CN221056344U - A battery cell detection device - Google Patents

A battery cell detection device Download PDF

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CN221056344U
CN221056344U CN202322212138.5U CN202322212138U CN221056344U CN 221056344 U CN221056344 U CN 221056344U CN 202322212138 U CN202322212138 U CN 202322212138U CN 221056344 U CN221056344 U CN 221056344U
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battery cell
light source
annular light
camera
cell
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曹伟
季敏
项罗毅
李大宇
刘润泽
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China Innovation Aviation Technology Group Co ltd
China Innovation Aviation Technology Sichuan Co ltd
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China Innovation Aviation Technology Group Co ltd
China Innovation Aviation Technology Sichuan Co ltd
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Abstract

本申请涉及电池技术领域,公开了一种电芯检测装置,电芯检测装置包括载置台和图像采集组件,图像载置台和图像采集组件沿第一方向间隔设置;载置台用于放置待检测的电芯;图像采集组件包括第一环形光源和第一摄像机构,载置台、电芯、第一环形光源和第一摄像机构沿第一方向依次排列;第一环形光源用于对电芯发射第一光线,第一摄像机构用于对电芯拍摄以获取电芯的图像;第一环形光源距离电芯最近的一端在第一平面上的正投影与电芯的待检测部位在第一平面上的正投影之间的距离为L,第一环形光源距离电芯最近的一端到载置台的最短距离为H,H/L≤tan30°。本申请公开的电芯检测装置,能够对电芯检测,并捡出产生拉丝的电芯。

The present application relates to the field of battery technology, and discloses a battery cell detection device, which includes a loading platform and an image acquisition component, which are arranged at intervals along a first direction; the loading platform is used to place the battery cell to be detected; the image acquisition component includes a first annular light source and a first camera mechanism, and the loading platform, the battery cell, the first annular light source and the first camera mechanism are arranged in sequence along the first direction; the first annular light source is used to emit a first light to the battery cell, and the first camera mechanism is used to shoot the battery cell to obtain an image of the battery cell; the distance between the orthographic projection of the end of the first annular light source closest to the battery cell on the first plane and the orthographic projection of the part to be detected of the battery cell on the first plane is L, and the shortest distance from the end of the first annular light source closest to the battery cell to the loading platform is H, and H/L≤tan30°. The battery cell detection device disclosed in the present application can detect the battery cell and pick out the battery cell that produces wiredrawing.

Description

一种电芯检测装置A battery cell detection device

技术领域Technical Field

本申请涉及电池技术领域,特别涉及一种电芯检测装置。The present application relates to the field of battery technology, and in particular to a battery cell detection device.

背景技术Background technique

为保护电芯装运及入壳安全,在电池和顶盖焊接后,通常需要在电池表面包覆一层包膜。包膜底部用蓝胶带进行固定,其和顶盖接触的位置使用热熔块加温热熔,以使得包膜和顶盖上的塑料架固定在一起。在此过程中,如果热熔块和包膜或者顶盖之间接触不良或接触位置存在杂质,则会造成热熔点处的包膜拉丝,拉丝可能会在后续将盖板焊接壳体时成为杂质而导致炸孔,进而影响电芯质量。In order to protect the safety of battery cell transportation and shell entry, it is usually necessary to coat the battery surface with a layer of film after the battery and the top cover are welded. The bottom of the film is fixed with blue tape, and the contact position with the top cover is heated and melted with a hot melt block to fix the film and the plastic frame on the top cover together. During this process, if the contact between the hot melt block and the film or the top cover is poor or there are impurities at the contact position, it will cause the film to draw at the hot melting point. The drawing may become impurities when the cover is subsequently welded to the shell and cause holes, thereby affecting the quality of the battery cell.

实用新型内容Utility Model Content

本申请提供了一种电芯检测装置,能够对电芯进行检测,并捡出产生拉丝的电芯,避免拉丝影响电芯的焊接。The present application provides a battery cell detection device, which can detect battery cells and pick out battery cells that produce wiredrawing to prevent the wiredrawing from affecting the welding of the battery cells.

本申请提供一种电芯检测装置,包括载置台和图像采集组件,所述载置台和所述图像采集组件沿第一方向间隔设置;The present application provides a battery cell detection device, comprising a loading platform and an image acquisition component, wherein the loading platform and the image acquisition component are arranged at intervals along a first direction;

所述载置台用于放置待检测的电芯,所述电芯的待检测部位朝向所述图像采集组件设置;The mounting platform is used to place the battery cell to be inspected, and the part of the battery cell to be inspected is arranged toward the image acquisition component;

所述图像采集组件包括第一环形光源和第一摄像机构,所述第一环形光源位于所述第一摄像机构与所述载置台之间,且所述载置台、所述电芯、所述第一环形光源和所述第一摄像机构沿所述第一方向依次排列;The image acquisition component includes a first annular light source and a first camera mechanism, wherein the first annular light source is located between the first camera mechanism and the mounting platform, and the mounting platform, the battery cell, the first annular light source and the first camera mechanism are arranged in sequence along the first direction;

所述第一环形光源用于对所述电芯朝向所述第一环形光源的一侧表面发射第一光线,所述第一摄像机构用于接收经由所述电芯反射的所述第一光线,并对所述电芯拍摄以获取所述电芯用于接收所述第一光线的表面的图像;The first annular light source is used to emit a first light to a surface of the battery cell facing the first annular light source, and the first imaging mechanism is used to receive the first light reflected by the battery cell and photograph the battery cell to acquire an image of a surface of the battery cell for receiving the first light;

所述第一环形光源距离所述电芯最近的一端在第一平面上的正投影与所述电芯的所述待检测部位在所述第一平面上的正投影之间的距离为L,所述第一环形光源距离所述电芯最近的一端到所述载置台的最短距离为H,H/L≤tan30°,所述第一平面为垂直于所述第一方向的平面。The distance between the orthographic projection of the end of the first annular light source closest to the battery cell on the first plane and the orthographic projection of the part to be detected of the battery cell on the first plane is L, the shortest distance from the end of the first annular light source closest to the battery cell to the mounting table is H, H/L≤tan30°, and the first plane is a plane perpendicular to the first direction.

