CN102832756B - Flat motor automatic final assembly line - Google Patents
Flat motor automatic final assembly line Download PDFInfo
- Publication number
- CN102832756B CN102832756B CN201210317924.5A CN201210317924A CN102832756B CN 102832756 B CN102832756 B CN 102832756B CN 201210317924 A CN201210317924 A CN 201210317924A CN 102832756 B CN102832756 B CN 102832756B
- Authority
- CN
- China
- Prior art keywords
- magnetic
- automatic
- station
- revolving disc
- rotor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Landscapes
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention discloses a flat motor automatic final assembly line, comprising a PLC (Programmable Logic Controller) controlling system and a jig revolving device; the jig revolving device comprises a revolving disc and a transmission device for driving the revolving disc to move; a lower machine shell automatic arranging station, a semi-automatic soft PCB (Printed circuit board) station, an automatic gluing and magnetic steel installing station, a magnetic steel automatic magnetizing station, a semi-automatic brush adjusting station, a semi-automatic gasket installing station, a rotor automatic cleaning and detecting station, a semi-automatic rotor installing station, an automatic upper machine shell installing station, an automatic performance detecting station and upper and lower machine shell automatic riveting stations are arranged along the transmission device in sequence. According to the flat motor automatic final assembly line, all procedures of the flat motor final assembly line are integrally connected by using all stations set on the transmission device by setting the jig revolving device, and a grabbing device matched with the jig revolving device is set on each station, thereby realizing automatically or semi-automatically machining all stations of the flat motor automatic final assembly line, and the automatic final assembly production of flat motor is realized.
Description
Technical field
The present invention relates to a kind of flat motor production line, concrete is the automatic assemble production line of a kind of flat motor.
Background technology
Micro motor industry always is labor-intensive production, because the particularity of its product cannot realize automated production always.Due to product component supplied materials poor consistency, random etc., in production assembling process, need manually to come in a large number positioning product, identification direction, turnover material etc., cause that production production capacity is low, production technology falls behind and the qualification rate that manufactures a finished product is low.The factors such as the increase of the current labor cost of simultaneous and the increasing of labour demand breach, cause micro motor enterprise overall manufacturing cost sharply to rise and affect the sound development of industry.
For addressing the above problem and make the healthy and stable development of enterprise, applicant has carried out a series of technological innovation and production technology is improved, some important achievements have been obtained, wherein the most representative is exactly the automatic assemble production line of developing flattened type motor pioneering in current micro motor industry, substantially realize automated production, by the artificial production line of original standard configuration, use 30 of number of workers to be reduced to 9 current workmans, greatly reduce production cost, production efficiency and product quality have been improved, also filled up the blank that flat class motor in industry cannot real automated production.
Summary of the invention
The technical problem to be solved in the present invention is to propose the automatic assemble production line of a kind of flat motor, and the automatic assemble production line of this flat motor can be realized the automatic general assembly of flat motor, can save manpower, enhances productivity, and improves product quality.
Realize above-mentioned technical purpose, the automatic assemble production line of flat motor of the present invention, comprises PLC control system and tool turnover device, and described tool turnover device comprises Revolving disc and the conveyer for driving Revolving disc to move;
Also comprise the lower casing auto arrangement station setting gradually along described conveyer, the soft pcb board station of semi-automatic subsides, automatic glue application and dress magnet steel station, magnet steel automatic magnetic station, semi-automatic tune dataller position, semi-automatic dress pad station, rotor automatically clean and detect station, semi-automatic cartridge rotor station, automatic mounting upper casing station, automatic performance and detect station, the automatic riveting station of upper and lower enclosure;
Described lower casing auto arrangement station comprises automatic arranging device for arranging lower casing, for proofreading and correct the position correction apparatus of lower casing position and for the lower casing arranging being grabbed to position correction apparatus is proofreaied and correct and the lower casing after proofreading and correct being grabbed to the lower casing automatic grabbing device of Revolving disc;
The soft pcb board station of described semi-automatic subsides is provided with the workbench that pastes soft pcb board to lower casing for manual;
Described automatic glue application and dress magnet steel station comprise automatic glue spreading device, automatic mounting steel magnet device and automatic press mounting device; Described automatic glue spreading device comprises gluing syringe and is respectively used to the cylinder that drives gluing syringe to move up and down and the servo motor that drives gluing syringe to move along conveyer; Described automatic mounting steel magnet device comprises magnet steel automatic arranging device and for the magnet steel arranging being grabbed to the magnet steel grabbing device on the lower casing after gluing; Described automatic press mounting device comprises automatic heating system and for being pressed in the press-loading device that makes magnet steel and lower casing assembly strong bond on magnet steel;
Described magnet steel automatic magnetic station comprising magnetic device, storing unit before magnetic, storing unit after magnetic, for the stator module on Revolving disc is being grabbed storing unit before magnetic grabbing device before magnetic, for the stator module after magnetic is grabbed on Revolving disc after magnetic grabbing device and for the stator module of storing unit before magnetic is being grabbed magnetic device and by the stator module on magnetic device grabbing storing unit after magnetic magnetic grabbing device, described magnetic device is being provided with magnetic coil.
Described semi-automatic tune dataller position is provided with brush abnormal detector and the workbench for manual setting brush; Described semi-automatic dress pad station is provided with for the manual workbench to stator rotating shaft dress packing ring;
Described rotor automatically clean and detect rotor checkout gear that whether station comprise rotor storing unit, break for detection of rotor, for broken string remover that defective rotor is got rid of, for clean the surface cleaning apparatus of qualified rotor surface and for deposit clean after the cartridge rotor device of rotor, between described rotor storing unit, rotor checkout gear, broken string remover and surface cleaning apparatus, by rotor conveyer, be connected, the rotor after having cleaned is by craft or rotor grabbing device is set grabs on cartridge rotor device;
Described semi-automatic cartridge rotor station is provided with for the manual rotor positioner to cartridge rotor on stator;
Described automatic mounting upper casing station comprises assembling upper casing device, upper casing automatic arranging device, for the stator module on Revolving disc being grabbed to the stator assembling grabbing device of assembling upper casing device and for the upper casing arranging being grabbed to the upper casing automatic grabbing device of assembling upper casing device; Described assembling upper casing device is provided with position of stator aligning gear, and the semi-finished product motor that described upper casing and stator module have obtained after having assembled is grabbed on Revolving disc by upper casing automatic grabbing device;
Described automatic performance detects station and comprises motor performance checkout gear and the abnormal remover for abnormal article crawl is got rid of, described motor performance checkout gear comprises motor performance detector and the probe mechanism for switching between motor performance detector and workpiece, and described probe mechanism is provided with the probe contacting with semi-finished product motor terminal; Described abnormal remover comprises the abnormal article grabbing device for capturing abnormal article;
The automatic riveting station of described upper and lower enclosure comprises riveting set and for the semi-finished product motor on Revolving disc being grabbed to the riveted joint grabbing device of riveting set, riveted the motor obtaining and grabbed in Revolving disc by riveting grabbing device, and be sent to by described conveyer the motor withdrawing device that is arranged on conveyer end.
Further, described conveyer comprises lower casing turnover conveyer and circulation turnover conveyer;
Described lower casing turnover conveyer comprises large Revolving disc for depositing lower casing and for transmitting the first paragraph conveyer of large Revolving disc, the two ends of described first paragraph conveyer are respectively equipped with the Revolving disc storage device for depositing large Revolving disc, described Revolving disc storage device is provided with the large Revolving disc elevating mechanism for driving large Revolving disc to move up and down, and the soft pcb board station of described lower casing auto arrangement station and semi-automatic subsides is arranged on first paragraph conveyer;
Described circulation turnover conveyer comprises little Revolving disc and for transmitting the second conveyer of little Revolving disc, described automatic glue application and dress magnet steel station, magnet steel automatic magnetic station, semi-automatic tune dataller position, semi-automatic dress pad station, rotor automatically clean and detect station, semi-automatic cartridge rotor station, automatic mounting upper casing station, automatic performance detects station and the automatic riveting station of upper and lower enclosure is successively set on the second conveyer;
Between described first paragraph conveyer and second segment conveyer, be provided with turnover conversion equipment, described turnover conversion equipment comprises for the lower casing on large Revolving disc being grabbed to the turnover conversion grabbing device on little Revolving disc.
Further, on described turnover conversion grabbing device, magnet steel grabbing device, stator assembling grabbing device, upper casing automatic grabbing device, abnormal article grabbing device and riveted joint grabbing device, be equipped with and Lou grab warning system; Described magnetic device is provided with leakproof and magnetic detection device; Described automatic glue spreading device is provided with infrared sensor checkout gear and automatic recognition system.
