CN206250541U - A kind of full-automatic processing production line of data wire - Google Patents
A kind of full-automatic processing production line of data wire Download PDFInfo
- Publication number
- CN206250541U CN206250541U CN201621202730.0U CN201621202730U CN206250541U CN 206250541 U CN206250541 U CN 206250541U CN 201621202730 U CN201621202730 U CN 201621202730U CN 206250541 U CN206250541 U CN 206250541U
- Authority
- CN
- China
- Prior art keywords
- module
- automatic
- output track
- full
- production line
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Landscapes
- Wire Processing (AREA)
Abstract
The utility model discloses a kind of full-automatic processing production line of data wire, including board, the heart yearn tool output track being arranged on board, the full-automatic processing production line is equipped with master controller, the master controller cut out with the automatic bracing wire being arranged side by side successively in board side respectively line wire stripping module, upper scaling powder module, automatic wicking module, it is automatic electrically connected than cut-off-die group, automatic tin soldering detection module, automatic riveting module, automatically dropping glue module, light source solidification module and output track, the master controller is provided with Human-machine Control interface；The feed end of output track is provided with artificial winding displacement station, and the delivery end of output track is provided with artificial line taking station, and output track lower section is provided with backflow track, and the backflow track is opposite with the conveying direction of output track.Effectively be seamlessly connected multiple working procedure by the utility model, and assemble welding efficiency about improves 3 times, and product fraction defective is reduced to zero, realizes 100% qualification rate, effect is significant.
Description
Technical field
The utility model is related to data wire automatic assembling technique technical field, more particularly, to a kind of the full-automatic of data wire
Machining production line.
Background technology
In December, 2013, what USB 3.0 promoted that tissue discloses USB connector of new generation renders figure, its heart yearn arrangement position
Put special, formally solve the global problem of " the eternal inaccurate plugs of USB ", realize that the insertion of positive and negative two faces can normal work
Make, while also thinner and lighter with its matching used USB data line.It is increasingly general with TYPE C plugs terminals equipment
And, the demand of follow-up TYPE C product wire rods also can gradually increase, but its production technology is more complicated, and production process is more, now leads to
Often individually processed by each operation technological requirement by many people, enterprises production efficiency is low, and enterprise's production capacity is higher.
On September 12nd, 2012, san francisco, usa fragrant grass ground conference centre apple has issued brand-new Lightning Dock
There are a 8 Pin contacts interface, interface both sides, positive and negative insertion can normal work, new interface not only more easily uses, and
Durability is also higher.In addition, needed for new Lightning wire rods can transmit accessory according to different accessories by interface
Signal specific, while also supporting video frequency output.With becoming increasingly popular for Apple Inc.'s product, the market of lightning wire rods needs
The amount of asking also gradually increases.
For the production technology that above-mentioned two product is complicated, more production process is substantially complete using many people at this stage
Into, by operation on a people or many people's completions, then lower operation is flowed into again by a people or many people completion, thus flow processes a product
Product are all processed.At present, during the processing of USB, Lightning wire rod, generally comprise：Row's heart yearn, depoling line, leaching
Tin, than cutting, filling the series of processes such as part, welding, riveting, dispensing.Operation is numerous and diverse, and needs substantial amounts of artificial, inefficiency,
To solve this problem, those skilled in the art also investigated a series of automation equipments, wherein just have automatic stripping machine, from
Dynamic wire cutting machine, automatic dispensing machine, automatic riveting press etc., or even have the increasingly automated production line for integrating these operations.Can
Automaticity is higher, and Mass accuracy is lower, and inter process is more long every the stand-by period, considerably increase inter process every it is invalid when
Between, though effective save manually, often effect is limited in terms of quality is improved.Therefore, design brand-new by multiple working procedure
Effectively be seamlessly connected the production line for getting up has turned into those skilled in the art's urgency to make up this deficiency of existing automation equipment
Problem to be solved.
It is " CN202888597U " in Chinese utility model patent application publication number, Shen Qing Publication day is 04 month 2013 17
Day, it is entitled《Full-automatic cable processing device》File in, disclose a kind of full-automatic cable processing device, including frame,
One radium-shine peeling module, the first soldering flux applying and tin plating module, rotating module, the second radium-shine peeling module are cut, second is stained with and is helped
Solder flux and tin plating module and cut discharging module；Radium-shine and peeling is carried out to the front end of cable using the first radium-shine peeling module,
Soldering flux applying and tin plating is carried out to cable front end using the first soldering flux applying and tin plating module, using cutting rotating module to cable
Front end is cut and is rotated 180 degree, radium-shine and peeling is carried out to cable rear end using the second radium-shine peeling module, using second
Soldering flux applying and tin plating module carry out soldering flux applying and tin plating to cable rear end.The cable processing device realizes unmanned automation
Processing, but, the control of whole production line is complicated, and production line cannot determine it is which station when breaking down, it is impossible to specific
The processing method of operation carries out feedback regulation；The two ends of wire rod are carried out with wicking processing simultaneously, but wire rod two ends often riveting
Connector is in different size, so the requirement to the wicking time is also different, this can cause the machining accuracy of wire rod to drop bottom, welding
The tin point for being formed afterwards is not of uniform size, and the dimensional tolerance after Product processing is big, it is difficult to ensure product quality；To follow-up welding, riveting
The important procedures such as pressure, dispensing cannot realize effectively seamless connection, and operation inconvenience, different operation switching processing is inconvenient, different
Replacement of products it is also inconvenient, cause product cost remain high；In addition, tin wire material unit price used in welding processing is high,
Scruff and waste gas can be produced during scolding tin, operating environment is degrading.