本申请提供的电芯检测装置,设置了第一环形光源和第一摄像机构,第一光源用于对电芯表面发射第一光线,第一摄像机构用于采集电芯的图像。通过设计使得H/L≤tan30°,也即,在第一环形光源对电芯发射第一光线时,第一光线与电芯之间的入射角度较小,能够使得更多的第一光线能够照射到包膜产生拉丝的部位,从而能够清晰地照射出拉丝的轮廓,第一摄像机构拍摄的电芯的图像中能够清楚地显示拉丝的轮廓,进而有利于对电芯的检测。此外,由于第一环形光源为环形结构,在对电芯发射第一光线时,能够多方位将第一光线照射到电芯的表面,这样可进一步清晰地照射出拉丝的轮廓,提高对电芯检测的准确性。当检测到电芯有拉丝时,可及时将由拉丝的电芯捡出,从而避免拉丝影响电芯的焊接。The battery cell detection device provided by the present application is provided with a first annular light source and a first camera mechanism, wherein the first light source is used to emit a first light to the surface of the battery cell, and the first camera mechanism is used to collect images of the battery cell. By designing, H/L≤tan30°, that is, when the first annular light source emits the first light to the battery cell, the incident angle between the first light and the battery cell is small, so that more first light can be irradiated to the part where the envelope produces wiredrawing, so that the outline of the wiredrawing can be clearly illuminated, and the image of the battery cell taken by the first camera mechanism can clearly show the outline of the wiredrawing, which is conducive to the detection of the battery cell. In addition, since the first annular light source is an annular structure, when the first light is emitted to the battery cell, the first light can be irradiated to the surface of the battery cell in multiple directions, so that the outline of the wiredrawing can be further clearly illuminated, and the accuracy of the battery cell detection can be improved. When it is detected that the battery cell has wiredrawing, the battery cell with wiredrawing can be picked out in time, so as to avoid the wiredrawing affecting the welding of the battery cell.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本申请实施例中电芯检测装置的一种整体结构示意图;FIG1 is a schematic diagram of an overall structure of a battery cell detection device in an embodiment of the present application;

图2为图1中电芯检测装置的一种侧视图;FIG2 is a side view of the battery cell detection device in FIG1 ;

图3为本申请实施例中图像采集组件工作的原理示意图;FIG3 is a schematic diagram showing the working principle of the image acquisition component in an embodiment of the present application;

图4为本申请实施例中第一环形光源与电芯的待检测部位之间的位置关系示意图;FIG4 is a schematic diagram of the positional relationship between the first annular light source and the part to be detected of the battery cell in the embodiment of the present application;

图5为本申请实施例中第二环形光源和第二摄像机构的结构示意图;FIG5 is a schematic diagram of the structures of a second annular light source and a second camera mechanism in an embodiment of the present application;

图6为本申请实施例中电芯检测装置的一种俯视图;FIG6 is a top view of a battery cell detection device in an embodiment of the present application;

图7为本申请实施例中电芯检测装置的又一种整体结构示意图;FIG7 is another overall structural diagram of the battery cell detection device in the embodiment of the present application;

图8为图6中电芯检测装置的一种侧视图。FIG. 8 is a side view of the battery cell detection device in FIG. 6 .

图中:In the figure:

100-载置台;200-电芯;300-固定机构;310-支撑柱;320-连接架;321-第二导轨;400-图像采集组件;410-第一环形光源;411-第一通孔;420-第一摄像机构;430-第二环形光源;431-第二通孔;440-第二摄像机构;500-移动机构;510-固定架;511-第一导轨;512-插销孔;520-第一连接件;530-第二连接件;540-第三连接件;600-分拣机构;700-传送机构;710-传送线。100-loading table; 200-battery cell; 300-fixing mechanism; 310-support column; 320-connecting frame; 321-second guide rail; 400-image acquisition component; 410-first annular light source; 411-first through hole; 420-first camera mechanism; 430-second annular light source; 431-second through hole; 440-second camera mechanism; 500-moving mechanism; 510-fixing frame; 511-first guide rail; 512-pin hole; 520-first connecting piece; 530-second connecting piece; 540-third connecting piece; 600-sorting mechanism; 700-transmission mechanism; 710-transmission line.

具体实施方式Detailed ways

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

参考图1和图2,本申请实施例中的电芯检测装置可包括载置台100、固定机构300以及图像采集组件400,其中,载置台100可用于放置待检测的电芯200,并且,当电芯200被放置于载置台100上时,其初始位置为电芯200的大面与载置台100的表面接触。1 and 2 , the battery cell detection device in the embodiment of the present application may include a loading table 100, a fixing mechanism 300 and an image acquisition component 400, wherein the loading table 100 may be used to place the battery cell 200 to be detected, and when the battery cell 200 is placed on the loading table 100, its initial position is that the large surface of the battery cell 200 contacts the surface of the loading table 100.

