The content of the invention
It is an object of the invention to propose one kind, modular design method is used, so as to lift the automaticity of mould welding, production efficiency, welding precision and equipment performance is improved.
For up to this purpose, the present invention uses following technical scheme:
A kind of bound edge welder of tile mould, including base plate and the clamping turnover mechanism and lifting rotating mechanism that are installed on the base plate;The clamping turnover mechanism includes driving the flip portion rotated for the clamping part of clamping mold and by the clamping part;The lifting rotating mechanism is located at the lower section of the clamping turnover mechanism, and the lifting rotating mechanism includes lifting part, rotating part and mould plummer;The lifting part makes mould in the vertical direction move up and down;The rotating part makes the rotary motion of mould realization in the horizontal direction;When the rotating part sinks, the mould plummer, which rises, to be held mould and leaves the rotating part, prevents that the clamping part from producing interference with the lifting rotating mechanism.
It is preferred that, the action of upset is realized in turning part point by overturning the overhanging of fluid cylinder and retraction;Turning part point includes:Framework, main shaft, joint pin, main shaft-workbench linking block, workbench linking block, main shaft bearing end cap, jointed shaft, upset fluid cylinder fixed seat, upset fluid cylinder;The main shaft-workbench linking block and workbench linking block link together with the framework, the workbench linking block is linked together by the joint pin with the upset fluid cylinder, the upset fluid cylinder is connected with the upset fluid cylinder fixed seat by the jointed shaft, and the upset fluid cylinder fixed seat is fixed on the base plate.
Further, turning part point is eccentric structure, and the main shaft is located at the side of the framework.
It is preferred that, also including base plate, lateral support component, bracing piece, 70 ° of locating pieces and horizontal location block;The lateral support component and the horizontal location block are fixed on base plate;70 ° of locating pieces are fixed on the lateral support component.
It is preferred that, the clamping part includes:Anti-skidding fluid cylinder fixed seat, U-shaped piece, line slideway, sliding block, anti-skidding fluid cylinder, I type joints, floor, fixture block, gripping block, fluid cylinder-fixture block convergence piece, pin, clamp fluid cylinder;On said frame, the clamping fluid cylinder is connected with the anti-skidding fluid cylinder, the fixture block with the fixture block, the fixture block with the line slideway, the line slideway with the anti-skidding fluid cylinder fixed seat, the framework with the gripping block, the fixture block with the fluid cylinder-fixture block convergence piece for the anti-skidding fluid cylinder fixed seat, the floor and the U-shaped piece of connection.
It is preferred that, the gripping block is installed in the breach of the fixture block, and shape wide at the top and narrow at the bottom is presented in the gripping block, makes to form overhead kick groove between two relative gripping blocks;The gripping block and the fixture block collectively constitute the fixture of clamping part.
It is preferred that, the lifting part of lifting rotating mechanism, including lifting fluid cylinder, lifting fluid cylinder fixed mount, sliding block, guide rail, lifting workbench, convergence piece, Y types head, bolt;The lifting fluid cylinder fixed mount is fixed on the base plate, the lifting fluid cylinder installed in the lifting fluid cylinder fixed mount is connected by the convergence piece, the Y types head and the bolt with the lifting workbench, promotes the lifting workbench in the vertical direction to move up and down by the lifting fluid cylinder.
It is preferred that, the rotating part of lifting rotating mechanism, including link pins, rotation fluid cylinder linking block, rotation fluid cylinder fixed block, rotation fluid cylinder, tooth bar, gear shaft, gear shaft-workbench contiguous block, rotary table, rotary limit device, limited block, guide rail, bearing, sliding block;The rotation fluid cylinder is fixed on the lifting workbench by the rotation fluid cylinder fixed block;The rotary table, the gear shaft-workbench contiguous block and the gear shaft link together;The tooth bar is fixed on the sliding block;The guide rail is fixed on the lifting workbench;The rotation fluid cylinder is connected block by the link pins and the rotation fluid cylinder and is connected with the tooth bar;The motion of the tooth bar in the horizontal direction is driven by the rotation fluid cylinder, the gear shaft rotation is driven, realizes the horizontal rotation of mould;The rotary limit device is installed behind the tooth bar, prevents that the tooth bar from exceeding range of movement;The rotary limit device is fixed on the lifting workbench by the limited block, has mounting hole on the limited block, can adjust the position of the rotary limit device according to the different requirements of the tooth bar range of movement.
