and described rotary table 6-20 are all in respective station 1 is overturn, i.e. F1, J1, M1 and X1;
2) mould plummer is lifted to mould plummer station 3M3
3) material loading, is placed on described rotary table 6-20 by mould;
4) clamp fluid cylinder 5-21 described in fixture and promote described fixture block 5-17 arrival fixture station 2J2, mould is positioned, acts on described fixture block 5-17 by described clamping fluid cylinder 5-21 after having located, retracted fixture station 1J1;
5) robot carries out surface overlaying to mould;
6) under the effect clamping fluid cylinder 5-21 described in fixture, described fixture block 5-17 arrives fixture station 2J2; Again due to described carrying fluid cylinder 6-9 effect, mold work platform is made to sink to mold work platform station 1M1; Described clamping fluid cylinder 5-21 drives described fixture block 5-17 clamping mold to arrive fixture station 3J3, and upset workbench, under the effect of described upset fluid cylinder 5-9, makes upset workbench reach station 2F2;
7) robot carries out the weldering of side bag to mould;
8) after completing welding, described upset fluid cylinder 5-9 makes upset workbench get back to station 1F1, mould plummer is under the effect of described carrying fluid cylinder 6-9, reach mould plummer station 2M2 simultaneously, described clamping fluid cylinder 5-21 drives described fixture block 5-17 break away from moulds, get back to fixture station 1J1, mould under gravity, is placed on mould plummer;
9) described lifting fluid cylinder 6-1 drives described lifting workbench 6-5, make described rotary table 6-20 and contacting dies, and be raised to the position of described rotary table 6-20 station 2X2, meanwhile, mould plummer moves to the position of mould plummer station 4M4, then described rotation fluid cylinder 6-16 starts action, drives described rotary table 6-20, realizes die horizontal 90 ° rotation;
10) mould plummer moves to mould plummer station 3M3, and meanwhile, described rotary table 6-20 moves to the position of rotary table 6-20 station 1X1;
11) repetitive process 8, until complete the welding of mould all sides;
12) mould plummer moves to the position of mould plummer station 3M3;
13) blanking, namely takes apart a die;
14) mould plummer station 1M1 got back to by mould plummer, prepares for welding next block mould.
Above content is only preferred embodiment of the present invention, and for those of ordinary skill in the art, according to thought of the present invention, all will change in specific embodiments and applications, this description should not be construed as limitation of the present invention.
Claims (9)
1. a bound edge welder for the tile mould of high efficient and reliable, is characterized in that, comprises base plate and the clamping turnover mechanism and the lifting rotating mechanism that are installed on described base plate;
Described clamping turnover mechanism comprises for the clamping part of clamping mold with by the rotating part of described clamping part drive rotation;
Described lifting rotating mechanism is positioned at the below of described clamping turnover mechanism, and described lifting rotating mechanism comprises lifting part, rotating part and mould plummer; Described lifting part makes mould in the vertical direction move up and down; Described rotating part makes mould realization rotary motion in the horizontal direction; Time described rotating part sinks, described mould plummer rises and holds mould and leave described rotating part, prevents described clamping part and described lifting rotating mechanism from producing and interferes.
2. the bound edge welder of the tile mould of a kind of high efficient and reliable as claimed in claim 1, is characterized in that, the action being realized upset by the overhanging of upset fluid cylinder and retraction is divided in turning part; Turning part is divided and is comprised: framework, main shaft, joint pin, main shaft-workbench are connected block, workbench linking block, main shaft bearing end cap, jointed shaft, upset fluid cylinder holder, upset fluid cylinder; Described main shaft-workbench is connected block and described workbench is connected block and described framework links together, described workbench is connected block and is linked together by described joint pin and described upset fluid cylinder, described upset fluid cylinder and described upset fluid cylinder holder are coupled together by described jointed shaft, and described upset fluid cylinder holder is fixed on described base plate.
3. the bound edge welder of the tile mould of a kind of high efficient and reliable as claimed in claim 2, is characterized in that, it is eccentric structure that turning part is divided, and described main shaft is positioned at the side of described framework.
4. the bound edge welder of the tile mould of a kind of high efficient and reliable as claimed in claim 2, is characterized in that, also comprises base plate, lateral support assembly, bracing piece, 70 ° of locating pieces and horizontal location block; Described lateral support assembly and described horizontal location block are fixed on base plate; Described 70 ° of locating pieces are fixed on described lateral support assembly.
5. the bound edge welder of the tile mould of a kind of high efficient and reliable as claimed in claim 1, it is characterized in that, described clamping part comprises: anti-skidding fluid cylinder holder, U-shaped piece, line slideway, slide block, anti-skidding fluid cylinder, I type joint, floor, fixture block, clamp, fluid cylinder-fixture block convergence piece, pin, clamping fluid cylinder; On said frame, described clamping fluid cylinder is connected with described fluid cylinder-fixture block convergence piece with described clamp, described fixture block with described anti-skidding fluid cylinder, described fixture block with described fixture block, described fixture block with described line slideway, described line slideway with described anti-skidding fluid cylinder holder, described framework for described anti-skidding fluid cylinder holder, described floor and described U-shaped piece of connection.
