CN102819983B - A kind of automatic sealing device of electric energy meter seal - Google Patents

A kind of automatic sealing device of electric energy meter seal Download PDF

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Publication number
CN102819983B
CN102819983B CN201210282884.5A CN201210282884A CN102819983B CN 102819983 B CN102819983 B CN 102819983B CN 201210282884 A CN201210282884 A CN 201210282884A CN 102819983 B CN102819983 B CN 102819983B
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CN
China
Prior art keywords
electric energy
energy meter
seal
sealing
axis slide
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CN201210282884.5A
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Chinese (zh)
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CN102819983A (en
Inventor
郑安刚
张密
章欣
邹和平
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国网计量中心
国家电网公司
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Priority to CN201210282884.5A priority Critical patent/CN102819983B/en
Publication of CN102819983A publication Critical patent/CN102819983A/en
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Publication of CN102819983B publication Critical patent/CN102819983B/en

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Abstract

The invention discloses a kind of automatic sealing device for electric energy meter seal, it comprises support, for electric energy meter tray being delivered to pre-feeding station, and add at electric energy meter the electric energy meter pipeline of output electric energy meter tray to unloading station of being honored as a queen, for carrying out jacking operation to electric energy meter tray, and to the jacking detent mechanism that electric energy meter to be sealed up in electric energy meter tray positions, for picking up seal to be sealed up from feeding machanism, and seal is pressed in the seal hole of electric energy meter carry out sealing up add sealing mechanism and be used for providing for adding sealing mechanism the feeding machanism of seal.This sealing device has the advantages such as cost is low, efficiency is high, easy to operate, is applicable to the single-phase of all patterns and three-phase intelligent electric-energy meter, and not by the restriction of electric energy meter tray, can adjust flexibly according to the difference of electric energy meter pipeline; This sealing device makes electric energy meter position more accurate, thus improves the work efficiency of this sealing device.

Description

A kind of automatic sealing device of electric energy meter seal

Technical field

The invention belongs to seal apparatus field, be specifically related to a kind of automatic sealing device of electric energy meter seal.

Background technology

Electric energy meter seal is one important procedure in electric energy meter assembling process, and object installs additional to prevent user from privately sneaking current.Existing electric energy meter seal is mainly divided into threading type seal and bayonet type seal two kinds, while the electric power gauge seal print, in order to the requirement of the rising and each electric energy meter detecting system fully-automatic production that solve present cost of labor, the automatic sealing equipment of intelligent electric energy meter to have become in verification system requisite one.In power industry, traditional mode of sealing up is all that this installation steps are more loaded down with trivial details for electric energy meter threading type seal, and employing manually carries out seal operation to electric energy meter mostly, not only labour intensity is large, and inefficiency, is extremely not suitable with the Production requirement on electric energy meter automatic assembly line.In order to enhance productivity, overcome above-mentioned drawback, tradition seals up equipment progressively to the transition of automatic sealing equipment, although develop the automatic sealing equipment that some are applicable to threading type seal at present, but it is low that it seals up efficiency, error rate is higher, still cannot meet the job requirements that high-efficient automatic streamline is sealed up.For solving a difficult problem for efficient automatic sealing, in recent years, threading type seal is modified to bayonet type seal by those skilled in the art, this seal need not wear Sealed wire, need not aim at, simple to operate, the structure of this bayonet type electric energy meter seal can be bayonet type seal as shown in Figure 9, it comprises base 102 and seal lid 101, counterbore 103 is provided with in base 102, the screw for affixed electric energy meter casing is worn by this counterbore, seal lid is positioned at above screw, the bottom of seal lid is stretched in the counterbore of base, the lower end periphery face of seal lid is provided with outward extending boss 104, inwall circumference along base is provided with elastic bumps 105, the bottom of elastic bumps is tilted to base, and to be resisted against on the boss of seal lid to downward-extension.When sealing up, the nut portion being arranged in seal screw is arranged in counterbore 103, and the screw portion of screw passes base 102 and is crimped in the seal hole of electric energy meter; A kind of electric energy meter theft prevention sealing structure of also can be application number be CN201110202726.X; Or the bayonet type seal of other structure of the prior art.

