CN105470775A - Connector wire core wire automatic welding equipment and its welding method - Google Patents
Connector wire core wire automatic welding equipment and its welding method Download PDFInfo
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- 238000003466 welding Methods 0.000 title claims abstract description 119
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- 238000006073 displacement reaction Methods 0.000 claims description 38
- 238000001179 sorption measurement Methods 0.000 claims description 29
- 230000004907 flux Effects 0.000 claims description 11
- 238000000926 separation method Methods 0.000 claims description 9
- 238000004140 cleaning Methods 0.000 claims description 8
- 238000010438 heat treatment Methods 0.000 claims description 6
- 239000002893 slag Substances 0.000 claims description 6
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/02—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/02—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
- H01R43/0235—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections for applying solder
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Abstract
Description
技术领域technical field
本发明涉及线材组装领域技术,尤其是指一种连接器线材芯线自动化焊接设备及其焊接方法。The invention relates to the technology in the field of wire assembly, in particular to an automatic welding equipment and welding method for connector wire core wires.
背景技术Background technique
现有应用于连接笔记本计算机、数码相机、手机等电子装置的数据线缆均有若干金属芯线组成,在线缆通过端子连接其它电子装置时,首先需要将线缆的连接头利用手工焊接或脉冲焊接设备将线缆芯线焊接于连接器上。手工作业,其对作业人员技术要求较高,人力成本高,而且作业效率较低;而现有技术中的焊接设备,其部分工序往往还需要依赖人工辅助,作业人员易疲劳,人工加助焊剂用量无法统一,人工清洁焊头也易遗漏,很难实现真正意义上的无人自动化,局限了连接器焊接制程的效率及良率。Existing data cables used to connect notebook computers, digital cameras, mobile phones and other electronic devices are composed of several metal core wires. When the cables are connected to other electronic devices through terminals, the connectors of the cables need to be welded or The pulse welding equipment welds the core wire of the cable to the connector. Manual operation has high technical requirements for operators, high labor costs, and low operating efficiency; while welding equipment in the prior art often requires manual assistance in some processes, operators are prone to fatigue, and manual fluxing is required. The dosage cannot be unified, and manual cleaning of the welding head is easy to miss. It is difficult to realize unmanned automation in the true sense, which limits the efficiency and yield of the connector welding process.
因此,需要研究出一种新的技术方案来解决上述问题。Therefore, a new technical solution needs to be developed to solve the above problems.
发明内容Contents of the invention
有鉴于此,本发明针对现有技术存在之缺失,其主要目的是提供一种连接器线材芯线自动化焊接设备及其焊接方法,其巧妙实现连接器与芯线的全自动化组装焊接,省人工,减少员工疲劳度,自动加助焊剂,自动清洁焊头,大大提高焊接效率及良率,降低了加工成本。In view of this, the present invention aims at the deficiencies in the prior art, and its main purpose is to provide an automatic welding equipment and welding method for connector wires and core wires, which skillfully realizes fully automatic assembly and welding of connectors and core wires, saving labor , Reduce employee fatigue, automatically add flux, automatically clean the welding head, greatly improve welding efficiency and yield, and reduce processing costs.
为实现上述目的,本发明采用如下之技术方案:To achieve the above object, the present invention adopts the following technical solutions:
一种连接器线材芯线自动化焊接设备,包括有机架、设置于机架上的X轴向作业线及Y轴向作业线;An automatic welding equipment for connector wires and core wires, including a frame, an X-axis operation line and a Y-axis operation line arranged on the frame;
其中,该X轴向作业线按工艺顺序依次设置有送夹具模组、翻转定位模组、夹具移位模组、夹具定位模组、焊接模组、夹具回流模组及夹具排出模组;该送夹具模组包括有送夹具气缸、第一分夹具气缸及第二分夹具气缸;该翻转定位模组包括有翻转夹持气缸、翻转气缸、翻转升降气缸及翻转移位马达;该夹具移位模组包括有夹持气缸、夹持升降气缸及夹持移位马达;该夹具定位模组包括有夹具定位气缸;该焊接模组包括有焊接移位气缸、焊接升降马达、清洁气缸及旋转换位气缸;该夹具回流模组包括有回流输送带及用于驱动回流输送带的夹具回流马达;该夹具排出模组包括有夹具排出输送带和用于驱动夹具排出输送带的夹具排出马达;Among them, the X-axis operation line is sequentially equipped with a fixture feeding module, a flip positioning module, a fixture shifting module, a fixture positioning module, a welding module, a fixture reflow module, and a fixture discharge module in sequence; The jig sending module includes a jig sending cylinder, a first sub-fixture cylinder and a second sub-fixture cylinder; the flipping positioning module includes a flipping clamping cylinder, a flipping cylinder, a flipping lifting cylinder, and a flipping shifting motor; the shifting of the gripper The module includes a clamping cylinder, a clamping lifting cylinder and a clamping displacement motor; the fixture positioning module includes a fixture positioning cylinder; the welding module includes a welding displacement cylinder, a welding lifting motor, a cleaning cylinder and a rotary switch bit cylinder; the fixture return module includes a return conveyor belt and a fixture return motor for driving the return conveyor belt; the fixture discharge module includes a fixture discharge conveyor belt and a fixture discharge motor for driving the fixture discharge conveyor belt;
该Y轴向作业线按工艺顺序依次设置有连接器供料模组、连接器移位模组及托盘卸料模组;该Y轴向作业线包括有彼此平行以分管入料、出料的第一Y轴向作业线和第二Y轴向作业线;该连接器供料模组包括有托盘进料马达、托盘定位气缸、托盘分离气缸、托盘升降马达及托盘出料马达;该连接器移位模组与前述X轴向作业线的焊接模组衔接;该连接器移位模组包括有X轴移位马达、Y轴移位马达、吸附升降气缸、吸嘴、加助焊剂升降气缸及出胶装置,该出胶装置连接于加助焊剂升降气缸的伸缩杆;该托盘卸料模组包括有托盘夹持气缸、托盘夹持升降气缸及托盘移位气缸。The Y-axis operation line is equipped with a connector feeding module, a connector shifting module and a tray unloading module in sequence according to the process sequence; the Y-axis operation line includes parallel to each other for feeding and discharging The first Y-axis operation line and the second Y-axis operation line; the connector feeding module includes a tray feeding motor, a tray positioning cylinder, a tray separation cylinder, a tray lifting motor and a tray discharging motor; the connector The shifting module is connected with the welding module of the aforementioned X-axis operation line; the connector shifting module includes an X-axis shifting motor, a Y-axis shifting motor, an adsorption lifting cylinder, a suction nozzle, and a fluxing lifting cylinder And a gluing device, the gluing device is connected to the telescopic rod of the flux adding lifting cylinder; the pallet unloading module includes a pallet clamping cylinder, a pallet clamping lifting cylinder and a pallet shifting cylinder.