6. the bound edge welder of the tile mould of a kind of high efficient and reliable as claimed in claim 5, it is characterized in that, described clamp is installed in the breach of described fixture block, and described clamp presents shape wide at the top and narrow at the bottom, makes to form overhead kick groove between two relative clamps; Described clamp and described fixture block form the fixture of clamping part jointly.
7. the bound edge welder of the tile mould of a kind of high efficient and reliable as claimed in claim 1, it is characterized in that, the lifting part of lifting rotating mechanism, comprises lifting fluid cylinder, lifting fluid cylinder fixed mount, slide block, guide rail, lifting workbench, convergence piece, Y type head, bolt; Described lifting fluid cylinder fixed mount is fixed on described base plate, the described lifting fluid cylinder being arranged on described lifting fluid cylinder fixed mount is connected with described lifting workbench by described convergence piece, described Y type head and described bolt, promotes described lifting workbench in the vertical direction move up and down by described lifting fluid cylinder.
8. the bound edge welder of the tile mould of a kind of high efficient and reliable as claimed in claim 1, it is characterized in that, the rotating part of lifting rotating mechanism, comprises link pins, rotates fluid cylinder linking block, rotates fluid cylinder fixed block, rotates fluid cylinder, tooth bar, gear shaft, gear shaft-workbench contiguous block, rotary table, rotary limit device, limited block, guide rail, bearing, slide block; Described rotation fluid cylinder is fixed on described lifting workbench by described rotation fluid cylinder fixed block; Described rotary table, described gear shaft-workbench contiguous block and described gear shaft link together; Described tooth bar is fixed on described slide block; Described guide rail is fixed on described lifting workbench; Described rotation fluid cylinder is connected block by described link pins and described rotation fluid cylinder and is connected with described tooth bar; Drive the motion in the horizontal direction of described tooth bar by described rotation fluid cylinder, drive described gear shaft to rotate, realize horizontally rotating of mould; After described tooth bar, described rotary limit device is installed, prevents described tooth bar from exceeding range of movement; Described rotary limit device is fixed on described lifting workbench by described limited block, and described limited block has mounting hole, can require the position regulating described rotary limit device according to the difference of described tooth bar range of movement.
9. the bound edge welder of the tile mould of a kind of high efficient and reliable as claimed in claim 1, is characterized in that, the mould plummer of lifting rotating mechanism, comprises carrying fluid cylinder, guide pillar, lifting mechanism base plate, mould carrier block; Described carrying fluid cylinder is fixed on described lifting workbench; Linked together by the described lifting mechanism base plate of described convergence piece, described Y type head and described bolt and mould plummer, promote mould plummer in the vertical direction by described carrying fluid cylinder and move up and down; By regulating the size of described guide pillar on vertical direction, the range of movement of restriction mould plummer in the vertical direction.
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| CN201510054431.0A CN104607856B (en) | 2015-02-02 | 2015-02-02 | A kind of bound edge welder of tile mould |
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| CN201510054431.0A CN104607856B (en) | 2015-02-02 | 2015-02-02 | A kind of bound edge welder of tile mould |
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| CN106042360A (en) * | 2016-05-31 | 2016-10-26 | 上海子元汽车零部件有限公司 | Expanded polypropylene (EPP) body bonding technique for automobile sun shield |
| CN107855691A (en) * | 2017-11-27 | 2018-03-30 | 昆山韦德智能装备科技有限公司 | A kind of agricultural machinery welding work station |
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| CN112499517A (en) * | 2020-12-16 | 2021-03-16 | 吴彩仙 | Dedicated tipping arrangement based on electromechanical installation |
| CN114013053A (en) * | 2021-11-09 | 2022-02-08 | 伯朗特机器人股份有限公司 | Be used for cell phone stand upset rigging equipment |
| CN116652474A (en) * | 2023-07-28 | 2023-08-29 | 济南铁路科技开发有限公司 | Welding device for battery pack production |
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| CN116652474B (en) * | 2023-07-28 | 2023-10-20 | 济南铁路科技开发有限公司 | Welding device for battery pack production |
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Denomination of invention: Edging welding device for ceramic tile mold Effective date of registration: 20170706 Granted publication date: 20160413 Pledgee: Bank of China Limited by Share Ltd. Foshan branch Pledgor: FOSHAN KINGPENG ROBOT TECHNOLOGY Co.,Ltd. Registration number: 2017440000050 |
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Denomination of invention: Edging welding device for ceramic tile mold Effective date of registration: 20200113 Granted publication date: 20160413 Pledgee: China Co. truction Bank Corp Foshan branch Pledgor: Guangdong Huibo Robot Technology Co.,Ltd. Registration number: Y2020440000012 |
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