CN206335239U - Charger rotary ultrasonic bonding machine - Google Patents
Charger rotary ultrasonic bonding machine Download PDFInfo
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- CN206335239U CN206335239U CN201621325713.6U CN201621325713U CN206335239U CN 206335239 U CN206335239 U CN 206335239U CN 201621325713 U CN201621325713 U CN 201621325713U CN 206335239 U CN206335239 U CN 206335239U
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Abstract
The utility model discloses a kind of charger rotary ultrasonic bonding machine, it is included in material containing rotating disk, ultrasonic brazing unit, automatic fetching device, switch module and the support of co-ordination under PLC control system, the material containing rotating disk that can be horizontally rotated is arranged on support；The ultrasonic brazing unit, automatic fetching device are set gradually between input station and output station；Artificial blanking is converted to automatic blanking by the charger rotary ultrasonic bonding machine, and the product stent of annular spread is significantly reduced the area occupied of product stent, saves space；Output connects positioned at input bit annular, reduces the displacement of operator；It is overall to save manpower, improve efficiency, transformer shell ultrasonic bonding and the automation of feeding are realized, personnel is reduced and participates in, improve homogeneity of product.
Description
Technical field
The utility model is related to ultrasonic bonding field, particularly a kind of charger rotary ultrasonic bonding machine.
Background technology
At present, in the ultrasonic bonding process of charger, generally pin shell to be welded is adapted to one by one using artificial
It is placed in transformer face-piece, then transformer face-piece is put into supersonic welding mould, manual depression wave welding head of ultrasonic wave makes pin
Firm welding between shell and transformer face-piece；After the completion of to be welded, the transformer shell after processing is taken out by hand, is positioned over solid
Positioning is put.So the mode of human weld has very big defect：(1) welded and feeding blanking manually, take operator
Time, inefficiency, labor intensity is big and feeding；(2) ultrasonic bonding is using manually, and welding effect and quality are operated
The influence of person's individual experience is larger, causes welding quality unstable, while operator works under frazzle also results in welding
There is larger reduction in level, influences the uniformity of product quality, and (3) artificial feeding has sizable randomness, and operator is very
It is difficult to ensure that the transformer shell after processing is placed on fixed consistent position by card with certain state.If subsequent handling is automation
Flow, the automatic charging device of subsequent processing can not accurately capture transformer shell in fixed position, be that subsequent processing is caused
Puzzlement, hinders the automated process of transformer production.
Utility model content
The technical problems to be solved in the utility model, which is to provide, a kind of saves that manpower, easy to use, welding efficiency be high, quality
Stable charger rotary ultrasonic bonding machine.
In order to solve the above technical problems, the utility model uses following technical scheme：
A kind of charger rotary ultrasonic bonding machine, is included in material containing rotating disk, the ultrasonic wave of co-ordination under PLC control system
Welder, automatic fetching device, display system, switch module and support, the material containing rotating disk that can be horizontally rotated are set
On support；The ultrasonic brazing unit, automatic fetching device are set gradually between input station and output station；
The rotating disk actuating unit that the material containing rotating disk includes rotating disk and drives rotating disk interval to rotate, the upper surface of rotating disk with
The center of rotating disk is the center of circle, removably uniformly several product stents for being used for placing transformer shell are distributed with annular,
The height of the product stent is less than the height of transformer face-piece to be welded；
The ultrasonic brazing unit includes being arranged at the supersonic welding above a product stent after welding sequence
Head and the soldering tip link that wave welding head of ultrasonic wave can be driven to pump；
The automatic fetching device includes being arranged at the cylinder handgrip above a product stent after welding sequence, gas
Cylinder handgrip, which is connected to, can drive in its X-direction between product stent and precalculated position, the shifting that Z-direction can pump
Motivation structure；
The display system is arranged on support, and it, which has, can input rotating disk each rotational angle and rotate interval time
Main operation interface.
