CN203557059U - Special head and tail type lifting welding positioner for reverse balance flange - Google Patents
Special head and tail type lifting welding positioner for reverse balance flange Download PDFInfo
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- CN203557059U CN203557059U CN201320664404.1U CN201320664404U CN203557059U CN 203557059 U CN203557059 U CN 203557059U CN 201320664404 U CN201320664404 U CN 201320664404U CN 203557059 U CN203557059 U CN 203557059U
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- 238000003466 welding Methods 0.000 title abstract description 35
- 230000007246 mechanism Effects 0.000 claims abstract description 17
- 230000003028 elevating effect Effects 0.000 claims description 6
- 230000007306 turnover Effects 0.000 abstract 5
- 230000000712 assembly Effects 0.000 abstract 1
- 238000000429 assembly Methods 0.000 abstract 1
- 230000005540 biological transmission Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 230000000630 rising effect Effects 0.000 description 3
- 239000003638 chemical reducing agent Substances 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000005476 soldering Methods 0.000 description 2
- 230000008676 import Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 235000013372 meat Nutrition 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
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Abstract
A special head and tail type lifting welding positioner for a reverse balance flange comprises head and tail racks, lifting motors, lifting mechanisms, sliding seats, guide rails, turnover mechanisms, a turnover body, a slewing bearing, a slewing mechanism and a worktable, and is characterized in that the head and tail racks are formed by welding weld assemblies and are firm and durable, the guide rails are mounted on the head and tail racks and connected with the sliding seats, the two lifting motors at the top of the head and tail racks drive the sliding seats to lift and drop, the sliding seats are connected with the turnover body, the slewing bearing is arranged on the turnover body and connected with the worktable which adopts a *-shaped structure, a hole slot is drilled in the worktable to facilitate clamping of a round workpiece, workpiece aligning screw rod adjusting devices are mounted on four edges of the worktable to facilitate aligning fastening of the workpiece, and the sliding seats are mounted on the head and tail racks. According to the special head and tail type lifting welding positioner, the reverse balance flange is fixed on the worktable of the positioner and performs up-down motion, slew and turnover motion along with the worktable of the welding positioner, and a to-be-welded weld joint is enabled to be located in an optimal welding position through adjustment of the position of the positioner worktable.
Description
Technical field
The utility model belongs to welding equipment manufacturing technology field, is specifically related to a kind of welding equipment of reversed balancing flange, particularly relates to a kind of reversed balancing flange special use formula lifting positioner end to end.
Background technology
Reversed balancing flange is the important connection member of wind turbine tower, butt welded seam quality requirement is high, and its major part is angle welding, common welding method cannot meet quality requirement, use fillet welding in the flat position can significantly improve angle welding quality, avoid angle welding weldering meat to subside, postwelding appearance of weld is attractive in appearance, Size of welds, evenly without undercut, is the best welding method of current reversed balancing flange.Fillet welding in the flat position is that welding position is a kind of welding method of ship shape.Also claim mean place fillet welding.Advantage is that fillet welding in the flat position is equivalent to out the horizontal butt welding in 90 ° of angle single V groove with root face, postwelding appearance of weld smooth and beautiful appearance, and the Size of welds wider range being once welded into, but the weld seam concavity being once welded into is also larger.For this characteristic, reversed balancing flange special use described in the utility model is formula lifting positioner end to end, reversed balancing flange is fixed on positioner workbench, with positioner workbench, move up and down, revolution and flip-flop movement, by adjusting positioner operating position, make weld seam to be welded in best welding position, realize ship type weldering, having made up automatic welding (submerged-arc welding) can only downhand welding or the defect of angle downhand welding.
Summary of the invention
The purpose of this utility model is to provide a kind of commissure that can make at optimum welding position, appearance of weld is best, quality is good, alleviate workman's labour intensity simultaneously, save non-cutting time, thereby raise labour productivity, and easy and simple to handle, safe and reliable, a kind of reversed balancing flange special use of easy care is formula lifting positioner end to end.
For achieving the above object, concrete technical scheme of the present utility model is:
A kind of reversed balancing flange special use is formula lifting positioner end to end, comprise frame end to end, lifting motor, elevating mechanism, slide, guide rail, switching mechanism, flip body, pivoting support, slew gear, workbench, it is characterized in that described frame is end to end welded by weldment, sturdy and durable, on frame, guide rail is housed end to end, be connected with slide, lifting is steadily reliable, 2 lifting motors of top of the trellis end to end, drive slide rise and fall, slide is connected with flip body, flip body is provided with pivoting support, be connected with workbench, workbench is M shape structure, be drilled with hole slot above, facilitate the clamping of round piece, workpiece centering screw mandrel adjusting device is housed respectively on 4 limits of workbench, facilitate the centering of workpiece fastening, slide is arranged on end to end on frame.