It is preferred that, the mould plummer of lifting rotating mechanism, including carrying fluid cylinder, guide pillar, lifting mechanism base plate, mould carrier block;The carrying fluid cylinder is fixed on the lifting workbench;Linked together by the lifting mechanism base plate of the convergence piece, the Y types head and the bolt and mould plummer, promote mould plummer in the vertical direction to move up and down by the carrying fluid cylinder;By adjusting the size of the guide pillar on vertical direction, the range of movement of mould plummer in the vertical direction is limited.
The beneficial effects of the present invention are:
The present invention realizes the clamping and separation to mould by clamping part, preferably to position, and makes follow-up built-up welding and welds more accurate;Mould is overturn by the way that flip portion is convenient, the built-up welding and welding requirements of whole mould is met;Up and down, the optimal station for making mould arrival required of the in the vertical direction of mould is realized by lifting part;Mould is rotated by rotating part, is welded with the bound edge for completing four sides.The present invention solves tile mould can not be while carry out surface overlaying and the problem of bound edge is welded, high degree of automation.
Brief description of the drawings
Accompanying drawing 1 is the general flow chart of mould bound edge technique for welding;
Accompanying drawing 2 is the overall construction drawing of one embodiment of the present of invention;
Accompanying drawing 3 is the structural representation of the clamping turnover mechanism of one embodiment of the present of invention;
Accompanying drawing 4 is the structural representation of the flip portion of the clamping turnover mechanism of one embodiment of the present of invention;
Accompanying drawing 5 is the structural representation of the flip portion bias upset workbench of the clamping turnover mechanism of one embodiment of the present of invention;
Accompanying drawing 6 is the structural representation of the clamping part of the clamping turnover mechanism of one embodiment of the present of invention;
Accompanying drawing 7 is the structural representation of the clamping part fixture of the clamping turnover mechanism of one embodiment of the present of invention;
Accompanying drawing 8 is the structural representation of the lifting rotating mechanism of one embodiment of the present of invention;
Accompanying drawing 9 is the structural representation of the lifting part of the lifting rotating mechanism of one embodiment of the present of invention;
Accompanying drawing 10 is the structural representation of the mould plummer of the lifting rotating mechanism of one embodiment of the present of invention;
Accompanying drawing 11~12 is the structural representation of the rotating part of the lifting rotating mechanism of one embodiment of the present of invention;
Accompanying drawing 13 is the adapter to horizontal location of one embodiment of the present of invention;
Accompanying drawing 14 is the adapter to 70 ° of positioning of one embodiment of the present of invention;
Accompanying drawing 15~16 is the flat station schematic diagram for making platform of upset in the present invention;
Accompanying drawing 17~18 be in the present invention rotary table relative to the station schematic diagram that fixture is horizontal;
Accompanying drawing 19~21 be in the present invention mould plummer relative to the station schematic diagram that fixture is horizontal;
Accompanying drawing 22 is station schematic diagram of the mould plummer relative to rotary table in the present invention;
Accompanying drawing 23~25 is the station schematic diagram that fixture is horizontal in the present invention;
Accompanying drawing 26 is the processing process figure that bound edge welding is carried out using the present invention.
