CN107262908A - A kind of ultrasonic wave automatic welding device - Google Patents
A kind of ultrasonic wave automatic welding device Download PDFInfo
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- CN107262908A CN107262908A CN201710617480.XA CN201710617480A CN107262908A CN 107262908 A CN107262908 A CN 107262908A CN 201710617480 A CN201710617480 A CN 201710617480A CN 107262908 A CN107262908 A CN 107262908A
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- cable
- ultrasonic wave
- weld
- turntable
- assembly
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/10—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating making use of vibrations, e.g. ultrasonic welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/26—Auxiliary equipment
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/82—Recycling of waste of electrical or electronic equipment [WEEE]
Abstract
The invention provides a kind of ultrasonic wave automatic welding device, belong to field of mechanical technique, it solve be currently used for welding cable equipment welding effect it is undesirable the problem of.This ultrasonic wave automatic welding device includes：Frame, the turntable with a setting in the form of annular discs, and be provided with a spinstand on equally distributed some stations, each station and be clamped with some cables；Weld assembly, sets at least to one, supersonic generator is provided with weld assembly, and when turntable drives cable to turn at weld assembly, weld assembly is welded by ultrasonic wave to cable；It is de- to expect component, revolve around it platform with weld assembly and set, and de- material component can depart from the cable for welding completion from station；Take-off assembly, is correspondingly arranged with de- material component, and take-off assembly can receive the cable departed from by de- material component and be transported to specified location.The present invention has the characteristics of automaticity is high, welding quality is good.
Description
Technical field
The invention belongs to field of mechanical technique, it is related to a kind of ultrasonic wave automatic welding device, it is particularly a kind of to be used for welding cable
Ultrasonic wave automatic welding device.
Background technology
Cable for connecting air bag and in-car mainboard is installed, cable pliability preferably, has in safe automobile air bag
Counter-bending and tension function, and the high temperature resistant that can resist cold.Cable is to realize linkage function, it is necessary to carry out welding job.The weldering of cable
Connect work often to carry out by ultrasonic wave, by ultrasonic wave dither, the energy produced using dither will be of the same race or different
Metal is planted, material surface molecules are mutually mutually oozed by cold grinding and horizontal movement by conjunction under appropriate pressures, make wire harness rapid welding,
Reach welding purpose, with it is efficient, conveniently, the low feature of cost.
Cable ultrasonic bonding early stage uses manual method, and cable and connector are stacked on workbench and are directed at weldering by workman
Head, manually operated startup welding, removal cable and connector after completion carry out stacking arrangement to the product for having welded completion,
Then next Product jointing is carried out again, and not only error rate is costly and time consuming long for such welding manner, inefficiency.
Automanual air bag wire harness bonding machine has been occurred in that on existing market, has passed through artificial blowing, bonding machine sensing production
Product are welded, but still need manually to carry out feeding after completion, product are arranged, more labor intensive, operating efficiency
It is not high；And the negligible amounts that this welding mechanism can disposably be welded, production cost is high.
Therefore, to solve the deficiency being currently used in the welding equipment structure of welding cable, the present invention devises one kind certainly
The ultrasonic wave automatic welding device that dynamicization degree is high, welding quality is good.
The content of the invention
There is provided the ultrasonic wave that a kind of automaticity is high, welding quality is good to solve the problem of prior art is present by the present invention
Automatic welding device.
The purpose of the present invention can be achieved through the following technical solutions：A kind of ultrasonic wave automatic welding device, including：
Frame, the turntable with a setting in the form of annular discs, and equally distributed some stations are provided with a spinstand, each
Some cables are clamped with station；
Weld assembly, sets at least to one, supersonic generator is provided with weld assembly, when turntable drives cable to turn
When moving to weld assembly, weld assembly is welded by ultrasonic wave to cable；
De- material component, revolves around it platform with weld assembly and sets, and de- material component can will weld the cable completed and be taken off from station
From；
Take-off assembly, is correspondingly arranged with de- material component, the take-off assembly can receive the cable that is departed from by de- material component and by its
It is transported to specified location.
As the further improvement of this case, the weld assembly includes being installed with welding gas on welding base, soldering tip, welding base
Cylinder and the output shaft of weld cylinder are stretched into welding base and are connected with soldering tip, the soldering tip and above-mentioned supersonic generator phase
Even, weld cylinder drives soldering tip is vertically mobile to be welded to cable.
Improved as the another step of this case, the weld assembly also includes servomotor and servomotor passes through screw mandrel and weldering
Joint chair is connected, and servomotor drives the related soldering tip of welding base, and movement is welded to cable in the horizontal direction.
Improved as the another step of this case, base is installed between welding base and turntable, base top is installed with and electricity
The one-to-one some bed dies of cable, the upper surface of bed die is higher than the upper surface of turntable, and cable is resisted against bed die in welding
On.
