CN202888597U

CN202888597U - Automatic cable processing equipment

Info

Publication number: CN202888597U
Application number: CN 201220536728
Authority: CN
Inventors: 姚天金
Original assignee: Dongguan Sanxin Precision Machinery Co ltd
Current assignee: Dongguan Sanxin Precision Machinery Co ltd
Priority date: 2012-10-19
Filing date: 2012-10-19
Publication date: 2013-04-17
Anticipated expiration: 2022-10-19

Abstract

The utility model discloses a full-automatic cable processing device, which comprises a frame, a first laser peeling module, a first soldering flux and tin plating module, a cutting and rotating module, a second laser peeling module, a second soldering flux and tin plating module and a cutting and discharging module; utilize first radium-shine module of skinning to carry out radium-shine and skin to the front end of cable, utilize first scaling powder and tin plating module of being stained with to be stained with scaling powder and tin plating to the cable front end, utilize and cut rotatory module and cut and rotate 180 degrees to the cable front end, utilize the radium-shine module of skinning of second to carry out radium-shine and skin to the cable rear end, utilize the second to be stained with scaling powder and tin plating module and to be stained with scaling powder and tin plating to the cable rear end, the cooperation cuts out the ejection of compact behind the cutting module to the cable rear end, in order to accomplish the cable front and back both ends automatic processing, the cable heart yearn remains straight throughout in the course of working, eliminate the quality problems such as rosin joint, the missed welding that appear when being connected with the connector, the automatic processing of realization.

Description

Full-automatic cable process equipment

Technical field

The utility model relates to the cable processing device art, refers in particular to a kind of full-automatic cable process equipment.

Background technology

The existing data cable that is applied to connect the electronic installations such as notebook, digital camera, mobile phone all is comprised of some metal core wire, when cable connects other electronic installation by terminal, at first need the insulated hull of cable is removed the peel, then to heart yearn carry out soldering flux applying, zinc-plated, utilize manual welding or pulse welding equipment that the cable core wire bonding is connected on the connector after the technique such as cutting.

Along with the IT industry product develops towards " frivolous; short and small " increasingly, simultaneously to functional requirement from strength to strength, all parts also must be done ultra-fine and small processing thus, the used cable of data wire is also by 28AWG(U.S. wire gauge), 30AWG becomes thinner 34AWG, 36AWG, 40AWG and 42 AWG, removing the peel, soldering flux applying, zinc-plated, when cutting easily and distortion crooked because of heart yearn cause the follow-up rosin joint that occurs of terminal, the bad quality such as solder skip and short circuit, obviously, traditional manual processing technology can't satisfy the processing of present tiny cable, production efficiency, product quality is low.

The utility model content

In view of this, the utility model is for the disappearance of prior art existence, and its main purpose provides a kind of full-automatic cable process equipment, and it can effectively solve, and existing employing is manual to be carried out cable processing and have low, the ropy problem of production efficiency.

For achieving the above object, the utility model adopts following technical scheme:

A kind of full-automatic cable process equipment includes frame and is arranged side by side successively the first radium-shine peeling module, the first soldering flux applying and zinc-plated module on frame, cuts rotating module, the second radium-shine peeling module, the second soldering flux applying and zinc-plated module and cut the discharging module;

This first radium-shine peeling module include be used to the tool of laying cable, be used for to transmit tool the first conveyer, be used for the cable front end is carried out the first radium-shine laser apparatus and is used for the first apparatus for peeling off that the cable front end is carried out peeling; This first laser apparatus and the first apparatus for peeling off set gradually along the feed direction of the first conveyer; Two creel stands laterally clamped before and after the heart yearn of this cable front end adopted, and this first laser apparatus goes out the insulated hull ring cutting on the heart yearn between two creel stands at the otch that just reaches together inner lead; This first apparatus for peeling off includes positioning component, moves assembly and the first driving mechanism, this positioning component is used for tool is pushed down the location, this is moved assembly and is used for clamping front creel stand, this first driving mechanism drive is moved assembly relative positioning assembly and is moved forward and backward, when moving assembly when moving backward, should move synchronously by front creel stand, the insulated hull that is clamped on the front creel stand extracts and makes the wire of heart yearn inside exposed along otch;

Each soldering flux applying and zinc-plated module include and be useful on the second conveyer, the scaling powder pot that is used for holding scaling powder, the tin pot that is used for holding tin liquor that transmit tool, be used for tool is displaced downwardly to the first gearshift in the scaling powder pot, is used for the second moving device and two that tool is displaced downwardly in the tin pot is used for tool is turned over the turning device that turn 90 degrees; It is other and set gradually along the feed direction of the second conveyer that this scaling powder pot and tin pot are positioned at the side of the second conveyer; This first gearshift and second moving device lay respectively at the top of scaling powder pot and tin pot; This two turning device is arranged at respectively input and the output of this second conveyer;

This cuts rotating module and includes for the 3rd conveyer that transmits tool, for the first rotation jig device that the cable front end is blocked the first cutting means of nuditing wire and is used for jig rotation 180 is spent according to required weld length; This first cutting means and the first rotation jig device set gradually along the feed direction of the 3rd conveyer;