Wherein, base plate 1;Lateral support component 2;Bracing piece 3;70 ° of locating pieces 4;Clamping turnover mechanism 5;Lifting rotating mechanism 6;Horizontal location block 7;Limited block 4-1;Screw 4-2;Framework 5-1;Main shaft 5-2;Joint pin 5-3;Main shaft-workbench linking block 5-4;Workbench linking block 5-5;Main shaft bearing end cap 5-6;Jointed shaft 5-7;Overturn fluid cylinder fixed seat 5-8;Overturn fluid cylinder 5-9;Anti-skidding fluid cylinder fixed seat 5-10;U-shaped piece of 5-11;Line slideway 5-12;Sliding block 5-13;Anti-skidding fluid cylinder 5-14;I type joints 5-15;Floor 5-16;Fixture block 5-17;Gripping block 5-18;Fluid cylinder-fixture block convergence piece 5-19;Pin 5-20;Clamp fluid cylinder 5-21;Lifting fluid cylinder 6-1;Lifting fluid cylinder fixed mount 6-2;Sliding block 6-3;Guide rail 6-4;Lifting workbench 6-5;Convergence piece 6-6;Y type heads 6-7;Bolt 6-8;Carry fluid cylinder 6-9;Guide pillar 6-10;Lifting mechanism base plate 6-11;Mould carrier block 6-12;Link pins 6-13;Rotate fluid cylinder linking block 6-14;Rotate fluid cylinder fixed block 6-15;Rotate fluid cylinder 6-16;Tooth bar 6-17;Gear shaft 6-18;Gear shaft-workbench contiguous block 6-19;Rotary table 6-20;Rotary limit device 6-21;Limited block 6-22;Guide rail 6-23;Bearing 6-24;Sliding block 6-25;Rubber blanket 7-1, column 7-2;Fixed seat 7-3;Overturn workbench station 1F1;Overturn workbench station 2F2;Fixture station 1J1;Fixture station 2J2;Mould plummer station 1M1;Mould plummer station 3M3;Mould plummer station 4M4;Rotary table station 1X1;Rotary table station 2X2.
Embodiment
A kind of bound edge welder of tile mould, including base plate 1 and the clamping turnover mechanism 5 and lifting rotating mechanism 6 that are installed on the base plate 1;
The clamping turnover mechanism 5 includes driving the flip portion rotated for the clamping part of clamping mold and by the clamping part;
The lifting rotating mechanism 6 is located at the lower section of the clamping turnover mechanism 5, and the lifting rotating mechanism 6 includes lifting part, rotating part and mould plummer;The lifting part makes mould in the vertical direction move up and down;The rotating part makes the rotary motion of mould realization in the horizontal direction;When the rotating part sinks, the mould plummer, which rises, to be held mould and leaves the rotating part, prevents that the clamping part from producing interference with the lifting rotating mechanism 6.
As shown in Fig. 3~11, the present invention realizes the clamping and separation to mould by clamping part, preferably to position, and makes follow-up built-up welding and welds more accurate;Mould is overturn by the way that flip portion is convenient, the built-up welding and welding requirements of whole mould is met;Up and down, the optimal station for making mould arrival required of the in the vertical direction of mould is realized by lifting part;Mould is rotated by rotating part, is welded with the bound edge for completing four sides.The present invention solves tile mould can not be while carry out surface overlaying and the problem of bound edge is welded, high degree of automation.
It is preferred that, the action of upset is realized in turning part point by overturning the overhanging of fluid cylinder 5-9 and retraction;Turning part point includes:Framework 5-1, main shaft 5-2, joint pin 5-3, main shaft-workbench linking block 5-4, workbench linking block 5-5, main shaft bearing end cap 5-6, jointed shaft 5-7, upset fluid cylinder fixed seat 5-8, upset fluid cylinder 5-9;The main shaft-workbench linking block 5-4 and the workbench linking block 5-5 and framework 5-1 link together, the workbench linking block 5-5 is linked together by the joint pin 5-3 with the upset fluid cylinder 5-9, the upset fluid cylinder 5-9 is connected with the upset fluid cylinder fixed seat 5-8 by the jointed shaft 5-7, and the upset fluid cylinder fixed seat 5-8 is fixed on the base plate 1.
As shown in figure 4, the main shaft 5-2 of flip portion is arranged in the front side of workbench, the structure of bias is made, so as to reach the purpose of reduction height of table.
