CN106734768B - The automatic bonding equipment of simple type and its welding method of high stability - Google Patents
The automatic bonding equipment of simple type and its welding method of high stability Download PDFInfo
- Publication number
- CN106734768B CN106734768B CN201710021456.XA CN201710021456A CN106734768B CN 106734768 B CN106734768 B CN 106734768B CN 201710021456 A CN201710021456 A CN 201710021456A CN 106734768 B CN106734768 B CN 106734768B
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Links
- 238000003466 welding Methods 0.000 title claims abstract description 98
- 238000000034 method Methods 0.000 title claims abstract description 31
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims abstract description 31
- 238000010992 reflux Methods 0.000 claims abstract description 31
- 238000012545 processing Methods 0.000 claims abstract description 19
- 238000010521 absorption reaction Methods 0.000 claims abstract description 16
- 230000004907 flux Effects 0.000 claims abstract description 16
- 238000005476 soldering Methods 0.000 claims abstract description 16
- 238000003756 stirring Methods 0.000 claims abstract description 12
- 125000004122 cyclic group Chemical group 0.000 claims abstract description 11
- 238000006073 displacement reaction Methods 0.000 claims description 38
- 238000012937 correction Methods 0.000 claims description 18
- 239000000843 powder Substances 0.000 claims description 12
- 238000007790 scraping Methods 0.000 claims description 8
- 230000009471 action Effects 0.000 claims description 6
- 230000008569 process Effects 0.000 claims description 5
- 230000005540 biological transmission Effects 0.000 claims description 4
- 230000001360 synchronised effect Effects 0.000 claims description 4
- 238000010586 diagram Methods 0.000 description 14
- 238000013461 design Methods 0.000 description 6
- 230000006698 induction Effects 0.000 description 5
- 239000013307 optical fiber Substances 0.000 description 5
- 230000000694 effects Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 230000000739 chaotic effect Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000032258 transport Effects 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 230000001174 ascending effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- UPHIPHFJVNKLMR-UHFFFAOYSA-N chromium iron Chemical compound [Cr].[Fe] UPHIPHFJVNKLMR-UHFFFAOYSA-N 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 206010016256 fatigue Diseases 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F15/00—Connecting wire to wire or other metallic material or objects; Connecting parts by means of wire
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F11/00—Cutting wire
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
- B23K3/082—Flux dispensers; Apparatus for applying flux
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
- B23K3/087—Soldering or brazing jigs, fixtures or clamping means
Abstract
The present invention discloses a kind of automatic bonding equipment of the simple type of high stability and its welding method, including rack, and fixture cyclic delivery system is provided in rack；Fixture cyclic delivery system includes the downside fixture reflux module for being connected setting successively, right end fixture lifting module, fixture interval in upside stirs conveying module and left end fixture lifts module；Aforementioned sliding rail is provided with station of reaching the standard grade, peeling module, soldering flux applying module, tin sticky module, overturns module, cut module, welding module and line taking module；And corresponding aforementioned welding module is provided with connector feed module and connector absorption module；Thereby, in addition to fixture flows back link in entire processing procedure, fixture is in position and fixes state of a control in remaining link, ensure the operation stability, accuracy and high controllability of each processing procedure link, meanwhile whole equipment is simple in structure, equipment cost is relatively low, applies in general to one machine operation mode of a people.
Description
Technical field
The present invention relates to wire rods to assemble field technology, refer in particular to a kind of automatic bonding equipment of the simple type of high stability and its
Welding method.
Background technology
The existing data cable for being applied to the electronic devices such as connection notebook computer, digital camera, mobile phone has several
Metal core wire forms, when cable connects other electronic devices by terminal, it is necessary first to by the connector of cable using by hand
Cable core wire bonding is connected on connector by welding or pulse welding equipment.Handwork, it is more demanding to operating personnel's technology,
Human cost is high, and operating efficiency is relatively low；And welding equipment in the prior art, process portion often also need to rely on people
Work assists, operating personnel's fatiguability, is difficult to realize unmanned automation truly, has limited to the effect of connector welding processing procedure
Rate and yield.
However, welding equipment in the prior art is big etc. there are device structure complexity, equipment cost height, equipment occupation space
It is insufficient；In processing procedure, fixture can be usually used, the usually active formula of fixture in the prior art, i.e.,：Its fixture is along belt
Equal orbit transports, then, in each processing procedure link, the positioning of the wire rod on fixture and fixture is difficult to ensure, some by
Positioning device is positioned, and complex structural designs increase equipment entirety complexity and equipment cost.