作为一种优选方案,所述送夹具模组中,其第一、二分夹具气缸的伸缩杆沿Z轴向延伸设置,两者的伸缩杆分别连接有用于分隔夹具的挡杆;该送夹具气缸的伸缩杆沿X轴向延伸设置,该送夹具气缸的伸缩杆连接有挡杆和抵推部。As a preferred solution, in the clamp delivery module, the telescopic rods of the first and second clamp cylinders are extended along the Z axis, and the telescopic rods of the two are respectively connected with stop rods for separating the clamps; the clamp delivery cylinder The telescopic rod is extended along the X-axis, and the telescopic rod of the clamp delivery cylinder is connected with a blocking rod and a resisting part.
作为一种优选方案,所述翻转定位模组中,其翻转夹持气缸驱动连接有用于夹持线芯线夹具的第一夹持部,该第一夹持部包括有沿X轴间距设置有两第一夹持臂,两第一夹持臂间的间距受翻转夹持气缸控制,两第一夹持臂的内侧分别设置有用于定位线芯线夹具的定位槽;该定位槽的顶、底端分别形成有限位板;前述翻转夹持气缸连接于翻转气缸上,翻转气缸连接于前述翻转升降气缸的伸缩杆;As a preferred solution, in the overturn positioning module, the overturn clamping cylinder is driven and connected with a first clamping part for clamping the core wire clamp, and the first clamping part includes a set of Two first clamping arms, the distance between the two first clamping arms is controlled by the flip clamping cylinder, and the inner sides of the two first clamping arms are respectively provided with positioning grooves for positioning wire core wire clamps; the top of the positioning grooves, Limiting plates are respectively formed at the bottom ends; the aforementioned turning clamping cylinder is connected to the turning cylinder, and the turning cylinder is connected to the telescopic rod of the aforementioned turning lifting cylinder;
前述X轴向作业线上设置有第一X轴向滑轨,前述翻转定位模组还包括有第一滑座,前述翻转升降气缸的缸体安装于第一滑座上,该第一滑座上设置有第一Z轴向滑轨,前述翻转气缸的缸体适配于第一Z轴向滑轨;该第一滑座的底部适配于第一X轴向滑轨上,前述翻转移位马达驱动连接于第一滑座;以及,前述X轴向作业线上设置有用于放置芯线夹具的第一承载部,前述第一夹持部随翻转移位马达动作而沿第一X轴向滑轨位移以远离或靠近第一承载部。The first X-axis slide rail is provided on the aforementioned X-axis working line, and the aforementioned overturn positioning module also includes a first slide seat, and the cylinder body of the aforementioned overturn lifting cylinder is installed on the first slide seat, and the first slide seat The first Z-axis slide rail is arranged on the top, and the cylinder body of the above-mentioned turning cylinder is adapted to the first Z-axis slide rail; the bottom of the first sliding seat is adapted to the first X-axis slide rail, and the aforementioned turning transfer The displacement motor is driven and connected to the first sliding seat; and, the aforementioned X-axis working line is provided with a first bearing part for placing the core wire clamp, and the aforementioned first clamping part moves along the first X-axis with the movement of the displacement motor. Displace to the slide rail to be away from or close to the first bearing part.
作为一种优选方案,所述夹具移位模组中,其夹持气缸驱动连接有用于夹持线芯线夹具的第二夹持部,该第二夹持部包括有沿X轴间距设置有两第二夹持臂,两第二夹持臂间的间距受夹持气缸控制;前述X轴向作业线上设置有第二X轴向滑轨,前述夹具移位模组还包括有第二滑座,该第二滑座适配于第二X轴向滑轨上;As a preferred solution, in the clamp shifting module, the clamping cylinder is drivingly connected with a second clamping part for clamping the core wire clamp, and the second clamping part includes a set of Two second clamping arms, the distance between the two second clamping arms is controlled by the clamping cylinder; the aforementioned X-axis working line is provided with a second X-axis slide rail, and the aforementioned clamp shifting module also includes a second a sliding seat, the second sliding seat is adapted to the second X-axis slide rail;
其中,该第二滑座上设置有第二Z轴向滑轨,还设置有第三滑座适配于第二Z轴向滑轨上,前述夹持升降气缸安装于第二滑座上,该夹持升降气缸驱动连接于第三滑座,前述第二夹持部安装于第三滑座上;前述第二夹持部随夹持移位马达动作而沿第二X轴向滑轨位移;或者,直接于前述第二滑座上针对前述第二夹持部分别设置夹持升降气缸,由各自的夹持升降气缸分别单独控制相应第二夹持部升降位移。Wherein, the second slide seat is provided with a second Z-axis slide rail, and a third slide seat is also provided to fit on the second Z-axis slide rail, and the aforementioned clamping lifting cylinder is installed on the second slide seat, The clamping and lifting cylinder is drivingly connected to the third sliding seat, and the aforementioned second clamping part is installed on the third sliding seat; the aforementioned second clamping part is displaced along the second X-axis slide rail with the action of the clamping and shifting motor or, directly on the second sliding seat for the aforementioned second clamping parts respectively provided with clamping lift cylinders, and the lifting and lowering displacements of the corresponding second clamping parts are independently controlled by the respective clamping lift cylinders.