Utility model content
In order to overcome shortcoming and defect present in prior art, the purpose of this utility model be provide it is a kind of can will be many
Procedure is effectively seamlessly connected and gets up to realize that the processing of data line automation, high working efficiency, the integral type of good product quality are complete certainly
Dynamic machining production line.
In order to solve the above-mentioned technical problem, the utility model provides following technical scheme：
A kind of full-automatic processing production line of data wire, including board, the heart yearn tool output track that is arranged on board,
The output track side is equipped with the first drive cylinder, and the full-automatic processing production line is equipped with master controller, the master control
Device processed cuts out line wire stripping module, upper scaling powder module, automatic wicking with the automatic bracing wire being arranged side by side successively in board side respectively
Module, it is automatic than cut-off-die group, automatic tin soldering detection module, automatic riveting module, automatically dropping glue module, light source solidification module and
Output track is electrically connected, and the master controller is provided with Human-machine Control interface；The feed end of output track is provided with artificial winding displacement work
Position, the delivery end of output track is provided with artificial line taking station, and output track lower section is provided with backflow track, the backflow track with it is defeated
The conveying direction of errant is opposite.
Further, the upper scaling powder module includes being provided with the lifting platform and the second flexible gas for drenching scaling powder syringe
Cylinder, the lifting platform is provided with gripping block, and lifting platform grips syringe by gripping block, and the syringe needle of syringe sets straight down
Put；The syringe lateral wall is provided with graduation mark, syringe inner side suit piston cap and described piston cap one end fixed piston rod, piston
The bar other end is connected with the second telescopic cylinder.
Further, the automatic wicking module includes wicking platform and lift cylinder, is set side by side on the wicking platform
There is the tin box of more than 2, the tin box is installed on lift cylinder shaft end, and the tin box top is provided with tin scraping device, the tin scraping
Device includes L-shaped floating rule and lateral cylinder, and the floating rule is installed on lateral cylinder shaft end.
Further, the output track outside and wicking platform top are equipped with protective frame near output guide rail side,
The protective frame direction is consistent with output track direction, and cuts out line wire stripping module, upper scaling powder module, automatic infiltration in automatic bracing wire
Tin module and automatic tin soldering module side are provided with waste material suction pipe, and the waste material suction pipe is electrically connected with the master controller.
Further, the board top is provided with self-feeding module, and the self-feeding module includes that X-axis moves dress
Put, Z axis mobile device, Y-axis mobile device and connector charging tray, the Z axis mobile device is arranged on the X-axis mobile device
On, the Z axis mobile device is provided with the 3rd drive cylinder, and the movable end of the 3rd drive cylinder is provided with vacuum cup, institute
The discharge end for stating Y-axis mobile device is provided with connector precision positioning module, and the connector precision positioning module is passed installed in Y-axis
On dynamic screw mandrel, the connector precision positioning module is connected by the Y-axis drive lead screw with scolding tin station.
Further, the automatic tin soldering detection module includes that CCD detects station, and the CCD detections station top is provided with
Camera fixed mount, the camera fixed mount is provided with manipulator, and the manipulator is provided with the 4th telescopic cylinder, and the described 4th stretches
Contracting cylinder is vertically arranged, and the 4th telescopic cylinder upper end is connected with manipulator, and the 4th telescopic cylinder lower end is fixed with CCD phases
Machine, the CCD camera is provided with distance-sensor and annular LED spotlight.
Further, the light source solidification module includes UV solidification devices and fixed mount, and the UV solidification devices are by fixing
The output track top is set up in, the UV solidification devices include two LED point light source irradiation heads being arranged side by side and light source control
Terminal processed, vertically downward, the LED point light source irradiation head is provided with zoom lens to the LED point light source irradiation head；The light source
The output end of control terminal is electrically connected with the LED point light source irradiation head, the input of the light source control terminal with it is described
Human-machine Control interface is electrically connected with.
Further, the output track is constituted by section formula rail block is mutually hinged, adjacent front and rear two sections rail block it
Between be respectively equipped with groove and flange, it is adjacent before and after two section rail blocks is arranged in order with the cooperation of flange by the groove, output
The some ratchets of the first-class interval setting of track, the ratchet is connected by connector with the first drive cylinder shaft end；By traditional rail
Road segmentation is in some section rail blocks, and the operation for often saving track is more flexible, can more easily be maintained, and without whole
Change.
Further, the first rail block, the first rail block and heart yearn are provided with the automatic wicking module corresponding position
The joint face of tool is provided with fixture block, and the back of the heart yearn tool is provided with two draw-in grooves, and the fixture block can be embedded in draw-in groove；
The first rail block lower section is provided with the switching mechanism for driving the upset of the first rail block, and the switching mechanism includes jacking oil
Cylinder peace push oil cylinder；Heart yearn tool is embedded by fixture block with track and is connected, and replacing, unloading are convenient and swift；When needing rotary work,
The first rail block is lifted with jacking cylinder first, then with horizontal sliding oil cylinder pushing or pulls the first rail block to rotate, solving cannot
Parallel track positioning and precisely upset are realized, makes the smooth push-and-pull of heart yearn tool and firm technical problem attractive in appearance.