Therefore, it is necessary to work out a kind of new technical solution to solve the above problems.
Invention content
In view of this, in view of the deficiencies of the prior art, the present invention aims to provide a kind of high stabilities
The automatic bonding equipment of simple type and its welding method, which ensure that the operation stability of each processing procedure link, accuracy and high controllability,
Meanwhile whole equipment is simple in structure, equipment cost is relatively low, applies in general to one machine operation mode of a people.
To achieve the above object, the present invention is using following technical solution：
It is defeated to be provided with fixture cycle in the rack for a kind of automatic bonding equipment of the simple type of high stability, including organic frame
Send system；The fixture cyclic delivery system includes the downside fixture reflux module for being connected setting successively, the lifting of right end fixture
Module, upside fixture interval stir conveying module and left end fixture lifting module, and the left end fixture lifting module linking is under
The input side of side fixture reflux module；The upside fixture interval stirs module with extended so that fixture is suitable along X axis
Sliding rail, the clamp displacement cylinder for stirring fixture along several driving levers of sliding rail displacement and for driving driving lever matched；The left side
End, right end fixture lifting module all have fixture riser guide and fixture lifting cylinder；The downside fixture reflux module has
Fixture reflux limiting cylinder, fixture reflux motor and the fixture reflux transmission belt by fixture reflux motor driving；
Aforementioned sliding rail is provided with station of reaching the standard grade, peeling module, soldering flux applying module, tin sticky module, overturning module, cuts
Module, welding module and line taking module；Aforementioned driving lever correspondence reach the standard grade station, peeling module, soldering flux applying module, tin sticky module,
Overturning module, cut module, welding module be arranged one by one, each driving lever is travelled to and fro between corresponding two adjacent modules；
And corresponding aforementioned welding module is provided with connector feed module and connector absorption module.
As a preferred embodiment, the station face of reaching the standard grade is located above aforementioned right end fixture lifting module；Alternatively, in
Be provided with the wire rod that face is located above aforementioned right end fixture lifting module on sliding rail and be sent to station in advance, it is aforementioned reach the standard grade station then between
It is located at the left side that wire rod is sent to station in advance away from formula, includes that round-trip wire rod is sent in advance between station, station of reaching the standard grade in aforementioned driving lever
Driving lever.
As a preferred embodiment, bracing wire module, the bracing wire module are provided between the station of reaching the standard grade, peeling module
With bracing wire positioning cylinder, clamp cylinder and bracing wire cylinder.
As a preferred embodiment, the peeling module has peeling cylinder, peeling positioning cylinder, peeling upper slitter, peeling
It cuts, move cylinder, the peeling cylinder linkage peeling upper slitter, peeling are cut；
The soldering flux applying module has scaling powder drip nozzle and for driving the scaling powder of scaling powder drip nozzle left and right displacement to move
Position cylinder；
The tin sticky module, which has, carries tin motor, tin scraping motor and tin scraping lifting cylinder；
There is the overturning module tumble cylinder, aforementioned sliding rail to correspond to tin sticky module and be provided with the first separable pin-connected panel cunning
Rail section, the tumble cylinder coordinated signals first separate pin-connected panel sliding rail section rotary movement；
The module that cuts has cutting knife, cuts cylinder and cut displacement cylinder；
The welding module have connector to connection module, weld assembly, for driving weld assembly along Z axis to lifting
Weld lift motor；Aforementioned sliding rail corresponds to welding module and is provided with the second separable pin-connected panel sliding rail section, is additionally provided with wire rod liter
Sending down abnormally ascending cylinder coordinated signals second separate pin-connected panel sliding rail section lifting action；
There is the connector feed module pallet being extended along X axis to put area, and the pallet puts area's configuration
There are pallet shifted synchronous band, pallet shifting motor and the pallet displacement guide rail that X axis conveys；
Sucker lifting cylinder, the driving sucker lifting cylinder that the connector absorption module has sucker, is connected to sucker
Sucker shifting motor along Y-axis displacement and the sucker for sucker lifting cylinder sliding movement shift slide unit；
The line taking module has clamp pneumatic clamper, for the line taking lifting cylinder for the clamp pneumatic clamper lifting that links and for linking
Line taking lifting cylinder shifts cylinder along the line taking of Y-axis displacement；It is additionally provided on the left of corresponding welding module on aforementioned sliding rail
Product are sent to station in advance, are provided with finished product collecting region on front side of rack, the clamp pneumatic clamper travel to and fro between finished product be sent in advance station at
Between product collecting region.