一并参考图1至图3,图像采集组件400与载置台100沿第一方向间隔设置,该第一方向可理解为当电芯200在载置台100上处于初始位置时,垂直于电芯200的大面的方向。图像采集组件400包括第一环形光源410和第一摄像机构420,并且,载置台100、电芯200、第一环形光源410和第一摄像机构420沿第一方向依次排列。第一环形光源410用于对电芯200朝向第一环形光源410的一侧表面发射第一光线,电芯200的表面在接收到第一光线后可将第一光线进行反射,反射后的第一光线可被第一摄像机构420所接收。第一摄像机构420还用于对电芯200反射第一光线的一侧表面进行拍摄,以获取电芯200表面的图像。Referring to FIGS. 1 to 3 , the image acquisition assembly 400 is spaced apart from the mounting platform 100 along a first direction, and the first direction can be understood as a direction perpendicular to the large surface of the battery cell 200 when the battery cell 200 is in an initial position on the mounting platform 100. The image acquisition assembly 400 includes a first annular light source 410 and a first camera mechanism 420, and the mounting platform 100, the battery cell 200, the first annular light source 410 and the first camera mechanism 420 are arranged in sequence along the first direction. The first annular light source 410 is used to emit a first light to a surface of the battery cell 200 facing the first annular light source 410, and the surface of the battery cell 200 can reflect the first light after receiving the first light, and the reflected first light can be received by the first camera mechanism 420. The first camera mechanism 420 is also used to shoot a surface of the battery cell 200 that reflects the first light to obtain an image of the surface of the battery cell 200.

具体的,第一环形光源410的中部具有第一通孔411,该第一通孔411的一端开口朝向第一摄像机构420,另一端开口朝向电芯200的待检测部位。当第一环形光源410发射的第一光线被电芯200表面反射后,反射的第一光线可通过第一通孔411后被第一摄像机构420所接收。在本实施例中,通过设置第一通孔411,不仅方便反射后的第一光线通过,还能使得反射后的第一光线较为集中地朝向第一摄像机构420发射,这样可保证第一摄像机构420能够接收更多的第一光线,从而在获取电芯200的待检测部位的图像时,保证图像的清晰度。Specifically, the middle of the first annular light source 410 has a first through hole 411, one end of the first through hole 411 is open toward the first camera mechanism 420, and the other end is open toward the part to be detected of the battery cell 200. When the first light emitted by the first annular light source 410 is reflected by the surface of the battery cell 200, the reflected first light can be received by the first camera mechanism 420 after passing through the first through hole 411. In this embodiment, by providing the first through hole 411, it is not only convenient for the reflected first light to pass through, but also allows the reflected first light to be emitted more concentratedly toward the first camera mechanism 420, so that the first camera mechanism 420 can receive more first light, thereby ensuring the clarity of the image when acquiring the image of the part to be detected of the battery cell 200.

本实施例中的电芯检测装置还可包括处理模块,处理模块可对图像采集组件400拍摄的电芯200的图像进行处理,以检测图像中是否显示拉丝的轮廓。并且,在检测到图像中有拉丝的轮廓时,还可进行报错,以便于作业人员及时了解生产情况。The battery cell detection device in this embodiment may further include a processing module, which may process the image of the battery cell 200 captured by the image acquisition component 400 to detect whether the image shows a wire drawing outline. Furthermore, when a wire drawing outline is detected in the image, an error may be reported so that the operator can understand the production situation in a timely manner.

固定机构300可包括两个支撑柱310和位于两个支撑柱310之间的连接架320,连接架320的两端分别与两个支撑柱310连接。两个支撑柱310分别位于载置台100相对的两侧,两个支撑柱310可沿第二方向排列,该第二方向可理解为,当电芯200在载置台100上处于初始位置时,垂直于电芯200的宽高面的方向,也即第二方向垂直于第一方向。第一环形光源410和第一摄像机构420可安装于连接架320上,以便于使得第一环形光源410和第一摄像机构420在对电芯检测的过程中保持稳定。The fixing mechanism 300 may include two support columns 310 and a connecting frame 320 located between the two support columns 310, and the two ends of the connecting frame 320 are respectively connected to the two support columns 310. The two support columns 310 are respectively located on opposite sides of the mounting platform 100, and the two support columns 310 can be arranged along the second direction. The second direction can be understood as the direction perpendicular to the width and height of the battery cell 200 when the battery cell 200 is in the initial position on the mounting platform 100, that is, the second direction is perpendicular to the first direction. The first annular light source 410 and the first camera mechanism 420 can be installed on the connecting frame 320 so that the first annular light source 410 and the first camera mechanism 420 remain stable during the process of detecting the battery cell.

在本实施例中,如图4所示,假设第一环形光源410距离电芯200最近的一端在第一平面上的正投影与电芯200的待检测部位在第一平面上的正投影之间的距离为L,第一环形光源410距离电芯200最近的一端到载置台100的最短距离为H,第一平面为垂直于第一方向的平面,则H/L≤tan30°。在本实施例中,电芯200的待检测部位可理解为薄膜与盖板下塑胶热熔连接的位置。结合图4可以看出,当H/L≤tan30°时,也可以理解为第一环形光源410发射的第一光线与电芯200之间的入射角度小于等于30°,即这时的入射角较小,能够使得更多的第一光线能够照射到包膜产生拉丝的部位,随后第一光线由第一环形光源410的中部被反射出,这样可保证反射的第一光线更加集中地被第一摄像机构420所接收,从而能够清晰地照射出拉丝的轮廓,第一摄像机构420拍摄的电芯200的图像中能够清楚地显示拉丝的轮廓,进而有利于对电芯200的检测。此外,由于第一环形光源410为环形结构,在对电芯200发射第一光线时,能够多方位将第一光线照射到电芯200的表面,这样可进一步清晰地照射出拉丝的轮廓,提高对电芯检测的准确性。In this embodiment, as shown in FIG. 4 , assuming that the distance between the orthographic projection of the end of the first annular light source 410 closest to the battery cell 200 on the first plane and the orthographic projection of the part to be detected of the battery cell 200 on the first plane is L, the shortest distance from the end of the first annular light source 410 closest to the battery cell 200 to the mounting table 100 is H, and the first plane is a plane perpendicular to the first direction, then H/L≤tan30°. In this embodiment, the part to be detected of the battery cell 200 can be understood as the location where the film is hot-melt-connected to the plastic under the cover. As can be seen from FIG. 4 , when H/L≤tan30°, it can also be understood that the incident angle between the first light emitted by the first annular light source 410 and the battery cell 200 is less than or equal to 30°, that is, the incident angle at this time is small, which enables more first light to be irradiated to the portion where the coating produces wire drawing, and then the first light is reflected from the middle of the first annular light source 410, so that the reflected first light can be more concentratedly received by the first camera mechanism 420, so that the outline of the wire drawing can be clearly irradiated, and the image of the battery cell 200 taken by the first camera mechanism 420 can clearly show the outline of the wire drawing, which is conducive to the detection of the battery cell 200. In addition, since the first annular light source 410 is an annular structure, when emitting the first light to the battery cell 200, the first light can be irradiated to the surface of the battery cell 200 from multiple directions, so that the outline of the wire drawing can be further clearly irradiated, and the accuracy of the battery cell detection can be improved.

第一摄像机构420与第一环形光源410之间的间距为200±20mm,这样可保证第一摄像机构420能够接收足够的由电芯200反射的第一光线,从而有利于第一摄像机构420拍摄的电芯200的图像中能够清晰显示拉丝的轮廓。The distance between the first camera mechanism 420 and the first annular light source 410 is 200±20 mm, which ensures that the first camera mechanism 420 can receive sufficient first light reflected by the battery cell 200 , thereby facilitating clear display of the brushed outline in the image of the battery cell 200 taken by the first camera mechanism 420 .

在一些实施例中,电芯检测装置还可包括翻转机构(图中未示出),该翻转机构可用于对放置于载置台100上的电芯200进行翻转,使得电芯200未检测的待检测部位能够正对于图像采集组件400,以便于图像采集组件400可对电芯200的不同表面进行拍摄,从而实现对电芯200的各表面进行检测。具体的,在对电芯200进行检测时,电芯200的两个大面以及电芯200的两个宽高面均设置有热熔点,由此,在对一个电芯200进行检测时,翻转机构对电芯200翻转三次,以实现电芯200的四个表面的检测。In some embodiments, the battery cell detection device may further include a flipping mechanism (not shown in the figure), which can be used to flip the battery cell 200 placed on the mounting table 100, so that the undetected part of the battery cell 200 to be detected can be directly opposite the image acquisition component 400, so that the image acquisition component 400 can take pictures of different surfaces of the battery cell 200, thereby realizing the detection of each surface of the battery cell 200. Specifically, when the battery cell 200 is detected, the two large surfaces of the battery cell 200 and the two wide and high surfaces of the battery cell 200 are both provided with hot melting points, so that when a battery cell 200 is detected, the flipping mechanism flips the battery cell 200 three times to realize the detection of the four surfaces of the battery cell 200.

在一些实施例中,继续参考图1和图2,电芯检测装置还可包括移动机构500,该移动机构500可用于驱动第一环形光源410和/或第一摄像机构420沿第一方向移动或沿第二方向移动。具体的,移动机构500可包括固定架510、第一连接件520以及第二连接件530,其中,固定架510安装于连接架320上,固定架510上设有沿第一方向延伸的第一导轨511,第一连接件520和第二连接件530分别安装于第一导轨511上,并且,第一连接件520可相对第一导轨511沿第一方向滑动,第二连接件530可相对第一导轨511沿第一方向移动。第一环形光源410可固定连接于第一连接件520上,当第一连接件520沿第一方向滑动时,即可带动第一环形光源410沿第一方向移动。第一摄像机构420可固定连接于第二连接件530上,当第二连接件530沿第一方向滑动时,即可带动第一摄像机构420沿第一方向移动。In some embodiments, with continued reference to FIG. 1 and FIG. 2 , the battery cell detection device may further include a moving mechanism 500, which may be used to drive the first annular light source 410 and/or the first camera mechanism 420 to move along the first direction or along the second direction. Specifically, the moving mechanism 500 may include a fixed frame 510, a first connecting member 520, and a second connecting member 530, wherein the fixed frame 510 is mounted on the connecting frame 320, and a first guide rail 511 extending along the first direction is provided on the fixed frame 510, and the first connecting member 520 and the second connecting member 530 are respectively mounted on the first guide rail 511, and the first connecting member 520 can slide relative to the first guide rail 511 along the first direction, and the second connecting member 530 can move relative to the first guide rail 511 along the first direction. The first annular light source 410 may be fixedly connected to the first connecting member 520, and when the first connecting member 520 slides along the first direction, the first annular light source 410 may be driven to move along the first direction. The first camera mechanism 420 may be fixedly connected to the second connection member 530 . When the second connection member 530 slides along the first direction, the first camera mechanism 420 may be driven to move along the first direction.

此外,第一导轨511与第一连接件520之间、第一导轨511与第二连接件530之间还可设置限位结构,以用于当第一连接件520或第二连接件530移动至预设的位置后,对第一连接件520或第二连接件530进行固定。示例性地,可在第一导轨511沿第一方向设置多个插销孔512,当第一连接件520和第二连接件530分别移动到位后,可通过穿设于第一连接件520和第一导轨511的插销孔512的插销对第一连接件520进行固定,并通过穿设于第二连接件530和第一导轨511的插销孔512的插销对第二连接件530进行固定。In addition, a limiting structure may be provided between the first guide rail 511 and the first connecting member 520, and between the first guide rail 511 and the second connecting member 530, so as to fix the first connecting member 520 or the second connecting member 530 after the first connecting member 520 or the second connecting member 530 moves to a preset position. For example, a plurality of latch holes 512 may be provided along the first direction on the first guide rail 511, and when the first connecting member 520 and the second connecting member 530 are respectively moved to a position, the first connecting member 520 may be fixed by a latch penetrating through the latch holes 512 of the first connecting member 520 and the first guide rail 511, and the second connecting member 530 may be fixed by a latch penetrating through the latch holes 512 of the second connecting member 530 and the first guide rail 511.