Further, the bottom of the board is provided with floor push, and the floor push is located at by artificial line taking station,
The floor push is electrically connected with the master controller.
The utility model is given birth to by the way that the operations such as whole line, wire stripping, scolding tin, dispensing, riveting are joined seamlessly into full-automatic processing
In producing line, further improvement and optimization are done to manual operation craft so that the linking more compact and reasonable between technique, it is real
The existing machine of a people one completes, by 11 procedures such as arrangement heart yearns to UV curing glue, to save direct operation employee 8-10 people, reduces one
Line personnel labor intensity, 3 times or so of improving productivity, product fraction defective is reduced to zero, realizes 100% qualification rate, can be with one
Body formula is automatically performed processing, and high precision, yield are high, convenient operation, change that product is convenient, convenient, different size is produced to change track
Product need to only adjust tool（One tool can simultaneously process a plurality of electric wire）；Each station takes the mode of independent control, by making
Controller possesses liquid crystal display and touches the function of manipulation, and directly controller can be manipulated field personnel, from
And avoid the staff from can not carrying out the problems such as manipulation promptly and accurately, work inconvenience；Intermediate stations can completely liberate manpower, protect
Harmony, maintainability between the quality after card Product processing, pipeline system design, station is very convenient.
Brief description of the drawings
In order to illustrate more clearly of the utility model embodiment or technical scheme of the prior art, below will be to embodiment
Or the accompanying drawing to be used needed for description of the prior art is briefly described, it should be apparent that, drawings in the following description are only
It is some embodiments of the present utility model, for those of ordinary skill in the art, is not paying the premise of creative work
Under, other accompanying drawings can also be obtained according to these accompanying drawings.
Fig. 1 is the front view of the utility model embodiment；
Fig. 2 is the axonometric drawing of the utility model embodiment；
Fig. 3 is the assembling schematic perspective view of the utility model embodiment；
Fig. 4 is the side view of the utility model embodiment；
Fig. 5 is the structural representation that line wire stripping module is cut out in automatic bracing wire described in the utility model embodiment；
Fig. 6 is the structural representation of upper scaling powder module and automatic wicking module described in the utility model embodiment；
Fig. 7 is the automatic soldering flux applying module and automatic wicking modular structure schematic diagram of the utility model embodiment；
Fig. 8 is the rearview of the first rail block described in the utility model embodiment；
Fig. 9 is the front view of the first rail block described in the utility model embodiment；
Figure 10 is the internal structure schematic diagram of the utility model embodiment；
Figure 11 is the structural representation of self-feeding module described in the utility model embodiment；
Figure 12 is the structural representation of automatic tin soldering detection module and automatic riveting module described in the utility model embodiment；
Figure 13 is the structural representation of automatically dropping glue module and light source solidification module described in the utility model embodiment.
Specific embodiment
Complicated in order to solve existing processing line traffic control, production line cannot determine it is which station when breaking down,
Dimensional tolerance after Product processing is big, and quality is difficult to ensure that, inconvenient, the different replacement of products of different operation switching processing
Inconvenience, the problem for causing product cost high, now provides a kind of full-automatic processing production line of data wire.
Below in conjunction with the accompanying drawing in the utility model, the technical scheme in the utility model is carried out clearly and completely
Description, it is clear that described is only a part of embodiment of the utility model, rather than whole embodiments.Based on this practicality
Embodiment in new, it is every other that those of ordinary skill in the art are obtained on the premise of creative work is not made
Embodiment, belongs to the scope of the utility model protection.
As shown in Figure 1,2,3, 4, a kind of full-automatic processing production line of data wire, including board 17, it is arranged on board 17
On heart yearn tool output track 12, the front end of output track is equipped with conveyer belt, and the side of the output track 12 is driven equipped with first
Take offence cylinder 19, the full-automatic processing production line is equipped with master controller, the master controller respectively be arranged side by side successively in
The automatic bracing wire of the side of board 17 cut out line wire stripping module 2, upper scaling powder module 3, automatic wicking module 4, it is automatic than cut-off-die group 5,
Automatic tin soldering detects module 6, automatic riveting module 7, automatically dropping glue module 8, light source solidification module 9 and output track 12 and returns
Trajectory road 13 is electrically connected, and the master controller is provided with Human-machine Control interface 16；The feed end of output track 12 is provided with artificial row
Line station 1, the delivery end of output track 12 is provided with artificial line taking station 10, and the lower section of output track 12 is provided with backflow track 13, institute
State backflow track 13 opposite with the conveying direction of output track 12；The output track 12 is by mutually hinged group of section formula rail block
Into, groove and flange are respectively equipped between adjacent front and rear two sections rail block, adjacent front and rear two sections rail blocks pass through the groove
Cooperation with flange is arranged in order, some ratchets 18 of the first-class interval setting of output track 12, the ratchet 18 by connector with
The shaft end of first drive cylinder 19 connects；The outside of the output track 12 and the top of wicking platform 43 are equal near the side of output guide rail 12
Protective frame 14 is provided with, the direction of the protective frame 14 is consistent with the direction of output track 12.