Further, also comprise return-flow system, described return-flow system comprise be arranged on second segment conveyer end reflux II, be arranged on reflux I and corresponding be arranged on second segment conveyer under and for little Revolving disc be sent to the backflow conveyer of described turnover conversion equipment of turnover on conversion equipment, on described reflux I and reflux II, be equipped with the Xiao Zhou's turntable lift mechanism for Xiao Zhou's turntable lift.
Further, described magnetic device is set to four, and points of two groups both sides that are separately positioned on material conveying device, each group described magnetic device all along the direction perpendicular to material conveying device, arrange.
Further, before described magnetic, storing unit is set to two, and same group described two between magnetic device; Before described magnetic, storing unit is being provided with tray before magnetic and for driving the mobile motor before movable wire bar and magnetic before mobile magnetic between grasping mechanism and the crawl station of magnetic grasping mechanism before described magnetic of tray before magnetic;
After described magnetic, storing unit is set to four, and be separately positioned on same group described two the both sides of magnetic device; After described magnetic storing unit be provided with tray after magnetic and for driving tray after magnetic described magnetic grasping mechanism and after magnetic between the crawl station of grasping mechanism after mobile magnetic mobile screw mandrel and mobile motor after magnetic;
Described magnetic device equates with the distance of storing unit after magnetic with magnetic device with the distance between storing unit before magnetic; Described magnetic device be provided with for by stator module from the feeding station of described magnetic grasping mechanism moving to magnetic device magnetic station magnetic patrix move cylinder.
Further, before described magnetic, grabbing device is provided with grasping mechanism before two synchronization-moving magnetic and for driving motor I and the screw mandrel I that grasping mechanism moves before described magnetic; , two before magnetic the distance between grasping mechanism equal the distance between storing unit and material conveying device before described magnetic, before described magnetic, grasping mechanism is provided with the crawl suction nozzle equating with the workpiece quantity on Revolving disc;
After described magnetic, grabbing device is provided with grasping mechanism after two synchronization-moving magnetic and for driving motor II and the screw mandrel II that grasping mechanism moves after described magnetic, two after magnetic the distance between grasping mechanism equal two the distance between storing unit before magnetic, after described magnetic, grasping mechanism is provided with the crawl suction nozzle equating with the workpiece quantity on Revolving disc;
Described magnetic grabbing device and described magnetic device one by one corresponding be provided with four groups of synchronization-moving magnetic grasping mechanisms and for drive that described magnetic grasping mechanism moves magnetic capture and move left and right cylinder, described magnetic grasping mechanism is provided with two crawl suction nozzles for grabbing workpiece, and is being arranged on distance that on magnetic grasping mechanism two capture suction nozzles and equals the distance between described magnetic device and the front storing unit of magnetic.
Further, described riveting set comprises riveting clamp, riveted joint cover plate mechanism for auto and riveted joint plunger mechanism;
Described riveting clamp is provided with the riveted holes for place work piece, is provided with the edge of a knife for riveting upper casing and lower casing in described riveted holes;
Described riveted joint cover plate mechanism for auto comprises and is arranged on the riveted joint cover plate of described riveting clamp upper surface and for driving the cover plate cylinder of described riveted joint cover plate in riveting clamp upper surface slide;
Described riveted joint plunger mechanism comprises and is provided with drift and from the described riveted holes riveted joint cylinder of stamped workpieces from bottom to top.
Further, described lower casing automatic grabbing device comprises the lower casing grasping mechanism for capturing lower casing and the lower casing crawl driving mechanism for driving lower casing grasping mechanism to move;
Described magnet steel grabbing device comprises the magnet steel grasping mechanism for capturing magnet steel and the magnet steel crawl driving mechanism for driving magnet steel grasping mechanism to move;
Described stator assembling grabbing device comprises the stator module grasping mechanism for capturing stator module and the stator module crawl driving mechanism for driving stator module grasping mechanism to move;
Described upper casing automatic grabbing device comprises the upper casing grasping mechanism for capturing upper casing and the upper casing crawl driving mechanism for driving upper casing grasping mechanism to move;
Described abnormal article grabbing device comprises abnormal grasping mechanism and the mobile motor of abnormal crawl and the mobile screw mandrel of abnormal crawl for driving abnormal grasping mechanism to move along material conveying device;
Described riveted joint grabbing device comprises for grabbing workpiece from Revolving disc to the riveted joint grasping mechanism of described riveting clamp with for driving riveted joint grasping mechanism to capture driving mechanism along the riveted joint of moving perpendicular to material conveying device direction.
Further, described conveyer is provided with the positioning cylinder for Revolving disc location; Described large Revolving disc is provided with 9 row 8 and is listed as the storage tank I for placing lower casing, and described little Revolving disc is provided with 1 row 8 and is listed as the storage tank II for placing lower casing.
Beneficial effect of the present invention is:
The automatic assemble production line of flat motor of the present invention is by arranging tool turnover device, each operation that flat motor general assembly is produced couples together with each station integration being arranged on conveyer, and the grabbing device that setting coordinates with tool turnover device on each station, under the effect of PLC control system, realize flat motor general assembly and produce the automatic or semi-automatic processing of each station, can realize the automatic general assembly of flat motor and produce, and have the following advantages:
1, by realizing automation general assembly, produce, changed flat class motor in industry and, all with the traditional handicraft standard of manual production, promoted process improving and innovation;
2, by realizing automation general assembly, produce, saved labour, 30 workmans that are equipped with by original manual production line reduce to and are only equipped with 9 workmans, and labor cost declines and reaches 70%;
3, traditional-handwork produce product because of human factor more, the conforming product rate of producing is lower, the automatic assemble production line of flat motor of the present invention is realized automated production, can guarantee that the product of producing is unified, consistent, quality is protected, qualification rate reaches 99.9%, has strengthened the competitiveness of produce market;
4, the automatic assemble production line human oriented design of flat motor of the present invention, is all designed with man-machine dialog interface, simple to operate, easy to learn, understandable; Automatically general assembly line adopts the systems such as pneumatics, servo system, programmable controller and some infrared sensors, without high-power transmission equipment, the processing of parts is all completed by finish machining equipment, without large-sized processing equipment, has substantially reached energy-saving and environmental protection requirement;
5, the automatic assemble production line of flat motor of the present invention can be realized the general production of all model motors of flat class, and the turnover tool of corresponding type only during production is convenient, fast, practical.
Accompanying drawing explanation
Fig. 1 is the Part I structural representation of flat motor assemble production line embodiment of the present invention;
Fig. 2 is the Part II structural representation of flat motor assemble production line embodiment of the present invention;
Fig. 3 is the Part III structural representation of flat motor assemble production line embodiment of the present invention;
Fig. 4 is the Part IV structural representation of flat motor assemble production line embodiment of the present invention;
Fig. 5 is the axonometric drawing of the present embodiment flat motor assemble production line lower casing auto arrangement station to automatic glue application and dress magnet steel station;
Fig. 6 be the present embodiment flat motor assemble production line magnet steel automatic magnetic station to the axonometric drawing of semi-automatic dress pad station;
Fig. 7 is the axonometric drawing of the present embodiment flat motor assemble production line automatic mounting upper casing station to the automatic riveting station of upper and lower enclosure;
Fig. 8 be magnet steel automatic magnetic station structure schematic diagram;
Fig. 9 is Fig. 8 vertical view;
Figure 10 be magnet steel automatic the stereogram of magnetic station.
Description of reference numerals.
1-Revolving disc storage device; 2-lower casing automatic grabbing device; 3-lower casing automatic arranging device; 4-position correction apparatus; The large Revolving disc storing mechanism of 5-; 6-first paragraph conveyer; The soft pcb board station of the semi-automatic subsides of 7-; 8-reflux I; The large Revolving disc storing mechanism of 9-; 10-turnover conversion grabbing device; 11-has enough to meet the need conversion equipment; 12-Revolving disc storage device; 13-automatic glue spreading device; 13.1-gluing syringe; 14-magnet steel automatic arranging device; 15-automatic mounting steel magnet device; 16-automatic press mounting device; 17-the front grabbing device of magnetic; 17a-the front grasping mechanism of magnetic; 17b-suction nozzle; 17c-motor I; 17d-screw mandrel I; 18-magnetic device; 18a-magnetic patrix and moves cylinder; 19-storing unit after magnetic; 19a-tray after magnetic; 19b-mobile screw mandrel after magnetic; 19c-mobile motor after magnetic; 20-magnetic grabbing device; 20a-magnetic grasping mechanism; 20b-suction nozzle; 20c-magnetic crawl and moves left and right cylinder; 21-the front storing unit of magnetic; 21a-the front tray of magnetic; 21b-the front movable wire bar of magnetic; 21c-the front mobile motor of magnetic; 22-holding fix after magnetic; 23-grabbing device after magnetic; 23a-grasping mechanism after magnetic; 23b-suction nozzle; 23c-motor II; 23d-screw mandrel II; The semi-automatic tune dataller of 24-position; 25-brush abnormal detector; The semi-automatic dress pad of 26-station; 28-rotor conveyer; 29-rotor storing unit; 30-rotor checkout gear; The 31-remover that breaks; 32-surface cleaning apparatus; 33-cartridge rotor device; 34-rotor positioner; 35-stator assembling grabbing device; 36-detent mechanism; 37-assembling upper casing device; 38-upper casing automatic arranging device; 39-detent mechanism; 40-upper casing automatic grabbing device; 41-automatic performance detects station; 42-checkout gear; The abnormal remover of 43-; 44-abnormal article grabbing device; 45-riveting set; 46-motor withdrawing device; 47-turnover box; 48-second segment conveyer; 49-reflux II; 50-backflow conveyer.