As the further improvement of this case, it is movably installed with plummer and plummer and is symmetrically arranged with each station
Offered on two fixture blocks, each fixture block and be covered each by clamping plate at least one clip slot for being embedded cable, two fixture blocks, respectively
Cable is respectively positioned between corresponding clamping plate and fixture block.
Improved as the another step of this case, revolve around it platform and be additionally provided with the sensory package being correspondingly arranged with weld assembly,
It is installed with sensory package for detecting some sensors that cable whether there is, and each sensor is corresponded with clip slot.
As the further improvement of this case, support is additionally provided with base, and compression cylinder is equipped with support, is compressed
The output shaft of cylinder is through support and is fixed with the briquetting above plummer, and the compression cylinder can drive briquetting towards holding
Microscope carrier is moved and related plummer is moved down towards turntable until each cable is resisted against on corresponding bed die.
As the further improvement of this case, the de- material component includes de- material seat, de- bin, and de- bin passes through de- material gas
Cylinder is connected with de- material seat, is symmetrically arranged with de- bin and drives de- bin with one-to-one two support arm of two clamping plates, de- material cylinder
Related two support arm moves down and two clamping plates is departed from corresponding fixture block.
Improved as the another step of this case, die pad is movably set with towards turntable side in de- material seat surface, and in liftout
It is installed with the top of plate and drives each ejection block to move up and by cable from correspondingly with the one-to-one some ejection blocks of each clip slot, die pad
Clip slot in eject.
As the further improvement of this case, the take-off assembly includes the movable stand being connected with frame, living on movable stand
It is dynamic to be provided with transfer arm, and be symmetrically arranged with and one-to-one two catching unit of two fixture blocks, each gripping list on transfer arm
Member can disposably grip each cable on correspondence fixture block.
Improved as the another step of this case, the motor for driving turntable, and motor are installed with frame
It is connected by indexing separator with turntable, and motor, indexing separator are respectively positioned on below turntable.
As the further improvement of this case, frame face is provided with control panel, and the motor and control panel are electrical
Connection.
Improved as the another step of this case, each edge of bottom of the frame is installed with leg respectively, and each leg side is all provided with
There is castor.
Compared with prior art, reasonable in design of the present invention, multiple station rotaries are driven using turntable, are set simultaneously
Weld assembly, de- material component and take-off assembly, are easy to each cable to carry out welding job automatically successively, voluntarily take off material and to welding
The cable of completion carries out feeding stacking, improves automaticity, and operating efficiency is high.
Brief description of the drawings
Fig. 1 is the structural representation of the present invention.
Fig. 2 is Fig. 1 part-structure schematic diagram.
Fig. 3 is Fig. 2 part-structure schematic diagram.
Fig. 4 is Fig. 3 part-structure schematic diagram.
Fig. 5 is the structural representation of de- material component in the present invention.
Fig. 6 is Fig. 5 part-structure schematic diagram.
Fig. 7 is the structural representation of take-off assembly in the present invention.
Fig. 8 is the structural representation of clamping jaw in the present invention.
In figure, 10, frame；11st, turntable；12nd, plummer；121st, guide pillar；13rd, fixture block；131st, clip slot；14th, clamping plate；
15th, support block；151st, gib block；16th, limited block；17th, extension spring；18th, control panel；21st, welding base；22nd, soldering tip；221st, weld
Pin；23rd, weld cylinder；24th, supersonic generator；25th, servomotor；26th, screw mandrel；27th, guide rail, 28, guide block；29th, auxiliary block；
291st, presser feet；31st, base；32nd, bed die；33rd, support；34th, compression cylinder；35th, briquetting；40th, sensor；51st, material seat is taken off；52、
De- bin；521st, support arm；522nd, sleeve；53rd, material cylinder is taken off；54th, die pad；541st, ejection block；55th, the first sliding block；56th, first
Slide rail；57th, the second sliding block；58th, the second slide rail；59th, material ejection cylinder；61st, movable stand；611st, the 3rd slide rail；62nd, horizontal air cylinder；
63rd, vertical cylinder；64th, the 3rd sliding block；641st, the 4th slide rail；65th, Four-slider；66th, transfer arm；67th, clamping jaw；671st, main folder is held
Portion；672nd, secondary clamping part；673rd, grasping part；68th, cylinder is gripped；69th, storage bin；71st, motor；72nd, indexing separator；
81st, the first spring；82nd, second spring；91st, leg；92nd, castor；100th, cable.
Embodiment
With reference to embodiment and accompanying drawing, technical scheme is further elaborated.