As a preferred embodiment, the pallet, which is put to be connected between area and welding module, correction adapter, welding base；
The correction adapter is controlled by shake motor linkage, and the sucker of the connector absorption module travels to and fro between pallet and puts area, school
Just between adapter, welding base three；It is both provided with connector on the correction adapter, welding base and puts slot；The welding
Seat adapts on connector displacement guide rail, and the welding base shifts guide rail displacement by connector displacement cylinder drives edge connector,
The pallet is put area, correction adapter, the initial position of welding base and welding module and is set gradually, and the welding base is by connecting
Device displacement cylinder driving is travelled to and fro between the initial position of welding base and welding module.
As a preferred embodiment, in the rack starting switch manually controlled is provided with by corresponding station side of reaching the standard grade.
As a preferred embodiment, the front side of the rack corresponds to line taking module and is provided with convenient for hanging longer wire product
Hanging rod.
A kind of welding method of the automatic bonding equipment of the simple type of high stability, wire rod is recycled by fixture during entire processing procedure
Transport system is conveyed；
First, manually wire rod is placed on the fixture at station of reaching the standard grade, linking corresponding driving lever by clamp displacement cylinder will
The fixture for being installed with wire rod pushes to peeling station, soldering flux applying station, tin sticky station, station turning, cuts station, weldering successively
It connects station and carries out corresponding process；Wherein, in welding post, module is fed by connector and connector absorption module send connector
To welding post, to be welded with wire rod；
Then, the finished product after welding is transferred to finished product collecting region by line taking module；It is removed the empty fixture after finished product then
It is sent downwards to downside fixture reflux module by left end fixture lifting module, rack right end is delivered to by downside fixture reflux module
Afterwards, then by right end fixture lifting module it is sent upwards to the right end of fixture cyclic delivery system.
The present invention has clear advantage and advantageous effect compared with prior art, specifically, by above-mentioned technical proposal
It is found that it is mainly in addition to fixture flows back link in entire processing procedure, fixture is in position and fixes state of a control in remaining link,
Ensure the operation stability, accuracy and high controllability of each processing procedure link, meanwhile, whole equipment is simple in structure, equipment cost
It is relatively low, apply in general to one machine operation mode of a people.
More clearly to illustrate the structure feature and effect of the present invention, come below in conjunction with the accompanying drawings to this hair with specific embodiment
It is bright to be described in detail.
Description of the drawings
Fig. 1 is the first assembling perspective representation (containing rack) of embodiments of the present invention；
Fig. 2 is the second assembling perspective representation (containing rack) of embodiments of the present invention；
Fig. 3 is the third assembling perspective representation (being free of rack) of embodiments of the present invention；
Fig. 4 is four assembling perspective representations (being free of rack) of embodiments of the present invention；
Fig. 5 is the partial structurtes diagram of right end fixture lifting module in embodiments of the present invention；
Fig. 6 is the partial structurtes diagram of fixture reflux module in downside in embodiments of the present invention；
Fig. 7 is the partial structurtes diagram of bracing wire module in embodiments of the present invention；
Fig. 8 is the partial structurtes diagram of peeling module in embodiments of the present invention；
Fig. 9 is the partial structurtes diagram of soldering flux applying module in embodiments of the present invention；
Figure 10 is the partial structurtes diagram of tin sticky module in embodiments of the present invention；
Figure 11 is the partial structurtes diagram that module is overturn in embodiments of the present invention；
Figure 12 is the partial structurtes diagram that module is cut in embodiments of the present invention；
Figure 13 is the partial structurtes diagram that module is welded in embodiments of the present invention；
Figure 14 is the partial structurtes diagram of line taking module in embodiments of the present invention；
Figure 15 is the partial structurtes diagram of left end fixture lifting module in embodiments of the present invention；
Figure 16 is the partial structurtes diagram of fixture reflux module in downside in embodiments of the present invention；
Figure 17 is the partial structurtes diagram of connector feed module in embodiments of the present invention；
Figure 18 is the partial structurtes diagram of connector absorption module in embodiments of the present invention.
