CN111230316A - Full-automatic lithium ion battery coding machine - Google Patents
Full-automatic lithium ion battery coding machine Download PDFInfo
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- CN111230316A CN111230316A CN202010073430.1A CN202010073430A CN111230316A CN 111230316 A CN111230316 A CN 111230316A CN 202010073430 A CN202010073430 A CN 202010073430A CN 111230316 A CN111230316 A CN 111230316A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/362—Laser etching
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/70—Auxiliary operations or equipment
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/70—Auxiliary operations or equipment
- B23K26/702—Auxiliary equipment
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/052—Li-accumulators
- H01M10/0525—Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/058—Construction or manufacture
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Manufacturing & Machinery (AREA)
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Abstract
The invention discloses a full-automatic lithium ion battery coding machine, which is positioned between a battery peripheral welding machine and a battery leakage testing machine and specifically comprises an electrical control cabinet; a coding machine conveyor belt is arranged in the middle of the top of the electric control cabinet; the coding machine conveyor belt is provided with a plurality of battery stations; the left end and the right end of the top of the electric control cabinet are respectively provided with a feeding manipulator and a discharging manipulator; a laser coding machine is arranged at the rear side of the coding machine conveyor belt; and the laser coding machine is used for carrying out two-dimensional code laser marking operation on the battery on the fifth battery station from left to right on the conveyor belt of the coding machine, and the fifth battery station is the laser marking station. The full-automatic lithium ion battery coding machine disclosed by the invention is suitable for realizing automatic laser coding and connecting two devices of a battery periphery welding machine and a battery leakage testing machine after the periphery welding process of a lithium ion power battery is finished and before the battery leakage testing process, so that the linkage of three devices is realized, and the automation level of a production line is improved.
Description
Technical Field
The invention relates to the technical field of lithium ion battery manufacturing, in particular to a full-automatic lithium ion battery coding machine.
Background
With the increasing serious problems of energy crisis and environmental pollution in the global scope, the search for new energy with green sustainable development has become the main development direction in the energy field. An electric vehicle is rapidly developed as an energy-saving and environment-friendly new energy vehicle, and a high-capacity lithium ion battery has the advantages of high energy density, long cycle life, greenness, no pollution and the like, so that the electric vehicle becomes one of the power sources which attracts attention.
The large-capacity lithium ion battery has the hidden danger of battery bruise and personnel injury easily caused in the carrying process due to large volume and heavy mass. Therefore, reducing the transportation frequency of the large-capacity lithium ion battery is one of the problems to be solved urgently in the lithium ion battery production engineering.
At present, the high-capacity lithium ion power battery in the industry is mostly in the embarrassing stage of semi-automatic production, and the phenomenon of manually carrying the battery to transfer the process is compared with the phenomenon that the appearance of the battery is intact and the safety of carrying personnel cannot be guaranteed.
The battery two-dimensional code marking method comprises the steps that in the two-dimensional code marking process of the lithium ion power battery, the battery two-dimensional code marking needs to be completed manually by field workers, at this time, the workers need to carry the battery cover to the laser coding machine to mark the two-dimensional code one by one, then carry the battery cover to the battery cover welding process, conduct ultrasonic welding, then carry the battery cover to the battery leakage testing process, and conduct inspection through the battery leakage testing machine.
Therefore, it can be seen that the high-capacity lithium ion battery needs to be manually marked with the two-dimensional code, and the three processes of marking the two-dimensional code, welding the periphery of the battery and checking the leakage of the battery all need to depend on manual carrying to realize the circulation process. Because the yield of the lithium ion battery is large and all the working procedures are closely connected, at least three staff are required to support the lithium ion battery so as to ensure the normal circulation of the three working procedures. Therefore, the overall production efficiency of the battery is low, and the labor cost is high.
Therefore, at present, a technology capable of reducing circulation processes and saving labor cost by improving the automation level of a production line of a high-capacity lithium ion power battery is urgently needed to be developed.
Disclosure of Invention
The invention aims to provide a full-automatic lithium ion battery coding machine aiming at the technical defects in the prior art.