As depicted in figs. 1 and 2, this ultrasonic wave automatic welding device includes：
Frame 10, the turntable 11 with a setting in the form of annular discs, and it is provided with turntable 11 equally distributed multiple works
Multiple cables 100 are clamped with position, each station；
Weld assembly, sets at least to one, and supersonic generator 24 is provided with weld assembly, when turntable 11 drives electricity
When cable 100 is turned at weld assembly, weld assembly is welded by ultrasonic wave to cable 100；
De- material component, revolves around it platform 11 with weld assembly and sets, and de- material component can will weld the cable 100 that completes from station
It is upper to depart from；
Take-off assembly, is correspondingly arranged with de- material component, and take-off assembly can receive the cable 100 by taking off material component disengaging and its is defeated
It is sent to specified location.
Automanual air bag wire harness bonding machine has been occurred in that on existing market, has passed through artificial blowing, bonding machine sensing production
Product are welded, but still need manually to carry out feeding after completion, product are arranged, more labor intensive, operating efficiency
It is not high；And the negligible amounts that this welding mechanism can disposably be welded, production cost is high.
Therefore, the present invention devises a kind of ultrasonic wave automatic welding device, multiple station rotaries are driven using turntable 11,
Weld assembly, de- material component and take-off assembly are set simultaneously, are easy to each cable 100 is automatic successively to carry out welding job, voluntarily
De- material simultaneously carries out feeding stacking to the cable 100 that welding is completed, and is easy to operation, automaticity is high.
It is noted that the quantity of preferred weld component is two in the present embodiment, two weld assemblies and de- material group
Part three revolves around it platform 11 and is uniformly distributed successively, and the cable 100 on station sequentially passes through two weld assemblies and welded, so
De- material is carried out by de- material component, finally will weld the cable 100 finished by take-off assembly grips and stack.
The quantity of preferred station is eight herein, and wherein take-off assembly expects that component is correspondingly arranged with de-, except take-off assembly it
Outside, each component corresponds to a station, and a station is spaced between two neighboring component.When cable 100 sequentially passes through two welderings
Gripped after connected components, de- material component, need to be put into cable 100 to be welded on vacant station again afterwards, it is preferably empty
The station put by being manually placed into cable 100, is rotated move to weld assembly again again when turning to the face place of frame 10, progress
Next round welding job, operating personnel need to only stand in the face of frame 10.
As shown in Figures 2 to 4, it is preferable that weld assembly includes being installed with weldering on welding base 21, soldering tip 22, welding base 21
The output shaft for connecing cylinder 23 and weld cylinder 23 is stretched into welding base 21 and is connected with soldering tip 22, soldering tip 22 and above-mentioned ultrasonic wave
Generator 24 is connected, and weld cylinder 23 drives soldering tip 22, and vertically movement is welded to cable 100.
Welding machine component is actually made up of welding base 21 and soldering tip 22 etc., and soldering tip 22 is lived by weld cylinder 23 with welding base 21
Dynamic connection, the driving in the vertical direction of soldering tip 22 of weld cylinder 23 is moved up and down, when turntable 11 drives cable 100 to turn to weldering
When on the correspondence station of joint chair 21, soldering tip 22 is moved down to be welded to cable 100.
Wherein, cable 100 is of virtually multiple welding grooves being set up in parallel（Not shown in figure）, preferably on soldering tip 22
Capillary 221 is worn to be embedded in welding groove, while ultrasonic wave dither, produces heat, be easy to capillary 221 to enter cable 100
Row welding.One welding groove needs to move a certain distance the next welding groove of progress after completing, therefore each cable 100 needs weldering
Connect repeatedly.
In real work, the quantity of the welding groove of different size cable 100 is different, and welding requirements is also different, Mei Ge electricity
Depending on the welding times of cable 100 are according to actual requirement, it is not construed as limiting in the present embodiment, can be advance for different welding times
Corresponding program is designed, controls the actual welding of welding base 21 to work by using different programs.
Further, weld assembly also includes servomotor 25 and servomotor 25 passes through screw mandrel 26 and the phase of welding base 21
Even, servomotor 25 drives the related soldering tip 22 of welding base 21 is mobile in the horizontal direction to be welded to cable 100.
Because a cable 100 needs to weld multiple, welding base 21 and soldering tip are driven by the setting of servomotor 25
22 move in the horizontal direction, move a certain distance and are welded next time after welding once.The setting energy of servomotor 25
It is enough accurate drive welding base 21 move pre-set apart from length, it is ensured that welding is accurate.
Specifically, being installed with two guide rails 27 in frame 10, the bottom of welding base 21 is provided with to be correspondingly arranged with two guide rails 27
Multiple guide blocks 28, by the cooperation of guide rail 27 and guide block 28, realize the movement of welding base 21, movement is more steady.This implementation
Preferably sliding block is evenly distributed on the edge of 21 bottom of welding base four in example, and each guide rail 27 corresponds to two sliding blocks.
Preferably, two presser feets 291 are symmetrically arranged with welding base 21 and 291 points of two presser feets are listed in the both sides of soldering tip 22, each
Presser feet 291 is moved with soldering tip 22.
The setting of presser feet 291 is to push down cable 100, it is to avoid cable 100 after being welded with the adhesion of soldering tip 22, and then weld
First 22 related cables 100 when moving up are moved, and destroy the structure of cable 100, influence the welding effect of cable 100.Presser feet 291 is specific
It is to be pressed in non-welded part on cable 100, does not interfere with the progress of welding job.
Two 291 points of presser feets are listed in the both sides of soldering tip 22 can apply the active force of balance to cable 100, be conducive to keeping cable
100 stability, while the whole machine balancing effect of soldering tip 22 can be kept again.
Further, the top of soldering tip 22 is additionally provided with the auxiliary block 29 with the output shaft fixed connection of weld cylinder 23, above-mentioned two
Presser feet 291 is connected by second spring 82 and auxiliary block 29 respectively.
Two presser feet 291 is actual to be connected by auxiliary block 29 with the output shaft of weld cylinder 23, and then can be same with soldering tip 22
When act, specifically, be connected in auxiliary block 29 by connector and presser feet 291, while be arranged second spring 82 on connector,
The bottom of presser feet 291 is less than soldering tip 22（Capillary 221）Bottom, thus presser feet 291 prior to soldering tip 22 contact cable 100, work as weldering
First 22 auxiliary blocks 29 when continuing to move down equally move down second spring 82 and compressed, and presser feet 291 pushes down cable 100 and keeps stable shape
State, so that soldering tip 22 is welded.
Preferably two presser feets 291 are really the setting that is connected as a single entity herein, are easy to two presser feets 291 while contacting cable 100, really
Protect the active force for applying balance.
Preferably, base 31 is installed, the top of base 31 is installed with and cable 100 1 between welding base 21 and turntable 11
One corresponding multiple bed dies 32, the upper surface of bed die 32 is higher than the upper surface of turntable 11, and cable 100 is resisted against in welding
On bed die 32.
Be preferably provided with to ensure the effect of welding, in the present embodiment bed die 32 with current supply cable 100 against, during welding, cable
100 are located between soldering tip 22 and bed die 32.Base 31 is preferably provided with herein, and bed die 32 is installed in the top of base 31, due to
The upper surface of bed die 32 is higher than the upper surface of turntable 11, and cable 100 needs to be resisted against on bed die 32 in welding, therefore electricity
Cable 100 is really the top for being located at the upper surface of turntable 11, and is set higher than bed die 32.
Preferably, it is movably installed with each station on plummer 12 and plummer 12 and is symmetrically arranged with two fixture blocks 13,
Offered on each fixture block 13 and be covered each by clamping plate at least one clip slot 131 for being embedded cable 100, two fixture blocks 13
14, each cable 100 is respectively positioned between corresponding clamping plate 14 and fixture block 13.
Two clamping plates 14, two fixture blocks being correspondingly arranged are installed specifically, being set on station on plummer 12, plummer 12
13, it can actually be divided into two groups of grip units, corresponding clamping plate 14 and one grip unit of formation of fixture block 13, correspond to above-mentioned two
Weld assembly, one group of grip unit one weld assembly of correspondence, each weld assembly only welds the electricity in corresponding grip unit
Cable 100, the coming year, each weld assembly was shared out the work and help one another, and improved welding efficiency.
Two clip slots 131 are opened up on preferably each fixture block 13 in the present embodiment, i.e., each grip unit is clamped with two electricity
Four cables 100 are clamped on cable 100, a plummer 12；Namely each weld assembly once welds two on corresponding station
Individual cable 100, after the completion of rotate a station, continue weld two cables 100.
Further, platform 11 is revolved around it to be additionally provided with the sensory package being correspondingly arranged with weld assembly, sensory package
It is installed with for detecting multiple sensors 40 that cable 100 whether there is, and each sensor 40 is corresponded with clip slot 131.
Sensory package is preferably two groups, and two groups of sensory packages are correspondingly arranged with weld assembly, and sensory package is located at correspondence
A upper station for welding base 21, is detected to the cable 100 on the station, if leakage payout 100, it is to avoid occur without electricity
The phenomenon that the missing solder of cable 100 connects.
Wherein, the cable 100 of welding needed for sensory package only detects correspondence welding base 21, thus on each sensory package
The quantity of sensor 40 is preferably two, and two sensors 40 are respectively used to detection and corresponding two cables 100.
Preferably, the opposite one end of two clamping plate 14 is articulated and connected with plummer 12 respectively, and the clamping plate 14 being correspondingly arranged and folder
The magnetic of block 13 is connected, and clamping plate 14 faces the side of fixture block 13 and offers equally distributed multiple fins（Not shown in figure）.
