CN106734768A - The automatic bonding equipment of simple type and its welding method of high stability - Google Patents
The automatic bonding equipment of simple type and its welding method of high stability Download PDFInfo
- Publication number
- CN106734768A CN106734768A CN201710021456.XA CN201710021456A CN106734768A CN 106734768 A CN106734768 A CN 106734768A CN 201710021456 A CN201710021456 A CN 201710021456A CN 106734768 A CN106734768 A CN 106734768A
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- Prior art keywords
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- fixture
- cylinder
- welding
- station
- Prior art date
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Links
- 238000003466 welding Methods 0.000 title claims abstract description 98
- 238000000034 method Methods 0.000 title claims abstract description 27
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims abstract description 31
- 238000012545 processing Methods 0.000 claims abstract description 17
- 238000010521 absorption reaction Methods 0.000 claims abstract description 16
- 230000004907 flux Effects 0.000 claims abstract description 16
- 238000005476 soldering Methods 0.000 claims abstract description 16
- 238000003756 stirring Methods 0.000 claims abstract description 12
- 125000004122 cyclic group Chemical group 0.000 claims abstract description 11
- 238000006073 displacement reaction Methods 0.000 claims description 48
- 238000012937 correction Methods 0.000 claims description 18
- 239000000843 powder Substances 0.000 claims description 12
- 238000007790 scraping Methods 0.000 claims description 8
- 230000009471 action Effects 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 4
- 230000001360 synchronised effect Effects 0.000 claims description 4
- 230000006641 stabilisation Effects 0.000 abstract description 6
- 238000011105 stabilization Methods 0.000 abstract description 6
- 238000010586 diagram Methods 0.000 description 14
- 238000013461 design Methods 0.000 description 6
- 239000013307 optical fiber Substances 0.000 description 5
- 230000006698 induction Effects 0.000 description 3
- 230000000739 chaotic effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- UPHIPHFJVNKLMR-UHFFFAOYSA-N chromium iron Chemical compound [Cr].[Fe] UPHIPHFJVNKLMR-UHFFFAOYSA-N 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 206010016256 fatigue Diseases 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 238000007731 hot pressing Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F15/00—Connecting wire to wire or other metallic material or objects; Connecting parts by means of wire
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F11/00—Cutting wire
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
- B23K3/082—Flux dispensers; Apparatus for applying flux
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
- B23K3/087—Soldering or brazing jigs, fixtures or clamping means
Abstract
The present invention discloses a kind of automatic bonding equipment of the simple type of high stability and its welding method, including frame, and fixture cyclic delivery system is provided with frame；Fixture cyclic delivery system includes that being connected the downside fixture backflow module of setting, right-hand member fixture lifting module, upside fixture interval successively stirs conveying module and left end fixture lifting module；Along foregoing slide rail be provided with station of reaching the standard grade, peeling module, soldering flux applying module, tin sticky module, overturn module, cut module, welding module and line taking module；And, the foregoing welding module of correspondence is provided with connector feed module and connector absorption module；Thereby, except fixture backflow link in whole processing procedure, fixture is in position and fixes state of a control in remaining link, ensure that job stabilization, accuracy and the controllability high of each processing procedure link, meanwhile, whole equipment simple structure, equipment cost are relatively low, apply in general to the machine operator scheme of a people one.
Description
Technical field
The present invention relates to wire rod assembling art, refer in particular to a kind of automatic bonding equipment of the simple type of high stability and its
Welding method.
Background technology
The existing data cable for being applied to connect the electronic installations such as notebook, digital camera, mobile phone has some
Metal core wire is constituted, when cable connects other electronic installations by terminal, it is necessary first to by the connector of cable using by hand
Be connected to cable core wire bonding on connector by welding or pulse welding equipment.Handwork, it is higher to operating personnel's technical requirements,
Human cost is high, and operating efficiency is relatively low；And welding equipment of the prior art, its process portion often also need to rely on people
Work is aided in, operating personnel's fatiguability, is difficult to realize unmanned automation truly, has limited to the effect that connector welds processing procedure
Rate and yield.
However, welding equipment of the prior art is present, device structure is complicated, equipment cost is high, equipment occupation space is big
Deng not enough；In processing procedure, fixture can be usually used, the usually active formula of fixture of the prior art, i.e.,：Its fixture is along skin
The orbit transports such as band, then, in each processing procedure link, the positioning to the wire rod on fixture and fixture is difficult to ensure that some are borrowed
Help positioner to be positioned, its complex structural designs, increased equipment entirety complexity and equipment cost.
Accordingly, it would be desirable to work out a kind of new technical scheme to solve the above problems.