Wherein, master controller of the present utility model is mainly realized to wire stripping 2, weldering by corresponding Human-machine Control interface 16
The operations such as tin 6, dispensing 8, riveting 7 are controlled；First drive cylinder 19 is used to drive the ratchet 18 on output track 12 to incite somebody to action
To different processing stations, unloaded tool is conveyed the automatic conveying of heart yearn tool 11 by backflow track 13, by the technology
Scheme, unloaded tool 11 can be supplied continuously from backflow track 13 to output track 12, so that heart yearn to be processed is placed；
It is in some section rail blocks by traditional track segmentation, the operation for often saving track is more flexible, can more easily be maintained, and
And without whole replacing；The setting of protective frame 14 causes tool in transmission and switching process, and data wire cable will not be turned over and then
Turn, prevent cable from disorderly putting so as to disturb the normal operation of production line.
Further, as shown in fig. 6, the upper scaling powder module 3 includes being provided with the lifting platform for drenching scaling powder syringe 32
34 and second telescopic cylinder 31, the lifting platform 34 is provided with gripping block 35, and lifting platform 34 grips pin by gripping block 35
Cylinder 32, the syringe needle 33 of syringe 32 is set straight down；The syringe lateral wall 39 is provided with graduation mark 36, and the inner side of syringe 32 suit is lived
Gag 37 and one end fixed piston rod 38 of the piston cap 37, the other end of piston rod 38 are connected with the second telescopic cylinder 31；As schemed
8th, shown in 9,10, the first rail block 45 is provided with the automatic corresponding position of wicking module 4, the first rail block 45 is controlled with heart yearn
The joint face of tool 11 is provided with fixture block 101, and the back of the heart yearn tool 11 is provided with two draw-in grooves 102, and the fixture block 101 can be embedding
It is located in draw-in groove 102, heart yearn tool 11 is embedded by fixture block 101 with track and is connected, replacing, unloading are convenient and swift；Described first
The lower section of rail block 45 is provided with the switching mechanism 600 for driving the upset of the first rail block 45, and the switching mechanism 600 includes jacking
The peaceful push oil cylinder 606 of oil cylinder 605；The automatic wicking module 4 includes wicking platform 43 and lift cylinder 46, the wicking platform
The tin box 44 of more than 2 is provided with 43 side by side, the tin box 44 is installed on the shaft end of lift cylinder 46, and the top of the tin box 44 is provided with
Tin scraping device, the tin scraping device includes L-shaped floating rule 42 and lateral cylinder 41, and the floating rule 42 is installed on the shaft end of lateral cylinder 41.
Wherein, upper scaling powder module 3 receives control signal by signal connection end, promotes piston, by the second flexible gas
The guiding of cylinder 31, the scaling powder in compression syringe 32 carries out positive displacement quantitative and pours pouring scaling powder to the welding position of material, its work
Make reliable, efficiency high, be engaged with welding equipment, greatly improve welding efficiency；Lift cylinder 46 is used to adjust the height of tin box,
Wicking is controlled by switching mechanism 600, is first lifted the first rail block 45 with jacking cylinder 605, then promoted with horizontal sliding oil cylinder 606
Or pull the first rail block 45 to rotate, solve the problems, such as that parallel track positioning and precisely upset cannot be realized, and can ensure
Tin face is highly consistent, as long as timing is to the Nei Jiaxi of tin box 44；The control tool 11 of switching mechanism 600 is ploughed under when in tin box 44,
The Molten Tin of tin box 44 is adhered on the heart yearn being immersed in tin box 44, and after the completion of tin sticky, switching mechanism 600 is acted, by first
The upset of tool 11 on rail block 45 resets, and now, lateral cylinder 41 drives the floating rule 42 on tin scraping device to act, by heart yearn
Unnecessary tin and the oxide layer on heart yearn wicking surface are wiped off, prevent unnecessary tin from dropping out outside tin stove, while ensure the activity of tin, with
Improve wicking effect；One group of wire rod wicking can only be once directed to relative to traditional soldering machine, the automatic wicking module makes full use of
Switching mechanism 600, to the multigroup wire rod on the first rail block 45 can carry out wicking operation simultaneously, so that, man-hour is saved, carry
Wire rod wicking efficiency high.
In addition, as shown in Figure 7, it is also possible to using switching mechanism respectively by tool feeding scaling powder box 47 and tin box 44,
The movement of lift cylinder 46 is coordinated to be acted with the soldering flux applying of complete paired data line and tin sticky, foregoing each separate circulation of device
Worked simultaneously toward redoubling, waited without shutting down, so as to save the process time to data wire, substantially increase operating efficiency.
Further, as shown in figure 11, the top of the board 17 is provided with self-feeding module 60, the self-feeding module
60 include X-axis mobile device 61, Z axis mobile device 62, Y-axis mobile device 63 and connector charging tray 64, the Z axis movement dress
Put 62 to be arranged in the X-axis mobile device 61, the Z axis mobile device 62 is provided with the 3rd drive cylinder 65, the described 3rd
The movable end of drive cylinder 65 is provided with vacuum cup 66, and the discharge end of the Y-axis mobile device 63 is provided with connector precision positioning
Module 67, the connector precision positioning module 67 is arranged on Y-axis drive lead screw, and the connector precision positioning module 67 is led to
The Y-axis drive lead screw is crossed to be connected with scolding tin station 68；Avoid rosin joint, solder skip and short circuit for occurring when being connected with connector etc.
Quality problem, and unmanned automation processing can be realized, the production efficiency of product is effectively increased, it is that enterprise brings more economy
Benefit.