Preferably, the product stent includes fixed baffle plate and the product being vertically arranged in the middle part of fixed baffle plate
Set casing, the product set casing is top end opening, in housing for the cavity of transformer shell can be accommodated；The two of fixed baffle plate
It is elongated or Long Circle regulation groove that end, which is provided with through fixed baffle plate upper and lower surface, cross section, and rotating disk is adapted to the regulation
Groove is provided with connecting hole, and the product stent is connected on rotating disk by connector by corresponding connecting hole, regulation groove.
It is highly preferred that the connector is bolt；The fixed baffle plate, product set casing are made into integration.
The soldering tip link includes the base being fixed on support and the soldering tip fixed mount for connecting wave welding head of ultrasonic wave, institute
Stating soldering tip fixed mount, connector is liftable to be connected on base by stretching.
Most preferably, the travel mechanism includes opening in side, the C-shaped frame set in X direction, and the C-shaped frame includes
Connection is more than or equal to two, put down up and down between back between two risers of two risers and lateral connection, two risers
Capable horizontal brace rod；
The outside of side riser be provided with lateral cylinder, lateral cylinder can between two risers reciprocal telescopic lateral cylinder
Bar be arranged in parallel with horizontal brace rod；Vertical cylinder is connected to the tail end of lateral cylinder bar, and can movably be set in water
On flushconnection bar, the vertical cylinder rod of vertical cylinder is set straight down, and cylinder handgrip connects with being synchronized with the movement with vertical cylinder rod
It is connected on the tail end of vertical cylinder rod.
Further, the C-shaped frame is vertically arranged on support by montant, and lateral cylinder is fixed on outside C-shaped frame
On the riser of side.
A product stent is spaced between the automatic fetching device and ultrasonic brazing unit.
Compared with prior art, the charger rotary ultrasonic bonding machine that the utility model is provided includes material containing rotating disk, ultrasound
Wave soldering connection device and automatic fetching device, can be carried out the transformer shell being positioned in the product stent of material containing rotating disk certainly
Dynamic ultra-sonic welded and automatic material taking, save manpower, improve efficiency；The product stent of annular spread is significantly reduced product and fixed
The area occupied of mould, saves space；Output connects positioned at input bit annular, reduces the displacement of operator；By artificial blanking
Automatic blanking is converted to, manpower is saved, improves efficiency.The method for ultrasound welding for the charger shell that the utility model is provided, it is whole
Body realizes transformer shell ultrasonic bonding and the automation of feeding, reduces personnel and participates in, improves homogeneity of product.
Brief description of the drawings
The utility model is explained in further detail with reference to the accompanying drawings and detailed description.
Fig. 1 is embodiment charger rotary ultrasonic bonding machine schematic perspective view
Fig. 2 is embodiment material containing rotating disk schematic diagram one
Fig. 3 is embodiment material containing rotating disk schematic diagram two
Fig. 4 is embodiment product stent schematic perspective view
Fig. 5 is embodiment automatic fetching device schematic perspective view
Embodiment
For convenience of description, the transformer face-piece that will be equipped with pin shell is defined as transformer shell.It is shown with word in Fig. 1
With reference to X, Y, Z three-dimensional in definition the present embodiment.
As shown in Fig. 1~Fig. 5, a kind of charger rotary ultrasonic bonding machine is included in co-ordination under PLC control system
Material containing rotating disk 1, ultrasonic brazing unit 2, automatic fetching device 3, display system 4, switch module 5 and support 9, can level turn
The dynamic material containing rotating disk 1 is arranged on support 9, the ultrasonic brazing unit 2, automatic fetching device 3 input station with
Set gradually between output station.
As shown in Figure 2 to 3, the material containing rotating disk 1 is included rotating disk 11 and drives rotating disk 11 to be turned with Fixed Time Interval
Dynamic rotating disk actuating unit 13, the upper surface of rotating disk 11 is removably consolidated provided with several products for being used for placing transformer shell
Cover half 12, the product stent 12 is using the center of rotating disk 11 as the center of circle, and uniform annular is distributed on rotating disk 11, and the product is consolidated
The height of cover half 12 is less than the height of transformer face-piece to be welded, can be by transformer face-piece with fitting with ultrasonic brazing unit 2
The pin shell welding matched somebody with somebody is defined.The number of the product stent 12 is according to transformer shell to be welded and technological design needs
Rationally set, in embodiment, be preferably arranged to 8.