The content of the invention
In view of this, in view of the existing deficiencies of the prior art, its main purpose is to provide a kind of high stability to the present invention
The automatic bonding equipment of simple type and its welding method, which ensure that the job stabilization of each processing procedure link, accuracy and controllability high,
Meanwhile, whole equipment simple structure, equipment cost are relatively low, apply in general to the machine operator scheme of a people one.
To achieve the above object, the present invention is using following technical scheme：
A kind of automatic bonding equipment of the simple type of high stability, including organic frame, are provided with fixture circulation conveying system in the frame
System；The fixture cyclic delivery system include be connected successively the downside fixture backflow module of setting, right-hand member fixture lifting module,
Upside fixture interval stirs conveying module and left end fixture lifting module, and the left end fixture lifting module is connected in downside fixture
The input side of backflow module；The upside fixture interval stirs module with extended for the cunning of clamp adaptor along X axis
Rail, for stirring clamp displacement cylinder of the fixture along some driving levers of slide rail displacement and for driving driving lever；The left end, right-hand member
Fixture lifting module is respectively provided with fixture riser guide and fixture lift cylinder；There is the downside fixture backflow module fixture to flow back
Limiting cylinder, fixture backflow motor and the fixture backflow transmission belt driven by fixture backflow motor；
Foregoing slide rail is provided with station of reaching the standard grade, peeling module, soldering flux applying module, tin sticky module, overturns module, cut mould
Group, welding module and line taking module；Foregoing driving lever correspondence reach the standard grade station, peeling module, soldering flux applying module, tin sticky module, turn over
Revolving die group, cut module, welding module set one by one, each driving lever is travelled to and fro between corresponding two adjacent modules；
And, the foregoing welding module of correspondence is provided with connector feed module and connector absorption module.
Used as a kind of preferred scheme, the station of reaching the standard grade just is being pointed to foregoing right-hand member fixture lifting module top；Or, in
The wire rod being just pointed to above foregoing right-hand member fixture lifting module is provided with slide rail and is sent to station in advance, it is foregoing reach the standard grade station then between
The left side that wire rod is sent to station in advance is located at away from formula, round wire rod is included in foregoing driving lever and is sent in advance between station, station of reaching the standard grade
Driving lever.
As a kind of preferred scheme, bracing wire module, the bracing wire module are provided between the station of reaching the standard grade, peeling module
With bracing wire positioning cylinder, clamp cylinder and bracing wire cylinder.
Used as a kind of preferred scheme, the peeling module has peeling cylinder, peeling positioning cylinder, peeling upper slitter, peeling
Lower knife, cylinder is moved, knife under the peeling cylinder linkage peeling upper slitter, peeling；
The soldering flux applying module has scaling powder drip nozzle and for driving the scaling powder of scaling powder drip nozzle left and right displacement to shift gas
Cylinder；
The tin sticky module have carry tin motor, tin scraping motor and tin scraping lift cylinder；
The upset module has tumble cylinder, and foregoing slide rail correspondence tin sticky module is provided with the first separable pin-connected panel slide rail
Section, the tumble cylinder coordinated signals first can be separated pin-connected panel slide rail section rotary movement；
It is described to cut module there is cutting knife, cylinder is cut and cut displacement cylinder；
The welding module has connector to connection module, weld assembly, for driving weld assembly along Z axis to the welding for lifting
Lift motor；Foregoing slide rail correspondence welding module is provided with the second separable pin-connected panel slide rail section, is additionally provided with wire rod lifting air
Cylinder coordinated signals second can be separated pin-connected panel slide rail section lifting action；
There is the connector feed module pallet being extended along X axis to put area, and the pallet puts area and is configured with X-axis
To the pallet shifted synchronous band of conveying, pallet shifting motor and pallet displacement guide rail；
The connector absorption module has sucker, be connected to sucker sucker lift cylinder, sucker lift cylinder is driven along Y-axis
Sucker shifting motor to displacement and the sucker for sucker lift cylinder sliding movement shift slide unit；
The line taking module has clamp jaw, the line taking lift cylinder for the clamp jaw lifting that links and for the line taking that links
Lift cylinder shifts cylinder along the line taking of Y-axis displacement；Finished product to be additionally provided with the left of correspondence welding module pre- on foregoing slide rail
Station is sent to, finished product collecting region is provided with front side of frame, the clamp jaw travels to and fro between finished product and is sent to station in advance with finished product receipts
Between collection area.
Used as a kind of preferred scheme, the pallet is put to be connected between area and welding module correction adapter, welding base；
The correction adapter is controlled by shake motor linkage, and the sucker of the connector absorption module travels to and fro between pallet and puts area, school
Just between adapter, welding base three；Connector is provided with the correction adapter, welding base put groove；The welding
Seat is adapted on connector displacement guide rail, and the welding base shifts guide rail displacement by connector displacement air cylinder driven along connector,
The pallet is put area, correction adapter, the original position of welding base and welding module and is set gradually, and the welding base is by connecting
Device displacement air cylinder driven is travelled to and fro between the original position of welding base and welding module.