作为一种优选方案,所述夹具定位模组中,其夹具定位气缸驱动连接有用于放置定位夹线治具以供焊接作业的第二承载部。As a preferred solution, in the clamp positioning module, the clamp positioning cylinder is drivingly connected with a second bearing part for placing the positioning clamping jig for welding operation.
作为一种优选方案,所述焊接模组设置有焊接工作台及一体式焊接组件;该焊接组件包括有加热头、散热风扇及扫渣件,前述清洁气缸驱动连接于扫渣件,前述焊接升降马达沿Z轴向驱动连接于焊接组件,前述焊接移位气缸沿X轴向一同驱动连接于焊接升降马达、焊接组件;前述焊接工作台沿Y轴向两端分别对称式设置有用于置放连接器的第三承载部,前述旋转换位气缸驱动连接于焊接工作台。As a preferred solution, the welding module is provided with a welding workbench and an integrated welding assembly; the welding assembly includes a heating head, a heat dissipation fan and a slag sweeper, the aforementioned cleaning cylinder is driven and connected to the slag sweeper, the aforementioned welding lift The motor is driven and connected to the welding assembly along the Z axis, and the aforementioned welding displacement cylinder is driven and connected to the welding lifting motor and the welding assembly along the X axis; The third bearing part of the device, the aforementioned rotary transposition cylinder is drivingly connected to the welding workbench.
作为一种优选方案,所述连接器供料模组中,其第一Y轴向作业线上形成有入料堆叠区、待焊接吸附区,其第二Y轴向作业线上形成有出料堆叠区、出料区;该入料堆叠区配置有前述托盘分离气缸、托盘升降马达以实现自下而上分离托盘和堆叠托盘;出料堆叠区设置有一组用于实现托盘堆叠的可摆动角度的挡片;前述托盘定位气缸作用于待焊接吸附区,前述托盘进料马达、托盘出料马达分别驱动控制第一、二Y轴向作业线。As a preferred solution, in the connector feeding module, a feeding stacking area and an adsorption area to be welded are formed on the first Y-axis operation line, and a discharge area is formed on the second Y-axis operation line. Stacking area and discharge area; the input stacking area is equipped with the aforementioned pallet separation cylinder and pallet lifting motor to realize bottom-up separation and stacking of pallets; the discharge stacking area is provided with a set of swingable angles for pallet stacking The aforesaid tray positioning cylinder acts on the adsorption area to be welded, and the aforesaid tray feed motor and tray discharge motor respectively drive and control the first and second Y-axis operation lines.
作为一种优选方案,所述连接器移位模组设置有第四滑座,该第四滑座上设置有第三X轴向滑轨,所述连接器移位模组还设置有相对机架位置固定的Y轴向滑轨;该第四滑座适配于Y轴向滑轨上,前述Y轴移位马达驱动第四滑座沿Y轴向滑轨可移动式设置;前述吸附升降气缸适配于第三X轴向滑轨上,前述X轴移位马达驱动吸附升降气缸沿第三X轴向滑轨可移动式设置,前述吸嘴连接于吸附升降气缸的伸缩杆;前述加助焊剂升降气缸安装于吸附升降气缸上;所述吸附升降气缸设置有两组,设置有调节间距气缸来驱动其中一组吸附升降气缸沿第四X轴向滑轨移动以改变两组吸盘的间距。As a preferred solution, the connector shifting module is provided with a fourth sliding seat, and the fourth sliding seat is provided with a third X-axis slide rail, and the connector shifting module is also provided with a relative machine The Y-axis slide rail with a fixed frame position; the fourth slide seat is adapted to the Y-axis slide rail, and the aforementioned Y-axis shift motor drives the fourth slide seat to be movable along the Y-axis slide rail; the aforementioned adsorption lift The air cylinder is adapted to the third X-axis slide rail, the aforementioned X-axis displacement motor drives the adsorption lift cylinder to be movably arranged along the third X-axis slide rail, and the aforementioned suction nozzle is connected to the telescopic rod of the adsorption lift cylinder; the aforementioned addition The flux lifting cylinder is installed on the adsorption lifting cylinder; the adsorption lifting cylinder is provided with two groups, and a spacing adjustment cylinder is provided to drive one group of adsorption lifting cylinders to move along the fourth X-axis slide rail to change the distance between the two groups of suction cups .
作为一种优选方案,所述托盘卸料模组设置有相对机架位置固定的第五X轴向滑轨,前述托盘夹持升降气缸适配于第五X轴向滑轨上,前述托盘移位气缸驱动托盘夹持升降气缸沿第五X轴向滑轨可移动式设置,前述托盘夹持气缸连接于托盘夹持升降气缸的伸缩杆,前述托盘夹持气缸驱动连接有用于将托盘从第一Y轴向作业线移至第二Y轴向作业线的托盘夹持部。As a preferred solution, the pallet unloading module is provided with a fifth X-axis slide rail whose position is fixed relative to the frame, the aforementioned tray clamping and lifting cylinder is adapted to the fifth X-axis slide rail, and the aforementioned tray moves The pallet clamping lifting cylinder is driven by a bit cylinder to be movable along the fifth X-axis slide rail. The aforementioned pallet clamping cylinder is connected to the telescopic rod of the pallet clamping lifting cylinder. One Y-axis operation line moves to the pallet clamping part of the second Y-axis operation line.