What cannot meet the high performance pipeline operation of this bayonet type electric energy meter seal due to existing automatic sealing equipment seals up requirement, so the application proposes a kind of sealing device that can meet lock catch type seal for electric energy meter.

Summary of the invention

In order to overcome the defect of prior art, the object of the invention is to propose a kind of high-level efficiency, low cost, the automatic sealing device of automatic production line operation can be realized.

The present invention is achieved through the following technical solutions:

An automatic sealing device for electric energy meter seal, comprise support and export the electric energy meter pipeline of electric energy meter tray to unloading station for electric energy meter tray being delivered to pre-feeding station and adding to be honored as a queen at electric energy meter, this device also comprises:

Jacking detent mechanism, is arranged on the below of electric energy meter pipeline, for carrying out jacking operation to electric energy meter tray, and positions electric energy meter to be sealed up in electric energy meter tray;

Add sealing mechanism, rack-mount and be positioned at the top of electric energy meter pipeline, for picking up seal to be sealed up from feeding machanism, and seal is pressed in the seal hole of electric energy meter and seals up; With

Feeding machanism, is positioned at the side of electric energy meter pipeline, for providing seal for adding sealing mechanism.

Further, described jacking detent mechanism comprises location-plate, jacking cylinder, fixed head and vertical guide rail, and described location-plate is provided with register pin; Described fixed head is fixedly arranged on electric energy meter pipeline, described fixed head is provided with the vertical guide rail passing perpendicularly through fixed head, jacking cylinder is provided with between described location-plate and fixed head, by this jacking cylinder make location-plate vertically guide rail carry out jacking operation, position in the pilot hole making the register pin on location-plate insert on electric energy meter tray.

Further, described jacking detent mechanism also comprises and being fixed on support and the secondary location-plate be positioned at above location-plate, described secondary location-plate offering the opening for holding electric energy meter, by jacking cylinder, the electric energy meter jacking in electric energy meter tray being carried out secondary location to the opening of secondary location-plate.

Further, described in add sealing mechanism and comprise three-dimensional rectangular coordinate mechanical arm and vacuum cup, three-dimensional rectangular coordinate mechanical arm drives vacuum cup to move, and seals up the seal hole of the seal press-in electric energy meter picked up from feeding machanism by vacuum cup.

Further, described three-dimensional rectangular coordinate mechanical arm comprises x-axis slide rail, y-axis slide rail, z-axis slide rail, flap, sliding panel, installing plate, ball-screw and servomotor; The quantity of described flap is two, and one end of two flaps is slidably connected with two y-axis slide rails respectively with the both sides Joint of x-axis slide rail, its other end respectively; The one side of described sliding panel is slidably connected with z-axis slide rail Joint, its another side and x-axis slide rail; The basal sliding of described z-axis slide rail is connected with the vacuum cup for picking up seal; The bottom of each y-axis slide rail is equipped with the installing plate with support Joint; Described x-axis slide rail, y-axis slide rail and z-axis slide rail are respectively equipped with a ball-screw and one end of each ball-screw is connected to a servomotor drives.

Further, described feeding machanism involving vibrations feeding machine and reclaimer, the outlet of described vibrator supply machine is provided with reclaimer, and described reclaimer obtains seal from vibrator supply machine, and waits for that adding sealing mechanism picks up.

Further, described electric energy meter pipeline comprise support body, be located on support body for the motor, the belt line be connected with the rotation axis of motor that drive belt to move forward and be located on support body for keeping off the gear stop mechanism stopping electric energy meter tray in belt line.

Further, described electric energy meter pipeline also comprises the counter to electric energy meter counting be located on support body, the barcode scanner for typing electric energy meter information and adds the mechanism for sorting of being honored as a queen for electric energy meter sorting at electric energy meter.

The present invention has following beneficial effect:

This sealing device has the advantages such as cost is low, efficiency is high, easy to operate, is applicable to the single-phase of all patterns and three-phase intelligent electric-energy meter, and not by the restriction of electric energy meter tray, can adjust flexibly according to the difference of electric energy meter pipeline;

The jacking detent mechanism of this sealing device not only can realize the location to electric energy meter in electric energy meter tray, also realize locating the secondary of electric energy meter by setting up secondary location-plate, make electric energy meter position more accurate, thus improve the work efficiency of this sealing device.

Accompanying drawing explanation

Fig. 1 is the perspective view of electric energy meter seal automatic sealing device of the present invention;

Fig. 2 is the front view of electric energy meter seal automatic sealing device of the present invention;

Fig. 3 is the vertical view of Fig. 2;

Fig. 4 is the left hand view of Fig. 2;

Fig. 5 be electric energy meter seal automatic sealing device of the present invention not belt supporting frame time perspective view;

Fig. 6 is the installation site figure of jacking detent mechanism;

Fig. 7 is the structural representation adding sealing mechanism;

Fig. 8 is the structural representation of vacuum cup;

Fig. 9 is the structural representation of existing bayonet type electric energy meter seal;

Wherein, 1-vibrator supply machine, 2-reclaimer, 3-adds sealing mechanism, 4-three-dimensional rectangular coordinate mechanical arm, 5-vacuum cup, 6-No. bis-location-plates, 7-electric energy meter tray, 8-electric energy meter, 9-electric energy meter pipeline, 10-location-plate, 11-jacking cylinder, 12-fixed head, the vertical guide rail of 13-, 14-support, 15-x axle slide rail, 16-y axle slide rail, 17-z axle slide rail, 18-flap, 19-sliding panel, 20-installing plate, 21-back up pad.

Embodiment

Below in conjunction with accompanying drawing, electric energy meter seal automatic sealing device of the present invention is described in further detail.

As Figure 1-5, in this example, the automatic sealing device of intelligent electric energy meter seal mainly comprises support 14, electric energy meter pipeline 9, jacking detent mechanism, adds sealing mechanism 3 and feeding machanism, this automatic sealing device can be adapted to the intelligent electric energy meter of all application lock button seals, comprise single-phase intelligent electric energy meter and the three-phase intelligent electric-energy meter of all patterns, and not by the restriction of carrying electric energy meter tray pattern, the pallet of single epi-position/multi-epitope can be applied.The jacking detent mechanism of this automatic sealing device completes the high precision position positioning function of intelligent electric energy meter in sealing device; Feeding machanism realizes the ordered arrangement of seal unordered in a jumble by vibrator supply mode, and pick up seal by being arranged on the vacuum cup on three-dimensional rectangular coordinate mechanical arm from the reclaimer of feeding machanism, then seal is delivered to wait to execute envelope electric energy meter seal hole in, seal is pressed in seal hole to complete and seals up.Below each parts are described in detail:

Support 14 adopts framed structure as shown in Figure 1, and this support is mainly divided into the part for holding electric energy meter pipeline and the part for holding feeding machanism; Electric energy meter pipeline can adjust length as required, because support adopts framed structure, so the prolongation at electric energy meter pipeline two ends can be positioned at outside it through support; Jacking detent mechanism is positioned at just to being installed on electric energy meter pipeline 9 below the pre-feeding station of electric energy meter pipeline; To add above pre-feeding station that sealing mechanism 3 is positioned at electric energy meter pipeline and to be installed on support 14; Feeding machanism independently can be arranged on the side of electric energy meter pipeline by leg, in order to can movement flexibly, also roller can be set bottom leg, also can be placed in back up pad 21 according to structure shown in Fig. 1,5, and the side of back up pad 21 is connected with the support body of electric energy meter pipeline, other three sides are connected with support 14 respectively.

Electric energy meter pipeline can adopt and well known to a person skilled in the art that prior art carrys out the electric energy meter in transmission of electric energy table pallet and pallet, also can adopt following structure:

Electric energy meter pipeline comprises support body, be located on support body for the motor driving belt to move forward, the belt line be connected with the rotation axis of motor and be located on support body for keep off the gear stop mechanism stopping electric energy meter tray in belt line, the counter that electric energy meter is counted, for typing electric energy meter information barcode scanner and add the mechanism for sorting of being honored as a queen and sorting for electric energy meter at electric energy meter.Each parts in this structure all adopt and well known to a person skilled in the art prior art.

As shown in Figure 5, jacking detent mechanism comprises location-plate 10, jacking cylinder 11, fixed head 12 and vertical guide rail 13, in order to locate more accurately, a secondary location-plate 6 be fixed on support 14 can also be installed above location-plate, and offer opening on secondary location-plate.Fixed head 12 is fixedly arranged on electric energy meter pipeline 9, and vertical guide rail 13 passes perpendicularly through fixed head 12; The detent mechanism of electric energy meter 8 adopts jacking locator meams, with jacking cylinder 11 for power carries out jacking, be provided with jacking cylinder 11 between location-plate 10 and fixed head 12, this jacking cylinder is power source, by this jacking cylinder 11 make location-plate 10 vertically guide rail 13 carry out jacking operation; Location-plate 10 is provided with register pin, carries out jacking operation make to carry out one-time positioning in the pilot hole on register pin insertion electric energy meter tray by jacking cylinder 11; Jacking cylinder continues upwards jacking, makes the electric energy meter 8 in electric energy meter tray 7 continue jacking and carry out secondary location to the opening of secondary location-plate 6.The secondary location-plate 6 of electric energy meter can be different according to the pattern of intelligent electric energy meter 8 and number difference, and all electric energy meters 8 in carrying electric energy meter tray 7 are fixed in the accurate opening in position by secondary location-plate 6.

As shown in Figure 7, add sealing mechanism 3 and comprise three-dimensional rectangular coordinate mechanical arm 4 and vacuum cup 5, complete the pickup of seal, locate and seal up, wherein the pickup of seal is realized by the vacuum cup absorption of arm end, locates and seal up to be completed by three axle right angle coordinate manipulators.Three-dimensional rectangular coordinate mechanical arm comprises x-axis slide rail 15, y-axis slide rail 16, z-axis slide rail 17, flap 18, sliding panel 19, installing plate 20, three ball-screws and three servomotors.X, y, z three between centers realizes three through-drive of this mechanical arm by ball-screw, the both sides of x-axis slide rail 15 are slidably connected with two y-axis slide rails 16 respectively with the other end of one end Joint of two flaps 18, two flaps respectively, make x-axis slide rail carry out longitudinal sliding motion along two y-axis slide rails; Side and z-axis slide rail 17 Joint, its opposite side and the x-axis slide rail 15 of sliding panel 19 are slidably connected, and make z-axis slide rail carry out horizontal slip along x-axis slide rail; The lower end of two y-axis slide rails 16 be separately installed with one with the installing plate 20 of support 14 Joint; As shown in Figure 8, the basal sliding of z-axis slide rail is connected with multiple vacuum cup 5 for picking up seal to be sealed up, this vacuum cup carries out vertical lifting carriage along z-axis slide rail, it can adopt flexible vacuum cup, also can coordinate the parts such as vacuum generator, the quantity of this vacuum cup can carry out flexible configuration according to electric energy meter quantity.X-axis slide rail, y-axis slide rail and z-axis slide rail are respectively equipped with a ball-screw and one end of each ball-screw is connected to a servomotor drives; Three-dimensional rectangular coordinate mechanical arm is made up of high precision electro machine servo system, vacuum cup assembly is flexible vacuum cup structure, for seal absorption and seal up, whole process adopts flexible mode, ensures can not damage seal part and intelligent electric energy meter sealing up in process.The number of the vacuum cup 5 of the z-axis slide rail vertical direction of three-dimensional rectangular coordinate mechanical arm 4 depends on the number of intelligent electric energy meter 8 on electric energy meter tray 7, flexible configuration can be adapted to individual event and the three-phase intelligent table of various streamline and various types.

As shown in Figure 6, feeding machanism involving vibrations feeding machine 1 and reclaimer 2.Vibrator supply dish adopts eccentric vibrating feed, and vibrator supply machine can adopt one or more, then needs to install horizontal vibration loader additional as needed long distance delivery; By vibrator supply machine, realize seal unordered in a jumble and be arranged in ordered queue under the effect of vibrator supply machine 1; The outlet of vibrator supply machine 1 is provided with reclaimer 2, and reclaimer 2 once picks up the seal of sealing up needs, waits for that adding sealing mechanism goes pickup; In seal automatic sealing process, by material fetching mechanism 2 from feeding vibrator supply machine 1, after feeding completes, wait automatic sealing mechanism 3 picks up, and after automatic sealing mechanism takes seal away, reclaimer 2 from feeding vibrator supply machine 1, carries out again so repeatedly.

The operational process of this sealing device is:

After electric energy meter tray 7 is transported to this automatic sealing device by electric energy meter pipeline 9, electric energy meter tray 7 jacking is located by electric energy meter detent mechanism, electric energy meter 8 in secondary location-plate 6 pairs of electric energy meter trays 7 simultaneously carries out secondary accurate positioning, seal is transported to pre-feeding station by vibrator supply machine 1 simultaneously, the x-axis slide rail 15 of three-dimensional rectangular coordinate mechanical arm 4 and y-axis slide rail 16 action afterwards, vacuum cup 5 is moved to the top of the pre-feeding station of seal, the z-axis slide rail of three axle right angle coordinate manipulators 4 declines afterwards, seal is drawn (three Z axis slide rail 17 concurrently-actings by vacuum cup 5, also can single action), rise to assigned address again, the x-axis slide rail 15 of three axle right angle coordinate manipulators 4 afterwards, y-axis slide rail 16 action, above the electric energy meter 8 treating seal of vacuum cup 5 movement, the z-axis slide rail 17 of three axle right angle coordinate manipulators 4 declines, seal is pressed into during electric energy 8 shows by vacuum cup 5, the electric energy meter of offside need pick and place once again.

Finally should be noted that: above embodiment is only in order to illustrate that technical scheme of the present invention is not intended to limit; in conjunction with above-described embodiment to invention has been detailed description; those of ordinary skill in the field are to be understood that: those skilled in the art still can modify to the specific embodiment of the present invention or equivalent replacement, but these amendments or change are all being applied among the claims awaited the reply.

Claims (3)

1. an automatic sealing device for electric energy meter seal, comprise support and export electric energy meter tray to the electric energy meter pipeline of unloading station for electric energy meter tray being delivered to pre-feeding station and adding to be honored as a queen at electric energy meter, it is characterized in that, this device also comprises:
Jacking detent mechanism, is arranged on the below of electric energy meter pipeline, for carrying out jacking operation to electric energy meter tray, and positions electric energy meter to be sealed up in electric energy meter tray; Described jacking detent mechanism comprises location-plate, jacking cylinder, fixed head, vertical guide rail and to be fixed on support and the secondary location-plate be positioned at above location-plate, and described location-plate is provided with register pin; Described fixed head is fixedly arranged on electric energy meter pipeline, described fixed head is provided with the vertical guide rail passing perpendicularly through fixed head, jacking cylinder is provided with between described location-plate and fixed head, by this jacking cylinder make location-plate vertically guide rail carry out jacking operation, position in the pilot hole making the register pin on location-plate insert on electric energy meter tray; Described secondary location-plate offering the opening for holding electric energy meter, by jacking cylinder, the electric energy meter jacking in electric energy meter tray being carried out secondary location to the opening of secondary location-plate;
Add sealing mechanism, rack-mount and be positioned at the top of electric energy meter pipeline, for picking up seal to be sealed up from feeding machanism, and seal is pressed in the seal hole of electric energy meter and seals up; The described sealing mechanism that adds comprises three-dimensional rectangular coordinate mechanical arm and vacuum cup, and described three-dimensional rectangular coordinate mechanical arm drives vacuum cup to move, and seals up the seal hole of the seal press-in electric energy meter picked up from feeding machanism by vacuum cup; Described three-dimensional rectangular coordinate mechanical arm comprises x-axis slide rail, y-axis slide rail, z-axis slide rail, flap, sliding panel, installing plate, ball-screw and servomotor; The quantity of described flap is two, and one end of two flaps is slidably connected with two y-axis slide rails respectively with the both sides Joint of x-axis slide rail, its other end respectively; The one side of described sliding panel is slidably connected with z-axis slide rail Joint, its another side and x-axis slide rail; The basal sliding of described z-axis slide rail is connected with the vacuum cup for picking up seal; The bottom of each y-axis slide rail is equipped with the installing plate with support Joint; Described x-axis slide rail, y-axis slide rail and z-axis slide rail are respectively equipped with a ball-screw and one end of each ball-screw is connected to a servomotor drives; With
Feeding machanism, is positioned at the side of electric energy meter pipeline, for providing seal for adding sealing mechanism; Described feeding machanism involving vibrations feeding machine and reclaimer, the outlet of described vibrator supply machine is provided with reclaimer, and described reclaimer obtains seal from vibrator supply machine, and waits for that adding sealing mechanism picks up.
2. sealing device according to claim 1, is characterized in that: described electric energy meter pipeline comprises support body, be located on support body for the motor, the belt line be connected with the rotation axis of motor that drive belt to move forward and be located on support body for keeping off the gear stop mechanism stopping electric energy meter tray in belt line.
3. sealing device according to claim 2, is characterized in that: described electric energy meter pipeline also comprises the counter to electric energy meter counting be located on support body, the barcode scanner for typing electric energy meter information and adds the mechanism for sorting of being honored as a queen for electric energy meter sorting at electric energy meter.
CN201210282884.5A 2012-08-09 2012-08-09 A kind of automatic sealing device of electric energy meter seal CN102819983B (en)

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CN103093692B (en) * 2013-01-31 2014-08-27 郑州三晖电气股份有限公司 Electric energy meter single meter sealing device
CN103226161B (en) * 2013-05-07 2015-09-23 国家电网公司 A kind of three-phase electric energy meter automatic sealing package India side formula
CN103644935A (en) * 2013-12-31 2014-03-19 东莞市嘉仪自动化设备科技有限公司 Full-automatic nondestructive seaming detection equipment and method
CN104014490A (en) * 2014-05-23 2014-09-03 国家电网公司 Automatic meter setting and sorting device used for detecting streamline by electric energy meter in automation mode
CN105070192A (en) * 2015-08-18 2015-11-18 宁波三星智能电气有限公司 Electric energy meter lead sealing device
CN105678366B (en) * 2015-12-29 2018-11-06 国网上海市电力公司 A kind of full automatic electric energy meter seal Quick Response Code engraving scanning means
CN105798988B (en) * 2016-05-30 2017-11-28 江苏哈工药机科技股份有限公司 A kind of full-automatic cutter device of donkey-hide gelatin and its cutting method
CN106443100B (en) * 2016-09-13 2018-11-27 国网重庆市电力公司电力科学研究院 A kind of electric energy meter seal automatic sealing system
CN106646329A (en) * 2016-10-27 2017-05-10 宁波三星医疗电气股份有限公司 Automatic detection device for buzzer of single-phase electric energy meter
CN106826182B (en) * 2017-04-12 2019-06-11 国网江苏省电力公司电力科学研究院 A kind of waste electric energy meter tears cover system open automatically
CN107572200B (en) * 2017-08-16 2019-10-29 国网浙江省电力公司电力科学研究院 A kind of dedusting barcode scanning seal verifying integrated apparatus
CN109592404A (en) * 2019-01-23 2019-04-09 国网内蒙古东部电力有限公司电力科学研究院 A kind of efficient handling equipment of electric energy meter and method

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