Further illustrate, the major control of the utility model electric-control system is partly AC synchronous elevating control, adopt respectively 2 2.2kw lifting motors to drive, use the original-pack encoder of import and Programmable Logic Controller (PLC) to control accuracy and the synchronism that can guarantee motor.Switching mechanism drives upset by the three phase alternating current motor of a 2.2kw.Use breaker control to realize short circuit and the overload protection to upset motor.When lifting slider is down to lower position, operator should notice that the angle of upset prevents piece-holder components hit ground.Slew gear adopts the three phase alternating current motor of a 1.5kw, by frequency converter, adjusts speed of welding, and frequency converter has speed-regulating range width, and in normal speed adjustable range, is permanent torque output, possesses emergency, warning function simultaneously.
By electric cabinet and remote-control box, can operate separately each mechanism of this equipment, can realize with the interlock of welding operation system and controlling.
The technical data of component devices that the utility model adopts is:
1, a set of equipment load capacity: 5000kg
2, applicable diameter of work scope: Φ 2700-4500mm
3, upset power of motor: 2*2.2kw
4, lifting motor power: 2*2.2kw
5, rising or falling speed: 800mm/min
6, lifting effective travel 2000mm
7, the high 1000-3000mm of invert center
8, flip angle is 0～180 °
9, turning motor power: 1.5kw
10, angle of revolution is 360 °
Specific works principle of the present utility model is:
Reversed balancing flange special use is a formula lifting positioner end to end, and the transmission between elevating mechanism and switching mechanism is revolution support transmission; During lifting, thereby left and right lifting motor synchronously drives reductor drive sprocket chain, pair makes workpiece lifting, and when rising to safe upturned position upset, master end electric motor starting is exported after reductor, gear, drives pivoting support rotation.Thereby make flip body drive workpiece to realize upset.While being turned to best soldering angle, slew gear motor reducer supports by revolution, makes workbench start to rotate, and implements welding.
Usefulness of the present utility model is also:
Great advantage of the present utility model is that reversed balancing flange is fixed on positioner workbench, with positioner workbench, move up and down, revolution and flip-flop movement, by adjusting positioner operating position, make weld seam to be welded in best welding position, realize ship type weldering, making up automatic welding (submerged-arc welding) can only downhand welding or the defect of angle downhand welding.It is easy and simple to handle, safe and reliable, easy care; Appearance of weld is best, and quality is good, alleviates workman's labour intensity simultaneously, saves non-cutting time, thereby has improved labor productivity.
Accompanying drawing explanation
Fig. 1 is front view of the present utility model.
Fig. 2 is left view of the present utility model.
In Fig. 1 to Fig. 2: 1-is frame, 2-lifting motor, 3-elevating mechanism, 4-slide, 5-guide rail, 6-switching mechanism, 7-flip body, 8-pivoting support, 9-slew gear, 10-workbench end to end.
The specific embodiment
Below in conjunction with Figure of description, further illustrate the utility model
A kind of reversed balancing flange special use is formula lifting positioner end to end, comprise frame 1, lifting motor 2, elevating mechanism 3, slide 4, guide rail 5, switching mechanism 6, flip body 7, pivoting support 8, slew gear 9, workbench 10 end to end, it is characterized in that described frame end to end 1 is welded by weldment, sturdy and durable.On frame 1, guide rail 5 is housed end to end, be connected with slide 4, lifting is steadily reliable, 2,1 top of frame lifting motor 2 end to end, drive slide rise and fall, slide 4 is connected with flip body 7, flip body 7 is provided with pivoting support, be connected with workbench 10, workbench 10 is M shape structure, be drilled with hole slot above, facilitate the clamping of round piece, workpiece centering screw mandrel adjusting device is housed respectively on 4 limits of workbench 10, facilitate the centering of workpiece fastening, slide 4 is arranged on end to end on frame 1, transmission between elevating mechanism 3 and switching mechanism 6 is pivoting support transmission, during lifting, thereby left and right lifting motor synchronously drives reductor drive sprocket chain, pair makes workpiece lifting, when rising to safe upturned position upset, master end electric motor starting, through reductor, after gear, export, the rotation of drive pivoting support.Thereby make flip body drive workpiece to realize upset.While being turned to best soldering angle, slew gear motor reducer supports by revolution, makes workbench start to rotate, and implements welding.