Description of drawing identification：
K1, K5, soldering wires product removing direction
K2, automatic machine operation flow direction
K3, connector mounted pallet feedstock direction
K4, empty pallet discharging direction
100, rack 101, starting switch
102, hanging rod 11, downside fixture reflux module
111, fixture reflux limiting cylinder 112, fixture reflux motor
113, fixture reflux transmission belt 12, right end fixture lift module
121, fixture lifting cylinder 122, fixture riser guide
123, clamper induction device 13, upside fixture interval stir conveying module
131, driving lever 132, sliding rail
1321, wire rod is sent to station 1322, station of reaching the standard grade in advance
1323, finished product is sent to station 133, clamp displacement cylinder in advance
14, left end fixture lifting module 141, fixture lifting cylinder
142, fixture riser guide 20, bracing wire module
21, bracing wire positioning cylinder 22, clamp cylinder
23, bracing wire cylinder 30, peeling module,
31, peeling cylinder 32, peeling positioning cylinder
33, peeling upper slitter 34, peeling are cut
35, cylinder 41, soldering flux applying module are moved
411, scaling powder drip nozzle 412, scaling powder shift cylinder
42, tin sticky module 421, carry tin motor
422, tin scraping motor 423, tin scraping lifting cylinder
50, module 51, tumble cylinder are overturn
52, the first separable pin-connected panel sliding rail section 60, cut module
61, cutting knife 62, cut cylinder
63, displacement cylinder 70, welding module are cut
72, weld assembly
73, lift motor 74, the second separable pin-connected panel sliding rail section are welded
75, wire rod lifting cylinder 76, wire rod incude optical fiber
77, connector induction optical fiber 80, line taking module
81, clamp pneumatic clamper 82, line taking lifting cylinder
83, line taking displacement cylinder 91, connector are fed module
911, pallet shifted synchronous band 912, pallet shifting motor
913, pallet displacement guide rail 92, connector absorption module
921, sucker 922, sucker lifting cylinder
923, sucker shifting motor 924, sucker shift slide unit
925, connector displacement guide rail 926, connector shift cylinder
927, adapter 928, welding base are corrected.
Specific implementation mode
It please refers to shown in Fig. 1 to Figure 18, that show the concrete structures of embodiments of the present invention；The automatic bonding equipment
One machine operation mode of a people is applied in general to, with preferable operation stability, accuracy and high controllability, meanwhile, entirely
Device structure is simple, equipment cost is relatively low.
The automatic bonding equipment includes organic frame 100, and fixture cyclic delivery system is provided in the rack；The fixture
Cyclic delivery system includes downside fixture reflux module 11, right end fixture lifting module 12, the upside folder for being connected setting successively
Tool interval stirs conveying module 13 and left end fixture lifting module 14, and the left end fixture lifting linking of module 14 is in downside fixture
The input side of reflux module 11；In conjunction with shown in Fig. 3 to Fig. 6, the upside fixture interval, which stirs module 13, to be had along X axis extension
Sliding rail 132 for clamp adaptor is set, is dialled for stirring fixture along several driving levers 131 of 132 displacement of sliding rail and for driving
The clamp displacement cylinder 133 of bar 131；In conjunction with shown in Fig. 5 and Figure 15, there is the left end fixture lifting module 14 fixture lifting to lead
Rail 142 and fixture lifting cylinder 141, right end fixture, which lifts module 12, has fixture riser guide 122 and fixture lifting cylinder
121, clamper induction device 123 would generally be set in right end fixture lifting module 12, need sensing that fixture is sent to position, just control
Fixture lifting cylinder 121 processed rises to fixture on sliding rail 132 upwards.
In conjunction with shown in Fig. 3 and Figure 16, the downside fixture reflux module 11 has fixture reflux limiting cylinder 111, fixture
Reflux motor 112 and the fixture reflux transmission belt 113 driven by fixture reflux motor 112；It is provided with and reaches the standard grade along aforementioned sliding rail 132
Station 1322, soldering flux applying module 41, tin sticky module 42, overturning module 50, cuts module 60, welding module at peeling module 30
70 and line taking module 80；Aforementioned driving lever 131 corresponds to reach the standard grade station 1322, peeling module 30, soldering flux applying module 41, tin sticky module
42, overturn module 50, cut module 60, welding module 70 be arranged one by one, each driving lever 131 travels to and fro between corresponding two adjacent moulds
Between group；And it corresponds to aforementioned welding module 70 and is provided with connector feed module 91 and connector absorption module 92；In this way,
In addition to fixture flows back link in entire processing procedure, fixture is in position and fixes state of a control in remaining link, it is ensured that each processing procedure
Operation stability, accuracy and the high controllability of link.