一种连接器线材芯线自动化焊接设备的焊接方法,将芯线由夹具装夹沿X轴向作业线经分夹具、送夹具、翻转定位、夹具移位、夹具定位至焊接模组处;将连接器由托盘装载沿第一Y轴作业线输送,连接器移位模组将连接器移送至焊接模组处,焊接工作台经旋转换位后实现芯线与连接器间的彼此对接,并由加热头进行焊接;卸下的夹具经由夹具排出模组排出,经过作业员拆线后空夹具由夹具回流模组回流。A welding method for automatic welding equipment for connector wires and core wires. The core wire is clamped by a fixture along the X-axis operation line through the sub-fixture, sending the fixture, flipping and positioning, shifting the fixture, and positioning the fixture to the welding module; The connector is loaded on the pallet and transported along the first Y-axis operation line. The connector shifting module moves the connector to the welding module. After the welding table is rotated and transposed, the core wire and the connector are docked with each other, and Welding is carried out by the heating head; the removed fixture is discharged through the fixture discharge module, and the empty fixture is reflowed by the fixture return module after the operator removes the wiring.
本发明与现有技术相比具有明显的优点和有益效果,具体而言,由上述技术方案可知,其主要是通过X轴向作业线、第一Y轴向作业线实现芯线、连接器供料,在焊接模组处结合焊接,由第二Y轴向作业线输出取完连接器的空托盘,夹具由夹具排出模组自动排出,巧妙实现连接器与芯线的全自动化组装焊接,省人工,减少员工疲劳度,自动加助焊剂,自动清洁焊头,大大提高焊接效率及良率,降低了加工成本。Compared with the prior art, the present invention has obvious advantages and beneficial effects. Specifically, it can be seen from the above-mentioned technical solution that it mainly realizes the supply of core wires and connectors through the X-axis working line and the first Y-axis working line. The material is combined with welding at the welding module, and the empty tray of the connector is output by the second Y-axis operation line, and the fixture is automatically discharged by the fixture discharge module, which ingeniously realizes the fully automatic assembly and welding of the connector and the core wire, saving Manual, reduce employee fatigue, automatically add flux, automatically clean the welding head, greatly improve welding efficiency and yield, and reduce processing costs.
为更清楚地阐述本发明的结构特征和功效,下面结合附图与具体实施例来对本发明进行详细说明。In order to more clearly illustrate the structural features and functions of the present invention, the present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments.
附图说明Description of drawings
图1是本发明之实施例的组装立体示图(正面);Fig. 1 is the assembly perspective view (front) of the embodiment of the present invention;
图2是本发明之实施例的组装立体示图(背面);Fig. 2 is the assembly perspective view (back side) of the embodiment of the present invention;
图3是本发明之实施例的组装立体示图(主体部分正面,不含外壳);Fig. 3 is the perspective view of the assembly of the embodiment of the present invention (main part front, excluding shell);
图4是本发明之实施例的组装立体示图(主体部分背面,不含外壳);Fig. 4 is the perspective view of the assembly of the embodiment of the present invention (the back side of the main body, without the shell);
图5是本发明之实施例中送夹具模组的结构示图;Fig. 5 is a structural view of the clamp module in an embodiment of the present invention;
图6是本发明之实施例中翻转定位模组的结构示图;Fig. 6 is a structural diagram of the flip positioning module in an embodiment of the present invention;
图7是本发明之实施例中夹具移位模组的结构示图;Fig. 7 is a structural diagram of the clamp displacement module in the embodiment of the present invention;
图8是本发明的夹具移位模组的另一实施例结构示图;Fig. 8 is a structural diagram of another embodiment of the clamp displacement module of the present invention;
图9是本发明之实施例中夹具定位模组的结构示图;Fig. 9 is a structural diagram of a fixture positioning module in an embodiment of the present invention;
图10是本发明之实施例中夹具回流模组的结构示图;Fig. 10 is a structural diagram of a fixture reflow module in an embodiment of the present invention;
图11是本发明之实施例中焊接模组的结构示图;Fig. 11 is a structural diagram of a welding module in an embodiment of the present invention;
图12是本发明之实施例中焊接模组的另一角度结构示图;Fig. 12 is another perspective structural view of the welding module in the embodiment of the present invention;
图13是本发明之实施例中连接器供料模组的结构示图;Fig. 13 is a structural diagram of a connector feeding module in an embodiment of the present invention;
图14是本发明之实施例中连接器供料模组的另一角度结构示图;Fig. 14 is another perspective structural view of the connector feeding module in the embodiment of the present invention;
图15是本发明之实施例中连接器移位模组的结构示图;Fig. 15 is a structural diagram of the connector displacement module in an embodiment of the present invention;
图16是本发明之连接器移位模组的另一实施例结构示图;Fig. 16 is a structural diagram of another embodiment of the connector displacement module of the present invention;
图17是本发明之实施例中托盘卸料模组的结构示图;Fig. 17 is a structural diagram of a pallet unloading module in an embodiment of the present invention;
图18是本发明之实施例中夹具排出模组的结构示图。Fig. 18 is a structural view of the clamper ejection module in the embodiment of the present invention.