可以理解的,当翻转机构将电芯200进行翻转后,由于电芯200的大面或宽高面在正对第一环形光源410时,电芯200沿第一方向的尺寸也不相同。这时,通过移动第一环形光源410以及第一摄像机构420,能够调整第一环形光源410与电芯200之间的距离,以及调整第一环形光源410与第一摄像机构420之间的距离,从而使得第一摄像机构420拍摄的图像能够清晰地显示拉丝的轮廓。或者,当载置台100上放置不同尺寸的电芯200时,也可通过驱动第一环形光源410和第一摄像机构420沿第一方向移动,以便于适应不同尺寸电芯200的图像拍摄。It is understandable that after the flipping mechanism flips the battery cell 200, the size of the battery cell 200 along the first direction is also different because the large surface or the wide and high surface of the battery cell 200 is facing the first annular light source 410. At this time, by moving the first annular light source 410 and the first camera mechanism 420, the distance between the first annular light source 410 and the battery cell 200 can be adjusted, and the distance between the first annular light source 410 and the first camera mechanism 420 can be adjusted, so that the image captured by the first camera mechanism 420 can clearly show the outline of the wire drawing. Alternatively, when battery cells 200 of different sizes are placed on the mounting table 100, the first annular light source 410 and the first camera mechanism 420 can also be driven to move along the first direction to accommodate the image capture of battery cells 200 of different sizes.

如前所述,电芯200的大面设置有热熔点,在实际生产时,电芯200的大面设置有多个(例如3个)热熔点,当将电芯200放置于载置台100上时,可使得电芯200的长度方向与第二方向一致,也即三个热熔点沿第二方向排列。基于此,移动机构500还可包括第三连接件540以及设置于连接架320上的第二导轨321,第二导轨321沿第二方向延伸。固定架510可安装于第二导轨321上,并可相对第二导轨321沿第二方向移动,由于第一连接件520和第二连接件530均安装于固定架510上,当固定架510沿第二方向移动时,可带动第一环形光源410和第一摄像机构420同步沿第二方向移动,从而便于第一环形光源410和第一摄像机构420对电芯200大面的不同热熔点部位的拉丝进行检测。As mentioned above, the large surface of the battery cell 200 is provided with a hot melting point. In actual production, the large surface of the battery cell 200 is provided with multiple (for example, 3) hot melting points. When the battery cell 200 is placed on the mounting table 100, the length direction of the battery cell 200 can be consistent with the second direction, that is, the three hot melting points are arranged along the second direction. Based on this, the moving mechanism 500 can also include a third connecting member 540 and a second guide rail 321 provided on the connecting frame 320, and the second guide rail 321 extends along the second direction. The fixed frame 510 can be installed on the second guide rail 321 and can move relative to the second guide rail 321 along the second direction. Since the first connecting member 520 and the second connecting member 530 are both installed on the fixed frame 510, when the fixed frame 510 moves along the second direction, it can drive the first annular light source 410 and the first camera mechanism 420 to move synchronously along the second direction, so as to facilitate the first annular light source 410 and the first camera mechanism 420 to detect the wire drawing of different hot melting point parts of the large surface of the battery cell 200.

此外,移动机构500还可包括分别用于驱动第一连接件520、第二连接件530以及第三连接件540移动的驱动装置,各驱动装置例如可以是气缸或者电机。In addition, the moving mechanism 500 may further include driving devices for driving the first connecting member 520, the second connecting member 530 and the third connecting member 540 to move respectively. Each driving device may be, for example, a cylinder or a motor.

在一些实施例中,结合图1和图5,图像采集组件400还可包括第二环形光源430和第二摄像机构440,电芯200、第二环形光源430以及第二摄像机构440以及电芯200之间可沿第二方向依次排列,也即,第二环形光源430和第二摄像机构440可用于对电芯200的宽高面进行拍摄。具体的,第二环形光源430可对电芯200朝向第二环形光源430的一侧表面发射第二光线,电芯200的表面在接收到第二光线后将第二光线反射出去,反射后的第二光线被第二摄像机构接收,并且,第二摄像机构还可采集电芯200用于反射第二光线的表面的图像。可以理解的,当将电芯200放置于载置台100上时,第一环形光源410和第一摄像机构420配合对电芯200的大面进行拍摄,第二环形光源430和第二摄像机构440配合对电芯200的宽高面进行拍摄,第一摄像机构420和第二摄像机构440可同步工作,这样可便于提高检测效率。In some embodiments, in combination with FIG. 1 and FIG. 5 , the image acquisition component 400 may further include a second annular light source 430 and a second camera mechanism 440. The battery cell 200, the second annular light source 430, the second camera mechanism 440 and the battery cell 200 may be arranged in sequence along the second direction, that is, the second annular light source 430 and the second camera mechanism 440 may be used to photograph the width and height of the battery cell 200. Specifically, the second annular light source 430 may emit a second light to a surface of the battery cell 200 facing the second annular light source 430. After receiving the second light, the surface of the battery cell 200 reflects the second light, and the reflected second light is received by the second camera mechanism. In addition, the second camera mechanism may also capture an image of the surface of the battery cell 200 used to reflect the second light. It can be understood that when the battery cell 200 is placed on the loading platform 100, the first ring light source 410 and the first camera mechanism 420 cooperate to shoot the large surface of the battery cell 200, and the second ring light source 430 and the second camera mechanism 440 cooperate to shoot the wide and high surfaces of the battery cell 200. The first camera mechanism 420 and the second camera mechanism 440 can work synchronously, which can improve the detection efficiency.