Embodiment
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is elaborated.
Be the structural representation of flat motor assemble production line embodiment of the present invention as shown in Figure 1 to Figure 4.The automatic assemble production line of flat motor of the present embodiment, comprises PLC control system and tool turnover device, and tool turnover device comprises Revolving disc and the conveyer for driving Revolving disc to move.
The automatic assemble production line of flat motor of the present embodiment also comprise the lower casing auto arrangement station setting gradually along conveyer, the soft pcb board station 7 of semi-automatic subsides, automatic glue application and dress magnet steel station, magnet steel automatic magnetic station, semi-automatic tune dataller position, semi-automatic dress pad station, rotor automatically clean and detect station, semi-automatic cartridge rotor station, automatic mounting upper casing station, automatic performance and detect station, the automatic riveting station of upper and lower enclosure.
Lower casing auto arrangement station comprises automatic arranging device 3 for arranging lower casing, for proofreading and correct the position correction apparatus 4 of lower casing position and for the lower casing arranging being grabbed to position correction apparatus 4 is proofreaied and correct and the lower casing after proofreading and correct being grabbed to the lower casing automatic grabbing device 2 of Revolving disc.Lower casing automatic grabbing device comprises the lower casing grasping mechanism for capturing lower casing and the lower casing crawl driving mechanism for driving lower casing grasping mechanism to move.Lower casing automatic arranging device 3 adopts impulse oscillation device vibration feeding, and by the spacing auto arrangement of carrying out of arrangement of delivery track.Position correction apparatus 4 is provided with the mounting groove mating with lower casing, and the edge of mounting groove is provided with breach, and lower casing is by this breach correction position.Lower casing automatic grabbing device 2 is provided with the suction nozzle for capturing lower casing, and utilizes the grasping movement of pneumatics by PLC control system control lower casing automatic grabbing device 2.
The soft pcb board station 7 of semi-automatic subsides is provided with the workbench that pastes soft pcb board to lower casing for manual, and operating personnel are attached to soft pcb board on lower casing on workbench I, and put back to Revolving disc.
Automatic glue application and dress magnet steel station comprise automatic glue spreading device 13, automatic mounting steel magnet device 15 and automatic press mounting device 16.Automatic glue spreading device 13 comprises gluing syringe 13.1 and is respectively used to the cylinder that drives gluing syringe 13.1 to move up and down and the servo motor that drives gluing syringe 13.1 to move along conveyer.Automatic mounting steel magnet device 15 comprises magnet steel automatic arranging device 14 and for the magnet steel arranging being grabbed to the magnet steel grabbing device on the lower casing after gluing, magnet steel grabbing device is provided with to grab fails to report alarm system, anti-leak-stopping is grabbed, and magnet steel grabbing device comprises the magnet steel grasping mechanism for capturing magnet steel and the magnet steel crawl driving mechanism for driving magnet steel grasping mechanism to move.Magnet steel automatic arranging device adopts impulse oscillation feeding device, by the Restricted Permutations effect of delivery track, and can be by the magnet steel output arranging.Automatic press mounting device 16 comprises automatic heating system and for being pressed in the press-loading device that makes magnet steel and lower casing assembly strong bond on magnet steel, heated and press-fited the pressure-acting of press by automatic heating system, can be by magnet steel and lower casing assembly strong bond.Preferably, automatic glue spreading device 13 is provided with infrared sensor checkout gear and automatic recognition system, can identify lower casing and carry out gluing.
Magnet steel automatic magnetic station comprising magnetic device 18, storing unit 21 before magnetic, storing unit 19 after magnetic, for the stator module on the Revolving disc being positioned on conveyer 48 is being grabbed storing unit 21 before magnetic grabbing device 17 before magnetic, for the stator module after magnetic is grabbed on Revolving disc after magnetic grabbing device 23 and for the stator module of storing unit 21 before magnetic is being grabbed magnetic device 18 and by the stator module on magnetic device 18 grabbing storing unit 19 after magnetic magnetic grabbing device 20, magnetic device 18 and be provided with magnetic coil.Revolving disc lower casing all crawled walk after, moving to after magnetic grabbing device 23 after holding fix 22 places are waiting for magnetic the magnet steel after magnetic captured and is placed into Revolving disc.Preferably, magnetic device 18 and be provided with leakproof and magnetic detection device, can effectively avoid leak the generation of magnetic, magnetic grabbing device 20, after magnetic grabbing device 23 and before magnetic grabbing device 17 be equipped with and Lou grab warning device, anti-leak-stopping is grabbed.
The magnet steel of the present embodiment automatic magnetic station by storing unit 21 before magnetic is being set, for depositing the stator module for the treatment of magnetic, by storing unit 19 after magnetic is being set for depositing the stator module of magnetic, and grabbing device 17 is being set before magnetic the stator module on the Revolving disc being held in place on flat electric machine general assembly automatic assembly line conveyer 48 is being grabbed to storing unit 21 before magnetic, grabbing device 23 after magnetic is being set to be grabbed on Revolving disc being placed on the stator module on storing unit 19 after magnetic, magnetic grabbing device 20 and for stator module, the crawl circulation of magnetic process
Semi-automatic tune dataller position 24 is provided with brush abnormal detector 25 and the workbench II for manual setting brush, and operating personnel are detecting brush situation by brush abnormal detector 25, and abnormal brush is adjusted on workbench II normal.Semi-automatic dress pad station 26 is provided with for the manual workbench III to stator rotating shaft dress packing ring, and operating personnel fill packing ring by workbench III to stator rotating shaft.
Rotor automatically clean and detect rotor checkout gear 30 that whether station comprise rotor storing unit 29, break for detection of rotor, for broken string remover 31 that defective rotor is got rid of, for clean the surface cleaning apparatus 32 of qualified rotor surface and for deposit clean after the cartridge rotor device 33 of rotor, between rotor storing unit 29, rotor checkout gear 30, broken string remover 31 and surface cleaning apparatus 32, by rotor conveyer 28, be connected, the rotor after having cleaned is by craft or rotor grabbing device is set grabs on cartridge rotor device 33.Before rotor assembling, first by rotor checkout gear 30, carry out rotor detection, detection has or not the rotor of broken string, rotor detects, by rotor conveyer 28, rotor is sent to rotor checkout gear 30 from rotor storing unit 29, when rotor checkout gear 30 detects the rotor of broken string, by rotor conveyer 28, being sent to broken string remover 31 places gets rid of, broken string remover 31 is sent to the surface cleaning apparatus 32 automatic clean surface in place by rotor conveyer 28 by the rotor being positioned on rotor storing unit 29 after broken string rotor is got rid of again, after cleaning completes, production operation personnel are manual transfers to cartridge rotor device 33 places by rotor.
Semi-automatic cartridge rotor station is provided with for the manual rotor positioner 34 to cartridge rotor on stator.Revolving disc positions after moving to cartridge rotor device 33 positions, has located rear operating personnel and rotor is put into rotor positioner 34 has carried out rotor assembling.
Automatic mounting upper casing station comprises assembling upper casing device 37, upper casing automatic arranging device 38, for the stator module on Revolving disc being grabbed to the stator assembling grabbing device 35 of assembling upper casing device 37 and for the upper casing arranging being grabbed to the upper casing automatic grabbing device 40 of assembling upper casing device 37.Stator assembling grabbing device 35 comprises the stator module grasping mechanism for capturing stator module and the stator module crawl driving mechanism for driving stator module grasping mechanism to move; Upper casing automatic grabbing device 37 comprises the upper casing grasping mechanism for capturing upper casing and the upper casing crawl driving mechanism for driving upper casing grasping mechanism to move.Assembling upper casing device 37 is provided with position of stator aligning gear, the semi-finished product motor that upper casing and stator module have obtained after having assembled is grabbed on Revolving disc by upper casing automatic grabbing device 40, upper casing automatic grabbing device 40 is provided with Lou grabs warning device, and anti-leak-stopping is grabbed.