As shown in figure 4, the product stent 12 includes fixed baffle plate 121, product set casing 122 is vertically arranged at solid
The middle part of fixed clamping plate 121, the interior top end opening of the product set casing 122, housing are that can accommodate the cavity of transformer shell；
The two ends of fixed baffle plate 121 are provided with the regulation groove 1211 through the fixed upper and lower surface of baffle plate 121, the regulation groove
1211 cross section is to be adapted to the regulation groove 1211 on elongated or Long Circle, rotating disk 11 to be provided with connecting hole 111, connector
112 are connected to the product stent 12 on rotating disk 11 by corresponding connecting hole 111, regulation groove 1211, pass through regulation
Position of the connector 112 in regulation groove 1211, adjusts product 12 link position on rotating disk 11 of stent.The product
Stent 12 can be changed according to transformer shell to be welded so that the charger rotary ultrasonic bonding machine is applicable to a variety of
The ultrasonic bonding of model charger.In embodiment, connector 112 is bolt, the fixed baffle plate 121, product set casing
122 are made into integration.The product stent 12 of annular spread is significantly reduced the distribution of product stent 12, saves space；
And the carry-out bit of charger rotary ultrasonic bonding machine connects with input bit annular, the displacement of operator is reduced, muscle power is saved.
In embodiment, in order to which the feeding of automatic fetching device 3 is convenient, the automatic fetching device 3 and ultrasonic brazing unit 2
Between be spaced a product stent 12.
As shown in figure 1, the ultrasonic brazing unit 2 includes being correspondingly arranged at the ultrasound of a top of product stent 12
Wave soldering first 21, wave welding head of ultrasonic wave 21, which is connected to, can drive above and below it on reciprocating soldering tip link 22, adjustment PLC control journeys
Welded when being pressed under sequence, wave welding head of ultrasonic wave 21 on transformer shell, when transformer shell is left in the rise of wave welding head of ultrasonic wave 21,
Material containing rotating disk 1 is rotated, and next transformer shell to be welded is located exactly at the underface of wave welding head of ultrasonic wave 21, with rotating disk
11 interval is rotated, and the wave welding head of ultrasonic wave 21 can enter to the transformer shell in each product stent 12 on rotating disk 11
Row ultrasonic bonding.In embodiment, the soldering tip link 22 includes base 221, the connection supersonic welding being fixed on support 9
First 21 soldering tip fixed mount 222, by stretching, connector 223 is liftable to be connected to base 221 to the soldering tip fixed mount 222
On.
The automatic fetching device 3 is arranged at the top of a product stent 12 after welding sequence, including can capture
The cylinder handgrip 31 of transformer shell after welding, cylinder handgrip 31, which is connected to, can drive it reciprocating in X-direction, Z-direction
In travel mechanism 32.As shown in figure 5, the travel mechanism 32 includes the C-shaped frame 321 set in X direction, the opening of C-shaped frame 321
End includes the back 3212 between two risers 3211 of two risers 3211 and lateral connection in side, the C-shaped frame 321,
Connection is no less than two, parallel horizontal brace rod 3213 (being preferably two in embodiment) up and down between two risers 3211.
The riser 3211 of side is provided with lateral cylinder 323, and the lateral cylinder bar 3231 and horizontal brace rod 3213 of lateral cylinder 323 are flat
OK, the lateral cylinder bar 3231 can between two risers 3211 reciprocal telescopic；Vertical cylinder 322 is connected to lateral cylinder bar
3231 tail end, while can movably be set on two horizontal brace rods 3213, the vertical cylinder rod of vertical cylinder 322
3221 are set straight down, and cylinder handgrip 31 is connected to the tail of vertical cylinder rod 3221 with vertical cylinder rod 3221 with being synchronized with the movement
End.In the present embodiment, C-shaped frame 321 is vertically arranged on support 9 by montant 324, and lateral cylinder 323 is fixed on C-shaped frame
On the riser 3211 of 321 outer ends.