Therefore, the invention provides a full-automatic lithium ion battery coding machine which is positioned between a battery peripheral welding machine and a battery leakage testing machine and specifically comprises an electrical control cabinet;
a transversely distributed coding machine conveyor belt is arranged in the middle of the top of the electric control cabinet;
the coding machine conveyor belt is provided with a plurality of battery stations;
each battery station is used for placing a battery;
the left end and the right end of the top of the electric control cabinet are respectively provided with a feeding manipulator and a discharging manipulator;
the feeding manipulator is used for clamping the batteries from a discharging station of the battery periphery welding machine and then placing the batteries on a first battery station positioned at the left end on the coding machine conveyor belt, and the first battery station is a feeding station;
the blanking manipulator is used for clamping a battery from a tenth battery station positioned at the right end on the conveyor belt of the code printer and then placing the battery into a feeding station of the battery leakage tester, and the tenth battery station is a blanking station;
a laser coding machine is arranged at the rear side of the coding machine conveyor belt;
and the laser coding machine is used for carrying out two-dimensional code laser marking operation on the battery on the fifth battery station from left to right on the conveyor belt of the coding machine, and the fifth battery station is the laser marking station.
A battery positioning cylinder is arranged on the front side of a fifth battery station counted from left to right on the coding machine conveyor belt;
the battery positioning cylinder is used for limiting a fifth battery station counted from left to right on the conveyor belt of the coding machine after the battery positioning cylinder extends out, so that the battery is fixed in position;
and the laser coding machine is used for limiting the fifth battery station by the battery positioning cylinder and then performing two-dimensional code laser marking operation.
The control interface of the full-automatic lithium ion battery coding machine is positioned in a human-computer interface HMI, and the HMI is used for controlling the action of each cylinder and the manipulator.
Compared with the prior art, the full-automatic lithium ion battery coding machine provided by the invention is suitable for realizing automatic laser coding and connecting two devices of a battery periphery welding machine and a battery leakage testing machine after a lithium ion power battery periphery welding process is finished and before a battery leakage testing process, realizes linkage of three devices, improves the automation level of a production line, and has great production practice significance.
Drawings
FIG. 1 is a schematic diagram of an overall mechanical structure of a fully automatic lithium ion battery coding machine provided by the present invention;
FIG. 2 is a flow chart of the operation of a fully automatic lithium ion battery coding machine provided by the invention;
FIG. 3 is a layout diagram of an electrical control cabinet of the full-automatic lithium ion battery coding machine provided by the invention;
FIG. 4 is an electrical schematic diagram of a fully automatic lithium ion battery coding machine provided by the present invention; wherein, fig. 4a and 4b are circuit diagrams; FIGS. 4c and 4d are circuit diagrams of servo drivers; fig. 4e is a PLC circuit diagram.
Detailed Description
In order that those skilled in the art will better understand the technical solution of the present invention, the following detailed description of the present invention is provided in conjunction with the accompanying drawings and embodiments.
Referring to fig. 1 to 4, the invention provides a full-automatic lithium ion battery coding machine, which is located between a battery peripheral welding machine and a battery leakage tester (i.e. a lithium ion power battery peripheral welding device and a lithium ion power battery leakage tester), and specifically comprises an electrical control cabinet 5;
a transversely distributed coding machine conveyor belt 4 is arranged in the middle of the top of the electric control cabinet 5, and the coding machine conveyor belt 4 can rotate clockwise;
the coding machine conveyor belt 4 is provided with a plurality of battery stations 6;
each battery station 6 is used for placing a battery;
the left end and the right end of the top of the electric control cabinet 5 are respectively provided with a feeding manipulator 1 and a discharging manipulator 2;
the feeding manipulator 1 is used for clamping the batteries from a blanking station of the battery periphery welding machine and then placing the batteries into a first battery station 6 (namely a feeding station) at the left end on the coding machine conveyor belt 4;
the blanking manipulator 2 is used for clamping a battery from a tenth battery station 6 (namely a blanking station) positioned at the right end on the coding machine conveyor belt 4 and then placing the battery into a feeding station of the battery leakage tester;
the laser coding machine 3 is arranged at the rear side of the coding machine conveyor belt 4;
and the laser coding machine 3 is used for carrying out two-dimensional code laser marking operation on the battery on the fifth battery station 6 (namely the laser code marking station) which is counted from left to right on the coding machine conveyor belt 4.
In the invention, a battery positioning cylinder is arranged on the front side of a fifth battery station 6 from left to right on the coding machine conveyor belt 4;
the battery positioning cylinder is used for limiting a fifth battery station 6 which is counted from left to right on the coding machine conveyor belt 4 after the battery positioning cylinder extends out, so that the battery is fixed in position;
and the laser coding machine 3 is used for limiting the fifth battery station 6 by the battery positioning cylinder and then performing two-dimensional code laser marking operation.
Based on the technical scheme, the lithium ion power battery leakage detection device is composed of three parts, namely lithium ion power battery feeding, lithium ion power battery laser code engraving and lithium ion power battery blanking, and the installation position is located between the peripheral welding equipment of the lithium ion power battery and the lithium ion power battery leakage detection equipment. The battery is clamped by the feeding manipulator from the peripheral welding machine blanking station and placed in the conveyor belt tool, the battery is transferred to the code carving station by the conveyor belt to be subjected to two-dimensional code laser marking, then the battery is transferred to the blanking station by the conveyor belt, and the battery is clamped by the feeding manipulator from the tool and placed in the leakage testing machine feeding station. Therefore, the battery two-dimensional code laser marking process is added into the lithium ion power battery peripheral welding and leakage checking process, and linkage of the three processes of the lithium ion power battery peripheral welding, the battery two-dimensional code laser marking process and the leakage checking process is realized.
After good batteries of the battery peripheral welding machine reach the blanking station, the feeding manipulator of the coding machine provided by the invention clamps the batteries and places the batteries into a material level tool on a battery transferring conveyor belt of the coding machine. When the battery transferring conveyor belt transfers the battery to the code printing position, the battery positioning cylinder extends out to fix the battery, the code is engraved by laser, and after the code engraving is finished, the battery transferring conveyor belt continues to transfer the battery to the discharging position. After the battery reaches the blanking position, the blanking manipulator clamps the battery and places the battery to the battery leakage testing machine feeding station.
In the invention, in concrete implementation, a control interface of the full-automatic lithium ion battery coding machine is positioned in an HMI (human-machine interface), and the HMI can be used for controlling the actions of each cylinder and the manipulator.
According to the invention, through the application of the invention, the linkage of three devices, namely the battery peripheral welding machine, the full-automatic battery coding machine and the battery leakage testing machine, can be realized, and three personnel, namely the peripheral welding machine blanking personnel, the battery code engraving personnel and the leakage testing machine loading personnel, can be saved, so that the optimized configuration of the personnel is realized, and the labor cost of the process is saved.
The invention designs a full-automatic lithium ion battery coding machine, realizes automatic laser code carving of a two-dimensional code of a battery, and realizes the integral linkage of three devices by butting a charging and discharging manipulator with a battery peripheral welding machine and a battery leakage testing machine. Realize that large capacity lithium ion battery two-dimensional code is automatic to be marked and carve, when satisfying the automatic horizontal promotion of production line, reducible following handling specifically is: the battery cover is carried once in the process of marking the two-dimensional code of the battery cover; carrying the battery subjected to peripheral welding once; the battery is tested leakage, loaded and carried once. Therefore, the invention can save three field employees.
In the present invention, in a specific implementation, as shown in fig. 1, the battery circulation position has 10 battery stations 6, from right to left, the 1 st battery station is a battery loading station, the 5 th station is a battery coding station, and the 10 th battery station is a battery unloading station.
In the present invention, in terms of specific implementation, as shown in fig. 2, the work flow of the present invention is as follows: all edges of the battery reach the blanking station of the peripheral welding machine, the battery is placed to the battery feeding station of the coding machine conveyor belt by the clamping of the feeding mechanical arm, the battery is transferred to the battery coding station by the coding machine conveyor belt, two-dimensional code laser marking is carried out, after coding is completed, the battery is transferred to the battery blanking station by the coding machine conveyor belt, and the battery is placed to the leakage testing machine feeding station by the clamping of the feeding mechanical arm.
In the present invention, in a specific implementation, the feeding manipulator 1 and the discharging manipulator 2 are existing manipulators with an article grabbing function, such as industrial robot manipulators.
In the invention, the laser coding machine is mature equipment for carrying out two-dimensional code laser marking operation on the battery in the prior art.
In the present invention, specifically, as shown in fig. 3, the control method of the present invention adopts mitsubishi Q series PLC together with a servo and prosace HMI (human machine interface) control system. Wherein, go up unloading manipulator and conveyer belt, all adopt servo control system, realize high-speed, accurate location. HMI can realize each cylinder of equipment and servo manual operation to can realize the printer conveyer belt battery data tracking information.
In the present invention, as shown in fig. 4a, 4b, 4c, 4d, and 4e, fig. 4a and 4b are electrical connection diagrams, wherein, to ensure the input voltage to be stable and reliable, the connection voltages of the PLC CPU, the servo driver, and the 24VDC power supply are all outputted by a filter; fig. 4c and 4d are circuit diagrams of servo drivers, wherein for safety, the Z-axes of the two manipulators both adopt servo motors with band-type brakes, and the opening and closing of the band-type brakes are controlled by a PLC program; fig. 4E is a circuit diagram of a PLC, and the PLC control system of the present invention is composed of 7 modules, including a PLC substrate Q35B-E, PLC power supply (Q61P), a PLC CPU (Q06HCPU), an input module (QX42), an output module (QY42P), a motion module (QD75MH4, QD75MH2), and a network module (QD71E 71-100).
In a specific implementation of the present invention, the HMI program operation interface may include six interfaces, and specific interface information is as follows:
the method comprises the following steps that firstly, a main interface displays the yield, operation information, current alarm information and battery state information of each station;
the cylinder control manual interface is used for displaying the state of each cylinder and manually controlling the action of each cylinder;
a manipulator control interface for displaying the movement position of each axis of the manipulator and manually controlling the action of each axis of the manipulator;
a conveyor belt control interface for displaying the position of the conveyor belt servo motor and manually controlling the conveyor belt to act;
fifthly, an alarm recording interface for displaying all alarm information after the power is on;
and sixthly, an input/output point monitoring interface for displaying information of each input/output point of the equipment, so that information search in the maintenance process is facilitated.
In order to more clearly understand the technical scheme of the invention, the working process of the invention is explained below.
In the first step, the multi-station conveyor belt transfers the battery. The method comprises the following specific steps:
the battery transferring conveyor belt adopts a multi-station conveyor belt, a plurality of battery stations 6 (specifically 10) are arranged on the conveyor belt, and 10 batteries can be transferred simultaneously, wherein the 1 st station is a feeding station, the 5 th station is a laser code engraving station, and the 10 th station is a blanking station. The battery positioning adopts servo control, and the positioning is accurate and reliable. The consistency of the marking position of the two-dimensional code is effectively guaranteed.
And secondly, feeding and discharging by a manipulator. The method comprises the following specific steps:
the feeding manipulator and the discharging manipulator are adopted to respectively realize the feeding and discharging of the battery, the characteristics of the manipulator, such as accurate positioning, high speed, good performance, strong adaptability, good stability, timely reaction, small heat productivity, low noise and the like, of the servo motor are fully utilized, the working speed of the manipulator is controlled in a segmented mode, and the feeding and discharging of the battery are quickly and effectively completed. The working beat of the equipment is ensured to be timely, efficient and stable.
In addition, the invention realizes the overall control by combining a Programmable Logic Controller (PLC), a human-machine interface (HMI) and a servo. The method specifically comprises the following steps: the control interface of the invention is positioned in the HMI, the whole equipment can be manually and automatically controlled through each control interface in the HMI, and the equipment alarm information, the action condition of each station and the battery condition can be fed back in the HMI. Equipment personnel debugging equipment is convenient for. And a field operator can judge a fault point according to the alarm information prompt and the conditions of each station displayed in the HMI, and can manually complete the action adjustment of each station through the HMI control interface.
Compared with the prior art, the full-automatic lithium ion battery coding machine provided by the invention has the following beneficial effects:
1. the servo positioning control is adopted, the operation is efficient and stable, the positioning accuracy is high, and the consistency and fixation of the marking positions of the two-dimensional codes are ensured;
2. the PLC is adopted to carry out the integral control of the equipment, thereby saving the space and improving the stability;
3. the human-machine interface (HMI) is adopted to realize the tracking, function control and data display of product information, and the HMI has high information integration rate, high reliability and convenient operation;
4. the invention has reasonable structural design and simple operation, skillfully combines three devices together, realizes linkage, improves the automation level of a production line and reduces three line operators.
Compared with the prior art, the full-automatic lithium ion battery coding machine provided by the invention is suitable for realizing automatic laser code engraving and connecting two devices of a battery peripheral welding machine and a battery leakage testing machine after a peripheral welding process of a lithium ion power battery is completed and before a battery leakage testing process, so that three devices are linked, the automation level of a production line is improved, and the full-automatic lithium ion battery coding machine has great production practice significance.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, various modifications and decorations can be made without departing from the principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.
Claims (3)
1. A full-automatic lithium ion battery coding machine is characterized in that the full-automatic lithium ion battery coding machine is positioned between a battery peripheral welding machine and a battery leakage testing machine and specifically comprises an electrical control cabinet (5);
a transversely distributed coding machine conveyor belt (4) is arranged in the middle of the top of the electric control cabinet (5);
the coding machine conveyor belt (4) is provided with a plurality of battery stations (6);
each battery station (6) is used for placing a battery;
the left end and the right end of the top of the electric control cabinet (5) are respectively provided with a feeding manipulator (1) and a discharging manipulator (2);
the feeding manipulator (1) is used for clamping the batteries from a discharging station of a battery periphery welding machine and then placing the batteries into a first battery station (6) which is positioned at the left end on a coding machine conveyor belt (4), and the first battery station (6) is a feeding station;
the blanking manipulator (2) is used for clamping a battery from a tenth battery station (6) which is positioned at the right end of the coding machine conveyor belt (4), and then placing the battery into a feeding station of the battery leakage testing machine, wherein the tenth battery station (6) is a blanking station;
a laser coding machine (3) is arranged at the rear side of the coding machine conveyor belt (4);
and the laser coding machine (3) is used for carrying out two-dimensional code laser marking operation on the battery on the fifth battery station (6) which is counted from left to right on the coding machine conveyor belt (4), and the fifth battery station (6) is a laser marking station.
2. The full-automatic lithium ion battery coding machine according to claim 1, characterized in that a battery positioning cylinder is arranged on the front side of a fifth battery station (6) counted from left to right on the coding machine conveyor belt (4);
the battery positioning cylinder is used for limiting a fifth battery station (6) which is counted from left to right on the coding machine conveyor belt (4) after the battery positioning cylinder extends out, so that the battery is fixed in position;
and the laser coding machine (3) is used for limiting the fifth battery station (6) in the battery positioning cylinder and then performing two-dimensional code laser marking operation.
3. The full-automatic lithium ion battery coding machine according to claim 1, wherein a control interface of the full-automatic lithium ion battery coding machine is located in a human-machine interface (HMI), and the HMI is used for controlling the actions of the cylinder and the manipulator.
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| CN202010073430.1A CN111230316A (en) | 2020-01-22 | 2020-01-22 | Full-automatic lithium ion battery coding machine |
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| CN202010073430.1A CN111230316A (en) | 2020-01-22 | 2020-01-22 | Full-automatic lithium ion battery coding machine |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115483445A (en) * | 2021-06-15 | 2022-12-16 | 深圳市联赢激光股份有限公司 | Method and device for automatically processing battery and computer readable storage medium |
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| TWI794630B (en) * | 2020-08-03 | 2023-03-01 | 具佳工業股份有限公司 | Laser marking marking machine for tool materials |
| CN115483445A (en) * | 2021-06-15 | 2022-12-16 | 深圳市联赢激光股份有限公司 | Method and device for automatically processing battery and computer readable storage medium |
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Effective date of registration: 20220120 Address after: 266500 Minshan Road, Huangdao District, Qingdao, Shandong Applicant after: LISHEN (QINGDAO) NEW ENERGY CO.,LTD. Address before: 300384 Tianjin Binhai New Area Binhai high tech Industrial Development Zone Huayuan science and Technology Park (outer ring) 38 Haitai South Road Applicant before: LISHEN POWER BATTERY SYSTEMS Co.,Ltd. |
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