This second radium-shine peeling module includes for the 4th conveyer that transmits tool, is used for the cable rear end is carried out the second radium-shine laser apparatus and is used for the second apparatus for peeling off that peeling is carried out in the cable rear end, and this second laser apparatus and the second apparatus for peeling off set gradually along the feed direction of the 4th conveyer;

This cuts the discharging module and includes for the 5th conveyer that transmits tool with for the second cutting means that the cable rear end is blocked nuditing wire according to required weld length, and this second cutting means is arranged at by the side of the 5th conveyer;

During work, at first, two creel stands or single coil holder laterally clamped the heart yearn of cable before and after the rear and front end of cable all adopted, and cable is placed on the tool; Then, tool is positioned on the first conveyer, drive tool successively through the first laser apparatus and the first apparatus for peeling off by the first conveyer, this first laser apparatus goes out the insulated hull ring cutting of cable front end on the heart yearn between two creel stands at the otch that just reaches together inner lead, during through the first apparatus for peeling off, this positioning component is pushed down tool, this is moved assembly and clamps front creel stand, then this first driving mechanism moves after driving and moving assembly relative positioning assembly, so that the insulated hull that is clamped on the front creel stand is extracted and exposed the heart yearn inner lead along otch;

Then, tool is admitted to the turning device of the first soldering flux applying and zinc-plated module, by this turning device tool is inwardly turned over and to turn 90 degrees, then tool is admitted in the second conveyer, drive tool by the second conveyer and pass through successively scaling powder pot and tin pot, this first gearshift is put into the scaling powder pot with tool and is finished the soldering flux applying action, this second moving device is put into Xi Guozhong with tool and is finished zinc-plated action, then, tool is admitted in another turning device, by turning device tool is outwards turned over to turn 90 degrees;

Then, tool is admitted in the 3rd conveyer, drive tool successively through the first cutting means and the first rotation jig device by the 3rd conveyer, this first cutting means blocks the exposed wire of heart yearn with the front end of cable according to required weld length, and this first rotation jig device is with jig rotation 180 degree;

Then, tool is admitted in the 4th conveyer, drive tool successively through the second laser apparatus and the second apparatus for peeling off by the 4th conveyer, this second laser apparatus goes out the insulated hull ring cutting of cable rear end on the heart yearn between two creel stands together just and the otch of inner lead, and this second apparatus for peeling off is extracted the insulated hull on the creel stand before the cable rear end and expose the heart yearn inner lead along otch;

Then, tool is admitted to the turning device of the second soldering flux applying and zinc-plated module, by this turning device tool is inwardly turned over and to turn 90 degrees, then tool is admitted in the second conveyer of the second soldering flux applying and zinc-plated module, drive tool by the second conveyer and pass through successively scaling powder pot and tin pot, and under the mating reaction of the first gearshift and second moving device, the rear end of cable is finished soldering flux applying and zinc-plated operation successively, then, tool is admitted in another turning device, by turning device tool is outwards turned over to turn 90 degrees;

Then, tool is admitted in the 5th conveyer, drives tool through the second cutting means by the 5th conveyer, and this second cutting means blocks the exposed wire of heart yearn with the rear end of cable according to required weld length.

As a kind of preferred version, the upset positioning seat that described each turning device includes the second driving mechanism, holder and is used for localization tool; This holder is fixed on the frame, and this upset positioning seat can be inwardly or outwards is articulated in turningly on the holder, and this second driving mechanism inwardly drives this upset positioning seat or outwards upset.

As a kind of preferred version, described the second driving mechanism is for driving cylinder body, and this end and frame that drives cylinder body articulates, and the other end that drives cylinder body extends piston rod, and the tail end of this piston rod articulates with the upset positioning seat.

As a kind of preferred version, described the second transmission device includes pedestal, drives cylinder body and is used for promoting the shifting component that tool moves; This pedestal is fixed on the frame, is provided with the track of horizontal expansion on this pedestal, and this drives, and cylinder body drives the shifting component transverse shifting so that shifting component promotes tool along the track transverse shifting.

As a kind of preferred version, described the first gearshift includes the first the first carriage that drives cylinder body and be used for the support tool, this the first driving cylinder body is fixed on the frame, this first drives cylinder body and drives the first carriage and move up and down, and this tool moves up and down with the first carriage and shifts out or enter the scaling powder pot.

As a kind of preferred version, described second moving device includes slide rail, slide block, second drives cylinder body, the 3rd the second carriage that drives cylinder body and be used for the support tool; This slide rail laterally is fixed on the frame; This slide block is arranged on the slide rail, and the 3rd driving cylinder body is fixed in is with movable slider to move along the slide rail transverse reciprocating on the frame; This second drives cylinder body and is fixed on the slide block with the slide block synchronizing moving, and this second drives cylinder body and drive the second carriage and move up and down, and this tool moves up and down with the second carriage and shifts out or enter the tin pot.

As a kind of preferred version, the input arranged outside of described the first conveyer is useful on the material loading streamline with the tool automatic charging, this material loading streamline and the first conveyer misplace up and down, and are provided with for the lowering or hoisting gear of the tool on the material loading streamline being sent into the first conveyer between the input of the output of this material loading streamline and the first conveyer.

As a kind of preferred version, the output arranged outside of described the 5th conveyer is useful on the discharging streamline with the tool self-emptying, this cuts the discharging module and also includes for the second rotation jig device with jig rotation 180 degree, but this second rotation jig device transverse reciprocating is arranged between the 5th conveyer and the discharging streamline actively.

As a kind of preferred version, described each rotation jig device has included rotating seat, slide, the first cylinder, the second cylinder, rotary cylinder and two jaws; This first cylinder is arranged on the rotating seat and drives that two jaws are opened relatively or closed; This rotary cylinder is arranged on the slide and the rotation of driven rotary seat, and this first cylinder and two jaws rotate synchronously with rotating seat; This second cylinder is arranged on the frame and drives slide and moves up and down, and this rotary cylinder, rotating seat, the first cylinder and two jaws move up and down synchronously with slide.

As a kind of preferred version, described the second laser apparatus is four light path carbon dioxide laser apparatus, this second laser apparatus includes main body and is arranged at four laser heads on the main body leading flank, these four laser heads are symmetrical up and down, these four laser heads are all towards the 4th conveyer, and each laser head towards and the feed direction of the 4th conveyer between angle be 45 degree.

The utility model compared with prior art has obvious advantage and beneficial effect, particularly, and as shown from the above technical solution:

One, by being provided with the first radium-shine peeling module, the first soldering flux applying and zinc-plated module, cut rotating module, the second radium-shine peeling module, the second soldering flux applying and zinc-plated module and cut the discharging module, utilize the first radium-shine peeling module to carry out radium-shine stretching with peeling to the front end of cable, utilize the first soldering flux applying and zinc-plated module that the front end of cable is carried out soldering flux applying and zinc-plated, utilization cuts that rotating module cuts the front end of cable and with cable Rotate 180 degree, utilize the second radium-shine peeling module that the rear end of cable is carried out radium-shine stretching with peeling, utilize the second soldering flux applying and zinc-plated module that soldering flux applying and zinc-plated is carried out in the rear end of cable, and cooperate and to cut the discharging module rear end of cable is cut rear discharging, finished automatic processing to the cable rear and front end with this, the mode that replaces the manual processing of tradition, the heart yearn of cable remains straight in the process of processing, eliminated the rosin joint that occurs when being connected with connector, the quality problem such as solder skip and short circuit, and can realize unmanned automation processing, Effective Raise the production efficiency of product, for enterprise brings more economic benefit.

Two, be provided with a turning device by input and output in the second conveyer; utilize a turning device wherein that tool is sent in the second conveyer; utilize another turning device that tool is sent the second conveyer; and cooperate the first gearshift and second moving device respectively tool to be sent in scaling powder pot and the tin pot; to finish soldering flux applying and the zinc-plated action to cable; aforementioned respectively the device separately moved in circles and worked simultaneously; need not to shut down and wait for; thereby saved the process time to cable, greatly improved operating efficiency.

Three, by adopting four light path carbon dioxide laser apparatus as the second laser apparatus, utilize these four laser heads to be symmetrical up and down, these four laser heads are all towards the 4th conveyer, and each laser head towards and the feed direction of the 4th conveyer between angle be 45 degree, so can be more easily carry out radium-shine to the two rows heart yearn of cable, radium-shine speed is more more comprehensively fast, and being beneficial to follow-up carrying out has quality ground peeling, the quality after the improving product peeling fast.

For more clearly setting forth architectural feature of the present utility model and effect, come the utility model is elaborated below in conjunction with accompanying drawing and specific embodiment.

Description of drawings

Fig. 1 is the assembling schematic perspective view of the preferred embodiment of the utility model;

Fig. 2 is the enlarged diagram of the first radium-shine peeling module in the preferred embodiment of the utility model;

Fig. 3 is the local enlarged diagram of Fig. 2;

Fig. 4 is the enlarged diagram of the first apparatus for peeling off in the preferred embodiment of the utility model;

Fig. 5 is the enlarged diagram of first another angle of apparatus for peeling off in the preferred embodiment of the utility model;

Fig. 6 is the enlarged diagram of the first soldering flux applying and zinc-plated module in the preferred embodiment of the utility model;

Fig. 7 is the enlarged diagram of the first soldering flux applying and zinc-plated another angle of module in the preferred embodiment of the utility model;

Fig. 8 is the enlarged diagram of turning device in the preferred embodiment of the utility model;

Fig. 9 is the enlarged diagram of the second conveyer in the preferred embodiment of the utility model;

Figure 10 is the enlarged diagram of second another angle of conveyer in the preferred embodiment of the utility model;

Figure 11 is the local enlarged diagram of the first soldering flux applying and zinc-plated module in the preferred embodiment of the utility model;

Figure 12 is the enlarged diagram that cuts rotating module in the preferred embodiment of the utility model;

Figure 13 is the enlarged diagram that cuts another angle of rotating module in the preferred embodiment of the utility model;

Figure 14 is the enlarged diagram of the first cutting means in the preferred embodiment of the utility model;

Figure 15 is the enlarged diagram of the first rotation jig device in the preferred embodiment of the utility model;

Figure 16 is the enlarged diagram of the second radium-shine peeling module in the preferred embodiment of the utility model;

Figure 17 is the enlarged diagram that cuts the discharging module in the preferred embodiment of the utility model;

Figure 18 is the enlarged diagram of the second rotation jig device in the preferred embodiment of the utility model.

The accompanying drawing identifier declaration:

10, frame 20, the first radium-shine peeling module

21, tool 22, the first conveyer

23, the first laser apparatus 231, main body

232, upper laser head 233, lower laser head

24, the first apparatus for peeling off 241, positioning component

242, move assembly 243, the first driving mechanism

30, the first soldering flux applying and zinc-plated module 31, the second transmission device

311, pedestal 312, driving cylinder body

313, shifting component 32, scaling powder pot

33, tin pot 34, the first gearshift

341, first drive cylinder body 342, the first carriage

35, second moving device 351, slide rail

352, slide block 353, second drives cylinder body

354, the 3rd drive cylinder body 355, the second carriage

36, turning device 361, the second driving mechanism

362, holder 363, upset positioning seat

364, piston rod 37, temperature control box

301, track 40, cut rotating module

41, the 3rd conveyer 42, the first cutting means

421, fixed frame 422, upper cutter

423, lower cutter 424, driving cylinder body

43, the first rotation jig device 431, rotating seat

432, slide 433, the first cylinder

434, the second cylinder 435, rotary cylinder

436, jaw 50, the second radium-shine peeling module

51, the 4th conveyer 52, the second laser apparatus

521, main body 522, laser head

53, the second apparatus for peeling off 60, the second soldering flux applying and zinc-plated module

70, cut discharging module 71, the 5th conveyer

72, the second cutting means 73, the second rotation jig device

101, discharging streamline 102, material loading streamline

103, lowering or hoisting gear.

Embodiment

Please refer to Fig. 1 to shown in Figure 180, the concrete structure that it has demonstrated the preferred embodiment of the utility model includes frame 10 and is arranged side by side successively the first radium-shine peeling module 20, the first soldering flux applying and zinc-plated module 30 on frame 10, cuts rotating module 40, the second radium-shine peeling module 50, the second soldering flux applying and zinc-plated module 60 and cut discharging module 70.

As shown in Figures 2 and 3, this first radium-shine peeling module 20 include be used to the tool 21 of laying cable, be used for to transmit tool 21 the first conveyer 22, be used for the cable front end is carried out the first radium-shine laser apparatus 23 and is used for the first apparatus for peeling off 24 that the cable front end is carried out peeling.

Wherein, two creel stands or single coil holder laterally clamped before and after the heart yearn of this cable rear and front end all adopted, specifically say, the front end of this cable is formed with row's heart yearn, two creel stands laterally clamped before and after this row's heart yearn adopted, the rear end of this cable is formed with the two rows heart yearn, and this two rows heart yearn adopts front and back two creel stands of another group laterally to clamp.

This first conveyer 22 is arranged at the front side of aforementioned the first laser apparatus 23 and the first apparatus for peeling off 24, and the concrete structure of this first conveyer 22 is not described in detail at this concrete structure to the first conveyer 22 for existing mature technology; This first laser apparatus 23 and the first apparatus for peeling off 24 set gradually along the feed direction of the first conveyer 22.

This first laser apparatus 23 is used for the insulated hull ring cutting on the heart yearn between two creel stands or the single coil holder of cable front end is gone out the otch that just reaches together inner lead; This first laser apparatus 23 is two light path carbon dioxide laser apparatus, this first laser apparatus 23 includes main body 231 and is arranged at this main body 231 and upper laser head 232 and lower laser head 233, upward be formed with the passage for tool 21 processes between laser head 232 and the lower laser head 233, when tool 21 during through the first laser apparatus 23, upward laser head 232 and lower laser head 233 are worked simultaneously, the insulated hull ring cutting on the heart yearn between this two creel stand of cable front end is gone out the otch that just reaches together inner lead, and cutting effect is better.

This first apparatus for peeling off 24 includes positioning component 241, moves assembly 242 and the first driving mechanism 243; This positioning component 241 is used for tool 21 is pushed down the location, this is moved assembly 242 and is used for clamping front creel stand, this positioning component 241 and move assembly 242 and all adopt the pneumatic power source that is, but do not limit to pneumatic, also can adopt other power sources, only need make positioning component 241 push down localization tool 21, this is moved assembly 242 and clamps front creel stand and get final product; These first driving mechanism, 243 drives are moved assembly 242 relative positioning assemblies 241 and are moved forward and backward, when moving assembly 242 when moving backward, should move synchronously by front creel stand, the insulated hull that is clamped on the front creel stand extracts and makes the wire of heart yearn inside exposed along otch, and this first driving mechanism 243 is vapour-pressure type driving cylinder body.

This first soldering flux applying and zinc-plated module 30 are identical with the structure of the second soldering flux applying and zinc-plated module 60, the below describes the concrete structure of the first soldering flux applying and zinc-plated module 30 in detail, as shown in Figure 6 and Figure 7, this first soldering flux applying and zinc-plated module 30 include for the second conveyer 31 that transmits tool 21, be used for holding the scaling powder pot 32 of scaling powder, be used for holding the tin pot 33 of tin liquor, for the first gearshift 34 that tool 21 is displaced downwardly in the scaling powder pot 32, be used for the second moving device 35 and two that tool 21 is displaced downwardly in the tin pot 33 is used for tool 21 is turned over the turning device 36 that turn 90 degrees; It is other and set gradually along the feed direction of the second conveyer 31 that this scaling powder pot 32 and tin pot 33 are positioned at the side of the second conveyer 31; This first gearshift 34 and second moving device 35 lay respectively at the top of scaling powder pot 32 and tin pot 33; This two turning device 36 is arranged at respectively input and the output of this second conveyer 31;

Specifically say, as shown in Figure 9 and Figure 10, this second transmission device 31 includes pedestal 311, drives cylinder body 312 and is used for promoting the shifting component 313 that tool 21 moves; This pedestal 311 is fixed on the frame 10, be provided with the track 301 of horizontal expansion on this pedestal 311, this drives, and cylinder body 312 drives shifting component 313 transverse shiftings so that shifting component 313 promotes tool 21 along track 301 transverse shiftings, and this drives cylinder body 312 and drives cylinder body for vapour-pressure type.

As shown in figure 11, this first gearshift 34 includes the first the first carriage 342 that drives cylinder body 341 and be used for support tool 21, this the first driving cylinder body 341 is fixed on the frame 10, this the first driving cylinder body 341 is that vapour-pressure type drives cylinder body, this the first driving cylinder body 341 drives the first carriage 342 and moves up and down, this tool 21 moves up and down with the first carriage 342 and shifts out or enter scaling powder pot 32, when this tool 21 entered scaling powder pot 32, the nuditing wire of this cable front end heart yearn immersed in the scaling powder and is stained with scaling powder.

As shown in figure 11, this second moving device 35 includes slide rail 351, slide block 352, second drives cylinder body 353, the 3rd the second carriage 355 that drives cylinder body 354 and be used for support tool 21; This slide rail 351 laterally is fixed on the frame 10; This slide block 352 is arranged on the slide rail 351, and the 3rd drives cylinder body 354 drives cylinder body for vapour-pressure type, and the 3rd driving cylinder body 354 is fixed in is with movable slider 352 to move along slide rail 351 transverse reciprocatings on the frame 10; This second driving cylinder body 353 is that vapour-pressure type drives cylinder body, this the second driving cylinder body 353 is fixed on the slide block 352 with slide block 352 synchronizing movings, and this second driving cylinder body 353 drives the second carriage 355 and moves up and down, this tool 21 moves up and down with the second carriage 355 and shifts out or enter tin pot 33, when this tool 21 entered tin pot 33, the nuditing wire of this cable front end heart yearn immersed and is stained with tin liquor in the tin liquor.

The structure of this each turning device 36 is identical, the below is take the turning device 36 of the input end of the second conveyer 31 as the example explanation, as shown in Figure 8, this turning device 36 upset positioning seat 363 of including the second driving mechanism 361, holder 362 and being used for localization tool 21; This holder 362 is fixed on the frame 10, and this upset positioning seat 363 can be inwardly or outwards is articulated in turningly on the holder 362, and this second driving mechanism 361 inwardly drives this upset positioning seat 363 or outwards upset; In the present embodiment, this second driving mechanism 361 is for driving cylinder body, and this drivings cylinder body is that vapour-pressure type drives cylinder body, an end of this driving cylinder body and frame 10 pivot joints, the other end that drives cylinder body extends piston rod 364, and the tail end of this piston rod 364 articulates with upset positioning seat 363; Under the reset condition, this upset positioning seat 363 docks with the delivery outlet of aforementioned the first conveyer 22 is concordant, to wait for that the tool 21 in the first conveyer 22 inputs in the upset positioning seat 363, when having tool 21 to input to this upset positioning seat 363, this second driving mechanism 361 effects and drive upset positioning seat 363 and inwardly turn over and turn 90 degrees, so that upset positioning seat 363 docks with the input of the second conveyer 31 is concordant, in order to tool 21 is inputed in the second conveyer 31, with this also so that the cable front end on the tool 21 vertically downward, when tool 21 inputs in the track 301 of the second conveyer 31, this second driving mechanism 361 again task so that upset positioning seat 363 reverse flip, 90 degree and resetting.

And this first soldering flux applying and zinc-plated module 30 also include temperature control box 37, and this temperature control box 37 is fixed on the frame 10, and this temperature control box 37 is used for the temperature of control tin pot 33, so that tin liquor remains on suitable molten condition.

Such as Figure 12 and shown in Figure 13, this cuts rotating module 40 and includes for the 3rd conveyer 41 that transmits tool 21, is used for that the cable front end blocked the first cutting means 42 of nuditing wire according to required weld length and is used for the first rotation jig device 43 with tool 21 Rotate 180 degree; This first cutting means 42 and the first rotation jig device 43 set gradually along the feed direction of the 3rd conveyer 41.

Specifically say, as shown in figure 14, this first cutting means 42 is two-sided cutting means, upper cutter 422 and lower cutter 423 that it includes fixed frame 421 and can be arranged at this fixed frame 421 up and downly, be provided with driving cylinder body 424 for this upper cutter 422 and lower cutter 423, this drives cylinder body 424 and drives cylinder body for vapour-pressure type, when driving cylinder body 424, this drives that upper cutters 422 and lower cutter 423 are movable and so that when upper cutter 422 and lower cutter 423 closed dislocation, this exposed wire can be truncated.

As shown in figure 15, this first rotation jig device 43 has included rotating seat 431, slide 432, the first cylinder 433, the second cylinder 434, rotary cylinder 435 and two jaws 436; This first cylinder 433 is arranged on the rotating seat 431 and drives that two jaws 436 are opened relatively or closed, tool 21 can be clamped when this two jaw 436 is closed; This rotary cylinder 435 is arranged on the

slide

432 and 431 rotations of driven rotary seat, and this first cylinder 433 and two jaws 436 rotate synchronously with rotating seat 431, thereby realize tool 21 Rotate 180 degree; This second cylinder 434 is arranged on the frame 10 and drives slide 432 and moves up and down, and this rotary cylinder 435, rotating seat 431, the first cylinder 433 and two jaws 436 move up and down synchronously with slide 432.

As shown in figure 16, this second radium-shine peeling module 50 includes for the 4th conveyer 51 that transmits tool 21, is used for the cable rear end is carried out the second radium-shine laser apparatus 52 and is used for the second apparatus for peeling off 53 that peeling is carried out in the cable rear end, and this second laser apparatus 52 and the second apparatus for peeling off 53 set gradually along the feed direction of the 4th conveyer 51.

Specifically say, this second laser apparatus 52 is four light path carbon dioxide laser apparatus, this second radium-shinely fills 52 and puts and include main body 521 and be arranged at four laser heads 522 on main body 521 leading flanks, these four laser heads 522 are symmetrical up and down, these four laser heads 522 are all towards the 4th conveyer 51, and each laser head 522 towards and the feed direction of the 4th conveyer 51 between angle be 45 degree, in order to carry out radium-shine to the two rows heart yearn of cable rear end all sidedly fast.

The concrete structure of this second apparatus for peeling off 53 is identical with the concrete structure of aforementioned the first apparatus for peeling off 24, is not described in detail at this concrete structure to the second apparatus for peeling off 53.

As shown in figure 17, this cuts discharging module 70 and includes for the 5th conveyer 71 that transmits tool 21 and be used for the cable rear end is blocked according to required weld length the second cutting means 72 of nuditing wire; This second cutting means 72 is arranged at by the side of the 5th conveyer 71, and the concrete structure of this second cutting means 72 is identical with the concrete structure of aforementioned the first cutting means 72, is not described in detail at this concrete structure to the second cutting means 72; And, the output arranged outside of the 5th conveyer 71 is useful on the discharging streamline 101 with tool 21 self-emptyings, this cuts discharging module 70 and also includes for the second rotation jig device 73 with tool 21 Rotate 180 degree, the concrete structure of this second rotation jig device 73 is identical with the concrete structure of aforementioned the first rotation jig device 43, be not described in detail at this concrete structure to the second rotation jig device 73, but these the second rotation jig device 73 transverse reciprocatings are arranged between the 5th conveyer 71 and the discharging streamline 101 actively, in order to the tool 21 on the 5th conveyer 71 is put on the discharging streamline 101.

And, the input arranged outside of aforementioned the first conveyer 22 is useful on the material loading streamline 102 with tool 21 automatic chargings, this material loading streamline 102 and the first conveyer 22 misplace up and down, and are provided with between the input of the output of this material loading streamline 102 and the first conveyer 22 for the lowering or hoisting gear 103 of the tool 21 on the material loading streamline 102 being sent into the first conveyer 22.

The course of work that the present embodiment is described in detail in detail is as follows:

During work, at first, all adopt front and back two creel stands or single coil holder laterally to clamp the heart yearn of cable the rear and front end of cable, the front end of cable is formed with row's heart yearn, the rear end of cable is formed with the two rows heart yearn, and cable is placed on the tool 11, the present embodiment is processed the front end of cable first, the rear end of cable is processed again, certainly, it also can be first processed the rear end of cable, the front end of cable is processed, not to be limited again.

Then, tool 21 is positioned on the material loading streamline 102, by this material loading streamline 102 generals tool 21 lateral transfer one by one, when having tool 21 to enter on the lowering or hoisting gear 103, this lowering or hoisting gear 103 rises this tool 21, after rise puts in place, on the first conveyer 22 that tool 21 on this lowering or hoisting gear 103 is admitted to, then, lowering or hoisting gear 103 descends and resets, and to wait for next tool 21 is sent in the first conveyer 22, certainly, it also can be by manually directly putting into tool 21 on the first conveyer 22, not to be limited.

Then, drive tool 21 successively through the first laser apparatus 23 and the first apparatus for peeling off 24 by the first conveyer 22, this first laser apparatus 23 goes out the insulated hull ring cutting of cable front end on the heart yearn between two creel stands at the otch that just reaches together inner lead, during through the first apparatus for peeling off 24, this positioning component 241 is pushed down tool 21, this is moved assembly 242 and clamps front creel stand, then this first driving mechanism 243 moves after driving and moving assembly 242 relative positioning assemblies 241, so that the insulated hull that is clamped on the front creel stand is extracted and exposed the heart yearn inner lead along otch, carry out peeling with this heart yearn of having finished the cable front end.

Then, tool 21 is admitted to the upset positioning seat 363 of the turning device 36 of the first soldering flux applying and zinc-plated module 30, by this turning device 36 tool 21 is inwardly turned over and to turn 90 degrees, then tool 21 is admitted in the track 301 of the second conveyer 31, drive tool 21 by the second conveyer 31 and pass through successively scaling powder pot 32 and tin pot 33, this first gearshift 34 is put into scaling powder pot 32 with tool 21 and is finished the soldering flux applying action, this second moving device 35 is put into tin pot 33 with tool 21 and is finished zinc-plated action, then, tool 21 is admitted in another turning device 36, by turning device 36 tool 21 is outwards turned over and to turn 90 degrees, finished soldering flux applying and tin plating electrolyte action to the cable front end with this.

Then, tool 21 is admitted in the 3rd conveyer 41, drive tool 21 successively through the first cutting means 42 and the first rotation jig device 43 by the 3rd conveyer 41, this first cutting means 42 blocks the exposed wire of heart yearn with the front end of cable according to required weld length, this first rotation jig device 43 is tool 21 Rotate 180 degree, so that follow-up rear end to cable processes.

Then, tool 21 is admitted in the 4th conveyer 51, drive tool 21 successively through the second laser apparatus 52 and the second apparatus for peeling off 53 by the 4th conveyer 51, this second laser apparatus 52 goes out the insulated hull ring cutting of cable rear end on the heart yearn between two creel stands at the otch that just reaches together inner lead, the heart yearn inner lead is extracted and exposed to this second apparatus for peeling off 53 with the insulated hull on the creel stand before the cable rear end along otch, finishes peeling action to cable rear end heart yearn with this.

Then, tool 21 is admitted to the turning device of the second soldering flux applying and zinc-plated module 60, by this turning device tool 21 is inwardly turned over and to turn 90 degrees, then tool 21 is admitted in the second conveyer of the second soldering flux applying and zinc-plated module 60, drive tool 21 by the second conveyer and pass through successively scaling powder pot and tin pot, and under the mating reaction of the first gearshift and second moving device, the rear end of cable is finished soldering flux applying and zinc-plated operation successively, then, tool 21 is admitted in another turning device, by turning device tool is outwards turned over and to turn 90 degrees, finished soldering flux applying and tin plating electrolyte action to the cable rear end with this.

Then, tool 21 is admitted in the 5th conveyer 71, drive tool 21 through the second cutting means 72 and the second rotation jig device 73 by the 5th conveyer 71, this second cutting means 72 blocks the exposed wire of heart yearn with the rear end of cable according to required weld length, this second rotation jig device 73 is with tool 21 Rotate 180 degree, and tool 21 put on the discharging streamline 101, will be finished the cable output of rear and front end processing by discharging streamline 101.

So far, the front-end and back-end of having finished a cable process, and aforementioned each device and mechanism is separate works is circularly constantly exported from discharging streamline 101 so that finish the cable of rear and front end processing.

Design focal point of the present utility model is: at first, by being provided with the first radium-shine peeling module, the first soldering flux applying and zinc-plated module, cut rotating module, the second radium-shine peeling module, the second soldering flux applying and zinc-plated module and cut the discharging module, utilize the first radium-shine peeling module to carry out radium-shine stretching with peeling to the front end of cable, utilize the first soldering flux applying and zinc-plated module that the front end of cable is carried out soldering flux applying and zinc-plated, utilization cuts that rotating module cuts the front end of cable and with cable Rotate 180 degree, utilize the second radium-shine peeling module that the rear end of cable is carried out radium-shine stretching with peeling, utilize the second soldering flux applying and zinc-plated module that soldering flux applying and zinc-plated is carried out in the rear end of cable, and cooperate and to cut the discharging module rear end of cable is cut rear discharging, finished automatic processing to the cable rear and front end with this, the mode that replaces the manual processing of tradition, the heart yearn of cable remains straight in the process of processing, eliminated the rosin joint that occurs when being connected with connector, the quality problem such as solder skip and short circuit, and can realize unmanned automation processing, Effective Raise the production efficiency of product, for enterprise brings more economic benefit.Secondly; be provided with a turning device by input and output in the second conveyer; utilize a turning device wherein that tool is sent in the second conveyer; utilize another turning device that tool is sent the second conveyer; and cooperate the first gearshift and second moving device respectively tool to be sent in scaling powder pot and the tin pot; to finish soldering flux applying and the zinc-plated action to cable; aforementioned respectively the device separately moved in circles and worked simultaneously; need not to shut down and wait for; thereby saved the process time to cable, greatly improved operating efficiency.Moreover, by adopting four light path carbon dioxide laser apparatus as the second laser apparatus, utilize these four laser heads to be symmetrical up and down, these four laser heads are all towards the 4th conveyer, and each laser head towards and the feed direction of the 4th conveyer between angle be 45 degree, so can be more easily the two rows heart yearn of cable be carried out radium-shine, radium-shine speed is more more comprehensively fast, be beneficial to follow-up carrying out quality ground peeling, the quality after the improving product peeling are arranged fast.

The above, it only is preferred embodiment of the present utility model, be not that technical scope of the present utility model is imposed any restrictions, therefore every foundation technical spirit of the present utility model all still belongs in the scope of technical solutions of the utility model any trickle modification, equivalent variations and modification that above embodiment does.

Claims

1. full-automatic cable process equipment is characterized in that: include frame and be arranged side by side successively the first radium-shine peeling module, the first soldering flux applying and zinc-plated module on frame, cut rotating module, the second radium-shine peeling module, the second soldering flux applying and zinc-plated module and cut the discharging module;

2. full-automatic cable process equipment according to claim 1 is characterized in that: the upset positioning seat that described each turning device includes the second driving mechanism, holder and is used for localization tool; This holder is fixed on the frame, and this upset positioning seat can be inwardly or outwards is articulated in turningly on the holder, and this second driving mechanism inwardly drives this upset positioning seat or outwards upset.

3. full-automatic cable process equipment according to claim 2, it is characterized in that: described the second driving mechanism is for driving cylinder body, this end and frame that drives cylinder body articulates, and the other end that drives cylinder body extends piston rod, and the tail end of this piston rod articulates with the upset positioning seat.

4. full-automatic cable process equipment according to claim 1 is characterized in that: the shifting component that described the second transmission device includes pedestal, drives cylinder body and move for the promotion tool; This pedestal is fixed on the frame, is provided with the track of horizontal expansion on this pedestal, and this drives, and cylinder body drives the shifting component transverse shifting so that shifting component promotes tool along the track transverse shifting.

5. full-automatic cable process equipment according to claim 1, it is characterized in that: described the first gearshift includes the first the first carriage that drives cylinder body and be used for the support tool, this the first driving cylinder body is fixed on the frame, this first drives cylinder body and drives the first carriage and move up and down, and this tool moves up and down with the first carriage and shifts out or enter the scaling powder pot.

6. full-automatic cable process equipment according to claim 1 is characterized in that: the second carriage that described second moving device includes slide rail, slide block, the second driving cylinder body, the 3rd driving cylinder body and is used for the support tool; This slide rail laterally is fixed on the frame; This slide block is arranged on the slide rail, and the 3rd driving cylinder body is fixed in is with movable slider to move along the slide rail transverse reciprocating on the frame; This second drives cylinder body and is fixed on the slide block with the slide block synchronizing moving, and this second drives cylinder body and drive the second carriage and move up and down, and this tool moves up and down with the second carriage and shifts out or enter the tin pot.

7. full-automatic cable process equipment according to claim 1, it is characterized in that: the input arranged outside of described the first conveyer is useful on the material loading streamline with the tool automatic charging, this material loading streamline and the first conveyer misplace up and down, and are provided with for the lowering or hoisting gear of the tool on the material loading streamline being sent into the first conveyer between the input of the output of this material loading streamline and the first conveyer.

8. full-automatic cable process equipment according to claim 1, it is characterized in that: the output arranged outside of described the 5th conveyer is useful on the discharging streamline with the tool self-emptying, this cuts the discharging module and also includes for the second rotation jig device with jig rotation 180 degree, but this second rotation jig device transverse reciprocating is arranged between the 5th conveyer and the discharging streamline actively.

9. full-automatic cable process equipment according to claim 8, it is characterized in that: described each rotation jig device has included rotating seat, slide, the first cylinder, the second cylinder, rotary cylinder and two jaws; This first cylinder is arranged on the rotating seat and drives that two jaws are opened relatively or closed; This rotary cylinder is arranged on the slide and the rotation of driven rotary seat, and this first cylinder and two jaws rotate synchronously with rotating seat; This second cylinder is arranged on the frame and drives slide and moves up and down, and this rotary cylinder, rotating seat, the first cylinder and two jaws move up and down synchronously with slide.

10. full-automatic cable process equipment according to claim 1, it is characterized in that: described the second laser apparatus is four light path carbon dioxide laser apparatus, this second laser apparatus includes main body and is arranged at four laser heads on the main body leading flank, these four laser heads are symmetrical up and down, these four laser heads are all towards the 4th conveyer, and each laser head towards and the feed direction of the 4th conveyer between angle be 45 degree.