CN104907831A - Assemblage welding machine - Google Patents
Assemblage welding machine Download PDFInfo
- Publication number
- CN104907831A CN104907831A CN201410084442.9A CN201410084442A CN104907831A CN 104907831 A CN104907831 A CN 104907831A CN 201410084442 A CN201410084442 A CN 201410084442A CN 104907831 A CN104907831 A CN 104907831A
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- Prior art keywords
- module
- tool
- welding
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M3/00—Investigating fluid-tightness of structures
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P2700/00—Indexing scheme relating to the articles being treated, e.g. manufactured, repaired, assembled, connected or other operations covered in the subgroups
- B23P2700/50—Other automobile vehicle parts, i.e. manufactured in assembly lines
Abstract
The invention discloses an assemblage welding machine. The assemblage welding machine comprises an electronic division rotating table, and an electronic divider is driven by a driver to do 360-degree anticlockwise eight-equal-part rotation; two kinds of jigs are arranged on an eight-station disc of the electronic division rotating table, and the jigs of each kind are distributed in an eight-equal-part manner; the jigs B pass through a plurality of stations in sequence; a height detection jig, a left and right foot bending mechanism, a rotating welding mechanism, an assemblage mechanism, an air tightness detection mechanism, an electric inspection mechanism and a defective product grabbing mechanism are sequentially arranged on the stations in the anticlockwise direction; the left and right foot bending mechanism comprises a left and right foot bending mechanism and a compressing mechanism; the rotating welding mechanism comprises a welding machine head which is connected with a servo conveying device; a conveying unit is arranged on the servo conveying device and comprises an X motion module, a Y motion module and a Z motion module, and the X motion module, the Y motion module and the Z motion module are mounted on a rack and are a module X, a module Y and a module Z respectively; and a mechanical arm is further arranged and grabs an ignition module plug and a secondary winding, which are welded in one jig B, into a shell of the corresponding jig A through an air cylinder.
Description
Technical field
The present invention relates in pen-type ignition coil of automobile production process, secondary windings and ignition module plug, the bending of shell, welding, assembling, detect the automated production equipment of operation; In particular can by secondary windings and the bending of ignition module plug and the mechanized production system of rotating welding.
Background technology
Current pen-type ignition coil, in welding assembly is produced, is completed by single operation; Due to pen-type ignition coil cumbersome, require harsh, make produced on-site efficiency low, fraction defective can not get good control; A such as batch materials 500, wherein have a station to produce bad, to test to time bad, material can all be scrapped by the gross, and single operation is a lot, need a large amount of operating personnel, production process is also stable not, and the pen-type ignition coil group therefore developing automation founds welder, not only fraction defective can be reduced, raising the efficiency, and reduce human factor to the impact of producing, being convenient to the management to producing.
Pen-type ignition coil because of its ignition energy high, stable performance and be convenient to EFI control, easy-to-install feature. estimate will exceed the ignition coil of other form within the coming years, annual production reaches the scale of ten million. meanwhile, the production equipment of domestic pen-type ignition coil assembling welding test is relatively backward, automatization level is lower and skill level is not high, be difficult to the demand meeting large-scale production, the automation pen-type ignition coil group developing skill level high founds welder, has important practical significance.
Summary of the invention
Technical problem to be solved by this invention is for above-mentioned deficiency of the prior art, and provide a kind of group vertical heat sealing machine, it can automatically be assembled by a kind of pen-type ignition coil, and the equipment of welding and test, is suitable for mass production, and production precision is high, and efficiency is high.