Further, as shown in figure 12, the automatic tin soldering detection module 6 includes that CCD detects station 601, the CCD inspections
Survey the top of station 601 and be provided with camera fixed mount 602, the camera fixed mount 602 is provided with manipulator 603, the manipulator 603
The 4th telescopic cylinder 604 is provided with, the 4th telescopic cylinder 604 is vertically arranged, the upper end of the 4th telescopic cylinder 604 and manipulator
603 connections, the lower end of the 4th telescopic cylinder 604 is fixed with CCD camera, and the CCD camera is provided with distance-sensor and ring
Shape LED spotlights, CCD display screens 100 are suspended on the top of board 17；Realize CCD in the horizontal direction by manipulator 603
All around fast offset, it is quick, one by one detection of taking pictures, the high precision of displacement, efficiency high, distance perspective are carried out to scolding tin quality
Answer device to detect and monitor CCD to take pictures distance, the 4th telescopic cylinder control CCD carries out upper and lower displacement, is most preferably taken pictures to facilitate to choose
Distance, annular LED spotlight is taken pictures offer light source for CCD.
Further, as shown in figure 13, the light source solidification module 9 includes UV solidification devices and fixed mount, and the UV consolidates
Change device by fixed mount located at the top of the output track 12, the UV solidification devices include two LED point light sources being arranged side by side
Irradiation head and light source control terminal, vertically downward, the LED point light source irradiation head is provided with change to the LED point light source irradiation head
Focus lens；The output end of the light source control terminal is electrically connected with the LED point light source irradiation head, the light source control terminal
Input be electrically connected with the Human-machine Control interface 16；Wherein, irradiated by LED point light source and cause that UV solidifies adhesive curing,
Light source irradiates vertically downward for spot light so that light will not disperse, and does not result in light pollution, and two LED point light source heads are all provided with
There are zoom lens, play a part of optically focused, accelerate curing rate, improve production efficiency, and easy to use, long service life, it is right
The sensitivity of the control of the intensity of light source is high.
Further, automatic bracing wire module 21, sanction line module 22 and wire stripping module 23（As shown in Figure 5）, upper scaling powder mould
Group 3, automatic wicking module 4 and automatic tin soldering module side are provided with waste material suction pipe 103, the waste material suction pipe 103 and the master
Controller is electrically connected with；The material sucking port of waste material suction pipe 103 connect with outside negative-pressure gas can with absorbing material, by bracing wire, sanction line,
Produced pernicious gas during the waste material and upper scaling powder and wicking, scolding tin that are produced during wire stripping, scolding tin is by useless
Material suction pipe is suctioned out, and separates waste material and pernicious gas, has the advantages that energy-conserving and environment-protective, protection human body are not compromised.
Further, the bottom of the board 12 is provided with floor push 15, and the floor push 15 is located at artificial line taking
By station 10, the floor push 15 is electrically connected with the master controller, is convenient to the use of operator.
The operation principle of the full-automatic processing production line of the present embodiment data wire is as follows：
Position tool when the heart yearn that need to be processed is welded by rear operation first fixes heart yearn, i.e. manual alignment core
Line, the tool that will sequence line is placed on the conveyer belt of output track front end, and tool is sent on board using cylinder then
Output track, tool is sent to specified location and positioned by output track；Board senses tool, using ratchet that tool is automatic
The station for arranging heart yearn is pushed to, automatic bracing wire cuts out line wire stripping module automatically by tool stationary positioned, automatically by the core on tool
Line is arranged and stretched, and tool feeding ratio is cut station and positioned by ratchet automatically again, and the heart yearn ratio on tool is cut into a fixed length automatically
Tool is sent into and shells heart yearn station and position by degree, ratchet automatically again, automatically cuts the heart yearn skin on tool and pulls open 1-3 mm；
Then, ratchet is again automatically by the upper scaling powder station of tool feeding, and upper scaling powder module is automatic by tool stationary positioned, and to material
Welding position carry out positive displacement quantitative and pour pouring scaling powder；Tool is sent into wicking station, automatic wicking module by ratchet automatically again
Automatically by tool stationary positioned, and the heart yearn on tool is stretched into tin box tin sticky automatically；Then, ratchet again automatically sends into tool
It is automatically more automatic than cut-off-die group by tool stationary positioned than cutting station, and the heart yearn ratio on tool is cut into certain length automatically；Core
Tool is sent into welding post by ratchet automatically again after the completion of line ratio is cut, and automatic tin soldering detection module is automatic by tool stationary positioned,
Self-feeding module crawl terminal is put into welding position, and automatic heart yearn is heated with terminal is welded；Ratchet is again after the completion of welding
Automatic that tool feeding CCD is detected station and positioned, staff's observation CCD display screens check welding effect, if it find that
Failure welding is to press button nearby, and board will not carry out point UV glue and curing operation；Confirm that welding OK product ratchet automatically will again
Tool is sent into riveting station and is positioned, and automatic riveting module is automatic tight with wire rod riveting by terminal tinplate；After the completion of ratchet again
Automatic that tool is sent into dispensing station, automatically dropping glue module is automatic by tool and terminal stationary positioned, and people is not received in equipment
Work is pressed under inspection unfavorable condition, is defaulted as welding OK product automatically, and automatic butt welding point position carries out smearing UV glue；After the completion of spine
Tool is sent into and solidifies station and position by pawl automatically again, and the UV glue on the automatic butt welding point position of light source solidification module is irradiated
Solidification；Last tin point inspection personnel separates tool with wire rod, and tool is put backs into winding displacement work to backflow track
Position.