Preferred clamping plate 14 is connected with the magnetic of fixture block 13 in the present embodiment, by cable 100 it is stable be limited in clamping plate 14 with it is corresponding
Fixture block 13 between, wherein the opposite one end of two clamping plates 14 is articulated and connected with plummer 12, when operating personnel place cable 100
Two clamping plates 14 need to only be opened from middle part, operation facility, while it is avoided that clamping plate 14 drops again, it is convenient and practical.
The setting of fin herein can be suppressed further by cable 100 is stable, it is ensured that the stability of cable 100, be easy into
Row welding job, the particular number of fin is not construed as limiting depending on the size and using effect of clamping plate 14 in the present embodiment.
Further, the guide pillar 121 being connected with turntable 11, and each guide pillar are equipped with each edge of plummer 12
The first spring 81 is arranged with 121.Plummer 12 is flexibly connected by multiple guide pillars 121 with turntable 11, preferably guide pillar 121
Quantity is four, is evenly distributed on the edge of plummer 12 4, beneficial to balance plummer 12.
Plummer 12 is really that plummer 12 needs during welding positioned at the top of the upper surface of turntable 11 with cable 100
Drive cable 100 to move down to be resisted against on corresponding bed die 32, the setting of the first spring 81 can be when plummer 12 be moved to holding
Microscope carrier 12 carries out cushioning effect, it is ensured that the Stability Analysis of Structures of plummer 12.
Preferably, support 33 is additionally provided with base 31, and is equipped with support 33 compression cylinder 34, compression cylinder 34
Output shaft is through support 33 and is fixed with briquetting 35 positioned at the top of plummer 12, compression cylinder 34 can drive briquetting 35 towards
Plummer 12 is moved and related plummer 12 is moved down towards turntable 11 until each cable 100 is resisted against on corresponding bed die 32.
Specifically, the movement of plummer 12 is the effect by compression cylinder 34 to realize, herein preferably in base 31
Upper setting support 33 simultaneously wears compression cylinder 34 vertically on support 33, and wherein compression cylinder 34 is by driving 35 times shift-ins of briquetting
And apply active force to plummer 12 indirectly, the purpose that driving plummer 12 is moved down is realized, the setting of briquetting 35 can increase work
With area so that the active force acted on plummer 12 is comparatively balanced, plummer 12 is conducive to steadily to move down.
It is noted that the support block 15 being correspondingly arranged with plummer 12 is installed with turntable 11, and in carrying
Limited block 16 is fixed with platform 12, the fixed gib block 151 in support block 15 cooperates with the guide groove on limited block 16,
Movement to plummer 12 further provides for guide effect.
When plummer 12 is moved down, limited block 16 is moved down therewith, and plummer 12 is in each first spring 81 after welding is finished
Reset is moved up under effect, and if only if when limited block 16 contacts with support block 15（That is the bottom of support block 15 is resisted against limited block 16
On）, reset terminates.Wherein in an initial condition, limited block 16 is equally contacted with support block 15.
It is noted that being also associated with extension spring 17 between plummer 12 and support block 15, plummer 12 is further ensured that
Keep stable in constantly moving up and down, original state can be reset to after end is moved down every time.
As shown in Figure 2, Figure 5 and Figure 6, it is preferable that de- material component includes taking off material seat 51, de- bin 52, and de- bin 52 leads to
De- material cylinder 53 is crossed with de- material seat 51 to be connected, take off be symmetrically arranged with bin 52 with one-to-one two support arm 521 of two clamping plate 14,
De- material cylinder 53 drives de- related two support arm 521 of bin 52 to move down and two clamping plates 14 is departed from corresponding fixture block 13.
Turned to after the welding of cable 100 is finished with turntable 11 at de- material component, de- material component is taken off to cable 100
Expect to drive two support arms 521 on de- bin 52 to move down particular by de- material cylinder 53 and then drive two clamping plates 14 to depart from fixture block 13
Come what is realized.
Wherein, the end of each support arm 521 is installed with sleeve 522, and two sleeves 522 bear against opposite in two clamping plates 14
One end simultaneously makes clamping plate 14 rotate the corresponding fixture block 13 of disengaging around the pin joint of itself, and clamping plate 14 is changed by horizontality at the beginning
For vertical state.During this, the upper surface of sleeve 522 all the time with clamping plate 14 keeps the state of clamping plate 14, when de- material
After finishing, two support arms 521 are reversely moved up with moving sleeve 522, are made clamping plate 14 and are returned to initial horizontality.
Further, face the side of turntable 11 in de- material seat 51 and be movably set with die pad 54, and pushed up in die pad 54
Portion is installed with drives each ejection block 541 to move up and by electricity with the one-to-one multiple ejection blocks 541 of each clip slot 131, die pad 54
Cable 100 is ejected out of corresponding clip slot 131.
During real work, in addition it is also necessary to depart from cable 100 from corresponding fixture block 13, liftout is preferably provided with the present embodiment
Plate 54 and the multiple ejection blocks 541 for being installed in the top of die pad 54, die pad 54, which is moved up, drives each ejection block 541 embedding
Enter the corresponding cable 100 of ejection in clip slot 131.The quantity of ejection block 541 is preferably four herein, corresponding with cable 100, real
When border works, the quantity of ejection block 541 changes with the change of the quantity of cable 100 on plummer 12.
Above-mentioned de- bin 52, support arm 521, sleeve 522 and die pad 54, ejection block 541 are equipped with, by cable
100 smoothly depart from from fixture block 13, and automaticity is high and de- material effect is good, and operating efficiency is high.
De- material seat 51 is installed with two first sliding blocks 55 away from the side of turntable 11, is installed with de- bin 52 and two first
Two first slide rails 56 that sliding block 55 is correspondingly arranged, the first sliding block 55 and the first slide rail 56 are passed through between de- bin 52 and de- material seat 51
Mating reaction, stability can be kept in frequently relative movement thereof.
In addition, die pad 54 is connected by material ejection cylinder 59 with de- material seat 51, wherein, die pad 54 and material ejection cylinder 59
The side of turntable 11 is faced in de- material seat 51, and de- bin 52 is then located at de- material seat 51 and deviates from the side of turntable 11.
De- material seat 51 side is faced in die pad 54 and is installed with two second sliding blocks 57, is installed with and two second on de- material seat 51
Two second slide rails 58 that sliding block 57 is correspondingly arranged, the second sliding block 57 and the mating reaction of the second slide rail 58, it is ensured that die pad 54 is with taking off
Material seat 51 keeps stability in frequently relative movement thereof.
As shown in Fig. 2, Fig. 7 and Fig. 8, it is preferable that take-off assembly includes the movable stand 61 being connected with frame 10, in movable stand
Transfer arm 66 is movably set with 61, and is symmetrically arranged with and the one-to-one two grippings list of two fixture block 13 on transfer arm 66
Member, each catching unit can disposably grip each cable 100 on correspondence fixture block 13.
Take-off assembly is correspondingly arranged with de- material component, when cable 100 from corresponding fixture block 13 is departed from it by de- material component
Afterwards, the transfer arm 66 in take-off assembly then drives two catching units to grip corresponding cable 100, a plummer 12（Station）On
Two fixture blocks 13 on cable 100 can disposably grip and finish, improve feeding efficiency.
Further, be provided with the horizontal air cylinder 62 and vertical cylinder 63 of interconnection on movable stand 61, transfer arm 66 with
Vertical cylinder 63 is connected, and vertical cylinder 63 can drive transfer arm 66 to move back and forth along horizontal air cylinder 62, and transfer arm 66 can edge
Vertical cylinder 63 to move up and down.
Movable stand 61 is specifically to be connected with frame 10, and the setting of movable stand 61 is easily installed horizontal air cylinder 62, vertical gas
The parts such as cylinder 63, transfer arm 66, the setting of horizontal air cylinder 62 and vertical cylinder 63 can drive transfer arm 66 in the horizontal direction with
And moved on vertical direction, it is mobile flexible.
Specifically, vertical cylinder 63 is flexibly connected by the 3rd sliding block 64 with horizontal air cylinder 62, transfer arm 66 passes through the 4th
Sliding block 65 is connected with vertical cylinder 63, and two the 3rd slide rails 611 being correspondingly arranged with the 3rd sliding block 64 are installed with movable stand 61,
The 4th slide rail 641 being correspondingly arranged with Four-slider 65 is installed with 3rd sliding block 64.
3rd sliding block 64 is moved horizontally in the presence of horizontal air cylinder 62 along two the 3rd slide rails 611, drives vertical cylinder
63rd, Four-slider 65 and transfer arm 66 are moved together；Four-slider 65 is in the presence of vertical cylinder 63 along the 4th slide rail
641 vertical shifts, drive transfer arm 66 to move together.
Further, catching unit includes two clamping jaws 67 and two clamping jaws 67 and is centrosymmetric setting, on each clamping jaw 67
It is set side by side with main clamping part 671 and another clamping jaw on main clamping part 671, secondary clamping part 672, one of clamping jaw 67
Secondary clamping part 672 on 67 surrounds the grasping part 673 to be formed for gripping cable 100.
Each catching unit includes two clamping jaws 67, and two clamping jaws 67 are centrosymmetric setting, and cable 100 is really
Gripped between two clamping jaws 67.
Specifically, two clamping jaws 67 are driven by gripping cylinder 68, contiguous block is fixed with each clamping jaw 67（Do not show in figure
Go out）, the output shaft fixed connection of contiguous block and gripping cylinder 68 on one of clamping jaw 67, gripping cylinder 68 can drive the clamping jaw 67
Closer or far from another clamping jaw 67, and then control the increase of the distance between two clamping jaws 67 or reduce.
Wherein, main clamping part 671, secondary clamping part 672 are respectively provided with each clamping jaw 67, the Central Symmetry of two clamping jaw 67 is set,
Main clamping part 671 on one of clamping jaw 67 surrounds to be formed for gripping electricity with the secondary clamping part 672 on another clamping jaw 67
Two grasping parts 673 are formed on one grasping part 673 of cable 100, i.e., each catching unit, with two on corresponding fixture block 13
Individual cable 100 is corresponding, realizes the purpose of disposable gripping cable 100.
Two each storage bin 69 corresponding with two catching units is preferably installed with the present embodiment in frame 10, after gripping
Cable 100 is deposited into corresponding storage bin 69, realizes the function that automatic material taking is stacked, and without manually putting, improves work
Make efficiency.
As depicted in figs. 1 and 2, it is preferable that the motor 71 for driving turntable 11 is installed with frame 10, and is driven
Dynamic motor 71 is connected by indexing separator 72 with turntable 11, and motor 71, indexing separator 72 are respectively positioned on turntable
11 lower sections.Motor 71 is that turntable 11 provides power as dynamical element, and motor is capable of in the setting of indexing separator 72
The rotation of turntable 11 is converted into, and rotator inertia can be reduced.
Need constantly to rotate because cable 100 is welded, stop the rotation platform 11 to convert the station on turntable 11, realize electricity
The work such as the welding of the pipeline system of cable 100, de- material, therefore indexing separator 72 is provided with, when motor 71 stops operating
It is able to ensure that turntable 11 is accurately positioned in corresponding position.
To ensure that the welding job of cable 100 is smoothed out, therefore, to assure that the time that welding job is spent and cable 100
The time consistency that de- material, feeding are spent jointly, and then when ensuring that turntable 11 is rotated, the work of each component has been completed, and is connect
The processing into next station.
Further, the face of frame 10 is provided with control panel 18, and motor 71 is electrically connected with control panel 18.Control
Panel 18 is provided with multiple switch, controlled motor and other control system（For example weld, take off material and the upper phase of feeding work
The program answered）Open and close, operation facility.
Preferably, each edge in the bottom of frame 10 is installed with leg 91 respectively, and each side of leg 91 is equipped with castor 92.
The setting of leg 91 is easy to frame 10 being fixed on the specific putting position of workshop, and the setting of castor 92 is then moved easily
Frame 10, is readily transported or changes putting position.
This ultrasonic wave automatic welding device reasonable in design, drives multiple station rotaries using turntable 11, sets simultaneously
Weld assembly, de- material component and take-off assembly are put, is easy to each cable 100 is automatic successively to carry out welding job, voluntarily takes off material simultaneously
Feeding stacking is carried out to the cable 100 that welding is completed, automaticity is improved, operating efficiency is high.
Described herein is only the preferred embodiment of the present invention, but protection scope of the present invention is not limited to
This.Modification or supplement or the similar side of use that those skilled in the art in the invention are carried out to described specific embodiment
Formula is replaced, and all should be covered by within protection scope of the present invention.
Claims (10)
1. a kind of ultrasonic wave automatic welding device, it is characterised in that including：
Frame, the turntable with a setting in the form of annular discs, and equally distributed some stations are provided with a spinstand, each
Some cables are clamped with station；
Weld assembly, sets at least to one, supersonic generator is provided with weld assembly, when turntable drives cable to turn
When moving to weld assembly, weld assembly is welded by ultrasonic wave to cable；
De- material component, revolves around it platform with weld assembly and sets, and de- material component can will weld the cable completed and be taken off from station
From；
Take-off assembly, is correspondingly arranged with de- material component, the take-off assembly can receive the cable that is departed from by de- material component and by its
It is transported to specified location.
2. a kind of ultrasonic wave automatic welding device according to claim 1, it is characterised in that the weld assembly includes weldering
The output shaft that weld cylinder and weld cylinder are installed with joint chair, soldering tip, welding base is stretched into welding base and is connected with soldering tip, institute
State soldering tip with above-mentioned supersonic generator to be connected, weld cylinder drives soldering tip, and vertically cable is welded in movement.
3. a kind of ultrasonic wave automatic welding device according to claim 2, it is characterised in that weld assembly also includes servo
Motor and servomotor is connected by screw mandrel with welding base, servomotor drives mobile pair in the horizontal direction of the related soldering tip of welding base
Cable is welded.
4. a kind of ultrasonic wave automatic welding device according to Claims 2 or 3, it is characterised in that welding base and turntable
Between base is installed, base top be installed with the one-to-one some bed dies of cable, the upper surface of bed die is higher than turntable
Upper surface, and welding when cable be resisted against on bed die.
5. a kind of ultrasonic wave automatic welding device according to claim 4, it is characterised in that activity is pacified on each station
Equipped be symmetrically arranged with plummer and plummer offered on two fixture blocks, each fixture block for be embedded cable at least one
Clamping plate is covered each by clip slot, two fixture blocks, each cable is respectively positioned between corresponding clamping plate and fixture block.
6. a kind of ultrasonic wave automatic welding device according to claim 5, it is characterised in that revolve around it platform and be additionally provided with
It is installed with the sensory package being correspondingly arranged with weld assembly, sensory package for detecting some sensings that cable whether there is
Device, and each sensor and clip slot one-to-one corresponding.
7. a kind of ultrasonic wave automatic welding device according to claim 5, it is characterised in that branch is additionally provided with base
Frame, and be equipped with support compression cylinder, compression cylinder output shaft is through support and is fixed with above plummer
Briquetting, briquetting can be driven to be moved towards plummer for the compression cylinder and related plummer is moved down towards turntable until each cable
It is resisted against on corresponding bed die.
8. a kind of ultrasonic wave automatic welding device according to claim 5, it is characterised in that the de- material component includes de-
Expect seat, de- bin, and de- bin is connected by de- material cylinder with de- material seat, take off and be symmetrically arranged with bin and two clamping plate one a pair
Two support arms answered, de- material cylinder drives de- related two support arm of bin to move down and two clamping plates is departed from corresponding fixture block.
9. a kind of ultrasonic wave automatic welding device according to claim 8, it is characterised in that expect seat surface towards turntable de-
Side is movably set with die pad, and is installed with and the one-to-one some ejection blocks of each clip slot, die pad at the top of die pad
Each ejection block is driven to move up and eject cable out of corresponding clip slot.
10. a kind of ultrasonic wave automatic welding device according to claim 5, it is characterised in that the take-off assembly includes
The movable stand being connected with frame, is movably set with transfer arm, and be symmetrically arranged with and two fixture blocks on transfer arm on movable stand
One-to-one two catching unit, each catching unit can disposably grip each cable on correspondence fixture block.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710617480.XA CN107262908B (en) | 2017-07-26 | 2017-07-26 | Ultrasonic automatic welding equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710617480.XA CN107262908B (en) | 2017-07-26 | 2017-07-26 | Ultrasonic automatic welding equipment |
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| CN107262908B CN107262908B (en) | 2023-04-11 |
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| CN108340068A (en) * | 2018-03-28 | 2018-07-31 | 南日 | A kind of ultrasonic wave semi-automatic welding equipment |
| CN108723544A (en) * | 2018-05-28 | 2018-11-02 | 浙江思玛特机器人科技有限公司 | The harness automatic welding needle system of full-automatic harness processing assembling equipment |
| CN109048036A (en) * | 2018-09-03 | 2018-12-21 | 上海骄成机电设备有限公司 | A kind of equipment for the weldering of ultrasonic wave harness |
| CN109093243A (en) * | 2018-09-20 | 2018-12-28 | 江苏天昇光伏科技有限公司 | A kind of rotating disc type ultrasonic welding machine |
| CN109848541A (en) * | 2019-03-27 | 2019-06-07 | 晋江海纳机械有限公司 | A kind of continuous type ultrasonic wave soldering picks |
| CN113210833A (en) * | 2021-05-26 | 2021-08-06 | 上海点拾科技有限公司 | Ultrasonic-assisted metal product welding machine |
| CN113319399A (en) * | 2021-05-20 | 2021-08-31 | 南京工程学院 | Welding device and welding method for cage frame mesh in final polycondensation reactor |
| CN113601001A (en) * | 2021-07-26 | 2021-11-05 | 杭州电子科技大学 | Ultrasonic welding equipment for cutting excess materials of weldment based on different diameters |
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| CN113319399A (en) * | 2021-05-20 | 2021-08-31 | 南京工程学院 | Welding device and welding method for cage frame mesh in final polycondensation reactor |
| CN113319399B (en) * | 2021-05-20 | 2022-05-20 | 南京工程学院 | Welding device and welding method for cage frame mesh in final polycondensation reactor |
| CN113210833A (en) * | 2021-05-26 | 2021-08-06 | 上海点拾科技有限公司 | Ultrasonic-assisted metal product welding machine |
| CN113601001A (en) * | 2021-07-26 | 2021-11-05 | 杭州电子科技大学 | Ultrasonic welding equipment for cutting excess materials of weldment based on different diameters |
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| CN107262908B (en) | 2023-04-11 |
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Address after: 314019 Building 1, No. 257, Chayuan North Road, Youchegang Town, Xiuzhou District, Jiaxing City, Zhejiang Province Applicant after: Jiaxing Richang Auto Parts Co.,Ltd. Address before: 314000 floor 1, No. 7 plant (phase II) of Jiaxing disabled people's self strengthening entrepreneurship Park, north of Zhengyang Road, Youche port, Xiuzhou District, Jiaxing City, Zhejiang Province Applicant before: JIAXING RICHANG AUTO PARTS Co.,Ltd. |
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