附图标识说明:Explanation of the accompanying drawings:
100、机架10、送夹具模组100, frame 10, sending fixture module
11、送夹具气缸12、第一分夹具气缸11. Cylinder for sending fixture 12. Cylinder for the first sub-fixture
13、第二分夹具气缸20、翻转定位模组13. Second fixture cylinder 20. Flip positioning module
21、翻转夹持气缸21. Flip clamping cylinder
22、翻转气缸23、翻转升降气缸22. Flip cylinder 23. Flip lift cylinder
24、翻转移位马达25、第一夹持部24. Flip shift motor 25. First clamping part
251、第一夹持臂252、定位槽251, the first clamping arm 252, the positioning groove
253、限位板26、第一X轴向滑轨253, limit plate 26, first X-axis slide rail
27、第一滑座28、第一Z轴向滑轨27. The first slide seat 28. The first Z-axis slide rail
29、第一承载部30、夹具移位模组29. The first carrying part 30, the fixture shifting module
31、夹持气缸32、夹持升降气缸31. Clamping cylinder 32. Clamping lifting cylinder
33、夹持移位马达34、第二夹持部33. Clamping displacement motor 34. Second clamping part
35、第二夹持臂36、第二X轴向滑轨35. The second clamping arm 36. The second X-axis slide rail
37、第二滑座38、第三滑座37. The second sliding seat 38. The third sliding seat
39、第二Z轴向滑轨40、夹具定位模组39. Second Z-axis slide rail 40. Fixture positioning module
41、夹具定位气缸42、第二承载部41. Fixture positioning cylinder 42. Second bearing part
50、焊接模组51、焊接移位气缸50. Welding module 51. Welding displacement cylinder
52、焊接升降马达53、清洁气缸52. Welding lifting motor 53. Cleaning cylinder
54、旋转换位气缸55、焊接工作台54. Rotary transposition cylinder 55. Welding workbench
56、第三承载部61、夹具回流模组56. The third carrying part 61. The fixture reflow module
611、回流输送带612、夹具回流马达611, return conveyor belt 612, fixture return motor
62、夹具排出模组621、夹具排出输送带62. Fixture discharge module 621. Fixture discharge conveyor belt
622、夹具排出马达70、连接器供料模组622. Fixture discharge motor 70. Connector feeding module
71、托盘进料马达72、托盘定位气缸71. Tray feeding motor 72. Tray positioning cylinder
73、托盘分离气缸74、托盘升降马达73. Tray separation cylinder 74. Tray lifting motor
75、托盘出料马达761、入料堆叠区75. Pallet discharging motor 761. Feeding and stacking area
762、待焊接吸附区763、出料堆叠区762, the adsorption area to be welded 763, the discharge stacking area
764、出料区80、连接器移位模组764, discharge area 80, connector displacement module
81、X轴移位马达82、Y轴移位马达81. X-axis shift motor 82. Y-axis shift motor
831、吸附升降气缸832、吸嘴831, adsorption lifting cylinder 832, suction nozzle
841、加助焊剂升降气缸842、点胶阀841. Lifting cylinder for adding flux 842. Dispensing valve
843、点胶针筒85、第四滑座843, dispensing syringe 85, fourth sliding seat
86、第三X轴向滑轨87、Y轴向滑轨86. The third X-axis slide rail 87. The Y-axis slide rail
881、调节间距气缸882、第四X轴向滑轨881. Adjusting pitch cylinder 882. The fourth X-axis slide rail
891、喷雾阀892、喷雾筒891, spray valve 892, spray canister
90、托盘卸料模组91、托盘夹持气缸90. Pallet unloading module 91. Pallet clamping cylinder
92、托盘夹持升降气缸93、托盘移位气缸92. Pallet clamping lifting cylinder 93. Pallet shifting cylinder
94、第五X轴向滑轨95、托盘夹持部。94. The fifth X-axis slide rail 95. The tray clamping part.
具体实施方式detailed description
请参照图1至图18所示,其显示出了本发明之实施例的具体结构,其包括有机架100、设置于机架100上的X轴向作业线及Y轴向作业线。Please refer to FIG. 1 to FIG. 18 , which show the specific structure of the embodiment of the present invention, which includes a frame 100 , an X-axis working line and a Y-axis working line arranged on the frame 100 .
其中,如图1至图4所示,该X轴向作业线按工艺顺序依次设置有送夹具模组10、翻转定位模组20、夹具移位模组30、夹具定位模组40、焊接模组50、夹具回流模组61及夹具排出模组62。Among them, as shown in Figures 1 to 4, the X-axis operation line is sequentially provided with a sending fixture module 10, a flip positioning module 20, a fixture shifting module 30, a fixture positioning module 40, a welding mold Group 50 , fixture reflow module 61 and fixture discharge module 62 .
如图5所示,该送夹具模组10包括有送夹具气缸11、第一分夹具气缸12及第二分夹具气缸13;所述送夹具模组10中,其第一、二分夹具气缸的伸缩杆沿Z轴向延伸设置,两者的伸缩杆分别连接有用于分隔夹具的挡杆;该送夹具气缸11的伸缩杆沿X轴向延伸设置,该送夹具气缸11的伸缩杆连接有挡杆和抵推部。As shown in Fig. 5, this sending clamp module 10 includes sending clamp cylinder 11, the first sub-clamp cylinder 12 and the second sub-clamp cylinder 13; The telescopic rods are extended along the Z axis, and the telescopic rods of the two are respectively connected with stop rods for separating the clamps; Rod and Thrust.