Automatic performance detects station 41 and comprises motor performance checkout gear 42 and the abnormal remover 43 for abnormal article crawl is got rid of, motor performance checkout gear 42 comprises motor performance detector and the probe mechanism for switching between motor performance detector and workpiece, probe mechanism is provided with the probe with workpiece termination contact,, abnormal remover 43 comprises the abnormal article grabbing device 44 for capturing abnormal article.Preferably, the quantity of the probe arranging in probe mechanism equates with the mounting groove quantity for place work piece on Revolving disc, and multiple probes are set in probe mechanism, can to multiple workpiece, detect simultaneously, improves detection efficiency.By motor performance detector is set, in motor performance detector, be provided with microcomputer system, can start project, electric leakage project and waveform project to the electric current project of motor, rotating speed project, low-voltage and detect simultaneously; By abnormal article grabbing device 44 is set, can get rid of detecting underproof workpiece grabbing, improve the qualification rate of product.
The automatic riveting station of upper and lower enclosure comprises for the riveting set 45 of upper casing and lower casing riveting with for capturing the workpiece that is positioned on Revolving disc to the riveted joint grabbing device on riveting set 45.Riveted the motor obtaining and grabbed in Revolving disc by riveting grabbing device, and be sent to by described conveyer the motor withdrawing device 46 that is arranged on conveyer end, the motor that general assembly is completed is fetched into turnover box 47 from motor withdrawing device 46.By riveted joint grabbing device is set, can directly grabs riveting set 45 and rivet being arranged in workpiece on conveyer 48 Revolving discs.
Further, the conveyer of the present embodiment comprises lower casing turnover conveyer and circulation turnover conveyer 48.The lower casing turnover conveyer of the present embodiment comprises large Revolving disc for depositing lower casing and for transmitting the first paragraph conveyer 6 of large Revolving disc, the two ends of first paragraph conveyer 6 are respectively equipped with Revolving disc storage device 1 and the Revolving disc storage device 12 for depositing large Revolving disc, Revolving disc storage device 1 and Revolving disc storage device 12 are provided with the large Revolving disc elevating mechanism for driving large Revolving disc 1 to move up and down, and the soft pcb board station 7 of lower casing auto arrangement station and semi-automatic subsides is arranged on first paragraph conveyer 6.
Circulation turnover conveyer comprises little Revolving disc and for transmitting the second conveyer 48 of little Revolving disc, automatic glue application and dress magnet steel station, magnet steel automatic magnetic station, semi-automatic tune dataller position, semi-automatic dress pad station, rotor automatically clean and detect station, semi-automatic cartridge rotor station, automatic mounting upper casing station, automatic performance detects station and the automatic riveting station of upper and lower enclosure is successively set on the second conveyer 48.
Between first paragraph conveyer 6 and second segment conveyer 48, be provided with turnover conversion equipment 11, turnover conversion equipment 11 comprises for the lower casing on large Revolving disc being grabbed to the turnover conversion grabbing device 10 on little Revolving disc.After Revolving disc storage device 5 is arranged on lower casing auto arrangement station, for storing the large Revolving disc 1 of filling lower casing, and standby for the soft pcb board station 7 of semi-automatic subsides.As shown in the figure, between the soft pcb board station 7 of lower casing auto arrangement station and semi-automatic subsides and the soft pcb board station 7 of semi-automatic subsides and turnover be respectively equipped with large Revolving disc storing mechanism 5 and large Revolving disc storing mechanism 9 between conversion equipment 11, be respectively used to that the large Revolving disc of lower casing is filled in storage and for storing the large Revolving disc that turns the lower casing completely posting after soft pcb board.
Preferably, the turnover of the present embodiment conversion grabbing device 10, on magnetic grabbing device 20, stator assembling grabbing device 35, upper casing automatic grabbing device 40, abnormal article grabbing device 44 and riveted joint grabbing device and be equipped with and Lou grab warning system, anti-leak-stopping is grabbed.Magnetic device 18 and be provided with leakproof and magnetic detection device, preventing not the magnet steel of magnetic.
The automatic assemble production line of flat motor of the present embodiment also comprises return-flow system, described return-flow system comprises the reflux II49 that is arranged on second segment conveyer 48 ends, be arranged on reflux I 8 and corresponding being arranged under second segment conveyer and for little Revolving disc being sent to the backflow conveyer 50 of turnover conversion equipment 11 on turnover conversion equipment, on reflux II 49 and reflux I 8, be equipped with the Xiao Zhou's turntable lift mechanism for Xiao Zhou's turntable lift, can automatically little Revolving disc be back to turnover conversion equipment 11 uses, save manpower turnover cost, and can effectively reduce the usage quantity of little Revolving disc.Preferably, the large Revolving disc of the present embodiment is provided with 9 row 8 and is listed as the storage tank for placing lower casing, and little Revolving disc is provided with 1 row 8 and is listed as the storage tank for placing lower casing.
The present embodiment magnetic device 18 be set to four, and points of two groups both sides that are separately positioned on conveyer 48, each is organizing magnetic device 18 all along the direction layout perpendicular to conveyer 48.The present embodiment before magnetic storing unit 21 be set to two, and same group two between magnetic device 18, two of each group magnetic device 18 share one storing unit 21 before magnetic.After magnetic, storing unit 19 is set to four, and be separately positioned on same group two the both sides of magnetic device 18, each magnetic device 18 correspondences arrange one storing unit 19 after magnetic.The distance between storing unit 21 before magnetic device 18 and magnetic and equate with the distance of storing unit 19 after magnetic with magnetic device 18, be convenient to magnetic grabbing device 20 at magnetic device 18, magnetic before storing unit 21 and between storing unit 19, realize material after magnetic and circulate.
Before magnetic grabbing device 17 and be provided with grasping mechanism 17a before two synchronization-moving magnetic, two before magnetic the distance between grasping mechanism 17a equaling the distance between storing unit 21 and conveyer 48 before magnetic, before magnetic, grasping mechanism 17a is provided with the crawl suction nozzle 17b equating with the stator module quantity on Revolving disc, grabbing device 17 before magnetic and be provided with for driving motor I 17c and the screw mandrel I 17d that grasping mechanism 17a moves before magnetic, and move up and down for grasping mechanism 17a before driving magnetic the cylinder that captures stator module.By two the distance that the distance between grasping mechanism 17a is set between storing unit 21 before magnetic and conveyer 48 before magnetic equate, can realize to two the staggered reinforced ability of storing unit 21 before magnetic, raise the efficiency.
After magnetic grabbing device 23 and be provided with grasping mechanism 23a after two synchronization-moving magnetic, two after magnetic the distance between grasping mechanism 23a equal two the distance between storing unit 21 before magnetic, magnetic after grasping mechanism 23a be provided with the crawl suction nozzle 23b equating with the stator module quantity on Revolving disc.Grabbing device 23 after magnetic and be provided with for driving motor II 23c and the screw mandrel II 23d that grasping mechanism 23a moves after magnetic, and move up and down for grasping mechanism 23a after driving magnetic the cylinder that captures stator module.Adopt this structure grabbing device 23 after magnetic, can synchronous interleaved by be arranged on conveyer 48 two ends on storing unit 19, capture stator module after magnetic, and alternately stator module is placed on Revolving disc, raise the efficiency.
That magnetic grabbing device 20 and magnetic device 18 are corresponding is one by one provided with four groups of synchronization-moving magnetic grasping mechanism 20a, magnetic grasping mechanism 20a and be provided with two for capturing the crawl suction nozzle 20b of stator module, and be arranged on magnetic grasping mechanism 20a two distances that capture suction nozzle 20b and equaling the distance between magnetic device 18 and the front storing unit 21 of magnetic, also equaling magnetic device 18 and the distance between storing unit 19 after magnetic, due to four groups magnetic grasping mechanism 20a synchronizing moving, for two of each group for magnetic device 18, first of magnetic grasping mechanism 20a captures suction nozzle 20b and places stator module towards magnetic device 18, another captures suction nozzle 20b and is putting into towards storing unit 19 after magnetic the stator module that magnetic completes, second one of magnetic grasping mechanism 20a capture suction nozzle 20b and capture with magnetic stator module towards storing unit 21 before magnetic, another captures suction nozzle 20b and is capturing from magnetic device 18 stator module that magnetic completes, next step, first one of magnetic grasping mechanism 20a and captures suction nozzle 20b and capture with magnetic stator module towards storing unit 21 before magnetic, another captures suction nozzle 20b and is capturing from magnetic device 18 stator module that magnetic completes, second one of magnetic grasping mechanism 20a capture suction nozzle 20b and place stator module towards magnetic device 18, another captures suction nozzle 20b and is putting into towards storing unit 19 after magnetic the stator module that magnetic completes, so move in circles, can guarantee two of each group have one at least in work in magnetic device 18, and two of each group the staggered work of magnetic device 18, enhance productivity.Preferably, magnetic grabbing device 20 be provided with for driving that magnetic grasping mechanism 20a moves magnetic capture and move left and right cylinder 20c.