Specifically：
As shown in figures 1 and 3, the station 1322 of reaching the standard grade can be just aligned for the region of manually wiring material
Above aforementioned right end fixture lifting module 12, station of reaching the standard grade can be generally arranged to the left side above right end fixture lifting module 12
Side position is equivalent to, and is to be provided with the wire rod that face is located above aforementioned right end fixture lifting module 12 on sliding rail 132 to send on
To station 1321, then space type is located at the left side that wire rod is sent to station 1321 in advance to aforementioned station 1322 of reaching the standard grade, and is wrapped in aforementioned driving lever
It is sent to station 1321 in advance containing round-trip wire rod, the driving lever between station 1322 of reaching the standard grade；Wire rod is sent to station 1321, station of reaching the standard grade in advance
Line space design between 3122 obtain it is smaller if, operating personnel can be sitting in rack 100 right end carry out cycloid operation, if
Wire rod is sent to station 1321 in advance, the line space design between station 1322 of reaching the standard grade obtains more farther out, and operating personnel can be sitting in
The front side of rack 100 by right end position carry out cycloid operation, two kinds of design methods all can, these be usually consider workshop space
The operating habit etc. of planning and operating personnel；
The starting switch 101 manually controlled can be set by corresponding 1322 side of station of reaching the standard grade in the rack 100, operated
Personnel can before putting wire rod, after manually control starting switch 101, to realize to the intermittent startup of board, stop controlling
System, it is easy to operate；Certainly, board can be also designed as automatically controlling it is intermittent stop, open pattern, i.e.,：When wire rod is put
Between section, board can be out of service.
In conjunction with shown in Fig. 3 and Fig. 7, described reach the standard grade is provided with bracing wire module 20 between station 1322, peeling module 30, described
Bracing wire module 20 has bracing wire positioning cylinder 21, clamp cylinder 22 and bracing wire cylinder 23.Certainly, bracing wire module be also can be on-demand
Be arranged, the wire rod before cycloid, some may be to have carried out bracing wire processing, also some when cycloid operates first by grasping
Make personnel to by the wire rod put carry out manual bracing wire processing also can, be provided with bracing wire module 20 then directly by this board carry out from
Dynamic bracing wire link.
As shown in figure 8, the peeling module 30 has peeling cylinder 31, peeling positioning cylinder 32, peeling upper slitter 33, peeling
It cuts 34, move cylinder 35, the linkage peeling of peeling cylinder 32 upper slitter 33, peeling cut 34.Herein, it is by peeling cylinder 32
Link simultaneously peeling upper slitter 33, peeling cuts 34, and it is floating type to cut design, raising that the peeling upper slitter 33, peeling, which cut 34,
Cut precision.
As shown in figure 9, the soldering flux applying module 41 has scaling powder drip nozzle 411 and for driving scaling powder drip nozzle 411
The scaling powder of left and right displacement shifts cylinder 412, is repeatedly brushed, is helped in this way, scaling powder drip nozzle 411 can control reciprocating movement
Solder flux brush obtains more uniform, is conducive to subsequent welding processing procedure.
As shown in Figure 10, the tin sticky module 42, which has, carries tin motor 421, tin scraping motor 422 and tin scraping lifting cylinder
423。
As shown in figure 11, there is the overturning module 50 tumble cylinder 51, aforementioned sliding rail 132 to correspond to tin sticky module 42 and be arranged
There are the first separable pin-connected panel sliding rail section 52,51 coordinated signals of the tumble cylinder first to separate the overturning of pin-connected panel sliding rail section 52
Action carries out tin sticky to realize to wire rod on fixture.
As shown in figure 12, it is described cut module 60 with cutting knife 61, cut cylinder 62 and cut displacement cylinder 63.