Further, turning part point is eccentric structure, and the main shaft 5-2 is located at the side of the framework 5-1.
As shown in figure 5, the benefit so designed is, the overall height of device can be both reduced, the mould status requirement to be reached when can meet welding robot welding again.
It is preferred that, also including base plate 1, lateral support component 2, bracing piece 3,70 ° of locating pieces 4 and horizontal location block 7;The lateral support component 2 and the horizontal location block 7 are fixed on base plate 1;70 ° of locating pieces 4 are fixed on the lateral support component 2.
As shown in Fig. 2 the lateral support, which sets up 2, there are two, it is respectively perpendicular and is fixed on two angles of the base plate 1;The bracing piece 3 is parallel with the base plate 1, sets up and described two lateral supports are set up between 2, play fixation;The main shaft 5-2 is connected with lateral support component 2, and the flip portion of the clamping turnover mechanism 5 is overturn along main shaft 5-2;70 ° of locating pieces 4 are fixed on the lateral support component 2, and when being turned on turning part point and encountering 70 ° of locating pieces 4, flip portion stops upset, and now clamping turnover mechanism 5 and base plate 1 are into 70 ° of acute angles;Horizontal location block 7 is fixed on the base plate 1 vertically, and when being turned under turning part point and encountering the horizontal location block 7, flip portion stops upset, and now clamping turnover mechanism 5 is parallel with base plate 1;Two kinds of locating pieces meet welding demand of the mould in different angles respectively.
As shown in figure 13, the horizontal location block 7 turn over scope under the adjustable turning parts point of rubber blanket 7-1 to overturn the adapter of workbench horizontal level, including rubber blanket 7-1, column 7-2 and fixed seat 7-3 in limitation clamping turnover mechanism 5 by changing.
As shown in figure 14,70 ° of locating pieces 4 are the adapter for limiting 70 ° of positions on upset workbench vertical direction in clamping turnover mechanism 5, including are limited block 4-1 and screw 4-2;Adjusted by changing screw-in depths of the screw 4-2 on limited block 4-1 turning part point on turn over scope.
In addition, as needed, base plate 1 can be partly embedded into melt pit, play more preferably fixed effect.
It is preferred that, the clamping part includes:Anti-skidding fluid cylinder fixed seat 5-10, U-shaped piece of 5-11, line slideway 5-12, sliding block 5-13, anti-skidding fluid cylinder 5-14, I type joint 5-15, floor 5-16, fixture block 5-17, gripping block 5-18, fluid cylinder-fixture block convergence piece 5-19, pin 5-20, clamping fluid cylinder 5-21;The anti-skidding fluid cylinder fixed seat 5-10, the floor 5-16 and the U-shaped piece of 5-11 are connected on the framework 5-1, and the clamping fluid cylinder 5-21 is connected with the line slideway 5-12, the line slideway 5-12 with the anti-skidding fluid cylinder fixed seat 5-10, the framework 5-1 with the fixture block 5-17, the fixture block 5-17 with the anti-skidding fluid cylinder 5-14, the fixture block 5-17 with the gripping block 5-18, the fixture block 5-17 with the fluid cylinder-fixture block convergence piece 5-19.
As shown in fig. 6, the clamping fluid cylinder 5-21 of clamping part has four, two fixture block 5-17 outside is evenly distributed in respectively, line slideway 5-12 sliding block 5-13 is fixed on by clamping fluid cylinder 5-21 promotions, and the clamping of mould can be achieved with separating.Four anti-skidding fluid cylinder 5-14 in two fixture block 5-17 outside are equally evenly distributed in respectively, and volume ratio clamping fluid cylinder 5-21 is small, and when being primarily used to prevent that fixture from decontroling mould, due to the effect of friction, mould shifts with fixture.