Storing unit 21 before magnetic be provided with for deposit stator module tray 21a and for driving the mobile motor 21c before movable wire bar 21b and magnetic before mobile magnetic between grasping mechanism 17a and the crawl station of magnetic grasping mechanism 20a before magnetic of tray 21a before magnetic before magnetic, be convenient to grasping mechanism 17a before magnetic and capturing stator module with magnetic grasping mechanism 20a, avoiding interference mutually between grasping mechanism 17a and magnetic grasping mechanism 20a before magnetic.
Storing unit 19 after magnetic be provided with for deposit stator module after magnetic tray 19a and for driving tray 19a after magnetic magnetic grasping mechanism 20a and after magnetic between the crawl station of grasping mechanism 23a after mobile magnetic mobile screw mandrel 19b and mobile motor 19c after magnetic, be convenient to magnetic grasping mechanism 20a and capturing stator module with grasping mechanism 23a after magnetic, preventing interference mutually between grasping mechanism 23a after magnetic grasping mechanism 20a and magnetic.
Little Revolving disc is provided with eight for placing the mounting groove of stator module, before magnetic that tray 17a is upper correspondingly with Xiao Zhou's rotating disk is provided with eight for placing the mounting groove of stator module, after magnetic, tray 19a is provided with four for depositing the mounting groove of stator module, by same group magnetic device corresponding two after magnetic the stator module of tray 19a put together, just equal the capacity of little Revolving disc, be convenient to the running of Xiao Zhou's rotating disk and implement.
Preferably, conveyer 48 be provided with for Revolving disc before magnetic grasping mechanism 17a and the positioning cylinder of locating between the crawl station of grasping mechanism 23a after magnetic, by positioning cylinder is set, facilitate Revolving disc location, so as before magnetic grasping mechanism 17a capture stator module and the stator module of grasping mechanism 23a after placing magnetic and completing after magnetic.
The abnormal article grabbing device 44 that the present embodiment automatic performance detects station comprises abnormal grasping mechanism and the mobile motor of abnormal crawl and the mobile screw mandrel of abnormal crawl for driving abnormal grasping mechanism to move along conveyer 48, abnormal grasping mechanism is provided with the suction nozzle for grabbing workpiece, adopt the abnormal article grabbing device 44 of this structure, by mobile abnormal grasping mechanism, can detect underproof workpiece optionally captures, get rid of the substandard product in workpiece, guarantee qualification rate.Abnormal article grabbing device 44 is provided with Lou grabs warning system, prevent abnormal article leak grab.
Preferably, the quantity of the riveted holes arranging on riveting clamp equates with the mounting groove quantity for place work piece on Revolving disc, can the workpiece on a Revolving disc all be grabbed in riveted holes simultaneously, improves and captures efficiency.
Riveted joint plunger mechanism also comprises that the riveted joint drift for driving riveted joint cylinder to move and change riveted holes moves motor and riveted joint drift movable wire bar.The riveted joint plunger mechanism of the present embodiment is provided with two drifts, can to the workpiece in two riveted holes, carry out riveting simultaneously, as shown in Figure 1, the quantity of the mounting groove on Revolving disc is 8, accordingly, the riveted holes on riveting clamp is also set to 8, by riveted joint drift is set, moves motor and riveted joint drift movable wire bar, can drive drift to change riveted holes, and then realize the workpiece in all riveted holes is carried out to riveting.
Riveted joint grabbing device comprises for grabbing workpiece from Revolving disc to the riveted joint grasping mechanism of riveting clamp with for driving riveted joint grasping mechanism to capture driving mechanism along the riveted joint of moving perpendicular to conveyer 48 directions, riveted joint grasping mechanism is provided with the suction nozzle for grabbing workpiece, the riveted joint of the present embodiment captures driving mechanism and adopts Rodless cylinder, the suction nozzle being arranged on riveted joint grasping mechanism is 8, can be disposable by the riveted holes of the workpiece grabbing to 8 on Revolving disc, capture efficiency higher.
Preferably, conveyer 48 is provided with the positioning cylinder for Revolving disc location, positioning cylinder is separately positioned on the station of probe mechanism, abnormal article grabbing device 44 and riveted joint grabbing device, by positioning cylinder is set, can make Revolving disc locate accurately, guarantee probe mechanism probe can with workpiece termination contact, and guarantee abnormal article grabbing device 44 and accurately grabbing workpiece of riveted joint grabbing device.
Below the detailed process that adopts the automatic assemble production line of flat motor of the present embodiment to produce flat motor is described.
The soft pcb board operation of lower casing auto arrangement operation and semi-automatic subsides: it is to be put into and to be sequenced behind position on transmission track automatic capturing in lower casing automatic arranging device 3 in the large Revolving disc of specifying by lower casing assembly in bulk that lower casing is arranged; As figure, by manually lower casing assembly being placed in lower casing automatic arranging device 3, casing is arranged, lower casing after arranging grabs correction position in position correction apparatus 4 by lower casing automatic grabbing device 2, after proofreading and correct well, grab again in large Revolving disc, large Revolving disc can be deposited the casing of 9x8 quantity, after large Revolving disc is deposited completely, be automatically sent in large Revolving disc storing mechanism 5 and store, according to the first paragraph conveyer 6 that need to start of the soft pcb board station 7 of semi-automatic subsides, large Revolving disc is sent to this station.Posting soft pcb board lower casing assembly is sent in the large Revolving disc storing mechanism 9 of storage and stores through first paragraph conveyer 6 again; By needs, being sent to turnover conversion equipment 11 places again by first paragraph conveyer 6 changes, turnover conversion equipment 11 is to convert by the large Revolving disc of depositing lower casing the little Revolving disc that stored number is 1*8 to, little Revolving disc is to use to the automatic riveting station circulation of upper and lower enclosure at automatic glue application and dress magnet steel station, after end operation uses, by backflow conveyer 50, reflux and be sent to turnover conversion equipment 11 places, through turnover conversion grabbing device 10, casing is grabbed little Revolving disc from large Revolving disc again, capture to be provided with in transport process and Lou grab the leakproof of alarm device and grab.After having captured, casing in large Revolving disc stored to sending it in Revolving disc storage device 12 by first paragraph conveyer 6.
Automatic glue application and dress magnet steel operation: on little Revolving disc, be equipped with and by second segment conveyer 48, be sent to automatic glue spreading device 13 places after lower casing and carry out gluing operation, automatic glue spreading device 13 is moved up and down by cylinder control gluing syringe 13.1 after Xiao Zhou's rotating disk has been located and servo motor control gluing syringe 13.1 moves left and right syringe and carries out a glue, once be coated with 8PCS casing, after gluing completes, little Revolving disc is sent to automatic mounting steel magnet device 15 position dress magnet steel by second segment conveyer 48 again, automatic mounting steel magnet device 15 is by magnet steel grabbing device, to be grabbed on little Revolving disc after magnet steel being arranged by magnet steel automatic arranging device 14, once capture 8PCS magnet steel, magnet steel grabbing device is provided with anti-grabbing and fails to report alarm system.Magnet steel automatic Composition carries out glue curing and press-fits to being sent to automatic press mounting device 16 positions by second segment conveyer 48 again after on lower casing assembly, automatic press mounting device 16 is provided with automatic heating system and for being pressed in the press-loading device that makes magnet steel and lower casing assembly strong bond on magnet steel, makes magnet steel and lower casing assembly strong bond.
Magnet steel automatic magnetic operation: magnet steel press-fited rear little Revolving disc again by second segment conveyer 48 be sent to magnet steel automatic magnetic station place carrying out magnetic operation, little Revolving disc is after has located at magnetic device 18 places, first by grabbing device 17 before magnetic, magnet steel is being grabbed before magnetic in storing unit 21, then grabbing and on magnetic coil, carrying out magnetic by magnetic grabbing device 20; After lower casing assembly on little Revolving disc crawls out, by second segment conveyer 48, be sent to magnetic after holding fix 22 places wait for; Magnetic coil be provided with 4 magnetic coil, wherein two magnetic coil carrying out magnetic simultaneously, after magnetic and completing, by magnetic grabbing device 20, grabbing after magnetic and depositing in storing unit 19 again, after magnetic after storing unit 19 is deposited full 4PCS stator module and grabbed in little Revolving disc by grabbing device 23 after magnetic, little Revolving disc is filled and by second segment conveyer 48, is sent to place, semi-automatic tune dataller position again after the piece installing of 8PCS stator and checks, magnetic device 18 is provided with leakproof and magnetic detection device, anti-leak-stopping magnetic phenomenon, and whole system has been controlled automatically by PLC.