Travel mechanism 32 drives cylinder handgrip 31 to decline, the transformer shell after crawl welding, then the band of travel mechanism 32
Cylinder handgrip 31 of taking offence rises, and the transformer shell is departed from product stent 12, travel mechanism 32 drives cylinder handgrip 31 in X
Direction, which is moved to behind precalculated position, to be declined, and it is (described pre- that the transformer shell that cylinder handgrip 31 is captured is placed into precalculated position
The position for referring to that the transformer shell needs after welding are placed is put in positioning), then travel mechanism 32 drives cylinder handgrip 31 to rise
And return to the top of product stent 12.Transformer shell after welding is transferred to pre-determined bit by the top of product stent 12
During putting, material containing rotating disk 1 is rotated, make the transformer shell after next welding be located exactly at cylinder handgrip 31 just under
Side, is rotated with the interval of rotating disk 11, and the cylinder handgrip 31 can be by the transformer shell after the welding of each on rotating disk 11
Take away and be placed on precalculated position.Ensure that the transformer shell after processing is placed on fixed position with consistent state, under being beneficial to
The automated job of one process, automatic blanking is converted to by artificial blanking, is saved manpower, is improved efficiency.
The display system 4 is arranged on support 9, with main operation interface (display production information, control model and equipment
The information such as use state), according to the quantity and welding procedure of product stent 12, can on main operation interface input product rotating disk
11 angles rotated every time so that rotating disk 11 is often rotated once, wave welding head of ultrasonic wave 21, the underface of cylinder handgrip 31 are corresponded to respectively
Adjacent next product stent 12.
When carrying out ultrasonic bonding using charger rotary ultrasonic bonding machine, according to the distribution of product stent 12, in master
Angle that rotating disk 11 rotates every time and the time interval of rotation are manually entered in operation interface, while being adjusted by PLC control system
Whole material containing rotating disk 1, ultrasonic brazing unit 2, the work of the cooperation of automatic fetching device 3, starting switch component 5 revolve charger
Turn that ultrasonic bonding machine is in running order, i.e., the rotation that rotating disk 11 is spaced, ultrasonic brazing unit 2, automatic fetching device 3 coordinate
Carry out ultrasonic bonding, automatic material taking operation.
Step one operator is located at before charger rotary ultrasonic bonding machine, by hand by each described transformer shell one by one
It is put into product stent 12；Also transformer shell can be one by one put into product stent 12 using the equipment of automatic charging；
The rotation that step 2 material containing rotating disk 1 is spaced, will be equipped with the transformer shell of unwelded transformer shell in step one
Body turns to the lower section of wave welding head of ultrasonic wave 21 and carries out ultrasonic bonding one by one；
The product stent 12 that step 3 material containing rotating disk 1 will be equipped with transformer shell after welding goes to cylinder handgrip 31 one by one
Lower section, transformer shell is placed into blanking by automatic fetching device 3 by product stent 12；So circulation, until completing
All transformer shells to be welded.