As a kind of preferred scheme, the starting switch of manual control is provided with the frame by corresponding station side of reaching the standard grade.
Used as a kind of preferred scheme, the front side correspondence line taking module of the frame is provided with to be easy to hang wire product more long
Peg.
A kind of welding method of the automatic bonding equipment of the simple type of high stability, wire rod is circulated by fixture during whole processing procedure
Induction system is conveyed；
First, manually wire rod is placed on the fixture at station of reaching the standard grade, linking corresponding driving lever by clamp displacement cylinder will installing
The fixture for having wire rod pushes to peeling station, soldering flux applying station, tin sticky station, station turning, cuts station, Welder successively
Position carries out corresponding operation；Wherein, in welding post, connector is delivered into weldering by connector feed module and connector absorption module
Station is connect, is welded with wire rod；
Then, the finished product after welding is transferred to finished product collecting region by line taking module；The empty fixture after finished product is removed then by a left side
End fixture lifting module delivers to downwards downside fixture backflow module, after being delivered to frame right-hand member by downside fixture backflow module, then
Deliver to the right-hand member of fixture cyclic delivery system upwards by right-hand member fixture lifting module.
The present invention has clear advantage and beneficial effect compared with prior art, specifically, by above-mentioned technical proposal
Understand, it is mainly in whole processing procedure except fixture flows back link, and fixture is in position and fixes state of a control in remaining link,
Job stabilization, accuracy and the controllability high of each processing procedure link are ensure that, meanwhile, whole equipment simple structure, equipment cost
It is relatively low, apply in general to the machine operator scheme of a people one.
More clearly to illustrate architectural feature of the invention and effect, come to this hair with specific embodiment below in conjunction with the accompanying drawings
It is bright to be described in detail.
Brief description of the drawings
Fig. 1 is the first assembling perspective representation (containing frame) of embodiments of the present invention；
Fig. 2 is the second assembling perspective representation (containing frame) of embodiments of the present invention；
Fig. 3 is the 3rd assembling perspective representation (without frame) of embodiments of the present invention；
Fig. 4 is four assembling perspective representations (without frame) of embodiments of the present invention；
Fig. 5 is the partial structurtes diagram of right-hand member fixture lifting module in embodiments of the present invention；
Fig. 6 is the partial structurtes diagram of downside fixture backflow module in embodiments of the present invention；
Fig. 7 is the partial structurtes diagram of bracing wire module in embodiments of the present invention；
Fig. 8 is the partial structurtes diagram of peeling module in embodiments of the present invention；
Fig. 9 is the partial structurtes diagram of soldering flux applying module in embodiments of the present invention；
Figure 10 is the partial structurtes diagram of tin sticky module in embodiments of the present invention；
Figure 11 is the partial structurtes diagram of upset module in embodiments of the present invention；
Figure 12 is the partial structurtes diagram that module is cut in embodiments of the present invention；
Figure 13 is the partial structurtes diagram of welding module in embodiments of the present invention；
Figure 14 is the partial structurtes diagram of line taking module in embodiments of the present invention；
Figure 15 is the partial structurtes diagram of left end fixture lifting module in embodiments of the present invention；
Figure 16 is the partial structurtes diagram of downside fixture backflow module in embodiments of the present invention；
Figure 17 is the partial structurtes diagram of connector feed module in embodiments of the present invention；
Figure 18 is the partial structurtes diagram of connector absorption module in embodiments of the present invention.