The technical solution adopted for the present invention to solve the technical problems is: the vertical heat sealing machine of a kind of group, comprises electronics segmentation turntable, eight station discs that described electronics segmentation turntable comprises a set of electronics dispenser and is arranged on dispenser; Described electronics dispenser does 360 ° of counterclockwise eight equal parts and rotates under driver drives;
Eight station discs of above-mentioned electronics segmentation turntable arrange two kinds of tools, tool A and tool B, and often kind of tool does eight equal parts distribution; The pen-type ignition coil of pre-manufactured is arranged on tool B; Tool B is successively through multiple station;
Above-mentioned station detects height tool, left and right clubfoot mechanism, spin welding mechanism, assembling mechanism, air-leakage test mechanism, electric-examination mechanism, defective products grasping mechanism to be counterclockwise followed successively by; Described defective products grasping mechanism is discharged after being captured by defective products by defective products output mechanism;
Above-mentioned left and right clubfoot mechanism comprises left and right Zhe Jiao mechanism and hold-down mechanism, described left and right Zhe Jiao mechanism and hold-down mechanism be all arranged on need roll over pin product above; Described left and right Zhe Jiao mechanism is through air cylinder driven left and right bending leg mould;
Above-mentioned spin welding mechanism comprises welding head, and described welding head is connected by servo conveying device; Described servo conveying device is provided with conveying unit; Described conveying unit comprises rack-mounted X, Y, Z motion module, is respectively module X, module Y and module Z;
Above-mentioned eight station disc edges are also provided with manipulator, and manipulator grabs ignition module plug good for welding in tool B and secondary windings in the shell of tool A through cylinder.
Further: above-mentioned electronics segmentation turntable is provided with diffuse reflection sensor in the station of each process.
Further: above-mentioned left and right clubfoot mechanism comprises left folding pin mechanism and right folding pin mechanism, left folding pin mechanism and right folding pin mechanism are symmetrical arranged in opposite directions, its cylinder all including bending leg mould and drive bending leg mould movement.
Further: the module X of above-mentioned spin welding mechanism comprises the X parts moved along the X direction, described module Y comprises the Y parts moved along the Y direction, and described module Z comprises the Z parts moved along the Z direction; Described welding head is arranged on Z parts, and described module Z is arranged on Y parts, and described module Y is arranged on X parts.
Beneficial effect of the present invention:
Of the present invention group is found heat sealing machine, production line is used as by electronics segmentation turntable, save production space, improve transfer efficiency, tool on electronics segmentation turntable realizes the whole process of pen-type ignition coil successively through multiple station, finally realize the assembling of pen-type ignition coil, bending, welding, a whole set of production technologies such as detection; Meanwhile, the bending operation of ignition coil and fusion bonding process are all undertaken by the mechanism of automation by the present invention, make machining accuracy high, steady quality.
Accompanying drawing explanation
Fig. 1 is overall structure schematic diagram of the present invention;
Fig. 2 is left and right of the present invention clubfoot structural scheme of mechanism;
Fig. 3 is spin welding structural scheme of mechanism of the present invention.
Description of reference numerals:
1-detects height tool, about 2-clubfoot mechanism, 3-spin welding mechanism, 4-assembling mechanism, 5-air-leakage test mechanism, 6-electric-examination mechanism, 7-defective products grasping mechanism, 8-defective products output mechanism, 9-tool B, 10-tool A, 21-left folding pin mechanism, 22-right folding pin mechanism, 23-hold-down mechanism, 31-module X, 32-module Y, 33-module Z, 34-welding head, 35-secondary windings and ignition module plug.
Detailed description of the invention
Below in conjunction with drawings and Examples, the specific embodiment of the invention is described:
Fig. 1, Fig. 2 and Fig. 3 show a kind of detailed description of the invention of the present invention, and as shown in the figure, the vertical heat sealing machine of a kind of group, comprises electronics segmentation turntable, eight station discs that described electronics segmentation turntable comprises a set of electronics dispenser and is arranged on dispenser; Described electronics dispenser does 360 ° of counterclockwise eight equal parts and rotates under driver drives; During concrete enforcement, eight station discs of described electronics segmentation turntable arrange two kinds of tools, tool A and tool B, and often kind of tool does eight equal parts distribution;
As the further optimization of technique scheme, described electronics segmentation turntable arranges diffuse reflection sensor in the station of each process;
Above-mentioned station detects height tool 1, left and right clubfoot mechanism 2, spin welding mechanism 3, assembling mechanism 4, air-leakage test mechanism 5, electric-examination mechanism 6, defective products grasping mechanism 7 to be counterclockwise followed successively by; Described defective products grasping mechanism 7 is discharged after being captured by defective products by defective products output mechanism 8;
Above-mentioned left and right clubfoot mechanism 2 comprises left and right Zhe Jiao mechanism and hold-down mechanism 23, and described left and right Zhe Jiao mechanism and hold-down mechanism are all arranged on product (pen-type ignition coil) top need rolling over pin; Pin, through air cylinder driven left and right bending leg mould, is rolled over about it and compressing method is as follows by described left and right Zhe Jiao mechanism:
Product is taken to left and right folding pin station by a, electronics segmentation turntable; B, frock half-twist; C, compress that station is descending pushes down product; The while of d, left and right folding pin mould, action needs product in the place of clubfoot, does flexing movement; E, everything return.As the further optimization of technique scheme, tool B is rotatable.
Above-mentioned spin welding mechanism 3 comprises welding head 34, and described welding head 34 is connected by servo conveying device; Described servo conveying device is provided with conveying unit; Described conveying unit comprises rack-mounted X, Y, Z motion module, is respectively module X, module Y and module Z; Its spin welding process comprises the steps:
A, electronics segmentation turntable takes product to automatic rotation Welding mechanism; B, motion module X take fusion point to whole mechanism, and motion module Y, Z do relative motion, and welding product needs three points of welding successively; C, everything return.
The present invention also comprises manipulator, and manipulator grabs ignition module plug good for welding in tool B and secondary windings in the shell of tool A through cylinder.
By reference to the accompanying drawings the preferred embodiment for the present invention is explained in detail above, but the invention is not restricted to above-mentioned embodiment, in the ken that those of ordinary skill in the art possess, can also make a variety of changes under the prerequisite not departing from present inventive concept.
Do not depart from the spirit and scope of the present invention and can make other changes many and remodeling.Should be appreciated that and the invention is not restricted to specific embodiment, scope of the present invention is defined by the following claims.
Claims (4)
1. the vertical heat sealing machine of group, is characterized in that: comprise electronics segmentation turntable, eight station discs that described electronics segmentation turntable comprises a set of electronics dispenser and is arranged on dispenser; Described electronics dispenser does 360 ° of counterclockwise eight equal parts and rotates under driver drives;
Eight station discs of above-mentioned electronics segmentation turntable arrange two kinds of tools, tool A and tool B, and often kind of tool does eight equal parts distribution; The pen-type ignition coil of pre-manufactured is arranged on tool B; Tool B is successively through multiple station;
Above-mentioned station detects height tool (1), left and right clubfoot mechanism (2), spin welding mechanism (3), assembling mechanism (4), air-leakage test mechanism (5), electric-examination mechanism (6), defective products grasping mechanism (7) to be counterclockwise followed successively by; Described defective products grasping mechanism (7) is discharged after being captured by defective products by defective products output mechanism (8);
Above-mentioned left and right clubfoot mechanism (2) comprises left and right Zhe Jiao mechanism and hold-down mechanism (23), described left and right Zhe Jiao mechanism and hold-down mechanism be all arranged on need roll over pin product above; Described left and right Zhe Jiao mechanism is through air cylinder driven left and right bending leg mould;
Above-mentioned spin welding mechanism (3) comprises welding head (34), and described welding head (34) is connected by servo conveying device; Described servo conveying device is provided with conveying unit; Described conveying unit comprises rack-mounted X, Y, Z motion module, is respectively module X, module Y and module Z;
Above-mentioned eight station disc edges are also provided with manipulator, and manipulator grabs ignition module plug good for welding in tool B and secondary windings in the shell of tool A through cylinder.
2. the vertical heat sealing machine of a kind of group as claimed in claim 1, is characterized in that: described electronics segmentation turntable is provided with diffuse reflection sensor in the station of each process.
3. the vertical heat sealing machine of a kind of group as claimed in claim 1, it is characterized in that: described left and right clubfoot mechanism 2 comprises left folding pin mechanism and right folding pin mechanism, left folding pin mechanism and right folding pin mechanism are symmetrical arranged in opposite directions, its cylinder all including bending leg mould and drive bending leg mould movement.
4. the vertical heat sealing machine of a kind of group as claimed in claim 1, it is characterized in that: the module X of described spin welding mechanism comprises the X parts moved along the X direction, described module Y comprises the Y parts moved along the Y direction, and described module Z comprises the Z parts moved along the Z direction;
Described welding head (34) is arranged on Z parts, and described module Z is arranged on Y parts, and described module Y is arranged on X parts.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410084442.9A CN104907831A (en) | 2014-03-10 | 2014-03-10 | Assemblage welding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410084442.9A CN104907831A (en) | 2014-03-10 | 2014-03-10 | Assemblage welding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104907831A true CN104907831A (en) | 2015-09-16 |
Family
ID=54077493
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410084442.9A Pending CN104907831A (en) | 2014-03-10 | 2014-03-10 | Assemblage welding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104907831A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106079555A (en) * | 2016-08-05 | 2016-11-09 | 嘉兴市新发现机械制造有限公司 | Paper container fully-automatic production system |
| CN109365676A (en) * | 2018-12-05 | 2019-02-22 | 美磊电子科技(昆山)有限公司 | A kind of electronic component single disk bending machine in flakes |
| CN109664518A (en) * | 2019-01-10 | 2019-04-23 | 江门市江海区铁金刚机械有限公司 | A kind of Novel welding machine |
| CN110561769A (en) * | 2019-09-11 | 2019-12-13 | 无锡市泰坦工业自动化设备有限公司 | welding machine |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201262967Y (en) * | 2008-08-27 | 2009-06-24 | 东莞市鸿宝精密机械制造厂 | Automatic bottom-igniting bonding machine of cylinder battery |
| WO2010139046A1 (en) * | 2009-06-05 | 2010-12-09 | Steeve Michaud | Improved system for inserting blind attachments |
| WO2011010060A1 (en) * | 2009-07-20 | 2011-01-27 | Comau France | Machine tool for machining spacer plates, and corresponding working methods |
| CN202028919U (en) * | 2011-04-02 | 2011-11-09 | 无锡中卓科技有限公司 | Coil terminal welding machine |
| CN203751697U (en) * | 2014-03-10 | 2014-08-06 | 苏州日邦自动化科技有限公司 | Assembly welding machine |
-
2014
- 2014-03-10 CN CN201410084442.9A patent/CN104907831A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201262967Y (en) * | 2008-08-27 | 2009-06-24 | 东莞市鸿宝精密机械制造厂 | Automatic bottom-igniting bonding machine of cylinder battery |
| WO2010139046A1 (en) * | 2009-06-05 | 2010-12-09 | Steeve Michaud | Improved system for inserting blind attachments |
| WO2011010060A1 (en) * | 2009-07-20 | 2011-01-27 | Comau France | Machine tool for machining spacer plates, and corresponding working methods |
| CN202028919U (en) * | 2011-04-02 | 2011-11-09 | 无锡中卓科技有限公司 | Coil terminal welding machine |
| CN203751697U (en) * | 2014-03-10 | 2014-08-06 | 苏州日邦自动化科技有限公司 | Assembly welding machine |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106079555A (en) * | 2016-08-05 | 2016-11-09 | 嘉兴市新发现机械制造有限公司 | Paper container fully-automatic production system |
| CN109365676A (en) * | 2018-12-05 | 2019-02-22 | 美磊电子科技(昆山)有限公司 | A kind of electronic component single disk bending machine in flakes |
| CN109664518A (en) * | 2019-01-10 | 2019-04-23 | 江门市江海区铁金刚机械有限公司 | A kind of Novel welding machine |
| CN110561769A (en) * | 2019-09-11 | 2019-12-13 | 无锡市泰坦工业自动化设备有限公司 | welding machine |
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Application publication date: 20150916 |
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| WD01 | Invention patent application deemed withdrawn after publication |