Semi-automatic tune dataller order and semi-automatic dress pad operation: on semi-automatic tune dataller position, arranging has three workmans on second segment conveyer 48, to carry out flowing checking, the carrying out that brush is abnormal manually adjusted, adjusted rear continuation and be sent to semi-automatic dress pad station dress pad by second segment conveyer 48.
Rotor cleans and detects operation automatically: shim pack installs into rear second segment conveyer 48 stator pack on little Revolving disc is sent to the automatic cleaning of rotor and detects station place assemble rotor, before rotor assembling, first by rotor checkout gear 30, carry out rotor detection, detection has or not the rotor of broken string, rotor detects, by rotor conveyer 28, rotor is sent to rotor checkout gear 30 from rotor storing unit 29, when rotor checkout gear 30 detects the rotor of broken string, by rotor conveyer 28, being sent to broken string remover 31 places gets rid of, broken string remover 31 is sent to the surface cleaning apparatus 32 automatic clean surface in place by rotor conveyer 28 by the rotor being positioned on rotor storing unit 29 after broken string rotor is got rid of again, after cleaning completes, production operation personnel are manual transfers to cartridge rotor device 33 places by rotor.Semi-automatic cartridge rotor station is provided with for the manual rotor positioner 34 to cartridge rotor on stator.Revolving disc positions after moving to cartridge rotor device 33 positions, has located rear operating personnel and rotor is put into rotor positioner 34 has carried out rotor assembling.
Automatic mounting upper casing operation: the stator module after rotor assembling completes on little Revolving disc is sent to automatic mounting upper casing station by second segment conveyer 48 and carries out upper casing assembling, after arriving assembling upper casing position, little Revolving disc positions at detent mechanism 36, after having located, by stator assembling grabbing device 35, stator module is grabbed in assembling upper casing device 37, after being equipped with stator module, assembling upper casing device 37 first carries out stator module position correction, the upper casing by upper casing automatic grabbing device 40, upper casing automatic arranging device 38 being arranged again after correction completes grabs in assembling upper casing device 37 and assembles with stator module, after stator module on little Revolving disc captures away, by second segment conveyer 48, sending it to detent mechanism 39 places waits for, stator module and upper casing become semi-finished product motor after having assembled in assembling upper casing device 37, semi-finished product groups of motors installs Cheng Houzai and by upper casing automatic grabbing device 40, semi-finished product is crawled out on the little Revolving disc that is put into detent mechanism 39 from assembling upper casing device 37, whole process completes control by PLC automatic control system, and be set with Lou grab, neglected loading warning system.
Automatic performance detects operation: semi-finished product need to carry out combination property detection after having assembled, second segment conveyer 48 is sent to automatic performance the semi-finished product on little Revolving disc from detent mechanism 39 and detects station place, and detect after has located station position and detected by checkout gear 42 in automatic performance, checkout gear 42 is microcomputer detection systems, can detect respectively semi-finished product motor current project, rotating speed project, low-voltage starts project, electric leakage project, waveform project, all test items detect simultaneously, and can detect 8PCS motor simultaneously, in detection system, can observe the state of each test item, if any abnormal remover 43 places that send it to that above-mentioned project is abnormal being detected, get rid of, abnormal article eliminating is sorted out crawl by anomaly item respectively and is deposited, by abnormal article grabbing device 44 automatic capturings, got rid of, abnormal article grabbing device 44 is provided with Lou grabs detection system, anti-abnormal article is leaked and is grabbed, whole control completes control by PLC automatic control system.
The automatic riveting operation of upper and lower enclosure: semi-finished product on little Revolving disc detect and abnormal article is sent to that the automatic riveting station of upper and lower enclosure place carries out upper casing and lower casing is riveted after having got rid of by second segment conveyer 48, riveting set 45 is respectively equipped with two cover riveting systems, and every cover riveting system can be riveted motor 2PCS simultaneously; After Xiao Zhou's rotating disk has been located, by the transmission grasping system on each cover riveting system, semi-finished product motor is grabbed in riveting system, by servo system, move riveting jig and complete riveted joint, after having riveted, by transmitting grasping system, motor crawled out from riveting jig be put in little Revolving disc again, after by second segment conveyer 48, send it to motor withdrawing device 46 places; Riveting set 45 is provided with Lou riveting warning system, leaks and grab warning system, and whole control completes control by PLC automatic control system.
The motor of having riveted is uploaded and is delivered to behind motor withdrawing device 46 positions at little Revolving disc, and through location, also motor takes out and leaves in turnover box 47 from little Revolving disc; After motor takes out, little Revolving disc is sent to reflux II 49 places by second segment conveyer 48, by reflux II 49, the little Revolving disc of sky is delivered to bottom backflow conveyer 50, after by backflow conveyer 50, little Revolving disc is sent to reflux I 8 places and reuses production; Reflux I 8 detects that by jacking system, delivering to turnover conversion equipment 11 places after free little Revolving disc reuses; The usage quantity installing has been saved in reusing of little Revolving disc, makes only to use the little Revolving disc of minority quantity just can reach use of large-scale production; Reflux I 8 and reflux II 49 establish oscilaltion system, and in whole production process, all little Revolving discs that use are all unified to be sent to reflux I 8 places by bottom backflow conveyer 50, and whole control completes control by PLC automatic control system.
The automatic assemble production line of flat motor of the present embodiment is by arranging tool turnover device, each operation that flat motor general assembly is produced couples together with each station integration being arranged on conveyer, and the grabbing device that setting coordinates with tool turnover device on each station, under the effect of PLC control system, realize flat motor general assembly and produce the automatic or semi-automatic processing of each station, can realize the automatic general assembly of flat motor and produce, and have the following advantages:
1, by realizing automation general assembly, produce, changed flat class motor in industry and, all with the traditional handicraft standard of manual production, promoted process improving and innovation;
2, by realizing automation general assembly, produce, saved labour, 30 workmans that are equipped with by original manual production line reduce to and are only equipped with 9 workmans, and labor cost declines and reaches 70%;
3, traditional-handwork produce product because of human factor more, the conforming product rate of producing is lower, the automatic assemble production line of flat motor of the present invention is realized automated production, can guarantee that the product of producing is unified, consistent, quality is protected, qualification rate reaches 99.9%, has strengthened the competitiveness of produce market;
4, the automatic assemble production line human oriented design of flat motor of the present invention, is all designed with man-machine dialog interface, simple to operate, easy to learn, understandable; Automatically general assembly line adopts the systems such as pneumatics, servo system, programmable controller and some infrared sensors, without high-power transmission equipment, the processing of parts is all completed by finish machining equipment, without large-sized processing equipment, has substantially reached energy-saving and environmental protection requirement;
5, the automatic assemble production line of flat motor of the present invention can be realized the general production of all model motors of flat class, and the turnover tool of corresponding type only during production is convenient, fast, practical.
Finally explanation is, above embodiment is only unrestricted in order to technical scheme of the present invention to be described, although the present invention is had been described in detail with reference to preferred embodiment, those of ordinary skill in the art is to be understood that, can modify or be equal to replacement technical scheme of the present invention, and not departing from aim and the scope of technical solution of the present invention, it all should be encompassed in the middle of claim scope of the present invention.
Claims (10)
1. the automatic assemble production line of flat motor, is characterized in that:
Comprise PLC control system and tool turnover device, described tool turnover device comprises Revolving disc and the conveyer for driving Revolving disc to move;
Also comprise the lower casing auto arrangement station setting gradually along described conveyer, the soft pcb board station of semi-automatic subsides, automatic glue application and dress magnet steel station, magnet steel automatic magnetic station, semi-automatic tune dataller position, semi-automatic dress pad station, rotor automatically clean and detect station, semi-automatic cartridge rotor station, automatic mounting upper casing station, automatic performance and detect station, the automatic riveting station of upper and lower enclosure;
Described lower casing auto arrangement station comprises automatic arranging device for arranging lower casing, for proofreading and correct the position correction apparatus of lower casing position and for the lower casing arranging being grabbed to position correction apparatus is proofreaied and correct and the lower casing after proofreading and correct being grabbed to the lower casing automatic grabbing device of Revolving disc;
The soft pcb board station of described semi-automatic subsides is provided with the workbench that pastes soft pcb board to lower casing for manual;
Described automatic glue application and dress magnet steel station comprise automatic glue spreading device, automatic mounting steel magnet device and automatic press mounting device; Described automatic glue spreading device comprises gluing syringe and is respectively used to the cylinder that drives gluing syringe to move up and down and the servo motor that drives gluing syringe to move along conveyer; Described automatic mounting steel magnet device comprises magnet steel automatic arranging device and for the magnet steel arranging being grabbed to the magnet steel grabbing device on the lower casing after gluing; Described automatic press mounting device comprises automatic heating system and for being pressed in the press-loading device that makes magnet steel and lower casing assembly strong bond on magnet steel;
Described magnet steel automatic magnetic station comprising magnetic device, storing unit before magnetic, storing unit after magnetic, for the stator module on Revolving disc is being grabbed storing unit before magnetic grabbing device before magnetic, for the stator module after magnetic is grabbed on Revolving disc after magnetic grabbing device and for the stator module of storing unit before magnetic is being grabbed magnetic device and by the stator module on magnetic device grabbing storing unit after magnetic magnetic grabbing device, described magnetic device is being provided with magnetic coil;
Described semi-automatic tune dataller position is provided with brush abnormal detector and the workbench for manual setting brush; Described semi-automatic dress pad station is provided with for the manual workbench to stator rotating shaft dress packing ring;
Described rotor automatically clean and detect rotor checkout gear that whether station comprise rotor storing unit, break for detection of rotor, for broken string remover that defective rotor is got rid of, for clean the surface cleaning apparatus of qualified rotor surface and for deposit clean after the cartridge rotor device of rotor, between described rotor storing unit, rotor checkout gear, broken string remover and surface cleaning apparatus, by rotor conveyer, be connected, the rotor after having cleaned is by craft or rotor grabbing device is set grabs on cartridge rotor device;
Described semi-automatic cartridge rotor station is provided with for the manual rotor positioner to cartridge rotor on stator;
Described automatic mounting upper casing station comprises assembling upper casing device, upper casing automatic arranging device, for the stator module on Revolving disc being grabbed to the stator assembling grabbing device of assembling upper casing device and for the upper casing arranging being grabbed to the upper casing automatic grabbing device of assembling upper casing device; Described assembling upper casing device is provided with position of stator aligning gear, and the semi-finished product motor that described upper casing and stator module have obtained after having assembled is grabbed on Revolving disc by upper casing automatic grabbing device;
Described automatic performance detects station and comprises motor performance checkout gear and the abnormal remover for abnormal article crawl is got rid of, described motor performance checkout gear comprises motor performance detector and the probe mechanism for switching between motor performance detector and workpiece, and described probe mechanism is provided with the probe contacting with semi-finished product motor terminal; Described abnormal remover comprises the abnormal article grabbing device for capturing abnormal article;
The automatic riveting station of described upper and lower enclosure comprises riveting set and for the semi-finished product motor on Revolving disc being grabbed to the riveted joint grabbing device of riveting set, riveted the motor obtaining and grabbed in Revolving disc by riveting grabbing device, and be sent to by described conveyer the motor withdrawing device that is arranged on conveyer end.
2. the automatic assemble production line of flat motor according to claim 1, is characterized in that: described conveyer comprises lower casing turnover conveyer and circulation turnover conveyer;
Described lower casing turnover conveyer comprises large Revolving disc for depositing lower casing and for transmitting the first paragraph conveyer of large Revolving disc, the two ends of described first paragraph conveyer are respectively equipped with the Revolving disc storage device for depositing large Revolving disc, described Revolving disc storage device is provided with the large Revolving disc elevating mechanism for driving large Revolving disc to move up and down, and the soft pcb board station of described lower casing auto arrangement station and semi-automatic subsides is arranged on first paragraph conveyer;
Described circulation turnover conveyer comprises little Revolving disc and for transmitting the second conveyer of little Revolving disc, described automatic glue application and dress magnet steel station, magnet steel automatic magnetic station, semi-automatic tune dataller position, semi-automatic dress pad station, rotor automatically clean and detect station, semi-automatic cartridge rotor station, automatic mounting upper casing station, automatic performance detects station and the automatic riveting station of upper and lower enclosure is successively set on the second conveyer;
Between described first paragraph conveyer and second segment conveyer, be provided with turnover conversion equipment, described turnover conversion equipment comprises for the lower casing on large Revolving disc being grabbed to the turnover conversion grabbing device on little Revolving disc.
3. the automatic assemble production line of flat motor according to claim 2, is characterized in that: on described turnover conversion grabbing device, magnet steel grabbing device, stator assembling grabbing device, upper casing automatic grabbing device, abnormal article grabbing device and riveted joint grabbing device, be equipped with and Lou grab warning system; Described magnetic device is provided with leakproof and magnetic detection device; Described automatic glue spreading device is provided with infrared sensor checkout gear and automatic recognition system.
4. the automatic assemble production line of flat motor according to claim 2, it is characterized in that: also comprise return-flow system, described return-flow system comprise be arranged on second segment conveyer end reflux II, be arranged on reflux I and corresponding be arranged on second segment conveyer under and for little Revolving disc be sent to the backflow conveyer of described turnover conversion equipment of turnover on conversion equipment, on described reflux I and reflux II, be equipped with the Xiao Zhou's turntable lift mechanism for Xiao Zhou's turntable lift.
5. the automatic assemble production line of flat motor according to claim 1, it is characterized in that: described magnetic device is set to four, and points of two groups both sides that are separately positioned on material conveying device, each group described magnetic device all along the direction perpendicular to material conveying device, arrange.
6. the automatic assemble production line of flat motor according to claim 5, is characterized in that:
Before described magnetic, storing unit is set to two, and same group described two between magnetic device; Before described magnetic, storing unit is being provided with tray before magnetic and for driving the mobile motor before movable wire bar and magnetic before mobile magnetic between grasping mechanism and the crawl station of magnetic grasping mechanism before described magnetic of tray before magnetic;
After described magnetic, storing unit is set to four, and be separately positioned on same group described two the both sides of magnetic device; After described magnetic storing unit be provided with tray after magnetic and for driving tray after magnetic described magnetic grasping mechanism and after magnetic between the crawl station of grasping mechanism after mobile magnetic mobile screw mandrel and mobile motor after magnetic;
Described magnetic device equates with the distance of storing unit after magnetic with magnetic device with the distance between storing unit before magnetic; Described magnetic device be provided with for by stator module from the feeding station of described magnetic grasping mechanism moving to magnetic device magnetic station magnetic patrix move cylinder.
7. the automatic assemble production line of flat motor according to claim 5, is characterized in that:
Before described magnetic, grabbing device is provided with grasping mechanism before two synchronization-moving magnetic and for driving motor I and the screw mandrel I that grasping mechanism moves before described magnetic, two before magnetic the distance between grasping mechanism equal the distance between storing unit and material conveying device before described magnetic, before described magnetic, grasping mechanism is provided with the crawl suction nozzle equating with the workpiece quantity on Revolving disc;
After described magnetic, grabbing device is provided with grasping mechanism after two synchronization-moving magnetic and for driving motor II and the screw mandrel II that grasping mechanism moves after described magnetic, two after magnetic the distance between grasping mechanism equal two the distance between storing unit before magnetic, after described magnetic, grasping mechanism is provided with the crawl suction nozzle equating with the workpiece quantity on Revolving disc;
Described magnetic grabbing device and described magnetic device one by one corresponding be provided with four groups of synchronization-moving magnetic grasping mechanisms and for drive that described magnetic grasping mechanism moves magnetic capture and move left and right cylinder, described magnetic grasping mechanism is provided with two crawl suction nozzles for grabbing workpiece, and is being arranged on distance that on magnetic grasping mechanism two capture suction nozzles and equals the distance between described magnetic device and the front storing unit of magnetic.
8. the automatic assemble production line of flat motor according to claim 1, is characterized in that:
Described riveting set comprises riveting clamp, riveted joint cover plate mechanism for auto and riveted joint plunger mechanism;
Described riveting clamp is provided with the riveted holes for place work piece, is provided with the edge of a knife for riveting upper casing and lower casing in described riveted holes;
Described riveted joint cover plate mechanism for auto comprises and is arranged on the riveted joint cover plate of described riveting clamp upper surface and for driving the cover plate cylinder of described riveted joint cover plate in riveting clamp upper surface slide;
Described riveted joint plunger mechanism comprises and is provided with drift and from the described riveted holes riveted joint cylinder of stamped workpieces from bottom to top.
9. the automatic assemble production line of flat motor according to claim 8, is characterized in that:
Described lower casing automatic grabbing device comprises the lower casing grasping mechanism for capturing lower casing and the lower casing crawl driving mechanism for driving lower casing grasping mechanism to move;
Described magnet steel grabbing device comprises the magnet steel grasping mechanism for capturing magnet steel and the magnet steel crawl driving mechanism for driving magnet steel grasping mechanism to move;
Described stator assembling grabbing device comprises the stator module grasping mechanism for capturing stator module and the stator module crawl driving mechanism for driving stator module grasping mechanism to move;
Described upper casing automatic grabbing device comprises the upper casing grasping mechanism for capturing upper casing and the upper casing crawl driving mechanism for driving upper casing grasping mechanism to move;
Described abnormal article grabbing device comprises abnormal grasping mechanism and the mobile motor of abnormal crawl and the mobile screw mandrel of abnormal crawl for driving abnormal grasping mechanism to move along material conveying device;
Described riveted joint grabbing device comprises for grabbing workpiece from Revolving disc to the riveted joint grasping mechanism of described riveting clamp with for driving riveted joint grasping mechanism to capture driving mechanism along the riveted joint of moving perpendicular to material conveying device direction.
10. according to the automatic assemble production line of flat motor described in claim 2-4 any one, it is characterized in that: described conveyer is provided with the positioning cylinder for Revolving disc location; Described large Revolving disc is provided with 9 row 8 and is listed as the storage tank I for placing lower casing, and described little Revolving disc is provided with 1 row 8 and is listed as the storage tank II for placing lower casing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210317924.5A CN102832756B (en) | 2012-08-31 | 2012-08-31 | Flat motor automatic final assembly line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210317924.5A CN102832756B (en) | 2012-08-31 | 2012-08-31 | Flat motor automatic final assembly line |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102832756A CN102832756A (en) | 2012-12-19 |
| CN102832756B true CN102832756B (en) | 2014-04-30 |
Family
ID=47335765
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210317924.5A Active CN102832756B (en) | 2012-08-31 | 2012-08-31 | Flat motor automatic final assembly line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102832756B (en) |
Families Citing this family (30)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103170820B (en) * | 2013-03-15 | 2015-04-29 | 惠州市华阳多媒体电子有限公司 | Case automatic assembly device |
| CN103501085B (en) * | 2013-10-22 | 2015-07-01 | 重庆市灵龙五金有限公司 | Mobile phone motor automatic assembly production line |
| CN103659229B (en) * | 2013-12-11 | 2015-12-02 | 宁波沪江电机有限公司 | A kind of assembling line for mounted motor axle jump ring |
| CN103978364B (en) * | 2014-04-18 | 2016-07-06 | 合肥凯邦电机有限公司 | Motor production line |
| CN104113166B (en) * | 2014-07-23 | 2016-12-07 | 慈溪市宏晟机械设备有限公司 | A kind of motor with cup rotor assembly machine |
| CN105290786B (en) * | 2015-12-08 | 2017-08-25 | 东莞市力辉马达有限公司 | A kind of automatic assembly equipment of motor |
| CN105406664B (en) * | 2015-12-28 | 2018-05-15 | 东莞市沃德精密机械有限公司 | Rotor automatic assembling |
| CN105490473B (en) * | 2016-01-14 | 2017-11-24 | 安徽美芝精密制造有限公司 | Rotor automatic setup system |
| CN105537969B (en) * | 2016-03-08 | 2017-11-03 | 苏州菱欧自动化科技股份有限公司 | Motor stator termination copper cash riveted welding transfer matic |
| CN105743291B (en) * | 2016-04-22 | 2018-01-23 | 宁波恒特汽车零部件有限公司 | A kind of device of automatic installation motor seal pad |
| CN105945379B (en) * | 2016-05-27 | 2018-08-21 | 深圳市赛马精密科技有限公司 | The Full-automatic welding machine of miniature motor rotor |
| CN105871129B (en) * | 2016-06-22 | 2018-06-12 | 广东利迅达机器人系统股份有限公司 | A kind of motor automatic assembly production line |
| CN106112555B (en) * | 2016-08-30 | 2018-07-06 | 惠州市龙德科技有限公司 | Motor automated production equipment |
| CN107263048A (en) * | 2017-06-19 | 2017-10-20 | 苏州市唯西芈电子科技有限公司 | Shake motor lower casing feed mechanism |
| CN107243731B (en) * | 2017-08-02 | 2023-12-05 | 苏州市唯西芈电子科技有限公司 | Upper shell machine mounting mechanism for vibration motor |
| CN110417195A (en) * | 2018-04-09 | 2019-11-05 | 广州市创智机电设备有限公司 | Driving motor automated assembly line |
| CN108471205A (en) * | 2018-04-10 | 2018-08-31 | 上海铼钠克数控科技股份有限公司 | Automatic patch magnetic machine |
| CN108581423B (en) * | 2018-07-03 | 2023-07-18 | 苏州邦勒尔自动化科技有限公司 | Motor shaft assembly device |
| CN109450200B (en) * | 2018-11-22 | 2020-07-31 | 宁波德昌科技有限公司 | Multi-station detection and assembly equipment for stator assembly and shell |
| CN109474138B (en) * | 2019-01-04 | 2024-03-15 | 苏州瑞艾思机械设备有限公司 | Device for realizing automatic assembly of motor |
| CN109802528B (en) * | 2019-03-15 | 2020-12-08 | 浙江盛越电子科技有限公司 | Electric motor production line |
| CN110112869A (en) * | 2019-06-05 | 2019-08-09 | 苏州极速代码智能科技有限公司 | A kind of autofocus motor modularized production line and autofocus motor production method |
| CN110364910B (en) * | 2019-08-14 | 2024-04-09 | 东莞市益诚自动化设备有限公司 | Automatic production line for electric brush sheet assembly |
| CN211490341U (en) * | 2020-01-15 | 2020-09-15 | 山东宏运达电梯股份有限公司 | Traction machine production system |
| CN111384826A (en) * | 2020-05-07 | 2020-07-07 | 许昌学院 | Automatic assembling process for squirrel cage rotor |
| CN111987874B (en) * | 2020-08-28 | 2021-06-22 | 阜南县特立电子有限公司 | Double-magnetic-steel assembling equipment for flat motor |
| CN112787471B (en) * | 2021-01-05 | 2021-12-21 | 常州机电职业技术学院 | Automatic magnetic steel sheet pasting device for permanent magnet synchronous motor |
| CN113162337B (en) * | 2021-04-16 | 2022-06-17 | 杭州德创能源设备有限公司 | Automatic loop wire of submersible motor |
| CN116131547B (en) * | 2023-04-18 | 2023-06-30 | 常州达利辰自动化科技有限公司 | Casing magnetic shoe integral assembly system |
| CN116493937B (en) * | 2023-06-07 | 2023-09-19 | 宁波市名正电机有限公司 | Automobile seat motor assembly production line |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201207333Y (en) * | 2008-05-06 | 2009-03-11 | 佛山市南海平洲电子厂有限公司 | Magnetic kit assembling machine |
| KR101104375B1 (en) * | 2009-06-26 | 2012-01-16 | 박준우 | Adhesive auto coating apparatus for fixing magnet at motor case |
-
2012
- 2012-08-31 CN CN201210317924.5A patent/CN102832756B/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| CN102832756A (en) | 2012-12-19 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN102832756B (en) | Flat motor automatic final assembly line | |
| CN103532318B (en) | Automatic stator production line | |
| CN103501085B (en) | Mobile phone motor automatic assembly production line | |
| CN105895834B (en) | A kind of automatically processing device of battery cover board | |
| CN102819983B (en) | A kind of automatic sealing device of electric energy meter seal | |
| CN103124038A (en) | Flexible automatic assembling machine of mobile communication radio frequency coaxial connector | |
| CN203503454U (en) | Automatic inductor manufacturing device | |
| CN102361373B (en) | Automatic assembly machine for coreless cup type motor stator | |
| CN105142383A (en) | Automatic assembly machine for universal serial bus (USB) module and assembly method of automatic assembly machine | |
| CN103093910A (en) | Automatic potentiometer assembling machine | |
| CN104227422A (en) | Automatic testing, riveting and laser carving production line for wired charger | |
| CN103956862A (en) | Automatic assembly production line for plastic package motor | |
| CN204449907U (en) | Riveted radium carving equipment tested automatically by a kind of band line formula charger | |
| CN203288922U (en) | Flexible automated assembly machine of mobile communicationradio frequency coaxial connector | |
| CN203679736U (en) | Automatic assembling machine for water boiling valve of coffee machine | |
| CN204859887U (en) | Automatic kludge of USB module | |
| CN202712311U (en) | Welding machine for cylindrical battery cap | |
| CN204171545U (en) | A kind of multi-station high efficient circumferential laser bonding machine | |
| CN203933274U (en) | Plastic packaging motor production line for automatically assembling | |
| CN109767904B (en) | Intelligent transformer soldering tin production line | |
| CN209487915U (en) | A kind of precision assembly test machine of the coaxial terminal connector of automobile camera head | |
| CN111331362A (en) | Assembly line of radar automatic production line | |
| CN202772746U (en) | Magnetic steel automatic magnetizing tool | |
| CN210574422U (en) | Intelligent cooperation practical training platform for industrial robot | |
| CN210575520U (en) | Inductance coil flattens and cuts sticky tin full automatization equipment based on two carousels |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant |