CN103904367A - Automatic device for welding and detecting lithium battery - Google Patents
Automatic device for welding and detecting lithium battery Download PDFInfo
- Publication number
- CN103904367A CN103904367A CN201410123994.6A CN201410123994A CN103904367A CN 103904367 A CN103904367 A CN 103904367A CN 201410123994 A CN201410123994 A CN 201410123994A CN 103904367 A CN103904367 A CN 103904367A
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- welding
- detection
- whirligig
- lithium battery
- ambulatory splint
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/058—Construction or manufacture
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/04—Construction or manufacture in general
- H01M10/0404—Machines for assembling batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Abstract
The invention discloses an automatic device for welding and detecting a lithium battery. The automatic device comprises a transfer system, a temporary storage system, a welding system and a detecting system, wherein the transfer system comprises a transfer stander, a transfer belt and a transfer groove, the temporary storage system comprises a temporary loading-unloading station and a temporary storage loading-unloading mechanical hand, the welding system comprises a welding loading-unloading mechanical hand, a first welding rotating device, a second welding rotating device, a welding head mechanical hand and a welding control box, and the detecting system comprises a detection loading mechanical hand, a loading workstation, a leakage detector, a short-circuit detector, a laser labeling device, an unloading workstation and a detection unloading mechanical hand. The automatic device is compact in structure, reasonable in layout and low in space cost; a battery product is loaded onto the welding system to be welded from the transfer belt, labeled by the detecting system and unloaded through the transfer belt, full automation in control is realized, the labor intensity of workers can be alleviated, and the product quality and production efficiency can be improved.
Description
Technical field
The present invention relates to lithium battery manufacturing technology field, the automation equipment that refers in particular to a kind of lithium battery welding and detect.
Background technology
Lithium battery is a kind of taking lithium metal or contain the general name of lithium material as the chemical power source of negative pole, lithium ion battery has many advantageous characteristic, such as high-energy, and higher fail safe, operating temperature range is wide, stable operating voltage, storage life long (other storage battery relatively).From fail safe, lithium ion battery than other storage battery safeties many.Particularly taked after control measure, the fail safe of lithium ion battery has had very large guarantee, and the abuse experiments (ABUSE TEST) such as battery overcharges, short circuit, puncture, impact (pressure), all occur without dangerous.
Since nineteen nineties, the research of lithium ion battery and production have all obtained great progress, also more and more extensive in the application of every field, in recent years, lithium ion battery also studied personnel is used on electric bicycle as power source, becomes a new trend of electric motor car development.It is the novel high-specific energy battery system that obtains in recent ten years development.
Along with the extensive utilization of lithium battery, the field of demand lithium battery is also more and more, and this increasing lithium battery of product of will seeking survival meets social demand.The factory of at present a lot of lithium batteries is in the time producing lithium battery product, the shell welding procedure of lithium battery and the characterization processes of having welded are separated, during this, there are a lot of operations manually to complete, particularly cell piece carrying and stack in process, due to the uncertainty of artificial action, can produce a lot of malfunctions or action lack of standardization, cause product to occur many defective productss or bad product, reduced the quality of integral product, and hand labor intensity is high; Simultaneously due to operation increase and handling process in pause, affected the continuity of production process, production cost is raise, production efficiency reduces.
Summary of the invention
The present invention is directed to the disappearance of prior art existence, the automation equipment that its main purpose is to provide a kind of lithium battery welding and detects, solves the problem that in current Production Process of Lithium Battery, hand labor intensity is high, product quality is low, production cost is high, production efficiency reduces.
In order to solve the problems of the technologies described above, the present invention adopts following technical scheme:
A kind of lithium battery welding and the automation equipment detecting, include the transfer system of orthoscopic, by the same side of transfer system, be disposed with welding system and detection system according to its direction of transfer, between transfer system and welding system, be provided with temporary material system;
This temporary material system comprises temporary feeding station, temporary blanking station and the temporary loading and unloading manipulator of feeding blowing back and forth between this two station and transfer system;
This welding system includes the first welding whirligig, the second welding whirligig that arrange according to the direction of transfer of transfer system, between this first welding whirligig, the second welding whirligig and temporary material system, be provided with welding loading and unloading manipulator, arranged outside at this first welding whirligig, the second welding whirligig has plumb joint manipulator, on this plumb joint manipulator, a plumb joint is installed, this plumb joint moves around between the first welding whirligig and the second welding whirligig;
This detection system includes the detection feeding manipulator arranging according to the direction of transfer of transfer system and detects blanking mechanical hand, between described detection feeding manipulator and detection blanking mechanical hand, be provided with detection whirligig, on this detection whirligig, be respectively arranged with feeding station on according to clockwise four direction, leak detection station, short-circuit detecting station and blanking station, this feeding station is near aforesaid detection feeding manipulator, the other leak detection mechanism that is provided with in this leak detection station outside, the other short-circuit detecting mechanism that is provided with in this short-circuit detecting station outside,
Described the first welding whirligig includes servomotor, Cam splitter, welding rotating disk, and this servomotor drives welding turntable rotation by Cam splitter, on welding rotating disk, is provided with weld jig, and the top of weld jig is provided with compact heap.