Claims (7)
1. a kind of charger rotary ultrasonic bonding machine, it is characterised in that：The material containing for being included in co-ordination under PLC control system turns
Disk (1), ultrasonic brazing unit (2), automatic fetching device (3), display system (4), switch module (5) and support (9), can
The material containing rotating disk (1) horizontally rotated is arranged on support (9)；The ultrasonic brazing unit (2), automatic fetching device
(3) set gradually between input station and output station；
The rotating disk actuating unit (13) that the material containing rotating disk (1) includes rotating disk (11) and drives rotating disk (11) interval to rotate, turns
The upper surface of disk (11) is by the center of circle of the center of rotating disk (11), dismountable uniform annular is distributed with several and is used for placing transformation
The product stent (12) of device housing, the height of the product stent (12) is less than the height of transformer face-piece to be welded；
The ultrasonic brazing unit (2) includes being arranged at the ultrasonic wave above a product stent (12) after welding sequence
Soldering tip (21) and the soldering tip link (22) that wave welding head of ultrasonic wave (21) can be driven to pump；
The automatic fetching device (3) includes being arranged at the cylinder handgrip above a product stent (12) after welding sequence
(31), cylinder handgrip (31) be connected to can drive in its X-direction product stent (12) between precalculated position, Z-direction can
The travel mechanism (32) pumped；
The display system (4) is arranged on support (9), and it, which has, can input rotating disk (11) rotational angle and rotation interval every time
The main operation interface of time.
2. charger rotary ultrasonic bonding machine as claimed in claim 1, it is characterised in that：The product stent (12) includes
Fixed baffle plate (121) and the product set casing (122) being vertically arranged in the middle part of fixed baffle plate (121), the product are consolidated
Determine shell (122) be top end opening, in housing for the cavity of transformer shell can be accommodated；The two ends of fixed baffle plate (121) are provided with
It is elongated or Long Circle regulation groove (1211), rotating disk (11) adaptation through fixed baffle plate (121) upper and lower surface, cross section
The regulation groove (1211) is provided with connecting hole (111), and connector (112) passes through corresponding connecting hole (111), regulation groove
(1211) the product stent (12) is connected on rotating disk (11).
3. charger rotary ultrasonic bonding machine as claimed in claim 2, it is characterised in that：The connector (112) is bolt；
The fixed baffle plate (121), product set casing (122) are made into integration.
4. charger rotary ultrasonic bonding machine as claimed in claim 1, it is characterised in that：The soldering tip link (22) includes
The base (221) and the soldering tip fixed mount (222) of connection wave welding head of ultrasonic wave (21) being fixed on support (9), the soldering tip are consolidated
Determining frame (222), connector (223) is liftable to be connected on base (221) by stretching.
5. charger rotary ultrasonic bonding machine as claimed in claim 1, it is characterised in that：The travel mechanism (32) includes opening
Mouth includes two risers (3211) and lateral connection in side, the C-shaped frame (321) set in X direction, the C-shaped frame (321)
Between back (3212) between two risers (3211), two risers (3211) connection more than or equal to two, it is parallel up and down
Horizontal brace rod (3213)；
The outside of side riser (3211) is provided with lateral cylinder (323), and lateral cylinder (323) can be between two risers (3211)
The lateral cylinder bar (3231) of reciprocal telescopic be arranged in parallel with horizontal brace rod (3213)；Vertical cylinder (322) is connected to transverse direction
The tail end of cylinder rod (3231), and being movably set on horizontal brace rod (3213), vertical cylinder (322) it is vertical
Cylinder rod (3221) is set straight down, and cylinder handgrip (31) is connected to vertical gas with being synchronized with the movement with vertical cylinder rod (3221)
The tail end of cylinder rod (3221).
6. charger rotary ultrasonic bonding machine as claimed in claim 5, it is characterised in that：The C-shaped frame (321) passes through montant
(324) it is vertically arranged on support (9), and lateral cylinder (323) is fixed on the riser (3211) on the outside of C-shaped frame (321).