It follows that the utility model by by the operations such as whole line, wire stripping, scolding tin, dispensing, riveting be joined seamlessly to it is complete from
On dynamic machining production line, further improvement and optimization are done to manual operation craft so that the linking between technique more steps up
Reason is gathered together, realizes that the machine of a people one completes, by 11 procedures such as arrangement heart yearns to UV curing glue, to save direct operation employee 8-10 people,
Reduce first-line staff's labour intensity, 3 times or so of improving productivity, product fraction defective is reduced to zero, realize 100% it is qualified
Rate, can be automatically performed processing with integral type, and high precision, yield are high, convenient operation, change that product is convenient, it is convenient to change track, no
Same specification product need to only adjust tool（One tool can simultaneously process a plurality of electric wire）；Each station takes the side of independent control
Formula, the setting of man-machine interface is humanized, and scene is allowed by making controller possess liquid crystal display and touching the function of manipulation
Staff directly can manipulate to controller, so as to avoid staff from carrying out manipulation, work promptly and accurately
Inconvenient the problems such as；Intermediate stations can completely liberate manpower, it is ensured that the quality after Product processing, pipeline system design, between station
Harmony, maintainability are very convenient.
Above content is to combine specific preferred embodiment further detailed description of the utility model, it is impossible to
Assert that specific implementation of the present utility model is confined to these explanations.For the ordinary skill of the utility model art
For personnel, without departing from the concept of the premise utility, some simple deduction or replace can also be made, should all regarded
To belong to protection domain of the present utility model.
Claims (10)
1. a kind of full-automatic processing production line of data wire, including board, the heart yearn tool output track being arranged on board, institute
Output track side is stated equipped with the first drive cylinder, it is characterised in that the full-automatic processing production line is equipped with master controller,
The master controller cut out with the automatic bracing wire being arranged side by side successively in board side respectively line wire stripping module, upper scaling powder module,
It is automatic wicking module, automatic more solid than cut-off-die group, automatic tin soldering detection module, automatic riveting module, automatically dropping glue module, spot light
Change module and output track electrical connection, the master controller is provided with Human-machine Control interface；The feed end of output track is provided with people
Work winding displacement station, the delivery end of output track is provided with artificial line taking station, and output track lower section is provided with backflow track, the backflow
Track is opposite with the conveying direction of output track.
2. the full-automatic processing production line of data wire according to claim 1, it is characterised in that the upper scaling powder module
The lifting platform and the second telescopic cylinder of scaling powder syringe are drenched including being provided with, the lifting platform is provided with gripping block, and lifting platform leads to
Cross gripping block and grip syringe, the syringe needle of syringe is set straight down；The syringe lateral wall is provided with graduation mark, syringe inner side
Piston set lid and described piston cap one end fixed piston rod, the piston rod other end are connected with the second telescopic cylinder.
3. the full-automatic processing production line of data wire according to claim 1, it is characterised in that the automatic wicking module
Including wicking platform and lift cylinder, the tin box of more than 2 is provided with the wicking platform side by side, the tin box is installed on lifting
Cylinder shaft end, the tin box top is provided with tin scraping device, and the tin scraping device includes L-shaped floating rule and lateral cylinder, floating rule peace
Loaded on lateral cylinder shaft end.
4. the full-automatic processing production line of the data wire according to claim 1 or 3, it is characterised in that the output track
Outside and wicking platform top are equipped with protective frame, the protective frame direction and output track direction one near output guide rail side
Cause, and be provided with automatic bracing wire sanction line wire stripping module, upper scaling powder module, automatic wicking module and automatic tin soldering module side
Waste material suction pipe, the waste material suction pipe is electrically connected with the master controller.
5. the full-automatic processing production line of data wire according to claim 1, it is characterised in that the board top is provided with
Self-feeding module, the self-feeding module includes X-axis mobile device, Z axis mobile device, Y-axis mobile device and connection
Device charging tray, the Z axis mobile device is arranged in the X-axis mobile device, and the Z axis mobile device is provided with the 3rd driving gas
Cylinder, the movable end of the 3rd drive cylinder is provided with vacuum cup, and the discharge end of the Y-axis mobile device is provided with connector precision
Locating module, the connector precision positioning module is arranged on Y-axis drive lead screw, and the connector precision positioning module passes through
The Y-axis drive lead screw is connected with scolding tin station.
6. the full-automatic processing production line of data wire according to claim 1, it is characterised in that the automatic tin soldering detection
Module includes that CCD detects station, and the CCD detections station top is provided with camera fixed mount, and the camera fixed mount is provided with machine
Tool hand, the manipulator is provided with the 4th telescopic cylinder, and the 4th telescopic cylinder is vertically arranged, the 4th telescopic cylinder upper end with
Manipulator is connected, and the 4th telescopic cylinder lower end is fixed with CCD camera, and the CCD camera is provided with distance-sensor and ring
Shape LED spotlights.
7. the full-automatic processing production line of data wire according to claim 1, it is characterised in that the light source solidification mould
Group includes UV solidification devices and fixed mount, and the UV solidification devices are by fixed mount located at output track top, the UV solidifications
Device includes two LED point light source irradiation heads being arranged side by side and light source control terminal, the LED point light source irradiation head it is vertical to
Under, the LED point light source irradiation head is provided with zoom lens；The output end of the light source control terminal and the LED point light source
Irradiation head is electrically connected with, and the input of the light source control terminal is electrically connected with the Human-machine Control interface.