It is preferred that, the gripping block 5-18 is installed in the breach of the fixture block 5-17, and shape wide at the top and narrow at the bottom is presented in the gripping block 5-18, makes to form overhead kick groove between two relative gripping block 5-18;The gripping block 5-18 and the fixture block 5-17 collectively constitute the fixture of clamping part.
As shown in fig. 7, the structure is the fixture of clamping part, it can prevent that the phenomenon of mould rollover occurs during turnover mould.
As shown in Figure 9, it is preferred that the lifting part of lifting rotating mechanism 6, including lifting fluid cylinder 6-1, lifting fluid cylinder fixed mount 6-2, sliding block 6-3, guide rail 6-4, lifting workbench 6-5, convergence piece 6-6, Y type head 6-7, bolt 6-8;The lifting fluid cylinder fixed mount 6-2 is fixed on the base plate 1, the lifting fluid cylinder 6-1 installed in the lifting fluid cylinder fixed mount 6-2 is connected by the convergence piece 6-6, the Y types head 6-7 and the bolt 6-8 with the lifting workbench 6-5, promotes the lifting workbench 6-5 in the vertical directions to move up and down by the lifting fluid cylinder 6-1.
As is illustrated by figs. 11 and 12, it is preferred that, the rotating part of lifting rotating mechanism 6, including link pins 6-13, rotation fluid cylinder linking block 6-14, rotation fluid cylinder fixed block 6-15, rotation fluid cylinder 6-16, tooth bar 6-17, gear shaft 6-18, gear shaft-workbench contiguous block 6-19, rotary table 6-20, rotary limit device 6-21, limited block 6-22, guide rail 6-23, bearing 6-24, sliding block 6-25;The rotation fluid cylinder 6-16 is fixed on the lifting workbench 6-5 by the rotation fluid cylinder fixed block 6-15;The rotary table 6-20, the gear shaft-workbench contiguous block 6-19 and the gear shaft 6-18 link together;The tooth bar 6-17 is fixed on the sliding block 6-25;The guide rail 6-23 is fixed on the lifting workbench 6-5;The rotation fluid cylinder 6-16 is connected block 6-14 by the link pins 6-13 and the rotation fluid cylinder and is connected with the tooth bar 6-17;The motions of the tooth bar 6-17 in the horizontal direction are driven by the rotation fluid cylinder 6-16, the gear shaft 6-18 rotations is driven, realizes the horizontal rotation of mould;The rotary limit device 6-21 is installed behind the tooth bar 6-17, prevents that the tooth bar 6-17 from exceeding range of movement;The rotary limit device 6-21 is fixed on the lifting workbench 6-5 by the limited block 6-22, has mounting hole on the limited block 6-22, can adjust the position of the rotary limit device 6-21 according to the different requirements of the tooth bar 6-17 range of movement.(Figure 11~12)
It is preferred that, the mould plummer of lifting rotating mechanism 6, including carrying fluid cylinder 6-9, guide pillar 6-10, lifting mechanism base plate 6-11, mould carrier block 6-12;The carrying fluid cylinder 6-9 is fixed on the lifting workbench 6-5;Linked together by the lifting mechanism base plate 6-11 of the convergence piece 6-6, the Y types head 6-7 and the bolt 6-8 and mould plummer, promote mould plummer in the vertical direction to move up and down by the carrying fluid cylinder 6-9;By adjusting the size of the guide pillar 6-10 on vertical direction, the range of movement of mould plummer in the vertical direction is limited.
As shown in Figure 10, one is added on lifting workbench 6-5 the mould plummer that can be achieved to move up and down is driven by carrying fluid cylinder 6-9, the carrying fluid cylinder 6-9 for being fixed on workbench is connected with mould plummer in articulated manner by Y type heads 6-7, when carrying fluid cylinder 6-9 promotion fixture clamping moulds, mould plummer rises to some position while workbench sinks, and prevents that lifting rotating mechanism from producing interference with fixture.