7. the charger rotary ultrasonic bonding machine as described in any one of claim 1~6, it is characterised in that：The automatic material taking
A product stent (12) is spaced between device (3) and ultrasonic brazing unit (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621325713.6U CN206335239U (en) | 2016-12-05 | 2016-12-05 | Charger rotary ultrasonic bonding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621325713.6U CN206335239U (en) | 2016-12-05 | 2016-12-05 | Charger rotary ultrasonic bonding machine |
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| Publication Number | Publication Date |
|---|---|
| CN206335239U true CN206335239U (en) | 2017-07-18 |
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ID=59308413
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621325713.6U Active CN206335239U (en) | 2016-12-05 | 2016-12-05 | Charger rotary ultrasonic bonding machine |
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| CN (1) | CN206335239U (en) |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107262908A (en) * | 2017-07-26 | 2017-10-20 | 嘉兴日昌汽车配件有限公司 | A kind of ultrasonic wave automatic welding device |
| CN107571509A (en) * | 2017-10-24 | 2018-01-12 | 美律电子（惠州）有限公司 | A kind of automatic charging ultra sonic wave plastic welder |
| CN109093243A (en) * | 2018-09-20 | 2018-12-28 | 江苏天昇光伏科技有限公司 | A kind of rotating disc type ultrasonic welding machine |
| CN109570744A (en) * | 2018-12-29 | 2019-04-05 | 广州桃琳软件科技有限公司 | The monitoring device of ultrasonic welding machine |
| CN109675824A (en) * | 2018-12-29 | 2019-04-26 | 广州桃琳软件科技有限公司 | The product quality control method of device for ultrasonic welding |
| CN111805914A (en) * | 2020-07-03 | 2020-10-23 | 江苏坤奕环境工程有限公司 | Welding slicing system for DTRO (draw texturing yarn) membrane and machining process thereof |
| CN112123785A (en) * | 2020-09-15 | 2020-12-25 | 宁波效能精密机械有限公司 | Automatic welding machine for ultrasonic filter screen |
| CN115070191A (en) * | 2022-08-09 | 2022-09-20 | 江西吉安奥海科技有限公司 | Multi-station rotary welding equipment |
| CN115070191B (en) * | 2022-08-09 | 2024-07-05 | 江西吉安奥海科技有限公司 | Multi-station rotary welding equipment |
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2016
- 2016-12-05 CN CN201621325713.6U patent/CN206335239U/en active Active
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107262908A (en) * | 2017-07-26 | 2017-10-20 | 嘉兴日昌汽车配件有限公司 | A kind of ultrasonic wave automatic welding device |
| CN107571509A (en) * | 2017-10-24 | 2018-01-12 | 美律电子（惠州）有限公司 | A kind of automatic charging ultra sonic wave plastic welder |
| CN109093243A (en) * | 2018-09-20 | 2018-12-28 | 江苏天昇光伏科技有限公司 | A kind of rotating disc type ultrasonic welding machine |
| CN109570744A (en) * | 2018-12-29 | 2019-04-05 | 广州桃琳软件科技有限公司 | The monitoring device of ultrasonic welding machine |
| CN109675824A (en) * | 2018-12-29 | 2019-04-26 | 广州桃琳软件科技有限公司 | The product quality control method of device for ultrasonic welding |
| CN111805914A (en) * | 2020-07-03 | 2020-10-23 | 江苏坤奕环境工程有限公司 | Welding slicing system for DTRO (draw texturing yarn) membrane and machining process thereof |
| CN111805914B (en) * | 2020-07-03 | 2021-12-31 | 江苏坤奕环境技术股份有限公司 | Welding slicing system for DTRO (draw texturing yarn) membrane and machining process thereof |
| CN112123785A (en) * | 2020-09-15 | 2020-12-25 | 宁波效能精密机械有限公司 | Automatic welding machine for ultrasonic filter screen |
| CN115070191A (en) * | 2022-08-09 | 2022-09-20 | 江西吉安奥海科技有限公司 | Multi-station rotary welding equipment |
| CN115070191B (en) * | 2022-08-09 | 2024-07-05 | 江西吉安奥海科技有限公司 | Multi-station rotary welding equipment |
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| CP01 | Change in the name or title of a patent holder | ||
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Address after: 523000 Guangdong city of Dongguan province Tangxia Zhenlong town B Jiao Tong Road No. 6 building A Patentee after: Austrian sea Polytron Technologies Inc, Dongguan Address before: 523000 Guangdong city of Dongguan province Tangxia Zhenlong town B Jiao Tong Road No. 6 building A Patentee before: Dongguan City Ao Hai Power Technology Co., Ltd. |