如图6所示,该翻转定位模组20包括有翻转夹持气缸21、翻转气缸22、翻转升降气缸23及翻转移位马达24;所述翻转定位模组20中,其翻转夹持气缸21驱动连接有用于夹持线芯线夹具的第一夹持部25,该第一夹持部25包括有沿X轴间距设置有两第一夹持臂251,两第一夹持臂251间的间距受翻转夹持气缸21控制,两第一夹持臂251的内侧分别设置有用于定位线芯线夹具的定位槽252;该定位槽252的顶、底端分别形成有限位板253;前述翻转夹持气缸21连接于翻转气缸22上,翻转气缸22连接于前述翻转升降气缸23的伸缩杆;前述X轴向作业线上设置有第一X轴向滑轨26,前述翻转定位模组20还包括有第一滑座27,前述翻转升降气缸23的缸体安装于第一滑座27上,该第一滑座27上设置有第一Z轴向滑轨28,前述翻转气缸22的缸体适配于第一Z轴向滑轨28;该第一滑座27的底部适配于第一X轴向滑轨26上,前述翻转移位马达24驱动连接于第一滑座27;以及,前述X轴向作业线上设置有用于放置芯线夹具的第一承载部29,前述第一夹持部25随翻转移位马达24动作而沿第一X轴向滑轨26位移以远离或靠近第一承载部29。As shown in Figure 6, the overturning positioning module 20 includes an overturning clamping cylinder 21, an overturning cylinder 22, an overturning lifting cylinder 23 and an overturning displacement motor 24; The first clamping part 25 for clamping the wire core wire clamp is connected to drive, and the first clamping part 25 includes two first clamping arms 251 arranged along the X-axis distance, and a gap between the two first clamping arms 251. The spacing is controlled by the overturning clamping cylinder 21, and the inner sides of the two first clamping arms 251 are respectively provided with positioning grooves 252 for positioning wire core clamps; the top and bottom ends of the positioning grooves 252 respectively form limiting plates 253; The clamping cylinder 21 is connected to the overturning cylinder 22, and the overturning cylinder 22 is connected to the telescopic rod of the aforementioned overturning and lifting cylinder 23; Including the first sliding seat 27, the cylinder body of the aforementioned turning and lifting cylinder 23 is installed on the first sliding seat 27, and the first Z-axis slide rail 28 is arranged on the first sliding seat 27, and the cylinder body of the aforementioned turning cylinder 22 Adapted to the first Z-axis slide rail 28; the bottom of the first slide seat 27 is adapted to the first X-axis slide rail 26, and the aforesaid turning and shifting motor 24 is drivingly connected to the first slide seat 27; and, The above-mentioned X-axis working line is provided with a first bearing part 29 for placing the core wire clamp, and the above-mentioned first clamping part 25 is displaced along the first X-axis slide rail 26 to move away from or close to The first bearing part 29 .
如图7所示,该夹具移位模组30包括有夹持气缸31、夹持升降气缸32及夹持移位马达33;所述夹具移位模组30中,其夹持气缸31驱动连接有用于夹持线芯线夹具的第二夹持部34,该第二夹持部34包括有沿X轴间距设置有两第二夹持臂35,两第二夹持臂35间的间距受夹持气缸34控制;前述X轴向作业线上设置有第二X轴向滑轨36,前述夹具移位模组30还包括有第二滑座37、第三滑座38,该第二滑座37适配于第二X轴向滑轨36上,该第二滑座37上设置有第二Z轴向滑轨39,前述第三滑座38适配于第二Z轴向滑轨39上,前述夹持升降气缸32安装于第二滑座37上,该夹持升降气缸32驱动连接于第三滑座38,前述第二夹持部34安装于第三滑座38上;前述第二夹持部34随夹持移位马达33动作而沿第二X轴向滑轨36位移;As shown in Figure 7, the clamp displacement module 30 includes a clamping cylinder 31, a clamping lifting cylinder 32 and a clamping displacement motor 33; There is a second clamping part 34 for clamping the wire core wire clamp. The second clamping part 34 includes two second clamping arms 35 arranged along the X-axis distance, and the distance between the two second clamping arms 35 is controlled by The clamping cylinder 34 is controlled; the aforementioned X-axis operating line is provided with a second X-axis slide rail 36, and the aforementioned clamp displacement module 30 also includes a second slide 37 and a third slide 38. The second slide The seat 37 is adapted to the second X-axis slide rail 36, the second slide seat 37 is provided with a second Z-axis slide rail 39, and the aforementioned third slide seat 38 is adapted to the second Z-axis slide rail 39 Above, the aforementioned clamping and lifting cylinder 32 is installed on the second slide 37, and the clamping and lifting cylinder 32 is drivingly connected to the third slide 38, and the aforementioned second clamping part 34 is installed on the third slide 38; The second clamping part 34 is displaced along the second X-axis slide rail 36 with the action of the clamping displacement motor 33;
或者,如图8所示,取消前述第三滑座38及第二Z轴向滑轨39结构,直接于前述第二滑座37上针对前述第二夹持部34分别设置夹持升降气缸32,相当于需要设置双气缸,由各自的夹持升降气缸32分别单独控制相应第二夹持部34升降位移。Alternatively, as shown in FIG. 8 , cancel the structure of the aforementioned third sliding seat 38 and the second Z-axis sliding rail 39 , and directly set the clamping lifting cylinder 32 on the aforementioned second sliding seat 37 for the aforementioned second clamping portion 34 . , which is equivalent to the need to set up double air cylinders, and the lift and displacement of the corresponding second clamping parts 34 are individually controlled by the respective clamping and lifting cylinders 32 .
如图9所示,该该夹具定位模组40包括有夹具定位气缸41;所述夹具定位模组40中,其夹具定位气缸41驱动连接有用于放置定位夹线治具以供焊接作业的第二承载部42。As shown in Figure 9, the clamp positioning module 40 includes a clamp positioning cylinder 41; in the clamp positioning module 40, the clamp positioning cylinder 41 is driven and connected with the first clamping fixture for placing and positioning the wire clamp for welding operations. Two carrying parts 42 .