8. the full-automatic processing production line of data wire according to claim 1, it is characterised in that the output track is by saving
Formula rail block composition mutually hinged, is respectively equipped with groove and flange, adjacent front and rear two section between adjacent front and rear two sections rail block
Rail block is arranged in order by the groove with the cooperation of flange, some ratchets of the first-class interval setting of output track, the ratchet
It is connected with the first drive cylinder shaft end by connector.
9. the full-automatic processing production line of data wire according to claim 1, it is characterised in that with the automatic wicking mould
Group corresponding position is provided with the first rail block, and the first rail block is provided with fixture block with the joint face of heart yearn tool, and the heart yearn is controlled
The back of tool is provided with two draw-in grooves, and the fixture block can be embedded in draw-in groove；First rail block lower section is provided with for driving the
The switching mechanism of one rail block upset, the switching mechanism includes jacking cylinder peace push oil cylinder.
10. the full-automatic processing production line of data wire according to claim 1, it is characterised in that the bottom of the board
Floor push is provided with, by artificial line taking station, the floor push is electrically connected the floor push with the master controller
Connect.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621202730.0U CN206250541U (en) | 2016-11-08 | 2016-11-08 | A kind of full-automatic processing production line of data wire |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621202730.0U CN206250541U (en) | 2016-11-08 | 2016-11-08 | A kind of full-automatic processing production line of data wire |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206250541U true CN206250541U (en) | 2017-06-13 |
Family
ID=59000822
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621202730.0U Active CN206250541U (en) | 2016-11-08 | 2016-11-08 | A kind of full-automatic processing production line of data wire |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206250541U (en) |
Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107414846A (en) * | 2017-06-19 | 2017-12-01 | 淮安市政旺电子有限公司 | Vertical induction soldering dispensing integrated device |
| CN107623239A (en) * | 2017-07-20 | 2018-01-23 | 江西厚成自动化设备有限公司 | Horizontal electronic element riveting system and its clinching method |
| CN107681416A (en) * | 2017-07-31 | 2018-02-09 | 芜湖顺成电子有限公司 | Electric wire automatically moves line tangent line punck-down block |
| CN107732635A (en) * | 2017-08-22 | 2018-02-23 | 东莞市蓉工自动化科技有限公司 | A kind of wire stripping tin plating all-in-one of processing for USB C interface |
| CN108380997A (en) * | 2018-03-27 | 2018-08-10 | 深圳市邦业达自动化技术有限公司 | Data line automatic tin solder |
| CN109093402A (en) * | 2018-10-19 | 2018-12-28 | 东莞市纳声电子设备科技有限公司 | A kind of Type-C connector intelligence automatic assembly line |
| CN109130071A (en) * | 2018-08-01 | 2019-01-04 | 吴美珍 | Finished product cutting agency and USB line automatic moulding machine on USB line molding equipment |
| CN109193308A (en) * | 2018-08-16 | 2019-01-11 | 东莞铭基电子科技集团有限公司 | Automatic peeling soldering machine |
| CN110125504A (en) * | 2019-05-29 | 2019-08-16 | 深圳市盛维自动化设备科技有限公司 | A kind of equipment integrating wicking function and scolding tin function |
| CN110280863A (en) * | 2019-07-25 | 2019-09-27 | 深圳泰德激光科技有限公司 | Laser soldering automatic assembly line |
| CN110899959A (en) * | 2019-12-06 | 2020-03-24 | 宁德侨云电子有限公司 | Automatic production equipment for wiring harness isolation board |
| CN111266689A (en) * | 2020-04-10 | 2020-06-12 | 浙江大学深圳研究院 | Auto-parts welding forming equipment |
| CN112536191A (en) * | 2020-11-12 | 2021-03-23 | 万安协讯电子有限公司 | Hard disk data line manufacturing and dispensing processing device |
| CN113708193A (en) * | 2021-09-14 | 2021-11-26 | 中国铁建电气化局集团有限公司 | Wire cutting and twisting device and method for signal machine room welding wire |
| CN114535737A (en) * | 2022-02-09 | 2022-05-27 | 田讯电子(烟台)有限公司 | Automatic welding production line for data lines |
-
2016
- 2016-11-08 CN CN201621202730.0U patent/CN206250541U/en active Active
Cited By (25)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107414846B (en) * | 2017-06-19 | 2023-08-08 | 淮安市政旺电子有限公司 | Vertical inductance welding point glue all-in-one machine |
| CN107414846A (en) * | 2017-06-19 | 2017-12-01 | 淮安市政旺电子有限公司 | Vertical induction soldering dispensing integrated device |
| CN107623239B (en) * | 2017-07-20 | 2019-10-25 | 江西厚成自动化设备有限公司 | Horizontal electronic element riveting system and its clinching method |
| CN107623239A (en) * | 2017-07-20 | 2018-01-23 | 江西厚成自动化设备有限公司 | Horizontal electronic element riveting system and its clinching method |