Accompanying drawing identifier declaration：
K1, K5, soldering wires product removing direction
K2, automatic machine operation flow direction
K3, connector mounted pallet feedstock direction
K4, empty pallet discharging direction
100th, frame 101, starting switch
102nd, peg 11, downside fixture backflow module
111st, fixture backflow limiting cylinder 112, fixture backflow motor
113rd, fixture backflow transmission belt 12, right-hand member fixture lifting module
121st, fixture lift cylinder 122, fixture riser guide
123rd, clamper induction device 13, upside fixture interval stir conveying module
131st, driving lever 132, slide rail
1321st, wire rod is sent to station 1322, station of reaching the standard grade in advance
1323rd, finished product is sent to station 133, clamp displacement cylinder in advance
14th, left end fixture lifting module 141, fixture lift cylinder
142nd, fixture riser guide 20, bracing wire module
21st, bracing wire positioning cylinder 22, clamp cylinder
23rd, bracing wire cylinder 30, peeling module,
31st, peeling cylinder 32, peeling positioning cylinder
33rd, knife under peeling upper slitter 34, peeling
35th, cylinder 41, soldering flux applying module are moved
411st, scaling powder drip nozzle 412, scaling powder displacement cylinder
42nd, tin sticky module 421, carry tin motor
422nd, tin scraping motor 423, tin scraping lift cylinder
50th, module 51, tumble cylinder is overturn
52nd, first pin-connected panel slide rail section 60 can be separated, module is cut
61st, cutting knife 62, cut cylinder
63rd, displacement cylinder 70, welding module are cut
71st, connector is to connection module 72, weld assembly
73rd, the separable pin-connected panel slide rail section of welding lift motor 74, second
75th, wire rod lift cylinder 76, wire rod sensing optical fiber
77th, connector sensing optical fiber 80, line taking module
81st, clamp jaw 82, line taking lift cylinder
83rd, line taking displacement cylinder 91, connector feed module
911st, pallet shifted synchronous band 912, pallet shifting motor
913rd, pallet displacement guide rail 92, connector absorption module
921st, sucker 922, sucker lift cylinder
923rd, sucker shifting motor 924, sucker displacement slide unit
925th, connector displacement guide rail 926, connector displacement cylinder
927th, adapter 928, welding base is corrected.
Specific embodiment
Refer to shown in Fig. 1 to Figure 18, that show the concrete structure of embodiments of the present invention；The automatic bonding equipment
The machine operator scheme of a people one is applied in general to, it has preferably job stabilization, accuracy and controllability high, meanwhile, entirely
Device structure is simple, equipment cost is relatively low.
The automatic bonding equipment includes organic frame 100, and fixture cyclic delivery system is provided with the frame；The fixture
Cyclic delivery system includes downside fixture backflow module 11, right-hand member fixture lifting module 12, the upside folder for being connected setting successively
Tool interval stirs conveying module 13 and left end fixture lifting module 14, and the left end fixture lifting module 14 is connected in downside fixture
The input side of backflow module 11；With reference to shown in Fig. 3 to Fig. 6, the upside fixture interval stirs module 13 to be had along X axis extension
Slide rail 132 for clamp adaptor is set, is dialled along some driving levers 131 of the displacement of slide rail 132 and for driving for stirring fixture
The clamp displacement cylinder 133 of bar 131；With reference to shown in Fig. 5 and Figure 15, there is the left end fixture lifting module 14 fixture lifting to lead
Rail 142 and fixture lift cylinder 141, right-hand member fixture lifting module 12 have fixture riser guide 122 and fixture lift cylinder
121, clamper induction device 123 would generally be set in right-hand member fixture lifting module 12, it needs sensing that fixture is sent to position, just control
Fixture lift cylinder 121 processed rises on slide rail 132 fixture upwards.
With reference to shown in Fig. 3 and Figure 16, the downside fixture backflow module 11 has fixture backflow limiting cylinder 111, fixture
Backflow motor 112 and the fixture backflow transmission belt 113 driven by fixture backflow motor 112；It is provided with along foregoing slide rail 132 and is reached the standard grade
Station 1322, peeling module 30, soldering flux applying module 41, tin sticky module 42, upset module 50, cut module 60, welding module
70 and line taking module 80；Foregoing driving lever 131 corresponding reach the standard grade station 1322, peeling module 30, soldering flux applying module 41, tin sticky module
42nd, upset module 50, cut module 60, welding module 70 set one by one, each driving lever 131 travels to and fro between corresponding two adjacent moulds
Between group；And, the foregoing welding module 70 of correspondence is provided with connector feed module 91 and connector absorption module 92；So,
Except fixture backflow link in whole processing procedure, fixture is in position and fixes state of a control in remaining link, it is ensured that each processing procedure
The job stabilization of link, accuracy and controllability high.
Specifically：
As shown in figures 1 and 3, the station 1322 of reaching the standard grade is the region for manually wiring material, before it can just be pointed to
The top of right-hand member fixture lifting module 12 is stated, station of reaching the standard grade can be typically arranged on the left lateral position of the top of right-hand member fixture lifting module 12
Put, equivalent to being to be provided with just be pointed to the wire rod of the top of foregoing right-hand member fixture lifting module 12 and be sent to work in advance on slide rail 132
Position 1321, then space type is located at the left side that wire rod is sent to station 1321 in advance to foregoing station 1322 of reaching the standard grade, and includes in foregoing driving lever
Round wire rod is sent to station 1321 in advance, the driving lever between station 1322 of reaching the standard grade；Wire rod is sent to station 1321 in advance, station 3122 of reaching the standard grade
Between line space design obtain less words, the low order end that operating personnel can be sitting in frame 100 carries out cycloid operation, if wire rod
It is sent to station 1321 in advance, the line space design between station 1322 of reaching the standard grade is obtained more farther out, operating personnel can be sitting in frame
100 front side end position of keeping right carries out cycloid operation, two kinds of designs all can, these are usually in view of workshop space planning
And the operating habit of operating personnel etc.；
The starting switch 101 of manual control, operating personnel can be set by the corresponding side of station 1322 of reaching the standard grade in the frame 100
Can be before wire rod is put, rear control starting switch 101 manually, to realize batch (-type) startup, the stopping control, behaviour to board
Make very convenient；Certainly, also can be designed as automatically controlling batch (-type) by board to stop, open pattern, i.e.,：In wire rod lay-by time section,
Board can be out of service.