As shown in Figure 15~25, the position relationship of the respective station of upset workbench, rotary table, mould plummer and fixture is as follows:
Upset workbench station 1F1 refers to the position (Figure 15) that the clamping turnover mechanism 5 is horizontal;Upset workbench station 2F2 refers to that the clamping turnover mechanism 5 is in base plate 1 into 70 ° of position (Figure 16);
Rotary table station 1X1 refers to the position (Figure 17) of plane 5mm low relative to fixture lower plane on rotary table;Rotary table station 2X2 refers to that plane on rotary table is higher by 10mm position (Figure 18) than plane on fixture;
Mould plummer station 1M1 refers to position (Figure 19) of the mould plummer upper surface relative to the low 5mm of clamp block 5-18 lower surfaces;Mould plummer station 2M2 refers to the mould plummer upper surface position (Figure 20) concordant relative to clamp block 5-18 lower surfaces;Mould plummer station 3M3 refers to that mould plummer upper surface is higher by 5mm position (Figure 21) relative to clamp block 5-18 lower surfaces;When mould plummer station 4M4 refers to that rotary table is in rotary table station 2X2, mould plummer upper surface 5mm low relative to rotary table lower surface position (Figure 22);
Fixture station 1J1 refers to that the clamping turnover mechanism 5 does not clamp mould, when mould plummer is in 3 position of station (reference picture 23);Fixture station 2J2 refers to the clamping of clamping turnover mechanism 5 mould, and mould plummer is in station 3M3 position (reference picture 24);Fixture station 3J3 refers to the clamping of clamping turnover mechanism 5 mould, and mould plummer is in station 1M1 position (reference picture 25)
As shown in figure 26, the course of work of the invention is:
1) upset workbench, fixture, mould plummer and the rotary table 6-20 are in the position of respective station 1, i.e. F1, J1, M1 and X1;
2) mould plummer is lifted to mould plummer station 3M3
3) mould, i.e., be placed on the rotary table 6-20 by feeding;
4) fluid cylinder 5-21 is clamped described in fixture promotes the fixture block 5-17 to reach fixture station 2J2, and mould is positioned, and acts on the fixture block 5-17 by the clamping fluid cylinder 5-21 after the completion of positioning, pulls it back fixture station 1J1;
5) robot carries out surface overlaying to mould;
6) clamped described in fixture in the presence of fluid cylinder 5-21, the fixture block 5-17 reaches fixture station 2J2;Again due to the carrying fluid cylinder 6-9 effects, mold work platform is set to sink to mold work platform station 1M1;The clamping fluid cylinder 5-21 drives the fixture block 5-17 clamping molds to reach fixture station 3J3, and upset workbench makes upset workbench reach station 2F2 in the presence of the upset fluid cylinder 5-9;
7) robot carries out side bag weldering to mould;
8) complete after welding, the upset fluid cylinder 5-9 makes upset workbench return to station 1F1, mould plummer is in the presence of the carrying fluid cylinder 6-9, reach mould plummer station 2M2 simultaneously, the clamping fluid cylinder 5-21 drives the fixture block 5-17 break away from moulds, fixture station 1J1 is returned to, mould under gravity, is placed on mould plummer;
9) the lifting fluid cylinder 6-1 drives the lifting workbench 6-5, make the rotary table 6-20 and contacting dies, and it is raised to the position of the rotary table 6-20 stations 2X2, at the same time, mould plummer moves to mould plummer station 4M4 position, then the rotation fluid cylinder 6-16 starts action, drives the rotary table 6-20, realizes 90 ° of rotations of die horizontal;
10) mould plummer moves to mould plummer station 3M3, at the same time, and the rotary table 6-20 moves to rotary table 6-20 stations 1X1 position;
11) repetitive process 8, the welding until completing mould all sides;
12) mould plummer moves to mould plummer station 3M3 position;
13) blanking, that is, take apart a die;
14) mould plummer returns to mould plummer station 1M1, is prepared for next piece of mould of welding.
Above content is only presently preferred embodiments of the present invention, for one of ordinary skill in the art, according to the thought of the present invention, be will change in specific embodiments and applications, this specification content should not be construed as limiting the invention.