As shown in figure 13, the welding module 70 have connector to connection module, weld assembly 72, for driving welding group
Part 72 is along Z axis to the welding lift motor 73 of lifting；Wherein, normal welding component may be used in weld assembly 72, welding
Head can select chromium iron head, thermal head etc.；Aforementioned sliding rail 132 corresponds to welding module and is provided with the second separable pin-connected panel sliding rail section
74, it is additionally provided with 75 coordinated signals of wire rod lifting cylinder second and separates 74 lifting action of pin-connected panel sliding rail section.In the present embodiment
In, welding post is more slightly lower than sliding rail position, therefore, it is necessary to by wire rod lifting cylinder 75 by the second separable pin-connected panel
Sliding rail section 74 is sent to decline to welding post, to be docked with following welding bases 928, after the completion of welding, then by wire rod lifting air
Cylinder 75 resets the second separable pin-connected panel sliding rail section 74 upwards, in this way, the fixture for being installed with welding finished product could be by driving lever 131
It is pushed into the position gripped for line taking module 80（Herein, refer to that following finished products is sent to station in advance）；
And also there is the welding module 70 wire rod induction optical fiber 76, connector to incude optical fiber 77, is used to incude and connects
Connect whether device, wire rod are sent to position, certainly, wherein wire rod induction optical fiber 76 can be selectively arranged.
As shown in figure 14, the line taking module 80 has clamp pneumatic clamper 81, for the line taking for the lifting of clamp pneumatic clamper 81 that links
Lifting cylinder 82 and for link line taking lifting cylinder 82 along Y-axis displacement line taking shift cylinder 83；It is right on aforementioned sliding rail 132
The left side that module 70 should be welded is additionally provided with finished product and is sent to station in advance, and the front side of rack 100 is provided with finished product collecting region, the folder
Line pneumatic clamper 81 is travelled to and fro between finished product and is sent in advance between station and finished product collecting region.The finished product collecting region, can put collect basket or
Case etc. is for collecting finished product, for this is generally directed to the shorter welding product of wire rod；And for the longer welding product of wire rod and
Speech is collected if being also collected in finished product in basket or case, is easy to cause the chaotic phenomenon of product winding, is not easy to subsequently arrange, because
This, in the present embodiment, corresponds to line taking module 80 in the front side of rack 10 and is provided with hanging rod 102, and clamp pneumatic clamper 81 is by welding finished product
It send forward to finished product collecting region and falls, wire rod can be hung on hanging rod 102, and when arrangement, staff a branch of ties up its i.e.
Can, it is very convenient, effectively prevent the chaotic phenomenon of product winding.
As shown in figure 17, there is the connector feed module 91 pallet being extended along X axis to put area, the support
Disk puts pallet shifted synchronous band 911, pallet shifting motor 912 and pallet displacement guide rail 913 of the area configured with X axis conveying.
As shown in figure 18, the sucker lifting air that the connector absorption module 92 has sucker 921, is connected to sucker 921
Cylinder 922, driving sucker lifting cylinder 922 slide along the sucker shifting motor 923 of Y-axis displacement and for sucker lifting cylinder 922
The sucker of action shifts slide unit 924.In the present embodiment, the pallet, which is put to be connected between area and welding module, has correction to transfer
Seat 927, welding base 928；The correction adapter 927 is controlled by shake motor linkage, the suction of the connector absorption module 92
Disk is travelled to and fro between pallet and is put between area, correction adapter, welding base three；On the correction adapter 927, welding base 928
It is provided with connector and puts slot；The welding base 927 adapts on connector displacement guide rail 925, and the welding base 928 is by connecting
Device shifts 926 drives edge connector of cylinder and shifts 925 displacement of guide rail, and the pallet puts area, correction adapter, welding base 928
Initial position and welding module 70 set gradually, the welding base 928 by connector displacement cylinder 926 driving travel to and fro between welding
Between the initial position and welding module 70 of seat 928.Connector is drawn from pallet and is moved on correction adapter 927 by sucker,
It shakes motor linkage correction adapter 927 or so and shakes the connector correction placement position so that above, after the completion of correction, then by
The connector absorption of calibrated position is transferred on welding base 928 by sucker（Welding base at this time is to be located at initial position）, then
Welding base is pushed into welding post by connector displacement cylinder 926（It is usually corresponding to 70 lower section of welding module）.
Next, simply introducing the welding processing procedure of aforementioned automatic bonding equipment（That is welding method）It is as follows：Entire processing procedure process
Middle wire rod is conveyed by fixture cyclic delivery system；
First, manually wire rod is placed on the fixture at station 1322 of reaching the standard grade, is linked accordingly by clamp displacement cylinder 133
The fixture for being installed with wire rod is pushed to peeling station, soldering flux applying station, tin sticky station, station turning, sanction by driving lever 131 successively
Cutting position, welding post carry out corresponding process；Wherein, in welding post, module 91 and connector absorption mould are fed by connector
Group 92 send connector to welding post, to be welded with wire rod；
Then, the finished product after welding is transferred to finished product collecting region by line taking module；It is removed the empty fixture after finished product then
It is sent downwards to downside fixture reflux module 11 by left end fixture lifting module 14, rack is delivered to by downside fixture reflux module 11
After 100 right ends, then the right end of stirring conveying module 13 is sent by right end fixture 12 groups of mould of lifting to upside fixture interval upwards.
The design focal point of the present invention is, is mainly to be pressed from both sides in remaining link in entire processing procedure in addition to fixture flows back link
Tool is in position and fixes state of a control, it is ensured that operation stability, accuracy and the high controllability of each processing procedure link, meanwhile,
Whole equipment is simple in structure, equipment cost is relatively low, applies in general to one machine operation mode of a people.
The above described is only a preferred embodiment of the present invention, be not intended to limit the scope of the present invention,
Therefore it is every according to the technical essence of the invention to any subtle modifications, equivalent variations and modifications made by above example, still
Belong in the range of technical solution of the present invention.
Claims (8)
1. a kind of automatic bonding equipment of the simple type of high stability, it is characterised in that：Including organic frame（100）, the rack（100）
On be provided with fixture cyclic delivery system；The fixture cyclic delivery system includes the downside fixture reflux for being connected setting successively
Module（11）, right end fixture lift module（12）, upside fixture interval stir conveying module（13）And left end fixture lifts module
（14）, the left end fixture lifting module（14）It is connected in downside fixture reflux module（11）Input side；The upside fixture
Interval stirs module（13）With the sliding rail being extended along X axis for clamp adaptor（132）, for stirring fixture along sliding rail
（132）Several driving levers of displacement（131）And for driving driving lever（131）Clamp displacement cylinder（133）；The left end fixture liter
Module drops（14）, right end fixture lift module（12）All have fixture riser guide and fixture lifting cylinder；The downside fixture
Flow back module（11）With fixture reflux limiting cylinder（111）, fixture flow back motor（112）And it is flowed back motor by fixture（112）
The fixture reflux transmission belt of driving（113）；
Along aforementioned sliding rail（132）It is provided with station of reaching the standard grade（1322）, peeling module（30）, soldering flux applying module（41）, tin sticky mould
Group（42）, overturning module（50）, cut module（60）, welding module（70）And line taking module（80）；Aforementioned driving lever（131）It is corresponding
It reaches the standard grade station（1322）, peeling module（30）, soldering flux applying module（41）, tin sticky module（42）, overturning module（50）, cut mould
Group（60）, welding module（70）It is arranged one by one, each driving lever（131）It travels to and fro between corresponding two adjacent modules；
And corresponding aforementioned welding module（70）It is provided with connector feed module（91）And connector absorption module（92）.
2. the automatic bonding equipment of the simple type of high stability according to claim 1, it is characterised in that：The station of reaching the standard grade
（1322）Face is located at aforementioned right end fixture lifting module（12）Top；Alternatively, in sliding rail（132）On be provided with before face is located at
State right end fixture lifting module（12）The wire rod of top is sent to station in advance（1321）, aforementioned station of reaching the standard grade（1322）Then space type position
It is sent to station in advance in wire rod（1321）Left side, include that round-trip wire rod is sent to station in advance in aforementioned driving lever（1321）, work of reaching the standard grade
Position（1322）Between driving lever.
3. the automatic bonding equipment of the simple type of high stability according to claim 1, it is characterised in that：The station of reaching the standard grade
（1322）, peeling module（30）Between be provided with bracing wire module（20）, the bracing wire module（20）With bracing wire positioning cylinder
（21）, clamp cylinder（22）And bracing wire cylinder（23）.