With reference to shown in Fig. 3 and Fig. 7, described reaching the standard grade is provided with bracing wire module 20 between station 1322, peeling module 30, described
Bracing wire module 20 has bracing wire positioning cylinder 21, clamp cylinder 22 and bracing wire cylinder 23.Certainly, bracing wire module also can be on demand
Set, the wire rod before cycloid, some are probably to have carried out bracing wire treatment, also some are first by grasping when cycloid is operated
Make wire rod of the personnel to that will put carry out manual bracing wire treatment also can, be provided with bracing wire module 20 then directly by this board carry out from
Dynamic bracing wire link.
As shown in figure 8, the peeling module 30 has peeling cylinder 31, peeling positioning cylinder 32, peeling upper slitter 33, peeling
Lower knife 34, cylinder 35 is moved, knife 34 under the linkage of the peeling cylinder 32 peeling upper slitter 33, peeling.Herein, it is by peeling cylinder 32
Link knife 34 under peeling upper slitter 33, peeling simultaneously, under the peeling upper slitter 33, peeling knife 34 be it is floating type cut design, raising
Cut precision.
As shown in figure 9, the soldering flux applying module 41 has scaling powder drip nozzle 411 and for driving scaling powder drip nozzle 411
The scaling powder displacement cylinder 412 of left and right displacement, so, scaling powder drip nozzle 411 can be moved back and forth with left and right and repeatedly brushed, and be helped
Solder flux brush obtains more uniform, is conducive to follow-up welding processing procedure.
As shown in Figure 10, the tin sticky module 42 have carry tin motor 421, tin scraping motor 422 and tin scraping lift cylinder
423。
As shown in figure 11, the upset module 50 has tumble cylinder 51, and the corresponding tin sticky module 42 of foregoing slide rail 132 is set
There is the first separable pin-connected panel slide rail section 52, the coordinated signals of the tumble cylinder 51 first can be separated pin-connected panel slide rail section 52 and overturn
Action, to realize carrying out tin sticky to wire rod on fixture.
As shown in figure 12, it is described cut module 60 with cutting knife 61, cut cylinder 62 and cut displacement cylinder 63.
As shown in figure 13, the welding module 70 has connector to connection module 71, weld assembly 72, for driving welding
Component 72 is along Z axis to the welding lift motor 73 for lifting；Wherein, weld assembly 72 can use normal welding component, weldering
Joint can be first-class from chromium iron head, hot pressing；The correspondence welding module of foregoing slide rail 132 is provided with the second separable pin-connected panel slide rail
Section 74, is additionally provided with the coordinated signals of wire rod lift cylinder 75 second and pin-connected panel slide rail 74 lifting actions of section can be separated.In this implementation
In example, welding post is more slightly lower than slide rail position, accordingly, it would be desirable to separable assembled by second by wire rod lift cylinder 75
Formula slide rail section 74 delivers to welding post to decline, is docked with following welding bases 928, after the completion of welding, then is lifted by wire rod
Cylinder 95 resets the second separable pin-connected panel slide rail section 94 upwards, and so, the fixture for being equiped with welding finished product could be by driving lever
131 are pushed into the position for the gripping of line taking module 80（Herein, refer to that following finished products is sent to station in advance）；
And, the welding module 70 also has wire rod sensing optical fiber 76, connector sensing optical fiber 77, and it is used to sense connection
Whether device, wire rod are sent to position, certainly, wherein, wire rod sensing optical fiber 76 can selectively be set.