如图11和图12所示,该焊接模组50包括有焊接移位气缸51、焊接升降马达52、清洁气缸53及旋转换位气缸54;所述焊接模组50设置有焊接工作台55及一体式焊接组件;该焊接组件包括有加热头、散热风扇及扫渣件,前述清洁气缸驱动53连接于扫渣件,前述焊接升降马达52沿Z轴向驱动连接于焊接组件,前述焊接移位气缸51沿X轴向一同驱动连接于焊接升降马达52、焊接组件;前述焊接工作台55沿Y轴向两端分别对称式设置有用于置放连接器的第三承载部56,前述旋转换位气缸54驱动连接于焊接工作台55。As shown in Figures 11 and 12, the welding module 50 includes a welding displacement cylinder 51, a welding lifting motor 52, a cleaning cylinder 53 and a rotary transposition cylinder 54; the welding module 50 is provided with a welding workbench 55 and One-piece welding assembly; the welding assembly includes a heating head, a cooling fan and a slag sweeper, the cleaning cylinder drive 53 is connected to the slag sweeper, the welding lifting motor 52 is driven and connected to the welding assembly along the Z axis, and the welding displacement The cylinder 51 is driven and connected to the welding lifting motor 52 and the welding assembly along the X-axis; the welding table 55 is symmetrically provided with a third bearing part 56 for placing the connector at both ends of the welding table 55 along the Y-axis. The air cylinder 54 is drivingly connected to the welding workbench 55 .
如图10所示,该夹具回流模组61包括有回流输送带611及用于驱动回流输送带611的夹具回流马达612;以及,如图18所示,该夹具排出模组62包括有夹具排出输送带621和用于驱动夹具排出输送带621的夹具排出马达622。As shown in Figure 10, the clamp return module 61 includes a return conveyor belt 611 and a clamp return motor 612 for driving the return conveyor belt 611; and, as shown in Figure 18, the clamp discharge module 62 includes a clamp discharge The conveyor belt 621 and the clip discharge motor 622 for driving the clip discharge conveyor belt 621 .
如图1至图4所示,该Y轴向作业线按工艺顺序依次设置有连接器供料模组70、连接器移位模组80及托盘卸料模组90;该Y轴向作业线包括有彼此平行以分管入料、出料的第一Y轴向作业线和第二Y轴向作业线。As shown in Figures 1 to 4, the Y-axis operation line is sequentially provided with a connector feeding module 70, a connector shifting module 80, and a tray unloading module 90 in sequence; the Y-axis operation line It includes the first Y-axis operation line and the second Y-axis operation line parallel to each other to manage the feeding and discharging.
如图13和图14所示,该连接器供料模组70包括有托盘进料马达71、托盘定位气缸72、托盘分离气缸73、托盘升降马达74及托盘出料马达75;所述连接器供料模组70中,其第一Y轴向作业线上形成有入料堆叠区761、待焊接吸附区762,其第二Y轴向作业线上形成有出料堆叠区763、出料区7644;该入料堆叠区761和出料堆叠区762均配置有前述托盘分离气缸73、托盘升降马达74以实现自下而上分离托盘和堆叠托盘,其托盘升降马达74联动齿轮齿条机构;前述托盘定位气缸72作用于待焊接吸附区762,前述托盘进料马达71、托盘出料马达75分别驱动控制第一、二Y轴向作业线。As shown in Figure 13 and Figure 14, the connector feeding module 70 includes a tray feed motor 71, a tray positioning cylinder 72, a tray separation cylinder 73, a tray lifting motor 74 and a tray discharge motor 75; the connector In the feeding module 70, an incoming material stacking area 761 and an adsorption area 762 to be welded are formed on the first Y-axis operation line, and a discharge stacking area 763 and a material discharge area are formed on the second Y-axis operation line. 7644; the input stacking area 761 and the output stacking area 762 are equipped with the aforementioned tray separation cylinder 73 and tray lifting motor 74 to realize separating trays and stacking trays from bottom to top, and the tray lifting motor 74 is linked with a rack and pinion mechanism; The aforementioned tray positioning cylinder 72 acts on the adsorption area 762 to be welded, and the aforementioned tray feeding motor 71 and tray discharging motor 75 respectively drive and control the first and second Y-axis operation lines.
如图15和16所示,该连接器移位模组80与前述X轴向作业线的焊接模组50衔接;该连接器移位模组80包括有X轴移位马达81、Y轴移位马达82、吸附升降气缸831、吸嘴832、加助焊剂升降气缸841及出胶装置;该出胶装置连接于加助焊剂升降气缸841的伸缩杆;如图15所示,其出胶装置为点胶式,其包括有点胶阀842及点胶针筒843(也可将出胶装置设计为如图16所示的喷雾式,其包括有喷雾阀891和喷雾筒892);所述连接器移位模组80设置有第四滑座85,该第四滑座85上设置有第三X轴向滑轨86,所述连接器移位模组80还设置有相对机架100位置固定的Y轴向滑轨87;该第四滑85座适配于Y轴向滑轨87上,前述Y轴移位马达82驱动第四滑座85沿Y轴向滑轨87可移动式设置;前述吸附升降气缸841适配于第三X轴向滑轨86上,前述X轴移位马达82驱动吸附升降气缸841沿第三X轴向滑轨可移动式设置,前述吸嘴832连接于吸附升降气缸831的伸缩杆;前述加助焊剂升降气缸841安装于吸附升降气缸831上,前述点胶阀842连接于加助焊剂升降气缸841的伸缩杆;此处,所述吸附升降气缸设置有两组,每组包括有两个吸附升降气缸831,设置有调节间距气缸881来驱动其中一组吸附升降气缸沿第四X轴向滑轨882移动以改变两组吸盘的间距。As shown in Figures 15 and 16, the connector shifting module 80 is connected with the welding module 50 of the aforementioned X-axis operation line; the connector shifting module 80 includes an X-axis shifting motor 81, a Y-axis shifting Position motor 82, adsorption lifting cylinder 831, suction nozzle 832, adding flux lifting cylinder 841 and glue output device; this glue output device is connected to the telescopic rod of adding flux lifting cylinder 841; It is a dispensing type, which includes a dispensing valve 842 and a dispensing syringe 843 (the dispensing device can also be designed as a spray type as shown in Figure 16, which includes a spray valve 891 and a spray cylinder 892); The connector displacement module 80 is provided with a fourth sliding seat 85 on which a third X-axis slide rail 86 is provided, and the connector displacement module 80 is also provided with a position relative to the frame 100 Fixed Y-axis slide rail 87; the fourth slide 85 seat is adapted to the Y-axis slide rail 87, and the aforementioned Y-axis shift motor 82 drives the fourth slide seat 85 to be movable along the Y-axis slide rail 87 The aforementioned adsorption lift cylinder 841 is adapted to the third X-axis slide rail 86, the aforementioned X-axis displacement motor 82 drives the adsorption lift cylinder 841 to be movable along the third X-axis slide rail, and the aforementioned suction nozzle 832 is connected to The telescopic rod of the adsorption lifting cylinder 831; the aforementioned flux lifting cylinder 841 is installed on the adsorption lifting cylinder 831, and the aforementioned dispensing valve 842 is connected to the telescopic rod of the flux lifting cylinder 841; here, the adsorption lifting cylinder is provided with Two groups, each group includes two suction lifting cylinders 831, and a distance adjusting cylinder 881 is provided to drive one group of suction lifting cylinders to move along the fourth X-axis slide rail 882 to change the distance between the two groups of suction cups.