具体的,第二环形光源430的中部具有第二通孔431,该第二通孔431的一端开口朝向第二摄像机构440,另一端开口朝向电芯200的待检测部位。当第二环形光源430发射的第二光线被电芯200表面反射后,反射的第二光线可通过第二通孔431后被第二摄像机构440所接收。在本实施例中,通过设置第二通孔431,不仅方便反射后的第二光线通过,还能使得反射后的第二光线较为集中地朝向第二摄像机构440发射,这样可保证第二摄像机构440能够接收更多的第二光线,从而在获取电芯200的待检测部位的图像时,保证图像的清晰度。Specifically, the middle of the second annular light source 430 has a second through hole 431, one end of the second through hole 431 is opened toward the second camera mechanism 440, and the other end is opened toward the part to be detected of the battery cell 200. When the second light emitted by the second annular light source 430 is reflected by the surface of the battery cell 200, the reflected second light can be received by the second camera mechanism 440 after passing through the second through hole 431. In this embodiment, by providing the second through hole 431, it is not only convenient for the reflected second light to pass through, but also the reflected second light can be emitted more concentratedly toward the second camera mechanism 440, so that the second camera mechanism 440 can receive more second light, thereby ensuring the clarity of the image when acquiring the image of the part to be detected of the battery cell 200.

在本实施例中,第二环形光源430与电芯200之间的间距、第二摄像机构440与第二环形光源430之间的间距的设计均可参照第一环形光源410和第一摄像机构420的参数设计,这里不再叙述。In this embodiment, the design of the distance between the second annular light source 430 and the battery cell 200 and the distance between the second camera mechanism 440 and the second annular light source 430 can refer to the parameter design of the first annular light source 410 and the first camera mechanism 420, which will not be described here.

另外,当利用第一摄像机构420和第二摄像机构440同时对电芯200进行采集图像时,在电芯200的一个大面和一个宽高面完成采集图像后,翻转机构只需将电芯200翻转一次,以使得电芯200的另一个大面正对于第一环形光源410,另一个宽高面正对于第二环形光源430,即可完成对另一个大面和另一个宽高面完成采集图像。由此,通过设置两套环形光源和摄像机构,能够进一步提升检测效率。In addition, when the first camera mechanism 420 and the second camera mechanism 440 are used to simultaneously capture images of the battery cell 200, after completing the image capture of one large surface and one wide and high surface of the battery cell 200, the flip mechanism only needs to flip the battery cell 200 once, so that the other large surface of the battery cell 200 faces the first annular light source 410, and the other wide and high surface faces the second annular light source 430, and the image capture of the other large surface and the other wide and high surface can be completed. Therefore, by providing two sets of annular light sources and camera mechanisms, the detection efficiency can be further improved.

需要说明的是,本实施例中的第一环形光源410以及第二环形光源430可以是如图3和图5所示的一体式的圆环形结构,在其它一些实施例中,第一环形光源410以及第二环形光源430也可以是一体式的方形框体结构,或者,第一环形光源410以及第二环形光源430也可以是由多个灯源环绕一周所形成的分体式的环形结构,本实施例对此不做限定。It should be noted that the first ring light source 410 and the second ring light source 430 in this embodiment can be an integrated circular ring structure as shown in Figures 3 and 5. In some other embodiments, the first ring light source 410 and the second ring light source 430 can also be an integrated square frame structure, or the first ring light source 410 and the second ring light source 430 can also be a split ring structure formed by a plurality of light sources surrounding a circle, which is not limited in this embodiment.

在一些实施例中,参考图6,电芯检测装置还可包括传送机构700,传送机构700位于载置台100背离图像采集组件400的一侧。具体的,传送机构700可包括传送线710,传送线710沿第三方向延伸,该第三方向垂直于第一方向、且垂直于第二方向。传送线710设有多个检测工位,多个检测工位沿第三方向排列,每一个检测工位可用于设置一个载置台100,也即每一个检测工位可用于放置一个电芯200。传送线710可沿第三方向运动,从而带动载置台100沿第三方向移动,而图像采集组件400与传送线710之间的相对位置在第三方向上是固定的,当传送线710对电芯200进行传送时,可使得多个电芯200依次经过图像采集组件400,进而依次完成多个电芯200的检测。在本实施例中,通过设置传送机构700,能够实现电芯200的自动化检测,进而进一步提高检测效率。In some embodiments, referring to FIG6 , the battery cell detection device may further include a transmission mechanism 700, which is located on the side of the carrier 100 away from the image acquisition component 400. Specifically, the transmission mechanism 700 may include a transmission line 710, which extends along a third direction, which is perpendicular to the first direction and perpendicular to the second direction. The transmission line 710 is provided with a plurality of detection stations, which are arranged along the third direction, and each detection station can be used to set a carrier 100, that is, each detection station can be used to place a battery cell 200. The transmission line 710 can move along the third direction, thereby driving the carrier 100 to move along the third direction, and the relative position between the image acquisition component 400 and the transmission line 710 is fixed in the third direction. When the transmission line 710 transmits the battery cell 200, the plurality of battery cells 200 can pass through the image acquisition component 400 in sequence, and then the detection of the plurality of battery cells 200 is completed in sequence. In this embodiment, by providing the transmission mechanism 700 , it is possible to realize automatic detection of the battery cells 200 , thereby further improving the detection efficiency.