As shown in figure 14, the line taking module 80 has clamp jaw 81, the line taking for the lifting of clamp jaw 81 that links
Lift cylinder 82 and for link line taking lift cylinder 82 along Y-axis displacement line taking shift cylinder 83；It is right on foregoing slide rail 132
The left side that module 70 should be welded is additionally provided with finished product and is sent to station in advance, and the front side of frame 100 is provided with finished product collecting region, the folder
Line jaw 81 is travelled to and fro between finished product and is sent in advance between station and finished product collecting region.The finished product collecting region, can put collection basket or
Case etc. is used to collect finished product, for this is generally directed to the shorter welding product of wire rod；And the welding product more long for wire rod and
Speech, if also finished product is collected in collection basket or case, is easily caused the chaotic phenomenon of product winding, is not easy to follow-up arrangement, because
This, in the present embodiment, peg 102 is provided with the front side correspondence line taking module 80 of frame 10, and clamp jaw 81 is by welding finished product
Deliver to finished product collecting region forward to drop, wire rod can be hung on peg 102, during arrangement, staff a branch of ties up i.e. its
Can, it is very convenient, effectively prevent the chaotic phenomenon of product winding.
As shown in figure 17, there is the connector feed module 91 pallet being extended along X axis to put area, the support
Disk puts the pallet shifted synchronous band 911, pallet shifting motor 912 and pallet displacement guide rail 913 that area is configured with X axis conveying.
As shown in figure 18, the connector absorption module 92 has sucker 921, is connected to the sucker lifting air of sucker 921
Cylinder 922, driving sucker lift cylinder 922 slide along the sucker shifting motor 923 of Y-axis displacement and for sucker lift cylinder 922
The sucker displacement slide unit 924 of action.In the present embodiment, the pallet is put to be connected between area and welding module has correction to transfer
Seat 927, welding base 928；The correction adapter 927 is controlled by shake motor linkage, the suction of the connector absorption module 92
Disk is travelled to and fro between pallet and is put between area, correction adapter, welding base three；On the correction adapter 927, welding base 928
It is provided with connector and puts groove；The welding base 927 is adapted on connector displacement guide rail 925, and the welding base 928 is by connecting
The device displacement cylinder 926 drives edge connector displacement displacement of guide rail 925, the pallet puts area, correction adapter, welding base 928
Original position and welding module 70 set gradually, the welding base 928 by connector displacement cylinder 926 drive travel to and fro between welding
Between the original position and welding module 70 of seat 928.Connector is drawn and moved on correction adapter 927 by sucker from pallet,
Shake motor linkage correction adapter 927 or so shakes the connector correction putting position so that above, after the completion of correction, then by
Be transferred to the connector absorption of calibrated position on welding base 928 by sucker（Welding base now is to be located at original position）, then
Welding base is pushed into welding post by connector displacement cylinder 926（It is usually corresponding to the lower section of welding module 70）.
Next, simply introducing the welding processing procedure of foregoing automatic bonding equipment（That is welding method）It is as follows：Whole processing procedure process
Middle wire rod is conveyed by fixture cyclic delivery system；
First, manually wire rod is placed on the fixture at station 1322 of reaching the standard grade, is linked corresponding driving lever by clamp displacement cylinder 133
131 fixtures that will be equiped with wire rod push to peeling station, soldering flux applying station, tin sticky station, station turning, cut work successively
Position, welding post carry out corresponding operation；Wherein, in welding post, by connector feed module 91 and connector absorption module 92
Connector is delivered into welding post, is welded with wire rod；
Then, the finished product after welding is transferred to finished product collecting region by line taking module；The empty fixture after finished product is removed then by a left side
End fixture lifting module 14 delivers to downwards downside fixture backflow module 11, and frame 100 is delivered to by downside fixture backflow module 11
After right-hand member, then the right-hand member that upside fixture interval stirs conveying module 13 is delivered to by right-hand member fixture 12 groups of mould of lifting upwards.
Design focal point of the invention is, it is mainly in whole processing procedure except fixture flows back link, is pressed from both sides in remaining link
Tool is in position and fixes state of a control, it is ensured that the job stabilization of each processing procedure link, accuracy and controllability high, meanwhile,
Whole equipment simple structure, equipment cost are relatively low, apply in general to the machine operator scheme of a people one.
The above, is only presently preferred embodiments of the present invention, and not technical scope of the invention is imposed any restrictions,
Therefore every any trickle amendment, equivalent variations and modification made to above example according to technical spirit of the invention, still
Belong in the range of technical solution of the present invention.