Claims (1)
1. reversed balancing flange special use formula lifting positioner end to end, comprise frame end to end, lifting motor, elevating mechanism, slide, guide rail, switching mechanism, flip body, pivoting support, slew gear, workbench, it is characterized in that described frame is end to end welded by weldment, on frame, guide rail is housed end to end, be connected with slide, top of the trellis arranges 2 lifting motors end to end, slide is connected with flip body, flip body is provided with pivoting support, be connected with workbench, workbench is M shape structure, be drilled with hole slot above, workpiece centering screw mandrel adjusting device is housed respectively on 4 limits of workbench, slide is arranged on end to end on frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320664404.1U CN203557059U (en) | 2013-10-23 | 2013-10-23 | Special head and tail type lifting welding positioner for reverse balance flange |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320664404.1U CN203557059U (en) | 2013-10-23 | 2013-10-23 | Special head and tail type lifting welding positioner for reverse balance flange |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203557059U true CN203557059U (en) | 2014-04-23 |
Family
ID=50506809
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320664404.1U Expired - Lifetime CN203557059U (en) | 2013-10-23 | 2013-10-23 | Special head and tail type lifting welding positioner for reverse balance flange |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203557059U (en) |
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104607856A (en) * | 2015-02-02 | 2015-05-13 | 佛山市新鹏机器人技术有限公司 | Efficient and reliable edging welding device for ceramic tile mold |
| CN104785966A (en) * | 2015-04-20 | 2015-07-22 | 骏马石油装备制造有限公司 | End plate prefabricating work station |
| CN105397383A (en) * | 2015-12-11 | 2016-03-16 | 安徽合力股份有限公司 | Turning platform machine used for welding box iron rib plate |
| CN105436799A (en) * | 2015-12-31 | 2016-03-30 | 沧州惠邦机电产品制造有限责任公司 | Quickly-assembled combined welding and positioning tool |
| CN106378575A (en) * | 2016-12-06 | 2017-02-08 | 新乡市振英机械设备有限公司 | Linear sieve frame welding tool |
| CN106583893A (en) * | 2016-12-21 | 2017-04-26 | 东方电气集团东方锅炉股份有限公司 | Welding method for splicing longitudinal joint of scalloped segment assembly for large-diameter sphere |
| CN107283097A (en) * | 2017-08-16 | 2017-10-24 | 山推工程机械股份有限公司 | A kind of welding system |
| CN107570948A (en) * | 2017-09-12 | 2018-01-12 | 广州瑞松智能科技股份有限公司 | A kind of double rotary type modified gears |
| CN107685218A (en) * | 2017-09-12 | 2018-02-13 | 广州瑞松智能科技股份有限公司 | A kind of welding processing line |
| CN108000013A (en) * | 2017-12-21 | 2018-05-08 | 株洲天自动焊接装备有限公司 | Frame positioner end to end for box parts automatic welding flow production line |
| CN109352247A (en) * | 2018-12-05 | 2019-02-19 | 唐山开元特种焊接设备有限公司 | Mixer truck blade and cylinder Combination Welding equipment |
| CN110153628A (en) * | 2019-06-25 | 2019-08-23 | 无锡恒久安泰智能制造有限公司 | A kind of frame lifting turning device end to end |
| CN110900026A (en) * | 2019-11-25 | 2020-03-24 | 中建钢构有限公司 | Steel structure welding equipment |
-
2013
- 2013-10-23 CN CN201320664404.1U patent/CN203557059U/en not_active Expired - Lifetime
Cited By (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104607856A (en) * | 2015-02-02 | 2015-05-13 | 佛山市新鹏机器人技术有限公司 | Efficient and reliable edging welding device for ceramic tile mold |
| CN104607856B (en) * | 2015-02-02 | 2016-04-13 | 佛山市新鹏机器人技术有限公司 | A kind of bound edge welder of tile mould |
| CN104785966A (en) * | 2015-04-20 | 2015-07-22 | 骏马石油装备制造有限公司 | End plate prefabricating work station |
| CN105397383A (en) * | 2015-12-11 | 2016-03-16 | 安徽合力股份有限公司 | Turning platform machine used for welding box iron rib plate |
| CN105397383B (en) * | 2015-12-11 | 2017-03-22 | 安徽合力股份有限公司 | Turning platform machine used for welding box iron rib plate |
| CN105436799A (en) * | 2015-12-31 | 2016-03-30 | 沧州惠邦机电产品制造有限责任公司 | Quickly-assembled combined welding and positioning tool |
| CN106378575A (en) * | 2016-12-06 | 2017-02-08 | 新乡市振英机械设备有限公司 | Linear sieve frame welding tool |
| CN106583893A (en) * | 2016-12-21 | 2017-04-26 | 东方电气集团东方锅炉股份有限公司 | Welding method for splicing longitudinal joint of scalloped segment assembly for large-diameter sphere |
| CN107283097A (en) * | 2017-08-16 | 2017-10-24 | 山推工程机械股份有限公司 | A kind of welding system |
| CN107570948A (en) * | 2017-09-12 | 2018-01-12 | 广州瑞松智能科技股份有限公司 | A kind of double rotary type modified gears |
| CN107685218A (en) * | 2017-09-12 | 2018-02-13 | 广州瑞松智能科技股份有限公司 | A kind of welding processing line |
| CN107570948B (en) * | 2017-09-12 | 2023-11-24 | 广州瑞松智能科技股份有限公司 | Double-rotation type shifting mechanism |
| CN107685218B (en) * | 2017-09-12 | 2023-11-24 | 广州瑞松智能科技股份有限公司 | Welding processing line |
| CN108000013A (en) * | 2017-12-21 | 2018-05-08 | 株洲天自动焊接装备有限公司 | Frame positioner end to end for box parts automatic welding flow production line |
| CN109352247A (en) * | 2018-12-05 | 2019-02-19 | 唐山开元特种焊接设备有限公司 | Mixer truck blade and cylinder Combination Welding equipment |
| CN110153628A (en) * | 2019-06-25 | 2019-08-23 | 无锡恒久安泰智能制造有限公司 | A kind of frame lifting turning device end to end |
| CN110900026A (en) * | 2019-11-25 | 2020-03-24 | 中建钢构有限公司 | Steel structure welding equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20140423 |