Described the first welding whirligig also includes compression support, has a compression travelling carriage on this compression support, under this compression travelling carriage, is connected with a cylinder, and aforesaid compact heap is arranged at and compresses travelling carriage bottom.
Left side on described compression travelling carriage is provided with the light source and the CCD that move with this compression travelling carriage, and this light source is between CCD and aforementioned compression travelling carriage.
Including of described detection whirligig detects motor, detects Cam splitter, detects rotating disk, this detection motor drives detection turntable rotation by detecting Cam splitter, being provided with on described detection rotating disk detected fixture and rotation output cylinder, and this rotation output cylinder is using the rotating shaft of aforementioned detection rotating disk as rotating shaft.
Described detection fixture includes clamping driving element, middle strap, ambulatory splint, guide rod, linkage, a plurality of left ambulatory splint and a plurality of right ambulatory splint of strap both sides in the middle of this ambulatory splint includes and is placed in, described ambulatory splint horizontally slips along guide rod, aforementioned clamped driving element includes left clamping driving element and right clamping driving element, this left clamping driving element connects outermost left ambulatory splint, this right clamping driving element connects outermost right ambulatory splint, in the middle of described, strap is connected by left W type linkage with left ambulatory splint, in the middle of described, strap is connected by right W type linkage with right ambulatory splint.
Described middle strap and the bottom of ambulatory splint are respectively arranged with base, and the opposite face of adjacent two bases is respectively arranged with the projection and the groove that fit each other, and when clamping, this projection stretches in this groove.
Described detection fixture also includes the first support plate, the second support plate and the 3rd support plate, this first support plate, the second support plate are connected to the two ends of guide rod, aforesaid left clamping driving element is installed on aforementioned the first support plate, aforesaid right clamping driving element is installed on aforementioned the second support plate, and aforementioned the 3rd support plate is arranged at by the survey of aforementioned middle strap and ambulatory splint.
The other laser marking machine that is provided with of described short-circuit detecting mechanism.
Described transfer system includes conveyor frame, conveyer belt and transmission guide groove, and this transmission guide groove is arranged at conveyer belt top, on the both sides inwall of this transmission guide groove, is provided with roller.
As shown from the above technical solution, the present invention compared with prior art, has following many-sided obvious advantage and beneficial effect:
1, between conveyer belt system and welding system, there are the temporary station of a material loading and a blanking temporary storage station, these two stations can bring for the operating time of conveyer belt loading and unloading manipulator and welding loading and unloading manipulator the facility of buffering, the loading and unloading action of manipulator can hocket, simultaneously relative shortening the range ability of manipulator, improve operating efficiency, this structure makes equipment overall structure compactness simultaneously, rationally distributed, has saved space cost.
2, in welding system, there are the first rotary welding device and the second rotary welding device, these two rotary welding devices can allow two battery products, four faces of rotating welding simultaneously, make full use of the operating time of welding loading and unloading manipulator and plumb joint manipulator, shorten the work stand-by period, improved operating efficiency.
3, in detection system, there is individual detection whirligig, on this detection whirligig, be furnished with four stations, respectively feeding station, leak detection station, short-circuit detecting station, blanking station according to clockwise direction, this is also the station being disposed in order according to detection, this layout also can make compact conformation, make full use of the space of machine, also can shorten the off time of detecting inter process transmission product.
4, there is individual laser marking machine on the side of the short-circuit detecting station in detection system, just laser marking operation can be carried out through the good product of short-circuit detecting, do not need to go to carry out the work of laser marking to another one working region, make procedure arrangement compact coherent, increase work efficiency.
5, the detection fixture in detection system is the automatic clamping mechanism that clamps driving element control, the middle splint of this mechanism is fixed, other clamping plate activity, can drive the linkage of ambulatory splint below to pull open or close up these ambulatory splints by clamping driving element, the good material loading of battery energy is clamped or unclamp clamping plate blanking, and the suffered clamping force of each product in fixture is identical, and this clamp structure feature is very novel, and can be clamping product quick and precisely.
6, the present invention has a conveyer belt system, enter welding system to the product introduction detection system of welding from welding system from semi-finished product, roll off the production line to the product having detected again, all automatically to transmit by conveyer belt system, automaticity is high, reduce artificial labour intensity, improved production efficiency, reduced production cost.
For more clearly setting forth architectural feature of the present invention, technological means and the specific purposes that reach and function, below in conjunction with accompanying drawing and specific embodiment, the present invention is described in further detail:
Brief description of the drawings
Fig. 1 is the schematic perspective view below of the present invention's embodiment.
Fig. 2 is the schematic perspective view above of the present invention's embodiment.
Fig. 3 is the vertical view of the present invention's embodiment.
Fig. 4 is the front view dorsad of the present invention's embodiment.
Fig. 5 is the welding system schematic perspective view of the present invention's embodiment.
Fig. 6 is the first welding whirligig schematic perspective view of the present invention's embodiment.
Fig. 7 is the detection system schematic perspective view of the present invention's embodiment.
Fig. 8 is the detection whirligig schematic perspective view of the present invention's embodiment.
Fig. 9 is schematic perspective view above the present invention's the detection fixture of embodiment.
Figure 10 is the detection fixture bottom surface stereo schematic diagram of the present invention's embodiment.
Figure 11 is the detection fixture decomposing schematic representation of the present invention's embodiment.
Figure 12 is the battery schematic perspective view of the present invention's embodiment.
Figure 13 is the battery decomposing schematic representation of the present invention's embodiment.
Embodiment
Please refer to shown in Fig. 1 to Figure 13, it has demonstrated the concrete structure of the present invention's preferred embodiment,
A kind of lithium battery welding and the automation equipment detecting, as shown in Figure 1, include the transfer system 1 of orthoscopic, by the same side of transfer system 1, be disposed with welding system 3 and detection system 4 according to its direction of transfer, between transfer system 1 and welding system 3, be provided with temporary material system 2.
Shown in Fig. 3, this temporary material system 2 comprises temporary feeding station 21, temporary blanking station 22 and the temporary loading and unloading manipulator 23 of feeding blowing back and forth between this two station and transfer system 1.
Described welding system 3 is for the welding of end cap 51 with the shell 52 of battery 50, shown in Fig. 5, this welding system 3 includes the first welding whirligig 31 arranging according to the direction of transfer of transfer system 1, the second welding whirligig 32, the first welding whirligig 31 is identical with the second welding whirligig 32 structures, at this first welding whirligig 31, between the second welding whirligig 32 and temporary material system 1, be provided with welding loading and unloading manipulator 34, welding loading and unloading manipulator 34 takes out product to be welded and puts into the weld jig 316 of the first welding whirligig 31 or the second welding whirligig 32 from the temporary feeding station 21 of temporary material system 2, then weld loading and unloading manipulator 34 product that taking-up has been welded from the weld jig 316 of the first welding whirligig 31 or the second welding whirligig 32 and put into the temporary blanking station 22 of temporary material system 2, temporary loading and unloading manipulator 23 can take out product soldered temporary blanking station 22 to put on the conveyer belt 13 of transfer system 1, by to be detected this product censorship examining system, arranged outside at this first welding whirligig 31, the second welding whirligig 32 has plumb joint manipulator 33, one plumb joint 35 is installed on this plumb joint manipulator 33, this plumb joint 35 moves around between the first welding whirligig 31 and the second welding whirligig 32, the first welding whirligig 31 and second welds whirligig 32 and rotates successively four faces of battery 50 to be welded are turned to plumb joint 35, and plumb joint 35 successively four face connecting portions of the end cap 51 to battery 50 and shell 52 welds.
Shown in Fig. 6, the first welding whirligig 40 includes servomotor 320, welding Cam splitter 319, welding rotating disk 318, this servomotor 320 drives welding rotating disk 318 to rotate by welding Cam splitter 319, on welding rotating disk 318, be provided with weld jig 316, the top of weld jig 316 is provided with compact heap 315.
The first welding whirligig 40 also includes and compresses support 313, on this compression support 313, there is a compression travelling carriage 314, this compression travelling carriage is connected with a cylinder 310 for 314 times, aforesaid compact heap 315 is arranged at and compresses travelling carriage 314 bottoms, cylinder 310 drives compression travelling carriage 314 to move up and down, compact heap 315 moves up and down along with compressing travelling carriage 314, and compact heap 315 carries out compress and release action to the product in weld jig 316.
The left side compressing on travelling carriage 314 is provided with the light source 312 and the CCD311 that move with this compression travelling carriage 314, and this light source 312 is between CCD311 and aforementioned compression travelling carriage 314.
Described detection system 4 is for the battery after welding leak gas detection and short-circuit detecting, and this short-circuit detecting comprises the short-circuit detecting between short-circuit detecting, the electrode of electrode and housing.Shown in Fig. 7, detection system 4 includes the detection feeding manipulator 46 arranging according to the direction of transfer of transfer system 1 and detects blanking mechanical hand 47, between described detection feeding manipulator 46 and detection blanking mechanical hand 47, be provided with and detect whirligig 40, on this detection whirligig 40, be respectively arranged with feeding station 41 on according to clockwise four direction, leak detection station 42, short-circuit detecting station 43 and blanking station 45, this feeding station 41 is near aforesaid detection feeding manipulator 46, the other leak detection mechanism 421 that is provided with in 42 outsides of this leak detection work, the other short-circuit detecting mechanism 431 that is provided with in these short-circuit detecting station 43 outsides.
Shown in Fig. 8, including of described detection whirligig 40 detects motor 49, detects Cam splitter 402, detects rotating disk 403, this detection motor 49 drives detection rotating disk 403 to rotate by detecting Cam splitter 402, being provided with on described detection rotating disk 403 detected fixture 48 and rotation output cylinder 401, and this rotation output cylinder 401 is using the rotating shaft of aforementioned detection rotating disk 403 as rotating shaft.
Described detection fixture 48 is fixed for the clamping of battery to be detected, shown in Fig. 9-11, described detection fixture 48 includes clamping driving element, middle strap 490, ambulatory splint, guide rod 492, linkage 487, this clamping driving element can be cylinder, the screw rod of hydraulic cylinder or Electric Machine Control, a plurality of left ambulatory splint 491 and a plurality of right ambulatory splint 492 of strap 490 both sides in the middle of this ambulatory splint includes and is placed in, described ambulatory splint horizontally slips along guide rod 492, aforementioned clamped driving element includes left clamping driving element 481 and right clamping driving element 482, this left clamping driving element 481 connects outermost left ambulatory splint 491, this right clamping driving element 482 connects outermost right ambulatory splint 485, in the middle of described, strap 490 is connected by left W type linkage 487 with left ambulatory splint 491, in the middle of described, strap 490 is connected by right W type linkage 487 with right ambulatory splint 485, when clamping product, left ambulatory splint 491 and right ambulatory splint 485 are pulled open by left clamping driving element 481 and right clamping driving element 482 symmetries the respectively, after product is put between clamping plate, ambulatory splint draws in clamping under the effect of driving element again, makes the clamping of the power such as each product by clamping is even.
Detect fixture 48 and also include the first support plate 488, the second support plate 489 and the 3rd support plate 484, this first support plate 488, the second support plate 489 are connected to the two ends of guide rod 492, aforesaid left clamping driving element 481 is installed on aforementioned the first support plate 488, aforesaid right clamping driving element 482 is installed on aforementioned the second support plate 489, and aforementioned the 3rd support plate 484 is arranged at by the survey of aforementioned middle strap 490 and ambulatory splint.
The other laser marking machine 44 that is provided with of short-circuit detecting mechanism 431, to carrying out laser marking through the product of short-circuit detecting OK, the product after mark forwards blanking station 45 to from short-circuit detecting station 43.
Shown in Fig. 3, transfer system 1 includes conveyor frame 12, conveyer belt 13 and transmits guide groove 14, this transmission guide groove 14 is arranged at conveyer belt 13 tops, is provided with that roller 15 this kind of transfer structure are advanced steadily product in transport process, frictional resistance is little, product appearance keeps good on the both sides inwall of this transmission guide groove 14.
The above, it is only preferred embodiment of the present invention, not technical scope of the present invention is imposed any restrictions, therefore any trickle amendment, equivalent variations and modification that every foundation technical spirit of the present invention is done above embodiment all still belong in the scope of technical solution of the present invention.
Claims (10)
1. the automation equipment that lithium battery welds and detects, it is characterized in that: the transfer system that includes orthoscopic, by the same side of transfer system, be disposed with welding system and detection system according to its direction of transfer, between transfer system and welding system, be provided with temporary material system;
This temporary material system comprises temporary feeding station, temporary blanking station and the temporary loading and unloading manipulator of feeding blowing back and forth between this two station and transfer system;
This welding system includes the first welding whirligig, the second welding whirligig that arrange according to the direction of transfer of transfer system, between this first welding whirligig, the second welding whirligig and temporary material system, be provided with welding loading and unloading manipulator, arranged outside at this first welding whirligig, the second welding whirligig has plumb joint manipulator, on this plumb joint manipulator, a plumb joint is installed, this plumb joint moves around between the first welding whirligig and the second welding whirligig;
This detection system includes the detection feeding manipulator arranging according to the direction of transfer of transfer system and detects blanking mechanical hand, between described detection feeding manipulator and detection blanking mechanical hand, be provided with detection whirligig, on this detection whirligig, be respectively arranged with feeding station on according to clockwise four direction, leak detection station, short-circuit detecting station and blanking station, this feeding station is near aforesaid detection feeding manipulator, the other leak detection mechanism that is provided with in this leak detection station outside, the other short-circuit detecting mechanism that is provided with in this short-circuit detecting station outside.
2. the automation equipment of a kind of lithium battery welding according to claim 1 and detection, it is characterized in that: described the first welding whirligig includes servomotor, Cam splitter, welding rotating disk, this servomotor drives welding turntable rotation by Cam splitter, on welding rotating disk, be provided with weld jig, the top of weld jig is provided with compact heap.
3. the automation equipment of a kind of lithium battery welding according to claim 2 and detection, it is characterized in that: described the first welding whirligig also includes compression support, on this compression support, there is a compression travelling carriage, under this compression travelling carriage, be connected with a cylinder, aforesaid compact heap is arranged at and compresses travelling carriage bottom.
4. the automation equipment of a kind of lithium battery welding according to claim 1 and detection, is characterized in that: the left side on described compression travelling carriage is provided with the light source and the CCD that move with this compression travelling carriage, and this light source is between CCD and aforementioned compression travelling carriage.
5. the automation equipment of a kind of lithium battery welding according to claim 1 and detection, it is characterized in that: including of described detection whirligig detects motor, detects Cam splitter, detects rotating disk, this detection motor drives detection turntable rotation by detecting Cam splitter, being provided with on described detection rotating disk detected fixture and rotation output cylinder, and this rotation output cylinder is using the rotating shaft of aforementioned detection rotating disk as rotating shaft.
6. the automation equipment of a kind of lithium battery welding according to claim 5 and detection, it is characterized in that: described detection fixture includes clamping driving element, middle strap, ambulatory splint, guide rod, linkage, a plurality of left ambulatory splint and a plurality of right ambulatory splint of strap both sides in the middle of this ambulatory splint includes and is placed in, described ambulatory splint horizontally slips along guide rod, aforementioned clamped driving element includes left clamping driving element and right clamping driving element, this left clamping driving element connects outermost left ambulatory splint, this right clamping driving element connects outermost right ambulatory splint, in the middle of described, strap is connected by left W type linkage with left ambulatory splint, in the middle of described, strap is connected by right W type linkage with right ambulatory splint.
7. the automation equipment of a kind of lithium battery welding according to claim 6 and detection, it is characterized in that: described middle strap and the bottom of ambulatory splint are respectively arranged with base, the opposite face of adjacent two bases is respectively arranged with the projection and the groove that fit each other, and when clamping, this projection stretches in this groove.
8. the automation equipment of a kind of lithium battery welding according to claim 6 and detection, it is characterized in that: described detection fixture also includes the first support plate, the second support plate and the 3rd support plate, this first support plate, the second support plate are connected to the two ends of guide rod, aforesaid left clamping driving element is installed on aforementioned the first support plate, aforesaid right clamping driving element is installed on aforementioned the second support plate, and aforementioned the 3rd support plate is arranged at by the survey of aforementioned middle strap and ambulatory splint.
9. the automation equipment of a kind of lithium battery welding according to claim 1 and detection, is characterized in that: the other laser marking machine that is provided with of described short-circuit detecting mechanism.
10. the automation equipment of a kind of lithium battery welding according to claim 1 and detection, it is characterized in that: described transfer system includes conveyor frame, conveyer belt and transmission guide groove, this transmission guide groove is arranged at conveyer belt top, on the both sides inwall of this transmission guide groove, is provided with roller.
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| CN201410123994.6A CN103904367B (en) | 2014-03-28 | 2014-03-28 | A kind of lithium battery welding and the automation equipment detected |
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| CN201410123994.6A CN103904367B (en) | 2014-03-28 | 2014-03-28 | A kind of lithium battery welding and the automation equipment detected |
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| CN103904367B CN103904367B (en) | 2016-04-20 |
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