Claims (8)
1. a kind of automatic bonding equipment of the simple type of high stability, it is characterised in that：Including organic frame（100）, the frame（100）
On be provided with fixture cyclic delivery system；The fixture cyclic delivery system includes the downside fixture backflow for being connected setting successively
Module（11）, right-hand member fixture lifting module（12）, upside fixture interval stir conveying module（13）And left end fixture lifting module
（14）, the left end fixture lifting module（14）It is connected in downside fixture backflow module（11）Input side；The upside fixture
Interval stirs module（13）With extended for the slide rail of clamp adaptor along X axis（132）, for stirring fixture along slide rail
（132）Some driving levers of displacement（131）And for driving driving lever（131）Clamp displacement cylinder（133）；The left end fixture liter
Drop module（14）, right-hand member fixture lifting module（12）It is respectively provided with fixture riser guide and fixture lift cylinder；The downside fixture
Backflow module（11）With fixture backflow limiting cylinder（111）, fixture backflow motor（112）And flowed back motor by fixture（112）
The fixture backflow transmission belt of driving（113）；
Along foregoing slide rail（132）It is provided with station of reaching the standard grade（1322）, peeling module（30）, soldering flux applying module（41）, tin sticky mould
Group（42）, upset module（50）, cut module（60）, welding module（70）And line taking module（80）；Foregoing driving lever（131）Correspondence
Reach the standard grade station（1322）, peeling module（30）, soldering flux applying module（41）, tin sticky module（42）, upset module（50）, cut mould
Group（60）, welding module（70）Set one by one, each driving lever（131）Travel to and fro between corresponding two adjacent modules；
And, the foregoing welding module of correspondence（70）It is provided with connector feed module（91）And connector absorption module（92）.
2. the automatic bonding equipment of the simple type of high stability according to claim 1, it is characterised in that：The station of reaching the standard grade
（1322）Just it is being pointed to foregoing right-hand member fixture lifting module（12）Top；Or, in slide rail（132）On be provided with and be just pointed to before
State right-hand member fixture lifting module（12）The wire rod of top is sent to station in advance（1321）, foregoing station of reaching the standard grade（1322）Then space type position
Station is sent in advance in wire rod（1321）Left side, round wire rod is included in foregoing driving lever and is sent to station in advance（1321）, work of reaching the standard grade
Position（1322）Between driving lever.
3. the automatic bonding equipment of the simple type of high stability according to claim 1, it is characterised in that：The station of reaching the standard grade
（1322）, peeling module（30）Between be provided with bracing wire module（20）, the bracing wire module（20）With bracing wire positioning cylinder
（21）, clamp cylinder（22）And bracing wire cylinder（23）.
4. the automatic bonding equipment of the simple type of high stability according to claim 1, it is characterised in that：The peeling module
（30）With peeling cylinder（31）, peeling positioning cylinder（32）, peeling upper slitter（33）, knife under peeling（34）, move cylinder（35）,
The peeling cylinder（31）Linkage peeling upper slitter（33rd, knife under peeling（34）；
The soldering flux applying module（41）With scaling powder drip nozzle（411）And for driving scaling powder drip nozzle（411）Left and right displacement
Scaling powder displacement cylinder（412）；
The tin sticky module（42）With carrying tin motor（421）, tin scraping motor（422）And tin scraping lift cylinder（423）；
The upset module（50）With tumble cylinder（51）, foregoing slide rail（132）Correspondence tin sticky module（42）It is provided with first
Separable pin-connected panel slide rail section（52）, the tumble cylinder（51）Coordinated signals first can be separated pin-connected panel slide rail section（52）Upset
Action；
It is described to cut module（60）With cutting knife（61）, cut cylinder（62）With cut displacement cylinder（63）；
The welding module（70）With connector to connection module（71）, weld assembly（72）, for driving weld assembly（72）
Along Z axis to the welding lift motor for lifting（73）；Foregoing slide rail（132）Correspondence welding module（70）It is provided with the second separable spelling
Dress formula slide rail section（74）, it is additionally provided with wire rod lift cylinder（75）Coordinated signals second can be separated pin-connected panel slide rail section（74）Lifting
Action；
The connector feed module（91）Area is put with the pallet being extended along X axis, the pallet puts area's configuration
There is the pallet shifted synchronous band that X axis is conveyed（911）, pallet shifting motor（912）And pallet displacement guide rail（913）；
The connector absorption module（92）With sucker（921）, be connected to sucker（921）Sucker lift cylinder（922）, drive
Dynamic sucker lift cylinder（922）Along the sucker shifting motor of Y-axis displacement（923）And supply sucker lift cylinder（922）Sliding is dynamic
The sucker displacement slide unit of work（924）；
The line taking module（80）With clamp jaw（81）, for the clamp jaw that links（81）The line taking lift cylinder of lifting
（82）And for the line taking lift cylinder that links（82）Cylinder is shifted along the line taking of Y-axis displacement（83）；Foregoing slide rail（132）It is upper right
Module should be welded（70）Left side be additionally provided with finished product and be sent to station, frame in advance（100）Front side be provided with finished product collecting region, institute
State clamp jaw（50）Finished product is travelled to and fro between to be sent in advance between station and finished product collecting region.