如图17所示,该托盘卸料模组90包括有托盘夹持气缸91、托盘夹持升降气缸92及托盘移位气缸93;所述托盘卸料模组90设置有相对机架100位置固定的第五X轴向滑轨94,前述托盘夹持升降气缸92适配于第五X轴向滑轨94上,前述托盘移位气缸93驱动托盘夹持升降气缸92沿第五X轴向滑轨94可移动式设置,前述托盘夹持气缸91连接于托盘夹持升降气缸92的伸缩杆,前述托盘夹持气缸91驱动连接有用于将托盘从第一Y轴向作业线移至第二Y轴向作业线的托盘夹持部95。As shown in Figure 17, the pallet unloading module 90 includes a pallet clamping cylinder 91, a pallet clamping lifting cylinder 92 and a pallet shifting cylinder 93; The fifth X-axis slide rail 94, the aforementioned tray clamping lift cylinder 92 is adapted to the fifth X-axis slide rail 94, the aforementioned tray shifting cylinder 93 drives the tray clamping lift cylinder 92 to slide along the fifth X-axis The rail 94 is movable. The aforementioned pallet clamping cylinder 91 is connected to the telescopic rod of the pallet clamping and lifting cylinder 92. The aforementioned pallet clamping cylinder 91 is driven and connected to the pallet for moving the pallet from the first Y axis operation line to the second Y axis. The pallet clamping part 95 of the axial working line.
接下来,简单介绍前述连接器自动化焊接设备的焊接制程(即焊接方法)如下:Next, a brief introduction to the welding process (that is, the welding method) of the aforementioned connector automatic welding equipment is as follows:
前述芯线、连接器分别自X轴向作业线、第一Y轴作业线供料;芯线由夹具装夹沿X轴向作业线经分夹具、送夹具、翻转定位、夹具移位、夹具定位至焊接工位处(即对应前述焊接工作台设置);前述连接器由托盘装载沿第一Y轴作业线从入料堆叠区进入待焊接吸附区,连接器移位模组将连接器吸附移送至焊接工作台上相应治具上,焊接工作台经旋转换位至另一侧,在焊接组件作用下实现芯线与连接器间的彼此对接,并由加热头进行焊接;卸下的夹具经由夹具排出模组排出,经过作业员拆线后空夹具由夹具回流模组回流。The aforementioned core wires and connectors are fed from the X-axis operation line and the first Y-axis operation line respectively; Locate to the welding station (that is, corresponding to the setting of the aforementioned welding workbench); the aforementioned connector is loaded by the tray along the first Y-axis operation line from the feeding stacking area to the adsorption area to be welded, and the connector shifting module will absorb the connector Transfer to the corresponding fixture on the welding workbench, and the welding workbench is rotated to the other side, and the core wire and the connector are connected to each other under the action of the welding assembly, and the welding is performed by the heating head; the removed fixture It is discharged through the fixture discharge module, and the empty fixture is returned by the fixture return module after the operator removes the wire.
本发明的设计重点在于,其主要是通过X轴向作业线、第一Y轴向作业线实现芯线、连接器供料,在焊接模组处结合焊接,由第二Y轴向作业线输出取完连接器的空托盘,夹具由夹具排出模组自动排出,巧妙实现连接器与芯线的全自动化组装焊接,省人工,减少员工疲劳度,自动加助焊剂,自动清洁焊头,大大提高焊接效率及良率,降低了加工成本。The key point of the design of the present invention is that it mainly realizes the supply of core wire and connector through the X-axis operation line and the first Y-axis operation line, combines welding at the welding module, and outputs from the second Y-axis operation line After taking out the empty tray of the connector, the fixture is automatically discharged by the fixture discharge module, which ingeniously realizes the fully automatic assembly and welding of the connector and the core wire, saves labor, reduces employee fatigue, automatically adds flux, and automatically cleans the welding head, greatly improving Welding efficiency and yield rate reduce processing cost.
以上所述,仅是本发明的较佳实施例而已,并非对本发明的技术范围作任何限制,故凡是依据本发明的技术实质对以上实施例所作的任何细微修改、等同变化与修饰,均仍属于本发明技术方案的范围内。The above descriptions are only preferred embodiments of the present invention, and do not limit the technical scope of the present invention in any way, so any minor modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention are still valid. It belongs to the scope of the technical solutions of the present invention.
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