进一步地,参考图7和图8,传送机构700还可设置分拣工位,并且电芯检测装置还可设置分拣机构600。沿传送线700的运动方向,分拣工位位于图像采集组件400的前部。示例性地,分拣机构600可设置于连接架320背离第二导轨321的一侧,也即分拣机构600和第二导轨321分别设置于连接架320相对的两侧,这样,当电芯200在图像采集组件400处被采集图像并检测出有拉丝后,可被分拣机构600捡出,并放置于分拣工位,以便于后续对有拉丝的电芯200的处理。Further, referring to FIG. 7 and FIG. 8 , the conveying mechanism 700 may also be provided with a sorting station, and the battery cell detection device may also be provided with a sorting mechanism 600. Along the moving direction of the conveying line 700, the sorting station is located in front of the image acquisition component 400. Exemplarily, the sorting mechanism 600 may be provided on the side of the connecting frame 320 away from the second guide rail 321, that is, the sorting mechanism 600 and the second guide rail 321 are respectively provided on opposite sides of the connecting frame 320, so that when the battery cell 200 is imaged at the image acquisition component 400 and wire drawing is detected, it can be picked up by the sorting mechanism 600 and placed in the sorting station to facilitate the subsequent processing of the battery cell 200 with wire drawing.

基于同一发明构思,本申请实施例还可提供一种电芯检测方法,该电芯检测方法基于本申请实施例中的电芯检测装置。本实施例中的电芯检测方法可包括如下步骤:Based on the same inventive concept, the embodiment of the present application may also provide a battery cell detection method, which is based on the battery cell detection device in the embodiment of the present application. The battery cell detection method in this embodiment may include the following steps:

步骤S100:将表面包覆有包膜的电芯200放置于载置台100上,并且电芯200的顶部与盖板抵接;Step S100: placing the battery cell 200 with the coating on the surface on the mounting table 100, and the top of the battery cell 200 is in contact with the cover plate;

步骤S200:利用图像采集组件400采集电芯200表面的图像;Step S200: using the image acquisition component 400 to acquire an image of the surface of the battery cell 200;

步骤S300:对图像采集组件400采集到的图像进行处理,以通过图像检测电芯200是否有拉丝。Step S300: Processing the image captured by the image acquisition component 400 to detect whether the battery cell 200 has wire drawing through the image.

在上述步骤S300中,当通过图像检测到电芯200有拉丝时,对应的电芯200报NG,并且,上述步骤S300还可包括以下步骤:In the above step S300, when it is detected through the image that the battery cell 200 has wire drawing, the corresponding battery cell 200 reports NG, and the above step S300 may further include the following steps:

步骤S301:对电芯检测是否有炸孔;Step S301: Check whether the battery cell has a hole;

步骤S302:当检测到电芯200有炸孔时,确定电芯200有异物:Step S302: When it is detected that the battery cell 200 has a hole, it is determined that there is a foreign object in the battery cell 200:

步骤S303:检测异物的来源,并将异物排除。Step S303: Detect the source of the foreign matter and remove the foreign matter.

在上述步骤S403中,异物的来源可以是脱离的拉丝、极耳胶夹胶或者杂尘中的至少一种。In the above step S403, the source of the foreign matter may be at least one of detached wire drawing, tab glue interlayer or dust.

在上述步骤S300中,当通过图像检测到电芯200无拉丝时,则将盖板与电芯200进行焊接。In the above step S300 , when it is detected through the image that the battery cell 200 has no wire drawing, the cover plate is welded to the battery cell 200 .

应当注意的是,在上述步骤S100中,被放置于载置台100上的电芯200表面包覆的薄膜是和电芯200的顶盖上塑料架固定在一起的状态,其下一步生产工艺为将盖板与电芯200的壳体进行焊接。It should be noted that in the above step S100, the film covering the surface of the battery cell 200 placed on the mounting table 100 is fixed to the plastic frame on the top cover of the battery cell 200, and the next production process is to weld the cover plate to the shell of the battery cell 200.

另外,当被检测到有拉丝的电芯200报NG后,还可将有拉丝的电芯200捡出,并对捡出的电芯200的表面重新包覆包膜,这样可避免电芯200被浪费。In addition, when a battery cell 200 with wire drawing is detected and reported as NG, the battery cell 200 with wire drawing can be picked out, and the surface of the picked out battery cell 200 can be re-wrapped with a film, so as to avoid wasting the battery cell 200.

当本实施例中的电芯检测装置设置有翻转机构,且图像采集组件400仅包括第一环形光源410和第一摄像机构420时,上述电芯检测方法在对电芯200的其中一个表面完成步骤S200后,可利用翻转机构对电芯200进行翻转,使得电芯200的另一个表面正对于第一环形光源410,并重复步骤S200。如此,通过三次翻转电芯200,并在每次电芯200被翻转后,重复步骤S200,即可得到电芯200各个表面的图像。然后再对各图像进行处理,并判断电芯200是否有拉丝。When the battery cell detection device in this embodiment is provided with a flipping mechanism, and the image acquisition component 400 only includes the first annular light source 410 and the first camera mechanism 420, after the above battery cell detection method completes step S200 on one surface of the battery cell 200, the flipping mechanism can be used to flip the battery cell 200 so that the other surface of the battery cell 200 is facing the first annular light source 410, and step S200 is repeated. In this way, by flipping the battery cell 200 three times and repeating step S200 after each flipping of the battery cell 200, images of each surface of the battery cell 200 can be obtained. Then, each image is processed and it is determined whether the battery cell 200 has wire drawing.

当本实施例中的电芯检测装置设置有翻转机构,且图像采集组件400包括第一环形光源410、第一摄像机构420、第二环形光源430和第二摄像机构440时,在对电芯200进行检测时,电芯200的两个表面可同时完成步骤S200。然后利用翻转机构对电芯200进行翻转,并重复步骤S200,完成对电芯200的另外两个表面的图像采集,即可得到电芯200各个表面的图像。然后再对各图像进行处理,并判断电芯200是否有拉丝。When the battery cell detection device in this embodiment is provided with a flipping mechanism, and the image acquisition component 400 includes a first annular light source 410, a first camera mechanism 420, a second annular light source 430, and a second camera mechanism 440, when the battery cell 200 is detected, step S200 can be completed simultaneously on two surfaces of the battery cell 200. Then, the battery cell 200 is flipped by the flipping mechanism, and step S200 is repeated to complete image acquisition of the other two surfaces of the battery cell 200, and images of each surface of the battery cell 200 can be obtained. Then, each image is processed, and it is determined whether the battery cell 200 has wire drawing.