5. the automatic bonding equipment of the simple type of high stability according to claim 4, it is characterised in that：The pallet puts area
With welding module（70）Between linking have correction adapter（927）, welding base（928）；The correction adapter（927）By shaking
Motor linkage is controlled, the connector absorption module（92）Sucker（921）Travel to and fro between pallet and put area, correction adapter
（927）, welding base（928）Between three；The correction adapter（927）, welding base（928）On be provided with connector and put
Groove；The welding base（928）Adapt to connector displacement guide rail（925）On, the welding base（928）Cylinder is shifted by connector
（926）Drives edge connector shifts guide rail（925）Displacement, the pallet puts area, correction adapter（927）, welding base（928）
Original position and welding module（70）Set gradually, the welding base（928）Cylinder is shifted by connector（926）Drive and come and go
In welding base（928）Original position with welding module（70）Between.
6. the automatic bonding equipment of the simple type of high stability according to claim 1, it is characterised in that：The frame（100）
Upper correspondence is reached the standard grade station（1322）The starting switch of manual control is provided with by side（101）.
7. the automatic bonding equipment of the simple type of high stability according to claim 1, it is characterised in that：The frame（100）
Front side correspondence line taking module（80）It is provided with the peg for being easy to hang wire product more long（102）.
8. the welding method of the automatic bonding equipment of simple type of a kind of high stability as claimed in claim 1, it is characterised in that：Entirely
Wire rod is conveyed by fixture cyclic delivery system during processing procedure；
First, manually wire rod is placed on the fixture at station of reaching the standard grade, by clamp displacement cylinder（133）Link corresponding driving lever
（131）The fixture that wire rod will be equiped with pushes to peeling station, soldering flux applying station, tin sticky station, station turning, cuts successively
Station, welding post carry out corresponding operation；Wherein, in welding post, by connector feed module（91）And connector absorption mould
Group（92）Connector is delivered into welding post, is welded with wire rod；
Then, by line taking module（80）Finished product after welding is transferred to finished product collecting region；It is removed the empty fixture after finished product then
Module is lifted by left end fixture（14）Downside fixture backflow module is delivered to downwards（11）, by downside fixture backflow module（11）Conveying
To frame（100）After right-hand member, then module is lifted by right-hand member fixture（12）The right-hand member of fixture cyclic delivery system is delivered to upwards.
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| CN201710021456.XA CN106734768B (en) | 2017-01-12 | 2017-01-12 | The automatic bonding equipment of simple type and its welding method of high stability |
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| CN201710021456.XA CN106734768B (en) | 2017-01-12 | 2017-01-12 | The automatic bonding equipment of simple type and its welding method of high stability |
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| CN107775192A (en) * | 2017-10-16 | 2018-03-09 | 苏州维创度信息科技有限公司 | A kind of welding method based on wire welding equipment |
| CN108406030A (en) * | 2018-03-19 | 2018-08-17 | 张家港市欧微自动化研发有限公司 | A kind of USB line material automatic soldering method |
| CN108406031A (en) * | 2018-03-19 | 2018-08-17 | 张家港市欧微自动化研发有限公司 | A kind of USB line material automatic welding device |
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| CN108406030B (en) * | 2018-03-19 | 2020-07-24 | 上犹天辉科技有限公司 | Automatic welding method for USB wire |
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| CN108746916A (en) * | 2018-07-08 | 2018-11-06 | 周立 | A kind of intercoil connection automatic welding device of new-energy automobile ABS wiring boards |
| CN108746916B (en) * | 2018-07-08 | 2020-10-09 | 浙江飞鹏车辆配件有限公司 | Automatic bridge-crossing line welding equipment for ABS circuit board of new energy automobile |
| CN109909630A (en) * | 2019-03-11 | 2019-06-21 | 苏州亚平电子有限公司 | A kind of product spot-welding equipment and equipment bus connection method |
| CN110625309A (en) * | 2019-09-27 | 2019-12-31 | 扬中市通达电气有限公司 | Ladder crossbar welding production system |
| CN113182736A (en) * | 2021-04-30 | 2021-07-30 | 苏州瀚川智能科技股份有限公司 | Full-automatic welding device for connector |
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Effective date of registration: 20240226 Address after: 523000, Room 601 and 604, Building 23, No.1 Chenxi Road, Songshanhu Park, Dongguan City, Guangdong Province Patentee after: Dongguan Songyin Intelligent Technology Co.,Ltd. Country or region after: China Address before: 523000 Factory Building in Dakeng Industrial Zone, Huaide Community, Humen Town, Dongguan City, Guangdong Province Dongguan Sanxin Precision Machinery Co.,Ltd. Patentee before: DONGGUAN SANXIN PRECISION MACHINERY Co.,Ltd. Country or region before: China |