CN110899959B - Automatic production equipment for wiring harness isolation board - Google Patents

Automatic production equipment for wiring harness isolation board Download PDF

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Publication number
CN110899959B
CN110899959B CN201911246612.8A CN201911246612A CN110899959B CN 110899959 B CN110899959 B CN 110899959B CN 201911246612 A CN201911246612 A CN 201911246612A CN 110899959 B CN110899959 B CN 110899959B
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China
Prior art keywords
wire harness
isolation plate
harness isolation
plate
electrical property
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CN110899959A (en
Inventor
田奔
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Ningde Yilian Electronics Co ltd
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Ningde Yilian Electronics Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/20Bonding
    • B23K26/21Bonding by welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/34Sorting according to other particular properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/02Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/14Working by laser beam, e.g. welding, cutting or boring using a fluid stream, e.g. a jet of gas, in conjunction with the laser beam; Nozzles therefor
    • B23K26/142Working by laser beam, e.g. welding, cutting or boring using a fluid stream, e.g. a jet of gas, in conjunction with the laser beam; Nozzles therefor for the removal of by-products

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  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Plasma & Fusion (AREA)
  • Mechanical Engineering (AREA)
  • Automatic Assembly (AREA)

Abstract

The invention discloses an automatic production device of a wiring harness isolation plate, which comprises: the first quality detection device detects the surface quality of an incoming material wire harness isolation plate, the qualified incoming material wire harness isolation plate is transmitted to the welding device, the welding device welds the wire harness isolation plate and transmits the welded wire harness isolation plate to the hot riveting device, the hot riveting device carries out hot riveting on the wire harness isolation plate, the hot riveted wire harness isolation plate is transmitted to the electrical property detection device, the electrical property detection device carries out electrical property detection on the wire harness isolation plate and transmits the wire harness isolation plate subjected to the electrical property detection to the second quality detection device, the second quality detection device carries out surface quality detection on the wire harness isolation plate, and the qualified wire harness isolation plate is output to a finished product storage area as an outgoing finished product. By the aid of the mode, automatic production of the wire harness isolation plate can be achieved, and the production yield of the wire harness isolation plate can be improved.

Description

Automatic production equipment for wiring harness isolation board
Technical Field
The invention relates to the technical field of wire harness isolation plates, in particular to automatic production equipment of a wire harness isolation plate.
Background
With the rise of new energy automobiles, new energy batteries and wire harness isolation plates have close relations. The wire harness isolation plate is used as a key part in the new energy battery module, and the performance of the wire harness isolation plate is related to the safety of a CCS (Cell Connection System) System in the new energy battery.
However, the existing production scheme of the wire harness isolation plate generally adopts manual production of the wire harness isolation plate, and the production yield of the wire harness isolation plate is difficult to guarantee.
Disclosure of Invention
In view of this, the present invention provides an automatic production apparatus for a wire harness isolation board, which can automatically produce the wire harness isolation board and can improve the production yield of the wire harness isolation board.
According to an aspect of the present invention, there is provided an automated manufacturing apparatus for a wire harness isolation board, comprising: the device comprises first quality detection equipment, welding equipment, hot riveting equipment, electrical property detection equipment and second quality detection equipment; the first quality detection device is used for detecting the surface quality of the incoming material wire harness isolation plate, placing the incoming material wire harness isolation plate which is not detected to be qualified into a defective product storage area for management, and transmitting the incoming material wire harness isolation plate which is detected to be qualified to the welding device; the welding equipment is used for welding the wire harness isolation plate and transmitting the welded wire harness isolation plate to the hot riveting equipment; the hot riveting equipment is used for hot riveting the wire harness isolation plate and conveying the wire harness isolation plate subjected to hot riveting to the electrical property detection equipment; the electrical property detection equipment is used for detecting the electrical property of the wire harness isolation plate and conveying the wire harness isolation plate subjected to the electrical property detection to the second quality detection equipment; and the second quality detection equipment is used for carrying out surface quality detection on the wire harness isolation plate, placing the wire harness isolation plate which is not detected to a defective product storage area for management, and outputting the wire harness isolation plate which is detected to be qualified to a factory finished product storage area as a factory finished product.
Wherein the first quality detection device comprises: the system comprises a first robot, a first camera, a first light source, a first defective product management device and a first transmission device; the first camera is used for photographing the incoming material harness isolation plate placed in the light irradiation range of the first light source to obtain a photographed photo; the first robot is used for detecting the surface quality of the incoming material wire harness isolation plate placed in the light irradiation range of the first light source according to the obtained photographed picture; the first defective product management device is used for placing the incoming material wire harness isolation plate which is detected to be unqualified in a defective product storage area for management; and the first transmission device is used for transmitting the qualified incoming material wire harness isolation plate to the welding equipment.
Wherein, welding equipment includes: the device comprises a two-dimensional code scanning device, a blocking cylinder, a shading door, a tray positioning jacking mechanism, a nickel sheet retaining plate, a three-axis system, a laser welding system, a laser emitter and a vibrating mirror; the two-dimensional code scanning device is used for scanning the wiring harness isolation plate to obtain product information of the wiring harness isolation plate and transmitting the wiring harness isolation plate to the blocking cylinder; the blocking cylinder is used for sending an inlet and outlet closing signal to the shading door when the wiring harness isolation plate is received; the light shielding door is used for sealing the inlet and the outlet according to the inlet and outlet sealing signal and sending positioning information to the tray positioning jacking mechanism; the tray positioning and jacking mechanism is used for positioning the wiring harness isolation plate and sending positioning completion information to the nickel sheet holding plate; the nickel sheet holding plate is used for fixing the nickel sheet of the wire harness isolation plate after receiving the positioning completion information; the triaxial system is used for moving the triaxial of the laser welding system to the triaxial position of the fixed position of the nickel sheet holding plate for fixing the nickel sheet of the wire harness isolation plate after the nickel sheet holding plate fixes the nickel sheet of the wire harness isolation plate; the laser welding system is used for sending a welding command to the laser emitter and the galvanometer; and the laser emitter and the galvanometer are used for welding the wiring harness isolation plate after the nickel sheet is fixed according to the welding command.
Wherein, welding equipment still includes: a smoking system; and the smoke extraction system is used for discharging smoke and dust generated by welding the wire harness isolation plate by the laser emitter and the vibrating mirror to a smoke and dust exhaust channel.
Wherein, rivet hot equipment includes: the device comprises a first tooling plate positioning device, a first electric cylinder and a heating device; the first tooling plate positioning device is used for positioning the wire harness isolation plate and sending positioning completion information to the first electric cylinder; the first electric cylinder is used for driving the heating device to rivet the wire harness isolation plate in a hot mode after the positioning completion information is received; and the heating device is used for carrying out hot riveting on the wiring harness isolation plate according to the driving of the first electric cylinder.
Wherein, rivet hot equipment still includes: a heat sink; and the heat dissipation device is used for dissipating heat and ventilating heat generated when the heating device is used for hot riveting the wiring harness isolation plate.
Wherein the electrical property detection apparatus comprises: the device comprises a second tooling plate positioning device, a second electric cylinder, an aluminum bar contact testing device, a third electric cylinder and a tooling plate testing device; the second tooling plate positioning device is used for positioning the wire harness isolation plate and sending positioning completion information to the second electric cylinder; the second electric cylinder is used for driving the aluminum bar contact testing device to be pressed downwards to a position controlled by a magnetic switch of the second electric cylinder after the positioning completion information is received; the driving aluminum bar contact testing device is used for pressing downwards to a position controlled by a magnetic switch of the second electric cylinder according to the driving of the second electric cylinder, so that a probe of the aluminum bar contact testing device is in contact with the aluminum bar of the wiring harness isolation plate, and position notification information of the position reaching the position controlled by the magnetic switch of the second electric cylinder is sent to the third electric cylinder; the third electric cylinder is used for driving the tooling plate testing device to push forwards after receiving the position notification information, so that the tooling plate testing device is in contact with a probe of the aluminum bar contact testing device, and after the tooling plate testing device is in contact with the probe of the aluminum bar contact testing device, the aluminum bar contact testing device and the tooling plate testing device are driven to simultaneously perform electrical property detection on the wiring harness isolation plate; the aluminum bar contact testing device is also used for simultaneously carrying out electrical property detection on the wire harness isolation plate together with the tooling plate testing device according to the driving of the third electric cylinder; and the tooling plate testing device is used for carrying out electrical property detection on the wire harness isolation plate simultaneously with the aluminum bar contact testing device according to the driving of the third electric cylinder.
Wherein, the electrical property check out test set still includes: a monitor; the monitor is used for monitoring the electrical performance detection condition of the electrical performance detection when the aluminum bar contact testing device and the tooling plate testing device simultaneously detect the electrical performance of the wire harness isolation plate.
Wherein the second quality detection device comprises: the second robot, the second camera, the second light source, the second defective product management device and the factory finished product output device; the second camera is used for photographing the wire harness isolation plate in the light irradiation range of the second light source to obtain a photographed picture; the second robot is used for detecting the surface quality of the wire harness isolation plate according to the obtained photographed picture; the second defective product management device is used for placing the detected unqualified wire harness isolation plate in a defective product storage area for management; and the outgoing finished product output device is used for outputting the wire harness partition board qualified in detection to an outgoing finished product storage area as an outgoing finished product.
Wherein the first quality detection device, the welding device, the hot riveting device, the electrical property detection device and the second quality detection device are arranged on the same horizontal line.
It can be found that, according to the above scheme, the first quality detection device can detect the surface quality of the incoming material wire harness isolation plate, manage the detected unqualified incoming material wire harness isolation plate in the defective product storage area, transmit the detected qualified incoming material wire harness isolation plate to the welding device, weld the wire harness isolation plate by the welding device, transmit the welded wire harness isolation plate to the hot riveting device, hot rivet the wire harness isolation plate by the hot riveting device, transmit the hot riveted wire harness isolation plate to the electrical property detection device, perform the electrical property detection on the wire harness isolation plate by the electrical property detection device, transmit the wire harness isolation plate after the electrical property detection to the second quality detection device, perform the surface quality detection on the wire harness isolation plate by the second quality detection device, manage the detected unqualified wire harness isolation plate in the defective product wire harness storage area, the wire harness isolation plate which is qualified in detection is output to a finished product storage area as a finished product, automatic production of the wire harness isolation plate can be achieved, and the production yield of the wire harness isolation plate can be improved.
Further, in the above solution, the first quality detection apparatus may include a first robot, a first camera, a first light source, a first defective product management device, and a first transmission device, the first camera can photograph the incoming material beam isolation plate placed in the light irradiation range of the first light source to obtain a photographed picture, and the first robot can take the photographed picture according to the photographed picture, the surface quality of the incoming material beam isolation plate placed in the light irradiation range of the first light source is detected, and the first defective product management device can place the incoming material harness isolation board which is detected to be unqualified in a defective product storage area for management, and the first transmission device can transmit the qualified isolating plate of the incoming material wire harness to the welding equipment, the surface quality detection of the incoming material wire harness isolation plate can be automatically realized, and the production yield of the wire harness isolation plate can be improved.
Further, according to the above scheme, the welding equipment may include a two-dimensional code scanning device, a blocking cylinder, a light shielding door, a tray positioning jacking mechanism, a nickel plate holding plate, a three-axis system, a laser welding system, a laser emitter and a vibrating mirror, the two-dimensional code scanning device may scan the wire harness isolation plate to obtain product information of the wire harness isolation plate and transmit the wire harness isolation plate to the blocking cylinder, the blocking cylinder may transmit an entrance and exit sealing signal to the light shielding door upon receiving the wire harness isolation plate, the light shielding door may seal the entrance and exit according to the entrance and exit sealing signal and transmit positioning information to the tray positioning jacking mechanism, the tray positioning jacking mechanism may position the wire harness isolation plate and transmit positioning completion information to the nickel plate, after the nickel plate holding plate receives the positioning completion information, the nickel sheet to this pencil division board is fixed, this triaxial system can be after this nickel sheet keeper fixes the nickel sheet of this pencil division board, remove this laser welding system's triaxial to this nickel sheet keeper on going on the fixed position's that the nickel sheet of this pencil division board is fixed triaxial position, this laser welding system who fixes on this triaxial position can send welding command to this laser emitter and shake the mirror, this laser emitter and shake the mirror can be according to this welding command, the pencil division board behind this fixed nickel sheet welds, such benefit can realize welding the pencil division board automatically, can improve the production yield of pencil division board.
Furthermore, above scheme, this welding equipment can also include the smoking system, and this smoking system can be discharged the produced smog of this laser emitter and galvanometer welding this pencil division board and dust to the dust exhaust passageway, can realize reaching the effect of protection production environment.
Further, above scheme, this rivet hot equipment can include first frock board positioner, first electric jar and heating device, this first electric jar and this positioner, this heating device is connected respectively, this first frock board positioner can fix a position this pencil division board, and send the location and accomplish information to this first electric jar, this first electric jar can be after receiving this location and accomplish information, drive this heating device and rivet hot this pencil division board, this heating device can rivet hot according to the drive of this first electric jar, rivet hot this pencil division board, such benefit can realize riveting hot the pencil division board automatically, can improve the production yield of pencil division board.
Further, above scheme, this hot riveting equipment can also include heat abstractor, and this heat abstractor can dispel the heat and ventilate the heat that produces when this heating device carries out the hot riveting to this pencil division board, can realize reaching the effect of protection production environment.
Further, according to the above aspect, the electrical property detection apparatus may include a second tooling plate positioning device, a second electrical cylinder, an aluminum bar contact testing device, a third electrical cylinder, and a tooling plate testing device, wherein the second tooling plate positioning device may position the harness isolation plate and send a positioning completion message to the second electrical cylinder, the second electrical cylinder may drive the aluminum bar contact testing device to press down to a magnetic switch controlled position of the second electrical cylinder after receiving the positioning completion message, the driven aluminum bar contact testing device may press down to a magnetic switch controlled position of the second electrical cylinder according to the driving of the second electrical cylinder, so that a probe of the aluminum bar contact testing device contacts with the aluminum bar of the harness isolation plate and sends a position notification message to the third electrical cylinder, the third electrical cylinder may receive the position notification message, this frock board testing arrangement of drive promotes forward, make this frock board testing arrangement and this aluminium bar contact testing arrangement's probe contact, and after this frock board testing arrangement and this aluminium bar contact testing arrangement's probe contact, this aluminium bar contact testing arrangement of drive and this frock board testing arrangement carry out electrical property detection to this pencil division board simultaneously, this aluminium bar contact testing arrangement and this frock board testing arrangement can be according to the drive of this third electric jar, carry out electrical property detection to this pencil division board simultaneously, such benefit can realize carrying out electrical property detection to the pencil division board automatically, can improve the production yield of pencil division board.
Further, above scheme, this electrical property check out test set can also include the monitor, and this monitor is when this aluminium bar contact test device and this frock board testing arrangement carry out electrical property to this pencil division board simultaneously and detects, monitors the electrical property detection condition that this electrical property that goes on detected, and such benefit can realize conveniently monitoring the electrical property detection condition, improves the security that electrical property detected.
Further, according to the above scheme, the second quality detection device may include a second robot, a second camera, a second light source, a second defective product management device, and a factory-delivered finished product output device, where the second camera may photograph the harness partition within the light irradiation range of the second light source to obtain a photograph, the second robot detects the surface quality of the harness partition according to the photograph, the second defective product management device may place the harness partition that is not detected in the defective product storage area for management, and the second transmission device may output the harness partition that is qualified in detection to the factory-delivered finished product storage area as a factory-delivered finished product.
Further, above scheme, this first quality detection equipment, this welding equipment, this rivet hot equipment, this electrical property check out test set and this second quality detection equipment can set up on same water flat line, and such benefit is conveniently carrying out automated production to the pencil division board, can improve the production efficiency of pencil division board.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic structural view of an embodiment of an automated production apparatus for a wire harness insulation board according to the present invention;
FIG. 2 is a schematic structural diagram of a first embodiment of the quality detection apparatus of the present invention;
FIG. 3 is a schematic structural view of one embodiment of the welding apparatus of the present invention;
FIG. 4 is a schematic structural view of another embodiment of the welding apparatus of the present invention;
FIG. 5 is a schematic structural view of an embodiment of the hot riveting apparatus of the present invention;
FIG. 6 is a schematic structural view of another embodiment of the hot riveting apparatus of the present invention;
FIG. 7 is a schematic structural diagram of an embodiment of an electrical property detection apparatus of the present invention;
FIG. 8 is a schematic structural view of another embodiment of an electrical property detection apparatus of the present invention;
fig. 9 is a schematic structural diagram of an embodiment of a second quality detection apparatus according to the present invention.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and examples. It is to be noted that the following examples are only illustrative of the present invention, and do not limit the scope of the present invention. Similarly, the following examples are only some but not all examples of the present invention, and all other examples obtained by those skilled in the art without any inventive work are within the scope of the present invention.
The invention provides automatic production equipment for a wire harness isolation plate, which can realize automatic production of the wire harness isolation plate and can improve the production yield of the wire harness isolation plate.
Referring to fig. 1, fig. 1 is a schematic structural diagram of an embodiment of an automatic production apparatus for a wire harness isolation board according to the present invention. In this embodiment, the automatic production equipment 10 for the wire harness partition board includes a first quality detection device 11, a welding device 12, a hot riveting device 13, an electrical property detection device 14, and a second quality detection device 15.
The first quality detection device 11 is used for detecting the surface quality of the incoming material wire harness isolation plate, placing the detected unqualified incoming material wire harness isolation plate into a defective product storage area for management, and transmitting the detected qualified incoming material wire harness isolation plate to the welding device 12.
The welding device 12 is configured to weld the wire harness partition board and transmit the welded wire harness partition board to the hot riveting device 13.
The hot riveting device 13 is configured to perform hot riveting on the wire harness partition board, and convey the wire harness partition board subjected to hot riveting to the electrical property detection device 14.
The electrical property detection device 14 is configured to perform electrical property detection on the wire harness separator, and convey the wire harness separator after the electrical property detection to the second quality detection device 15.
The second quality detection device 15 is configured to perform surface quality detection on the wire harness isolation board, place the wire harness isolation board that is not detected qualified in a defective product storage area for management, and output the wire harness isolation board that is detected qualified as a factory finished product to a factory finished product storage area.
Referring to fig. 2, fig. 2 is a schematic structural diagram of a first quality detection apparatus according to an embodiment of the present invention. In this embodiment, the first quality inspection apparatus 11 includes a first robot 111, a first camera 112, a first light source 113, a first defective product management device 114, and a first transmission device 115.
The first camera 112 is configured to take a picture of the incoming material bundle partition board placed in the light irradiation range of the first light source 113 to obtain a photographed picture.
The first robot 111 is configured to detect the surface quality of the incoming material bundle partition board placed within the light irradiation range of the first light source 113 according to the obtained photographed picture.
The first defective product management device 114 is configured to place the incoming material bundle partition board, which is detected to be unqualified, in a defective product storage area for management.
The first transmission device 115 is used for transmitting the qualified incoming material harness isolation board to the welding equipment 12.
Referring to fig. 3, fig. 3 is a schematic structural diagram of an embodiment of the welding apparatus of the present invention. In this embodiment, the welding device 12 includes a two-dimensional code scanning device 121, a blocking cylinder 122, a light shielding door 123, a tray positioning and jacking mechanism 124, a nickel sheet holding plate 125, a three-axis system 126, a laser welding system 127, and a laser emitter and galvanometer 128.
The two-dimensional code scanning device 121 is configured to scan the wire harness isolation board to obtain product information of the wire harness isolation board, and transmit the wire harness isolation board to the blocking cylinder 122.
The blocking cylinder 122 is configured to send an inlet/outlet closing signal to the light-shielding door 123 when receiving the harness isolation board.
The light-shielding door 123 is used for sealing the entrance according to the entrance sealing signal and sending the positioning information to the tray positioning jacking mechanism 124.
The tray positioning and jacking mechanism 124 is used for positioning the wiring harness isolation plate and sending positioning completion information to the nickel sheet holding plate 125.
The nickel plate holding plate 125 is used for fixing the nickel plate of the wire harness isolation plate after receiving the positioning completion information.
The triaxial system 126 is configured to move the three axes of the laser welding system 127 to the triaxial positions of the fixed positions where the nickel sheet holding plate 125 fixes the nickel sheet of the wire harness spacer after the nickel sheet holding plate 125 fixes the nickel sheet of the wire harness spacer.
The laser welding system 127 is used to send welding commands to the laser emitter and galvanometer 128.
The laser emitter and the galvanometer 128 are used for welding the wiring harness isolation plate after the nickel sheet is fixed according to the welding command.
Referring to fig. 4, fig. 4 is a schematic structural diagram of another embodiment of the welding apparatus of the present invention. Unlike the previous embodiment, the welding device 22 of the present embodiment further includes: a smoking system 221.
The smoke exhaust system 221 is configured to exhaust smoke and dust generated by welding the laser emitter and the galvanometer 128 on the wire harness isolation plate to a smoke exhaust channel, so as to achieve an effect of protecting a production environment.
In this embodiment, the product information of the wire harness isolation plate may include specification information of a wire harness isolation plate product, functional description information of the wire harness isolation plate product, assembly information of the wire harness isolation plate product, picture information of the wire harness isolation plate product, supplier information of the wire harness isolation plate, price information of the wire harness isolation plate, and the like, which is not limited in the present invention.
In this embodiment, at least two positioning pillars may be disposed in the tray positioning and jacking mechanism 124 for precisely positioning the harness isolation board.
In this embodiment, the nickel plate holding plate 125 may fix the nickel plate of the harness spacer by pressing down, or fix the nickel plate of the harness spacer by pressing up, and the invention is not limited thereto.
Referring to fig. 5, fig. 5 is a schematic structural diagram of a hot riveting apparatus according to an embodiment of the present invention. In this embodiment, the hot riveting apparatus 13 includes a first tooling plate positioning device 131, a first electric cylinder 132, and a heating device 133.
The first tooling plate positioning device 131 is configured to position the harness isolation plate and send positioning completion information to the first electric cylinder 132.
The first electric cylinder 132 is configured to drive the heating device 133 to rivet the wire harness isolation plate after receiving the positioning completion information.
The heating device 133 is used for hot riveting the harness insulation board according to the driving of the first electric cylinder 132.
Referring to fig. 6, fig. 6 is a schematic structural view of another embodiment of the hot riveting apparatus of the present invention. Different from the previous embodiment, the hot riveting apparatus 23 of this embodiment further includes: a heat sink 231.
The heat dissipation device 231 is used for dissipating heat and ventilating heat generated when the heating device 133 is used for hot riveting the wire harness isolation plate, and the effect of protecting the production environment can be achieved.
In this embodiment, at least two positioning pillars may be disposed in the first tooling plate positioning device 131 for accurately positioning the wiring harness isolation plate.
In this embodiment, after receiving the positioning completion information, the first electric cylinder 132 may drive the heating device 133 to rivet the wire harness partition board by driving the heating device 133 according to a preset heating temperature and a preset heating pressing speed, which is beneficial to driving the heating device 133 to rivet the wire harness partition board by heating according to a preset heating temperature and a preset heating pressing speed.
Referring to fig. 7, fig. 7 is a schematic structural diagram of an embodiment of an electrical property detection apparatus according to the present invention. In this embodiment, the electrical property detection apparatus 14 includes a second tooling plate positioning device 141, a second electric cylinder 142, an aluminum bar contact testing device 143, a third electric cylinder 144, and a tooling plate testing device 145.
The second tooling plate positioning device 141 is configured to position the harness isolation plate and send a positioning completion message to the second electric cylinder 142.
The second electric cylinder 142 is used for driving the aluminium bar contact testing device 143 to press down to a position controlled by a magnetic switch of the second electric cylinder 142 after receiving the positioning completion information.
The driving aluminum bar contact testing device 143 is configured to press down to a magnetic switch control position of the second electric cylinder 142 according to driving of the second electric cylinder 142, so that a probe of the aluminum bar contact testing device 143 contacts the aluminum bar of the harness isolation plate, and send a position notification message to the third electric cylinder 144, where the position of the probe reaches the magnetic switch control position of the second electric cylinder 142.
The third electric cylinder 144 is configured to drive the tooling plate testing device 145 to push forward after receiving the position notification information, so that the tooling plate testing device 145 contacts with the probe of the aluminum bar contact testing device 143, and after the tooling plate testing device 145 contacts with the probe of the aluminum bar contact testing device 143, the aluminum bar contact testing device 143 and the tooling plate testing device 145 are driven to perform electrical performance detection on the harness isolation board at the same time.
The aluminum bar contact testing device 143 is further configured to perform electrical property detection on the harness isolation board simultaneously with the tooling board testing device 145 according to the driving of the third electric cylinder 144.
The tooling plate testing device 145 is used for simultaneously carrying out electrical property detection on the wire harness isolation plate with the aluminum bar contact testing device 143 according to the driving of the third electric cylinder 144.
Referring to fig. 8, fig. 8 is a schematic structural diagram of another embodiment of the electrical property detection apparatus of the present invention. Unlike the previous embodiment, the electrical property detection apparatus 24 of the present embodiment further includes a monitor 241.
This monitor 241, when this aluminium bar contact testing arrangement 143 and this frock board testing arrangement 145 carried out electrical property detection to this pencil division board simultaneously, the electrical property detection condition of electrical property detection that should go on is monitored, and such advantage can realize conveniently monitoring electrical property detection condition, improves electrical property detection's security.
Referring to fig. 9, fig. 9 is a schematic structural diagram of a second quality detection apparatus according to an embodiment of the present invention. In this embodiment, the second quality inspection apparatus 15 includes a second robot 151, a second camera 152, a second light source 153, a second defective product management device 154, and a factory product output device 155.
The second camera 152 is configured to take a picture of the beam splitter within the light irradiation range of the second light source 153.
The second robot 151 is configured to detect the surface quality of the wire harness partition board according to the obtained photographed picture.
The second defective product management device 154 is configured to place the wire harness partition boards that are detected to be defective in a defective product storage area for management.
The outgoing finished product output device 155 is configured to output the qualified harness partition board as an outgoing finished product to an outgoing finished product storage area.
The first quality detection device 11, the welding device 12, the hot riveting device 13, the electrical property detection device 14 and the second quality detection device 15 can be arranged on the same horizontal line, so that the automatic production of the wire harness isolation plate is facilitated, and the production efficiency of the wire harness isolation plate can be improved.
It can be found that, according to the above scheme, the first quality detection device can detect the surface quality of the incoming material wire harness isolation plate, manage the detected unqualified incoming material wire harness isolation plate in the defective product storage area, transmit the detected qualified incoming material wire harness isolation plate to the welding device, weld the wire harness isolation plate by the welding device, transmit the welded wire harness isolation plate to the hot riveting device, hot rivet the wire harness isolation plate by the hot riveting device, transmit the hot riveted wire harness isolation plate to the electrical property detection device, perform the electrical property detection on the wire harness isolation plate by the electrical property detection device, transmit the wire harness isolation plate after the electrical property detection to the second quality detection device, perform the surface quality detection on the wire harness isolation plate by the second quality detection device, manage the detected unqualified wire harness isolation plate in the defective product wire harness storage area, the wire harness isolation plate which is qualified in detection is output to a finished product storage area as a finished product, automatic production of the wire harness isolation plate can be achieved, and the production yield of the wire harness isolation plate can be improved.
Further, in the above solution, the first quality detection apparatus may include a first robot, a first camera, a first light source, a first defective product management device, and a first transmission device, the first camera can photograph the incoming material beam isolation plate placed in the light irradiation range of the first light source to obtain a photographed picture, and the first robot can take the photographed picture according to the photographed picture, the surface quality of the incoming material beam isolation plate placed in the light irradiation range of the first light source is detected, and the first defective product management device can place the incoming material harness isolation board which is detected to be unqualified in a defective product storage area for management, and the first transmission device can transmit the qualified isolating plate of the incoming material wire harness to the welding equipment, the surface quality detection of the incoming material wire harness isolation plate can be automatically realized, and the production yield of the wire harness isolation plate can be improved.
Further, according to the above scheme, the welding equipment may include a two-dimensional code scanning device, a blocking cylinder, a light shielding door, a tray positioning jacking mechanism, a nickel plate holding plate, a three-axis system, a laser welding system, a laser emitter and a vibrating mirror, the two-dimensional code scanning device may scan the wire harness isolation plate to obtain product information of the wire harness isolation plate and transmit the wire harness isolation plate to the blocking cylinder, the blocking cylinder may transmit an entrance and exit sealing signal to the light shielding door upon receiving the wire harness isolation plate, the light shielding door may seal the entrance and exit according to the entrance and exit sealing signal and transmit positioning information to the tray positioning jacking mechanism, the tray positioning jacking mechanism may position the wire harness isolation plate and transmit positioning completion information to the nickel plate, after the nickel plate holding plate receives the positioning completion information, the nickel sheet to this pencil division board is fixed, this triaxial system can be after this nickel sheet keeper fixes the nickel sheet of this pencil division board, remove this laser welding system's triaxial to this nickel sheet keeper on going on the fixed position's that the nickel sheet of this pencil division board is fixed triaxial position, this laser welding system who fixes on this triaxial position can send welding command to this laser emitter and shake the mirror, this laser emitter and shake the mirror can be according to this welding command, the pencil division board behind this fixed nickel sheet welds, such benefit can realize welding the pencil division board automatically, can improve the production yield of pencil division board.
Furthermore, above scheme, this welding equipment can also include the smoking system, and this smoking system can be discharged the produced smog of this laser emitter and galvanometer welding this pencil division board and dust to the dust exhaust passageway, can realize reaching the effect of protection production environment.
Further, above scheme, this rivet hot equipment can include first frock board positioner, first electric jar and heating device, this first electric jar and this positioner, this heating device is connected respectively, this first frock board positioner can fix a position this pencil division board, and send the location and accomplish information to this first electric jar, this first electric jar can be after receiving this location and accomplish information, drive this heating device and rivet hot this pencil division board, this heating device can rivet hot according to the drive of this first electric jar, rivet hot this pencil division board, such benefit can realize riveting hot the pencil division board automatically, can improve the production yield of pencil division board.
Further, above scheme, this hot riveting equipment can also include heat abstractor, and this heat abstractor can dispel the heat and ventilate the heat that produces when this heating device carries out the hot riveting to this pencil division board, can realize reaching the effect of protection production environment.
Further, according to the above aspect, the electrical property detection apparatus may include a second tooling plate positioning device, a second electrical cylinder, an aluminum bar contact testing device, a third electrical cylinder, and a tooling plate testing device, wherein the second tooling plate positioning device may position the harness isolation plate and send a positioning completion message to the second electrical cylinder, the second electrical cylinder may drive the aluminum bar contact testing device to press down to a magnetic switch controlled position of the second electrical cylinder after receiving the positioning completion message, the driven aluminum bar contact testing device may press down to a magnetic switch controlled position of the second electrical cylinder according to the driving of the second electrical cylinder, so that a probe of the aluminum bar contact testing device contacts with the aluminum bar of the harness isolation plate and sends a position notification message to the third electrical cylinder, the third electrical cylinder may receive the position notification message, this frock board testing arrangement of drive promotes forward, make this frock board testing arrangement and this aluminium bar contact testing arrangement's probe contact, and after this frock board testing arrangement and this aluminium bar contact testing arrangement's probe contact, this aluminium bar contact testing arrangement of drive and this frock board testing arrangement carry out electrical property detection to this pencil division board simultaneously, this aluminium bar contact testing arrangement and this frock board testing arrangement can be according to the drive of this third electric jar, carry out electrical property detection to this pencil division board simultaneously, such benefit can realize carrying out electrical property detection to the pencil division board automatically, can improve the production yield of pencil division board.
Further, above scheme, this electrical property check out test set can also include the monitor, and this monitor is when this aluminium bar contact test device and this frock board testing arrangement carry out electrical property to this pencil division board simultaneously and detects, monitors the electrical property detection condition that this electrical property that goes on detected, and such benefit can realize conveniently monitoring the electrical property detection condition, improves the security that electrical property detected.
Further, according to the above scheme, the second quality detection device may include a second robot, a second camera, a second light source, a second defective product management device, and a factory-delivered finished product output device, where the second camera may photograph the harness partition within the light irradiation range of the second light source to obtain a photograph, the second robot detects the surface quality of the harness partition according to the photograph, the second defective product management device may place the harness partition that is not detected in the defective product storage area for management, and the second transmission device may output the harness partition that is qualified in detection to the factory-delivered finished product storage area as a factory-delivered finished product.
Further, above scheme, this first quality detection equipment, this welding equipment, this rivet hot equipment, this electrical property check out test set and this second quality detection equipment can set up on same water flat line, and such benefit is conveniently carrying out automated production to the pencil division board, can improve the production efficiency of pencil division board.
In the several embodiments provided in the present invention, it should be understood that the disclosed system, apparatus and method may be implemented in other manners. For example, the above-described apparatus embodiments are merely illustrative, and for example, a division of a module or a unit is merely a logical division, and an actual implementation may have another division, for example, a plurality of units or components may be combined or integrated into another system, or some features may be omitted, or not executed. In addition, the shown or discussed mutual coupling or direct coupling or communication connection may be an indirect coupling or communication connection through some interfaces, devices or units, and may be in an electrical, mechanical or other form.
Units described as separate parts may or may not be physically separate, and parts displayed as units may or may not be physical units, may be located in one place, or may be distributed on a plurality of network units. Some or all of the units can be selected according to actual needs to achieve the purpose of the embodiment.
In addition, functional units in the embodiments of the present invention may be integrated into one processing unit, or each unit may exist alone physically, or two or more units are integrated into one unit. The integrated unit can be realized in a form of hardware, and can also be realized in a form of a software functional unit.
The integrated unit, if implemented in the form of a software functional unit and sold or used as a stand-alone product, may be stored in a computer readable storage medium. Based on such understanding, the technical solution of the present invention may be substantially or partially implemented in the form of a software product stored in a storage medium and including instructions for causing a computer device (which may be a personal computer, a server, a network device, or the like) or a processor (processor) to execute all or part of the steps of the method according to the embodiments of the present invention. And the aforementioned storage medium includes: a U-disk, a removable hard disk, a Read-Only Memory (ROM), a Random Access Memory (RAM), a magnetic disk or an optical disk, and other various media capable of storing program codes.
The above description is only a part of the embodiments of the present invention, and not intended to limit the scope of the present invention, and all equivalent devices or equivalent processes performed by the present invention through the contents of the specification and the drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.

Claims (9)

1. An automated production equipment of pencil division board which characterized in that includes:
the device comprises first quality detection equipment, welding equipment, hot riveting equipment, electrical property detection equipment and second quality detection equipment;
the first quality detection device is used for detecting the surface quality of the incoming material wire harness isolation plate, placing the incoming material wire harness isolation plate which is not detected to be qualified into a defective product storage area for management, and transmitting the incoming material wire harness isolation plate which is detected to be qualified to the welding device;
the welding equipment is used for welding the wire harness isolation plate and transmitting the welded wire harness isolation plate to the hot riveting equipment;
the hot riveting equipment is used for hot riveting the wire harness isolation plate and conveying the wire harness isolation plate subjected to hot riveting to the electrical property detection equipment;
the electrical property detection apparatus includes: the electrical property detection equipment is used for detecting the electrical property of the wire harness isolation plate and conveying the wire harness isolation plate subjected to electrical property detection to the second quality detection equipment; wherein
The second tooling plate positioning device is used for positioning the wire harness isolation plate and sending positioning completion information to the second electric cylinder;
the second electric cylinder is used for driving the aluminum bar contact testing device to be pressed downwards to a position controlled by a magnetic switch of the second electric cylinder after the positioning completion information is received;
the aluminum bar contact testing device is driven by the second electric cylinder to be pressed downwards to a position controlled by a magnetic switch of the second electric cylinder, so that a probe of the aluminum bar contact testing device is in contact with the aluminum bar of the wiring harness isolation plate, and position notification information of which the position reaches the position controlled by the magnetic switch of the second electric cylinder is sent to the third electric cylinder;
the third electric cylinder is used for driving the tooling plate testing device to push forwards after receiving the position notification information, so that the tooling plate testing device is in contact with a probe of the aluminum bar contact testing device, and after the tooling plate testing device is in contact with the probe of the aluminum bar contact testing device, the aluminum bar contact testing device and the tooling plate testing device are driven to simultaneously perform electrical property detection on the wiring harness isolation plate;
the aluminum bar contact testing device is also used for simultaneously carrying out electrical property detection on the wire harness isolation plate together with the tooling plate testing device according to the driving of the third electric cylinder;
the tooling plate testing device is used for carrying out electrical property detection on the wire harness isolation plate simultaneously with the aluminum bar contact testing device according to the driving of the third electric cylinder;
and the second quality detection equipment is used for carrying out surface quality detection on the wire harness isolation plate, placing the wire harness isolation plate which is not detected to a defective product storage area for management, and outputting the wire harness isolation plate which is detected to be qualified to a factory finished product storage area as a factory finished product.
2. The automatic production apparatus of a wire harness separator according to claim 1, wherein said first quality detecting device comprises:
the system comprises a first robot, a first camera, a first light source, a first defective product management device and a first transmission device;
the first camera is used for photographing the incoming material harness isolation plate placed in the light irradiation range of the first light source to obtain a photographed photo;
the first robot is used for detecting the surface quality of the incoming material wire harness isolation plate placed in the light irradiation range of the first light source according to the shot picture;
the first defective product management device is used for placing the incoming material wire harness isolation plate which is detected to be unqualified in a defective product storage area for management;
and the first transmission device is used for transmitting the qualified incoming material wire harness isolation plate to the welding equipment.
3. The automatic production apparatus of a wire harness separator according to claim 1, wherein said welding apparatus comprises:
the device comprises a two-dimensional code scanning device, a blocking cylinder, a shading door, a tray positioning jacking mechanism, a nickel sheet retaining plate, a three-axis system, a laser welding system, a laser emitter and a vibrating mirror;
the two-dimensional code scanning device is used for scanning the wiring harness isolation plate to obtain product information of the wiring harness isolation plate and transmitting the wiring harness isolation plate to the blocking cylinder;
the blocking cylinder is used for sending an inlet and outlet closing signal to the shading door when the wiring harness isolation plate is received;
the light shielding door is used for sealing the inlet and the outlet according to the inlet and outlet sealing signal and sending positioning information to the tray positioning jacking mechanism;
the tray positioning and jacking mechanism is used for positioning the wiring harness isolation plate and sending positioning completion information to the nickel sheet holding plate;
the nickel sheet holding plate is used for fixing the nickel sheet of the wire harness isolation plate after receiving the positioning completion information;
the triaxial system is used for correspondingly moving the laser welding system to a triaxial position of a fixed position where the nickel sheet holding plate fixes the nickel sheet of the wire harness isolation plate after the nickel sheet holding plate fixes the nickel sheet of the wire harness isolation plate;
the laser welding system is used for sending a welding command to the laser emitter and the galvanometer;
and the laser emitter and the galvanometer are used for welding the wiring harness isolation plate after the nickel sheet is fixed according to the welding command.
4. The automated manufacturing apparatus for a wire harness separator according to claim 3, wherein said welding apparatus further comprises:
a smoking system;
and the smoke extraction system is used for discharging smoke and dust generated by welding the wire harness isolation plate by the laser emitter and the vibrating mirror to a smoke and dust exhaust channel.
5. The automatic production apparatus of a wire harness insulation board according to claim 1, wherein the hot riveting apparatus comprises:
the device comprises a first tooling plate positioning device, a first electric cylinder and a heating device;
the first tooling plate positioning device is used for positioning the wire harness isolation plate and sending positioning completion information to the first electric cylinder;
the first electric cylinder is used for driving the heating device to rivet the wire harness isolation plate in a hot mode after the positioning completion information is received;
and the heating device is used for carrying out hot riveting on the wiring harness isolation plate according to the driving of the first electric cylinder.
6. The automated manufacturing apparatus for a wire harness separator according to claim 5, wherein the hot riveting apparatus further comprises:
a heat sink;
and the heat dissipation device is used for dissipating heat and ventilating heat generated when the heating device is used for hot riveting the wiring harness isolation plate.
7. The automated manufacturing apparatus for a wire harness separator according to claim 1, wherein said electrical property detection apparatus further comprises:
a monitor;
the monitor is used for monitoring the electrical performance detection condition of the electrical performance detection when the aluminum bar contact testing device and the tooling plate testing device simultaneously detect the electrical performance of the wire harness isolation plate.
8. The automatic production apparatus of a wire harness separator according to claim 1, wherein said second quality detecting device comprises:
the second robot, the second camera, the second light source, the second defective product management device and the factory finished product output device;
the second camera is used for photographing the wire harness isolation plate in the light irradiation range of the second light source to obtain a photographed picture;
the second robot is used for detecting the surface quality of the wire harness isolation plate according to the shot pictures;
the second defective product management device is used for placing the detected unqualified wire harness isolation plate in a defective product storage area for management;
and the outgoing finished product output device is used for outputting the detected qualified wire harness isolation plate to an outgoing finished product storage area as an outgoing finished product.
9. The automatic production apparatus of a wire harness separator according to claim 1, wherein the first quality detecting device, the welding device, the hot riveting device, the electrical property detecting device, and the second quality detecting device are disposed on the same horizontal line.
CN201911246612.8A 2019-12-06 2019-12-06 Automatic production equipment for wiring harness isolation board Active CN110899959B (en)

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CN108581468A (en) * 2018-04-30 2018-09-28 东莞市士格电子机械有限公司 A kind of Full-automatic capacitor assembly system
CN208322658U (en) * 2018-01-23 2019-01-04 上海霍富汽车锁具有限公司 Automobile tyre pressure sensor full-automatic assembly equipment
CN109530992A (en) * 2018-12-30 2019-03-29 杭州翰融智能科技有限公司 A kind of welding production system
CN109822350A (en) * 2019-02-25 2019-05-31 苏州工业园区格比机电有限公司 Multistation intelligently assembles detection device
CN209175210U (en) * 2018-11-16 2019-07-30 苏州极速代码智能科技有限公司 A kind of VCM assembly platform

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105873377A (en) * 2016-05-19 2016-08-17 东莞市冠佳电子设备有限公司 Automatic production process of chargers
CN206250541U (en) * 2016-11-08 2017-06-13 惠州市和宏电线电缆有限公司 A kind of full-automatic processing production line of data wire
CN208322658U (en) * 2018-01-23 2019-01-04 上海霍富汽车锁具有限公司 Automobile tyre pressure sensor full-automatic assembly equipment
CN108581468A (en) * 2018-04-30 2018-09-28 东莞市士格电子机械有限公司 A kind of Full-automatic capacitor assembly system
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