由于电芯200的大面设有三个热熔点,宽高面设有一个热熔点,在对电芯200的大面进行拍摄时,可通过移动第一环形光源410和第一摄像机构420,并使得第一拍摄结构拍摄三次,从而对大面的三个热熔点部位分别采集图像。而宽高面上的热熔点只需拍摄一次即可。Since the large surface of the battery cell 200 has three hot melting points and the wide and high surface has one hot melting point, when photographing the large surface of the battery cell 200, the first annular light source 410 and the first camera mechanism 420 can be moved and the first camera mechanism can be made to shoot three times, thereby respectively collecting images of the three hot melting points of the large surface. The hot melting points on the wide and high surface only need to be photographed once.

显然,本领域的技术人员可以对本实用新型实施例进行各种改动和变型而不脱离本实用新型的精神和范围。这样,倘若本实用新型的这些修改和变型属于本实用新型权利要求及其等同技术的范围之内,则本实用新型也意图包含这些改动和变型在内。Obviously, those skilled in the art can make various changes and modifications to the embodiments of the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.

Claims (10)

1. The battery cell detection device is characterized by comprising a carrying table and an image acquisition assembly, wherein the carrying table and the image acquisition assembly are arranged at intervals along a first direction;
The carrying table is used for placing a battery cell to be detected, and the part to be detected of the battery cell is arranged towards the image acquisition assembly;
The image acquisition assembly comprises a first annular light source and a first camera shooting mechanism, the first annular light source is positioned between the first camera shooting mechanism and the carrying platform, the battery cell, the first annular light source and the first camera shooting mechanism are sequentially arranged along the first direction;
The first annular light source is used for emitting first light rays to the surface of one side, facing the first annular light source, of the battery cell, the first camera mechanism is used for receiving the first light rays reflected by the battery cell, and shooting the battery cell to obtain an image of the surface, used for receiving the first light rays, of the battery cell;
The distance between the orthographic projection of the end, closest to the battery cell, of the first annular light source on a first plane and the orthographic projection of the part, to be detected, of the battery cell on the first plane is L, the shortest distance from the end, closest to the battery cell, of the first annular light source to the carrying table is H, H/L is less than or equal to tan30 degrees, and the first plane is a plane perpendicular to the first direction.
2. The cell inspection device according to claim 1, further comprising a turnover mechanism for turning over the cells placed on the stage so that the parts to be inspected, which are not inspected by the cells, are directed toward the first annular light source.
3. The cell detection device according to claim 1 or 2, wherein the image acquisition assembly further comprises a second annular light source and a second camera mechanism, the cells, the second annular light source and the second camera mechanism being arranged in sequence along a second direction, the second direction being perpendicular to the first direction;
The second annular light source is used for emitting second light rays to the surface of one side, facing the second annular light source, of the battery cell, the second camera shooting mechanism is used for receiving the second light rays reflected by the battery cell, and shooting the battery cell to obtain an image of the surface, used for receiving the second light rays, of the battery cell.
4. The cell detection device according to claim 3, wherein a first through hole is formed in the middle of the first annular light source, one end of the first through hole is opened towards the first image pickup mechanism, the other end of the first through hole is opened towards a part to be detected of the cell, and the first light reflected by the cell is received by the first image pickup mechanism after passing through the first through hole;
The middle part of the second annular light source is provided with a second through hole, one end opening of the second through hole faces the second camera mechanism, the other end opening of the second through hole faces the part to be detected of the battery cell, and the second light reflected by the battery cell passes through the second through hole and is received by the second camera mechanism.
5. The cell inspection device of claim 1, further comprising a movement mechanism for driving the first annular light source and the first camera mechanism, respectively, to move in the first direction.
6. The cell testing device of claim 5, wherein the movement mechanism comprises a first rail, a first connector, and a second connector;
The first guide rail extends along the first direction;
The first connecting piece can be slidably arranged on the first guide rail along the first direction relative to the first guide rail, and the first annular light source is fixed on the first connecting piece;
The second connecting piece can be installed on the first guide rail in a sliding mode along a second direction relative to the first guide rail, and the first camera shooting mechanism is fixed on the second connecting piece.
7. The device of claim 5, wherein the movement mechanism is further configured to drive the first annular light source and the first camera mechanism to move in a second direction, the second direction being perpendicular to the first direction.
8. The cell testing device of claim 7, wherein the movement mechanism comprises a second rail and a third connector;
the second guide rail extends along the second direction;
the third connecting piece can be installed on the second guide rail in a sliding mode along the second direction relative to the second guide rail, and the first annular light source and the first camera shooting mechanism are connected to the third connecting piece.
9. The cell detection device of claim 1, further comprising a transfer mechanism located on a side of the mounting table facing away from the image acquisition assembly;
The conveying mechanism extends along a third direction, the conveying mechanism is used for placing a plurality of carrying tables, the carrying tables are arranged along the third direction, and the third direction is perpendicular to the first direction;
The conveying mechanism can move along the third direction so as to drive each carrying platform to move along the third direction.
10. The device of claim 1, wherein a spacing between the first annular light source and the first camera mechanism is 200 ± 20mm.
CN202322212138.5U 2023-08-16 2023-08-16 A battery cell detection device Active CN221056344U (en)

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Application Number Priority Date Filing Date Title
CN202322212138.5U CN221056344U (en) 2023-08-16 2023-08-16 A battery cell detection device

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CN221056344U true CN221056344U (en) 2024-05-31

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