4. the automatic bonding equipment of the simple type of high stability according to claim 1, it is characterised in that：The peeling module
（30）With peeling cylinder（31）, peeling positioning cylinder（32）, peeling upper slitter（33）, peeling cuts（34）, move cylinder（35）,
The peeling cylinder（31）Link peeling upper slitter（33, peeling is cut（34）；
The soldering flux applying module（41）With scaling powder drip nozzle（411）And for driving scaling powder drip nozzle（411）Left and right displacement
Scaling powder shift cylinder（412）；
The tin sticky module（42）With carrying tin motor（421）, tin scraping motor（422）And tin scraping lifting cylinder（423）；
The overturning module（50）With tumble cylinder（51）, aforementioned sliding rail（132）Corresponding tin sticky module（42）It is provided with first
Separable pin-connected panel sliding rail section（52）, the tumble cylinder（51）Coordinated signals first separate pin-connected panel sliding rail section（52）Overturning
Action；
It is described to cut module（60）With cutting knife（61）, cut cylinder（62）With cut displacement cylinder（63）；
The welding module（70）With connector to connection module（71）, weld assembly（72）, for driving weld assembly（72）
Along Z axis to the welding lift motor of lifting（73）；Aforementioned sliding rail（132）Corresponding welding module（70）It is provided with the second separable spelling
Dress formula sliding rail section（74）, it is additionally provided with wire rod lifting cylinder（75）Coordinated signals second separate pin-connected panel sliding rail section（74）Lifting
Action；
The connector is fed module（91）Area is put with the pallet being extended along X axis, the pallet puts area's configuration
There is the pallet shifted synchronous band that X axis conveys（911）, pallet shifting motor（912）And pallet shifts guide rail（913）；
The connector absorption module（92）With sucker（921）, be connected to sucker（921）Sucker lifting cylinder（922）, drive
Dynamic sucker lifting cylinder（922）Along the sucker shifting motor of Y-axis displacement（923）And for sucker lifting cylinder（922）Sliding is dynamic
The sucker of work shifts slide unit（924）；
The line taking module（80）With clamp pneumatic clamper（81）, for the clamp pneumatic clamper that links（81）The line taking lifting cylinder of lifting
（82）And for the line taking lifting cylinder that links（82）Line taking along Y-axis displacement shifts cylinder（83）；Aforementioned sliding rail（132）Shang pair
Module should be welded（70）Left side be additionally provided with finished product and be sent to station, rack in advance（100）Front side be provided with finished product collecting region, institute
State clamp pneumatic clamper（50）Finished product is travelled to and fro between to be sent in advance between station and finished product collecting region.
5. the automatic bonding equipment of the simple type of high stability according to claim 4, it is characterised in that：The pallet puts area
With welding module（70）Between linking have correction adapter（927）, welding base（928）；The correction adapter（927）By shaking
Motor linkage controls, the connector absorption module（92）Sucker（921）It travels to and fro between pallet and puts area, correction adapter
（927）, welding base（928）Between three；The correction adapter（927）, welding base（928）On be both provided with connector and put
Slot；The welding base（928）Adapt to connector displacement guide rail（925）On, the welding base（928）Cylinder is shifted by connector
（926）Drives edge connector shifts guide rail（925）Displacement, the pallet put area, correction adapter（927）, welding base（928）
Initial position and welding module（70）It sets gradually, the welding base（928）Cylinder is shifted by connector（926）Driving is round-trip
In welding base（928）Initial position with welding module（70）Between.
6. the automatic bonding equipment of the simple type of high stability according to claim 1, it is characterised in that：The rack（100）
Upper correspondence is reached the standard grade station（1322）The starting switch manually controlled is provided with by side（101）.
7. the automatic bonding equipment of the simple type of high stability according to claim 1, it is characterised in that：The rack（100）
Front side correspond to line taking module（80）It is provided with convenient for hanging the hanging rod of longer wire product（102）.
8. a kind of welding method of the automatic bonding equipment of simple type of high stability as described in claim 1, it is characterised in that：Entirely
Wire rod is conveyed by fixture cyclic delivery system during processing procedure；
First, manually wire rod is placed on the fixture at station of reaching the standard grade, by clamp displacement cylinder（133）Link corresponding driving lever
（131）The fixture for being installed with wire rod is pushed into peeling station successively, soldering flux applying station, tin sticky station, station turning, is cut
Station, welding post carry out corresponding process；Wherein, in welding post, module is fed by connector（91）And connector absorption mould
Group（92）Connector is sent to welding post, to be welded with wire rod；
Then, by line taking module（80）Finished product after welding is transferred to finished product collecting region；It is removed the empty fixture after finished product then
Module is lifted by left end fixture（14）It send downwards to downside fixture reflux module（11）, by downside fixture reflux module（11）Conveying
To rack（100）After right end, then by right end fixture lifting module（12）It send upwards to the right end of fixture cyclic delivery system.
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| CN201710021456.XA CN106734768B (en) | 2017-01-12 | 2017-01-12 | The automatic bonding equipment of simple type and its welding method of high stability |
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| CN106734768B true CN106734768B (en) | 2018-07-27 |
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