| CN107681416A (en) * | 2017-07-31 | 2018-02-09 | 芜湖顺成电子有限公司 | Electric wire automatically moves line tangent line punck-down block |
| CN107732635A (en) * | 2017-08-22 | 2018-02-23 | 东莞市蓉工自动化科技有限公司 | A kind of wire stripping tin plating all-in-one of processing for USB C interface |
| CN110768084A (en) * | 2017-08-22 | 2020-02-07 | 东莞市蓉工自动化科技有限公司 | Tinning mechanism for processing USB-C interface |
| CN108380997A (en) * | 2018-03-27 | 2018-08-10 | 深圳市邦业达自动化技术有限公司 | Data line automatic tin solder |
| CN109130071A (en) * | 2018-08-01 | 2019-01-04 | 吴美珍 | Finished product cutting agency and USB line automatic moulding machine on USB line molding equipment |
| CN109130071B (en) * | 2018-08-01 | 2020-10-09 | 徐州纬皓电子有限公司 | USB wire automatic molding machine |
| CN109193308A (en) * | 2018-08-16 | 2019-01-11 | 东莞铭基电子科技集团有限公司 | Automatic peeling soldering machine |
| CN109193308B (en) * | 2018-08-16 | 2024-01-30 | 广东铭基高科电子股份有限公司 | Automatic peeling tin-dipping machine |
| CN109093402A (en) * | 2018-10-19 | 2018-12-28 | 东莞市纳声电子设备科技有限公司 | A kind of Type-C connector intelligence automatic assembly line |
| CN110125504A (en) * | 2019-05-29 | 2019-08-16 | 深圳市盛维自动化设备科技有限公司 | A kind of equipment integrating wicking function and scolding tin function |
| CN110125504B (en) * | 2019-05-29 | 2024-02-06 | 深圳市盛维自动化设备科技有限公司 | Collect wicking function and soldering tin function in equipment of an organic whole |
| CN110280863A (en) * | 2019-07-25 | 2019-09-27 | 深圳泰德激光科技有限公司 | Laser soldering automatic assembly line |
| CN110280863B (en) * | 2019-07-25 | 2024-02-20 | 深圳泰德激光技术股份有限公司 | Automatic assembly line for laser soldering |
| CN110899959A (en) * | 2019-12-06 | 2020-03-24 | 宁德侨云电子有限公司 | Automatic production equipment for wiring harness isolation board |
| CN110899959B (en) * | 2019-12-06 | 2021-12-14 | 宁德壹连电子有限公司 | Automatic production equipment for wiring harness isolation board |
| CN111266689A (en) * | 2020-04-10 | 2020-06-12 | 浙江大学深圳研究院 | Auto-parts welding forming equipment |
| CN112536191A (en) * | 2020-11-12 | 2021-03-23 | 万安协讯电子有限公司 | Hard disk data line manufacturing and dispensing processing device |
| CN113708193A (en) * | 2021-09-14 | 2021-11-26 | 中国铁建电气化局集团有限公司 | Wire cutting and twisting device and method for signal machine room welding wire |
| CN113708193B (en) * | 2021-09-14 | 2024-04-19 | 中国铁建电气化局集团有限公司 | Wire cutting and twisting device and method for signal machine room welding wire |
| CN114535737A (en) * | 2022-02-09 | 2022-05-27 | 田讯电子(烟台)有限公司 | Automatic welding production line for data lines |
| CN114535737B (en) * | 2022-02-09 | 2023-11-03 | 田讯电子(烟台)有限公司 | Automatic welding production line for data lines |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN206250541U (en) | A kind of full-automatic processing production line of data wire | |
| CN108063359A (en) | The assembly technology and its automatic production line of a kind of data cable | |
| CN105798416B (en) | A kind of USB3.1 Type C welding streamline equipment | |
| CN106734768B (en) | The automatic bonding equipment of simple type and its welding method of high stability | |
| CN107910579B (en) | 18650 battery peeling and shell-entering machine | |
| CN201446057U (en) | Full-automatic spot gluing and curing integral machine | |
| CN206335239U (en) | Charger rotary ultrasonic bonding machine | |
| CN102931565A (en) | Fully-automatic cable processing equipment | |
| CN106099603B (en) | A kind of data line automatic production line | |
| CN106475674B (en) | The automatic soldering method of charger shell | |
| CN106513384A (en) | Full-automatic laser cleaning machine for lithium batteries | |
| CN206509456U (en) | The automatic bonding equipment of simple type of high stability | |
| CN102709785B (en) | Terminal crimping module of multifunctional fully-automatic terminal crimping machine for flat cables | |
| CN207723717U (en) | A kind of string welding machine | |
| CN208377748U (en) | A kind of high flexibility fork truck arm production line | |
| CN113325002A (en) | Full-automatic welding detection production line for loudspeaker based on molten tin soldering and AI visual detection | |
| CN202888597U (en) | Automatic cable processing device | |
| CN106835248B (en) | A kind of simple type automatic electroplating machine of sustainable plating | |
| CN205765199U (en) | A kind of bottom gripping body for circular ear tag automatic assembling | |
| CN106808042A (en) | Automatic welding processing unit (plant) and welding processing | |
| CN204603148U (en) | The automatic bonding equipment of DC straight inserting head | |
| CN105151775B (en) | A kind of section bar frames up device automatically | |
| CN207558983U (en) | A kind of automation attaches PC film equipments | |
| CN206455314U (en) | A kind of welding set for door of elevator automatic production line | |
| CN110856362B (en) | Automatic replacing method and system for flexible smart phone mainboard chip |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |