CN109767904B - Intelligent transformer soldering tin production line - Google Patents
Intelligent transformer soldering tin production line Download PDFInfo
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- CN109767904B CN109767904B CN201910185540.4A CN201910185540A CN109767904B CN 109767904 B CN109767904 B CN 109767904B CN 201910185540 A CN201910185540 A CN 201910185540A CN 109767904 B CN109767904 B CN 109767904B
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- 238000005476 soldering Methods 0.000 title claims abstract description 131
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 title claims abstract description 103
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 25
- 230000007246 mechanism Effects 0.000 claims abstract description 67
- 238000009434 installation Methods 0.000 claims abstract description 7
- 239000000463 material Substances 0.000 claims description 37
- 238000012360 testing method Methods 0.000 claims description 36
- 238000001514 detection method Methods 0.000 claims description 27
- 238000012546 transfer Methods 0.000 claims description 26
- 230000004907 flux Effects 0.000 claims description 15
- 238000012937 correction Methods 0.000 claims description 12
- 229910000679 solder Inorganic materials 0.000 claims description 8
- 230000006698 induction Effects 0.000 claims description 7
- 239000000779 smoke Substances 0.000 claims description 7
- 238000007790 scraping Methods 0.000 claims description 6
- 230000000712 assembly Effects 0.000 claims description 5
- 238000000429 assembly Methods 0.000 claims description 5
- 238000013461 design Methods 0.000 claims description 4
- 238000007599 discharging Methods 0.000 claims description 4
- 230000036760 body temperature Effects 0.000 claims description 3
- 238000011027 product recovery Methods 0.000 claims description 3
- 238000011084 recovery Methods 0.000 claims description 3
- 230000005540 biological transmission Effects 0.000 claims 3
- 230000007423 decrease Effects 0.000 claims 2
- 238000000034 method Methods 0.000 abstract description 18
- 238000007689 inspection Methods 0.000 abstract description 14
- 230000008569 process Effects 0.000 abstract description 9
- 210000001503 joint Anatomy 0.000 abstract description 6
- 230000011218 segmentation Effects 0.000 abstract description 2
- 230000002950 deficient Effects 0.000 description 6
- 230000009471 action Effects 0.000 description 3
- 238000004064 recycling Methods 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 239000010410 layer Substances 0.000 description 2
- 239000004973 liquid crystal related substance Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 230000005389 magnetism Effects 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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Abstract
The invention relates to the technical field of automatic equipment, in particular to an intelligent transformer soldering tin production line. Including support body, the electric box, the installation platen, go up the frame, the exhaust pipe, the door plant, control the screen, be equipped with laser peeling mechanism on the installation platen, automatic soldering tin mechanism, detect picture peg mechanism, be equipped with the exhaust pipe on the laser peeling mechanism and control the screen, be equipped with the exhaust pipe on the automatic soldering tin mechanism and control the screen, detect and be equipped with two door plant on the picture peg mechanism, all be equipped with one on every door plant and control the screen, equipment adopts laser to control automatic skinning, servo manipulator control a plurality of transformers and carries out soldering tin simultaneously, after soldering tin automated inspection each item performance, then automatic inserting and putting, the full-automatic butt joint of whole set of production line process has solved the form of traditional segmentation operation, a large amount of manual operation cost has been saved for production efficiency, and improved soldering tin precision, product quality has been promoted.
Description
Technical field:
the invention relates to the technical field of automatic equipment, in particular to an intelligent transformer soldering tin production line.
The background technology is as follows:
the transformer is a commonly used electronic component, and a general power circuit, a frequency conversion circuit and the like need to use the transformer, and the transformer can be mainly used for increasing or reducing the voltage on the electronic circuit, for example, a liquid crystal screen or a liquid crystal television which are quite popular at present, a backlight module of the transformer needs to use a plurality of small transformers to drive and lighten a plurality of cold cathode tubes, the transformer used by the transformer needs to be reduced as far as possible, and the transformer is not used in daily life and production at any time, so that the requirement of the transformer is increased.
The existing transformer manufacturing enterprises generally realize the production of soldering tin through manpower, and can think that the following unavoidable defects exist in the manual soldering tin: the workload is huge, workers cannot work for 24 hours in the whole day, and the production efficiency is low; moreover, the time required by manual soldering is long, so that the labor cost of factories is huge, and the soldering work is very uneconomical; because the manual work can not ensure the concentration of time, the uneven lamination is very easy to occur, and the appearance of soldering tin is influenced, and even the quality of a transformer is influenced. Therefore, there is an urgent need for a device capable of realizing automatic and precise soldering, so as to completely replace manual soldering to solve the above problems
The invention comprises the following steps:
the invention aims at overcoming the defects of the prior art, and provides an intelligent transformer soldering tin production line which is scientific in design, adopts a mode of integrating a plurality of working procedures into an automatic production line, adopts a laser to automatically peel firstly, then controls a plurality of transformers to simultaneously solder, automatically detects each property after soldering, finally automatically inserts and places the transformers, and fully and automatically connects the working procedures of the whole set of production line, thereby solving the problems of the traditional sectional operation mode, greatly saving the manual operation cost, accelerating the production efficiency, improving the soldering tin accuracy and improving the product quality.
In order to achieve the purpose, the intelligent transformer soldering tin production line comprises a frame body, an electric box, a mounting bedplate, an upper frame, smoke exhaust pipes, door plates and a control screen, wherein a laser peeling mechanism, an automatic soldering tin mechanism and a detection plugboard mechanism are arranged on the mounting bedplate;
the laser peeling machine is characterized in that a direct vibration feeder A is arranged on the laser peeling mechanism, a feeding track is arranged on the direct vibration feeder A, a feeding positioning seat is arranged on the right side of the feeding track, a peeling positioning device and a discharging transfer table are further arranged on the laser peeling mechanism, a material transferring device is arranged between the feeding positioning seat and the peeling positioning device, a material transferring device is also arranged between the peeling positioning device and the discharging transfer table, the transfer table comprises a correction booster and a transfer track, the two material transferring devices are arranged in parallel, the feeding track and the transfer track are arranged in parallel at the same height, an adjustable laser base is further arranged on the laser peeling mechanism, a laser machine is arranged on the adjustable laser base, the front end of the laser machine is provided with a laser head, and the lower end of the laser head is provided with a grating channel;
the peeling positioning device comprises a peeling positioning table, a front clamping device is arranged at the front end of the peeling positioning table, a rear clamping device is arranged at the rear end of the peeling positioning table, a left clamping device is arranged at the left end of the peeling positioning table, the peeling positioning table corresponds to the grating channel up and down, the material transferring device comprises a material transferring seat, a material transferring motor is arranged on one side of the material transferring seat, an angle photoelectric sensor is arranged on the other side of the material transferring seat, a deflection frame is arranged on a main shaft of the material transferring motor, an induction piece is arranged at the tail part of the deflection frame, a clamping cylinder is arranged at the end head of the deflection frame, and a clamping hand is arranged on a cylinder core of the clamping cylinder;
the automatic soldering mechanism is provided with a soldering flux furnace, a soldering flux furnace and four direct vibration feeders B, wherein every two direct vibration feeders B are arranged in a row, two rows of direct vibration feeders B are arranged in parallel, a front rail is arranged on each direct vibration feeder B arranged at the front end, two direct vibration feeders B arranged at the rear end are arranged on each direct vibration feeder B arranged at the rear end, rear rails are arranged between the soldering flux furnace and the soldering flux furnace in parallel, and the left side of each front rail is connected with the corresponding transfer rail in parallel and coplanar mode;
six struts are further arranged on the automatic soldering mechanism, a soldering tin moving device is arranged on the six struts, four struts are arranged on the left side of the soldering tin stove, a left seat plate is arranged on the four struts on the left side, a soldering tin Y-axis motor is arranged at one end of the left seat plate, a right seat plate is arranged on the two struts on the right side of the soldering tin stove, a soldering tin Y-axis photoelectric sensor is arranged on the side face of the right seat plate, soldering tin guide rail assemblies are arranged on the left seat plate and the right seat plate, a moving seat is arranged between the two soldering tin guide rail assemblies, the soldering tin Y-axis motor and the moving seat are driven by a belt, two guide posts are arranged on the moving seat, linear bearings are arranged on each guide post, a sliding block is arranged between the two linear bearings, a nut is arranged at the center of the sliding block, a lifting support plate is arranged at the other end of the two guide posts, a lifting motor seat is arranged on the lifting support plate, a lifting Z-axis servo motor is arranged on the lifting motor seat, lifting screw rods are arranged on a main shaft of the soldering tin Z-axis servo motor, the lifting screw rods are connected with the moving seat through the nuts, springs are arranged on the two sides of the lifting screw rods, the lower ends of the springs are connected with the sliding blocks, the upper ends of the springs are connected with the lifting seat, two swing support plates are arranged between the swing support plates and the swing support plates, the swing support plates are arranged in parallel to each swing support plate and the swing support plate, and the swing support bar is arranged between the swing support plate and the swing support bar and the swing shafts;
the rear end of the soldering tin stove is provided with a stove cleaner base, the stove cleaner base is provided with an up-down pushing cylinder, a piston rod of the up-down pushing cylinder is provided with a stove cleaner supporting plate, the center of the stove cleaner supporting plate is provided with a front-back pushing cylinder, two sides of the front-back pushing cylinder are provided with movable shafts, one end of each movable shaft is connected with a sanitary appliance mounting plate, the front end of each sanitary appliance mounting plate is connected with a stove scraping sanitary appliance, and the stove scraping sanitary appliances are arranged in parallel with the soldering tin stove;
the inspection fork mechanism is provided with a direct vibration feeder C, the direct vibration feeder C is provided with an inspection conveying track, the left side of the inspection conveying track is connected with a rear track in parallel and coplanarity, the right side of the inspection conveying track is provided with a ground resistance test table, the front end of the ground resistance test table is provided with a through resistance conduction position, the rear end of the ground resistance test table is provided with a rotary resistance conduction position, the inspection fork mechanism is also provided with an inspection calibration table and a comprehensive test table, the front surface of the inspection calibration table is provided with a test calibration fixture, the comprehensive test table is provided with a test fixture, a material transfer device is arranged between the resistance test table and the inspection calibration table, the inspection fork mechanism is also provided with an inspection instrument frame and an automatic fork positioning device, the inspection instrument frame is provided with an inspection instrument, the automatic fork arm comprises a fork X-axis motor, the right side of the fork is provided with a recovery fork, the front surface of the fork is provided with a fork-lift, the front surface of the fork lift is provided with a fork-lift rail assembly, the fork-lift truck is provided with an X-axis sensor assembly, the rear surface of the fork-lift truck is provided with a fork-lift positioning seat, the fork-lift seat is provided with a fork-positioning seat is provided with a fork-lift seat, the sensor assembly is provided with a fork-lift seat, the front surface of the fork-positioning mechanism is provided with a fork-lift, the fork seat is provided with the guide seat, the guide seat is provided with the guide seat, the fork-type positioning mechanism, the fork seat is provided with the fork-and the fork, the fork seat is provided with the fork, the manipulator is provided with the guide and the fork, the manipulator is provided with the fork, and the manipulator and the fork and the manipulator is provided. The middle of the plugboard positioning seat is provided with a plugboard Y-axis motor, and the plugboard positioning disc and the plugboard Y-axis motor are driven by a belt.
The induction piece is of a semicircular design, and the swing frame can rotate at an angle through the power of the material rotating motor.
The furnace body temperature of the soldering tin furnace is minus ℃ and is the same as the temperature of the solder tin furnace.
The swinging rod can rotate at positive and negative angles through the power of the swinging motor.
The invention has the beneficial effects that: including support body, electric box, installation platen, upper frame, exhaust pipe, door plant, control the screen, be equipped with laser peeling mechanism, automatic soldering tin mechanism, detection picture peg mechanism on the installation platen, the upper frame of laser peeling mechanism top on be equipped with two exhaust pipes, be equipped with one on the door plant in laser peeling mechanism the place ahead and control the screen, automatic soldering tin mechanism upper frame on be equipped with two exhaust pipes, be equipped with one on the door plant in automatic soldering tin mechanism the place ahead and control the screen, detection picture peg mechanism the place ahead be equipped with two door plants, all be equipped with one on every door plant and control the screen, equipment adopts laser to peel automatically, servo manipulator control a plurality of transformers and carry out soldering tin simultaneously, automated inspection each item performance after the soldering tin, then automatic inserting is put, the full-automatic butt joint of whole set production line process has solved traditional segmentation operation's form, has saved the manual operation cost in a large number for production efficiency to improved the soldering tin accuracy, promoted product quality.
Description of the drawings:
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic view of a partial structure of the present invention;
FIG. 3 is a schematic view of a laser skinning mechanism of the present invention;
FIG. 4 is an enlarged view of the invention at A in FIG. 3;
FIG. 5 is an enlarged view of the invention at B in FIG. 3;
FIG. 6 is a schematic view of an automated solder mechanism of the present invention;
FIG. 7 is a schematic view of an alternative orientation of the automatic solder mechanism of the present invention;
FIG. 8 is a schematic diagram of a test card mechanism of the present invention;
FIG. 9 is a schematic view of another orientation of the test card insertion mechanism of the present invention.
The specific embodiment is as follows:
see fig. 1 to 9: the invention discloses an intelligent transformer soldering tin production line, which comprises a frame body 1, an electric box 2, a mounting bedplate 3, an upper frame 4, a smoke exhaust pipe 5, a door plate 6 and a control screen 7, and is characterized in that: the laser peeling mechanism 10, the automatic soldering tin mechanism 20 and the detection plugboard mechanism 30 are arranged on the mounting platen 3, two smoke exhaust pipes 5 are arranged on the upper frame 4 above the laser peeling mechanism 10, one control screen 7 is arranged on the door plate 6 in front of the laser peeling mechanism 10, two smoke exhaust pipes 5 are arranged on the upper frame 4 of the automatic soldering tin mechanism 20, one control screen 7 is arranged on the door plate 6 in front of the automatic soldering tin mechanism 20, two door plates 6 are arranged in front of the detection plugboard mechanism 30, one control screen 7 is arranged on each door plate 6, the device adopts a mode of integrating a plurality of working procedures into an automatic production line, firstly, laser automatic peeling is carried out, then a plurality of transformers are mechanically controlled to simultaneously carry out soldering tin, each performance is automatically detected after soldering tin, finally, the working procedures of the whole set of production line are automatically spliced, the traditional sectional operation mode is solved, the manual operation cost is greatly saved, the production efficiency is accelerated, the soldering tin accuracy is improved, the product quality is improved, the whole device is provided with smoke exhaust holes, and the device is low in noise and environment-friendly.
The laser peeling mechanism 10 on be equipped with the feeder A100 that shakes directly, be equipped with feeding track 111 on the feeder A100 that shakes directly, feeding track 111 right side is equipped with feeding positioning seat 12, still be equipped with peeling positioner 14 and ejection of compact transfer table 15 on the laser peeling mechanism 10, be equipped with transfer device 13 between feeding positioning seat 12 and the peeling positioner 14, be equipped with transfer device 13 between peeling positioner 14 and the ejection of compact transfer table 15, transfer table 15 is including correcting booster 151 and transfer track 152, two sets of transfer devices 13 be parallel arrangement, feeding track 111 and transfer track 152 be parallel equal height setting, laser peeling mechanism 10 on still be equipped with adjustable laser frame 16, be equipped with laser machine 161 on the adjustable laser frame 16, the front end of laser machine 161 is equipped with laser head 162, the lower extreme of laser head 162 is equipped with grating passageway 163, utilizes automatic laser machine and mechanical action autoloading to transfer positioning treatment to reach automatic, quick skinning.
The peeling positioning device 14 comprises a peeling positioning table 141, a front clamping device 142 is arranged at the front end of the peeling positioning table 141, a rear clamping device 143 is arranged at the rear end of the peeling positioning table 141, a left clamping device 144 is arranged at the left end of the peeling positioning table 141, the peeling positioning table 141 corresponds to the grating channel 163 up and down, the material transferring device 13 comprises a material transferring seat 131, a material transferring motor 132 is arranged at one side of the material transferring seat 131, an angle photoelectric sensor 133 is arranged at the other side of the material transferring seat 131, a deflection frame 134 is arranged on a main shaft of the material transferring motor 132, an induction plate 135 is arranged at the tail part of the deflection frame 134, a clamping cylinder 136 is arranged at the end head of the deflection frame 134, a clamping hand 137 is arranged on a cylinder core of the clamping cylinder 136, and a transformer is provided with the front clamping device 142, the rear clamping device 143 and the left clamping device 144 on three sides and a fixed table position of the peeling positioning table 141 for four-side clamping positioning during peeling, so that the positioning accuracy is ensured; the adjustable laser stand 16 can be used for highly precisely peeling the transformer after adjusting the position of the laser 161.
The automatic soldering mechanism 20 is provided with a soldering flux furnace 21, a soldering flux furnace 22 and four direct vibration feeders B200, each two direct vibration feeders B200 are arranged in a row, two rows are arranged in parallel, the direct vibration feeders B200 arranged at the front end in two rows are provided with a front rail 112, the direct vibration feeders B200 arranged at the rear end in two rows are provided with a rear rail 113, the soldering flux furnace 21 and the soldering flux furnace 22 of the front rail 112, the rear rail 113 are all arranged in parallel, the left side of the front rail 112 is connected with the transfer rail 152 in parallel and in a coplanar manner, the laser peeling process and the automatic soldering process are connected through the butt joint of the front rail 112 and the transfer rail 152, and the automatic butt joint is completed through the power of the direct vibration feeders B200, so that the automatic performance is improved; and adopt double track to transport in turn wait that soldering tin spare and finished soldering tin spare, increased the flexibility of process conversion, increased efficiency.
The automatic soldering mechanism 20 is also provided with six support posts 23, the six support posts 23 are provided with a soldering tin moving device 24, wherein four support posts 23 are arranged on the left side of a soldering tin stove 22, the four support posts 23 on the left side are provided with a left seat board 201, one end of the left seat board 201 is provided with a soldering tin Y-axis motor 205, the two support posts 23 on the right side of the soldering tin stove 22 are provided with a right seat board 202, the side surface of the right seat board 202 is provided with a soldering tin Y-axis photoelectric sensor 204, the left seat board 201 and the right seat board 202 are respectively provided with a soldering tin guide rail assembly 203, a moving seat 206 is arranged between the two soldering tin guide rail assemblies 203, the soldering tin Y-axis motor 205 and the moving seat 206 are driven by a belt, the moving seat 206 is provided with two guide posts 209, each guide post 209 is provided with a linear bearing 208, a slide block 207 is arranged between the two linear bearings 208, the center of the slide block 207 is provided with a nut 215, the other ends of the two guide posts 209 are provided with lifting support plates 210, lifting motor bases 211 are arranged on the lifting support plates 210, soldering tin Z-axis servo motors 212 are arranged on the lifting motor bases 211, lifting screw rods 214 are arranged on main shafts of the soldering tin Z-axis servo motors 212, the lifting screw rods 214 are connected with the movable bases 206 through nuts 215, springs 213 are arranged on two sides of the lifting screw rods 214, the lower ends of the springs 213 are connected with sliding blocks 207, the upper ends of the springs 213 are connected with the lifting motor bases 211, swinging plates 216 are arranged on two ends of the movable bases 206, swinging motors 217 are arranged on the swinging plates 216 on the left end, swinging rods 218 are arranged between the two swinging plates 216, pushing air cylinders 219 are arranged on the swinging rods 218, magnetic clamping hands 220 are arranged on the lower ends of the swinging rods 218, and are arranged in parallel with the front rails 112, the rear rails 113, the soldering flux furnace 21 and the soldering tin furnace 22, the soldering tin Z-axis servo motor 212 can accurately control the depth and time of the transformer clamped by the magnetic clamping hand 220 in the soldering flux furnace 21 and the soldering tin furnace 22, so that unified standard of soldering tin each time is ensured; swing motor 217 can press from both sides the positive and negative 35 degrees angles of beat with magnetism to inhale tong 220 after the transformer, guarantees that the point location soldering tin of transformer both sides is even, and the spring 213 between slider 207 and the lift motor cabinet 211 has increased the compliance stability of upper and lower activity.
The rear end of soldering tin stove 22 be equipped with clean stove base 221, be equipped with on clean stove base 221 and promote cylinder 222 from top to bottom, be equipped with clean stove backup pad 223 on the piston rod of promote cylinder 222 from top to bottom, clean stove backup pad 223 center is equipped with promotes cylinder 224 from front to bottom, promotes cylinder 224 both sides to be equipped with loose axle 225 from front to back, and the one end of loose axle 225 links has sanitary installation board 226, and sanitary installation board 226 front end links has and scrapes stove sanitary ware 227, scraping stove sanitary ware 227 and soldering tin stove 22 be parallel arrangement, scrape stove sanitary ware 227 can effectively clear up the impurity on soldering tin stove 22 top layer, guarantees that the soldering tin on soldering tin stove 22 top layer before the soldering tin at every turn is clean, promotes soldering tin quality.
The detection plugboard mechanism 30 is provided with a direct vibration feeder C300, the direct vibration feeder C300 is provided with a detection conveying track 31, the left side of the detection conveying track 31 is connected with a rear track 113 in parallel and coplanar mode, the right side of the detection conveying track 31 is provided with a grounding resistance test board 32, the front end of the grounding resistance test board 32 is provided with a direct resistance conduction position 311, the rear end of the grounding resistance test board 32 is provided with a rotary resistance conduction position 312, the detection plugboard mechanism 30 is also provided with a detection correction board 33 and a comprehensive test board 34, the front surface of the detection correction board 33 is provided with a test correction clamp 331, the comprehensive test board 34 is provided with a test clamp 341, a material transferring device 13 is arranged between the resistance test board 32 and the detection correction board 33, a material transferring device 13 is arranged between the detection correction board 33 and the comprehensive test board 34, the detection plugboard mechanism 30 is also provided with a detection instrument frame 35, an automatic plugboard manipulator 37 and a plugboard positioning device 38, the detector frame 35 is provided with a detector 36, the automatic board inserting manipulator 37 comprises a portal frame 372, the left side of the portal frame 372 is provided with a board inserting X-axis motor 371, the right side of the portal frame 372 is provided with a defective product recycling slide 379, the lower part of the defective product recycling slide 379 is provided with a recycling groove 39, the front side of the portal frame 372 is provided with a board inserting guide rail assembly 373, the rear side of the portal frame 372 is provided with a board inserting X-axis photoelectric sensor 374, the board inserting guide rail assembly 373 is provided with a board inserting manipulator seat 375, the board inserting X-axis motor 371 and the board inserting manipulator seat 375 are driven by a belt, a manipulator moving sensing piece 376 is arranged on the board inserting manipulator seat 375, the front side of the board inserting manipulator seat 375 is provided with a manipulator descending cylinder 377, the lower end of the manipulator descending cylinder 377 is provided with a board inserting clamp 378, the board inserting positioning device 38 comprises a board inserting positioning seat 381, the upper surface at picture peg positioning seat 381 both ends is equipped with location guide rail subassembly 382, and the right side of picture peg positioning seat 381 is equipped with picture peg Y axle photoelectric sensor 383, is equipped with picture peg positioning disk 384 on the location guide rail subassembly 382 at picture peg positioning seat 381 both ends, is equipped with picture peg Y axle motor 385 in the middle of the picture peg positioning seat 381, passes through belt drive between picture peg positioning disk 384 and the picture peg Y axle motor 385, and the transformer gets into the detection picture peg process after accomplishing automatic soldering tin process, and the detection process includes: the comprehensive test of each item of inductance, circle number, resistance and leakage inductance is carried out, the tester adopts an industry leading instrument ZX5512 of high-precision direct current resistance and a comprehensive tester ZX2789-20P of transformer, the transformer which completes the automatic soldering procedure is detected, and the qualified products and the defective products are automatically separated by adopting an automatic plugboard manipulator 37.
The induction piece 135 is of a semicircular design, the swing frame 134 can rotate 180 degrees through the power of the material rotating motor 132, and the automatic material rotating and accurate positioning of the working procedure can be realized, so that high-accuracy automatic butt joint is realized.
The furnace body temperature of the soldering tin furnace 22 is 0-450 ℃, the working temperature of the soldering tin furnace 22 is kept at 400-430 ℃, and the soldering tin is kept at the optimal melting point temperature, so that continuous work is better completed.
The swing rod 218 can rotate by 90 degrees under the power of the swing motor 217, and the swing rod 218 drives the magnetic chuck 220 to swing by 35 degrees in order to make the point solder on the two sides uniform.
The whole working flow of the equipment is as follows:
the laser peeling mechanism is characterized in that rubber of an insulating wire of a product is necessarily removed before soldering tin of a transformer, the transformer to be soldered is firstly put on a feeding track 111 on a direct vibration feeder A100 to walk backwards, the transformer to be soldered is clamped by a clamping hand 137 of a material transferring device 13 after reaching the position of a feeding positioning seat 12, the transformer to be soldered is put on a peeling positioning table 141 by rotating 180 degrees by the material transferring device 13, after three sides of a front clamping device 142, a rear clamping device 143 and a left clamping device 144 are fixed, the laser machine irradiates and peels, the clamping hand 137 of the material transferring device 13 clamps the transformer to be soldered to a transfer track 152 after finishing, and then a correction booster 151 sends the transformer to an automatic soldering procedure, and the procedure uses an automatic laser machine and mechanical action positioning treatment, so that peeling precision and effectiveness are achieved;
the automatic soldering mechanism 20 is used for soldering tin on peeled wires, the input and output of the electrical performance of a product can be realized after soldering tin is carried out, a transformer enters a front rail 112 which is in butt joint with a transfer rail 152 from a laser peeling process, after the transformer successively enters the front rail 112 through the power of a direct vibration feeder B200, a soldering tin Y-axis motor 205 drives a soldering tin moving device 24 to move forwards, a soldering tin Z-axis servo motor 212 drives a sliding block 207 to move downwards, the sliding block 207 drives a swinging plate 216 to move downwards, the swinging plate 216 drives a magnetic clamping hand 220 to move downwards, the magnetic clamping hand 220 moves to the position of the front rail 112, the transformer to be soldered is taken away, the transformer is moved downwards to the position of a soldering flux furnace 21 to dip soldering flux, at the moment, a scraping sanitary appliance 227 is used for cleaning impurities on the surface layer of the soldering tin furnace 22 through the power of an up-down pushing cylinder 222 and a front-back pushing cylinder 224, then a soldering tin Y-axis motor 205 is driven to move backwards, the magnetic clamping hand 220 is driven to move backwards to the position of the soldering tin furnace 22, the magnetic clamping hand 220 is driven by the power of the Z-axis servo motor 212 to move downwards, the magnetic clamping hand 220 drives one side of the magnetic clamping hand 220 to move downwards to the magnetic clamping hand 220 to the position to move downwards, the magnetic clamping hand 220 to the position of the magnetic clamping hand 220 to move upwards to the position of the soldering tin 22, and then the magnetic clamping hand 220 is moved downwards to the position to be set to move upwards and then the magnetic clamping hand 35 to move upwards to the position to move the magnetic clamping hand 220 to the position to move the magnetic clamping hand 22 to move the magnetic clamping hand to and finish the position to move to the position to finish the magnetic welding operation;
the detecting plugboard mechanism 30 is used for detecting the electrical property of a product after soldering tin, whether the soldering tin effect reaches the electrical standard or not, then combining mechanical action to complete defective product separation work, entering a detecting conveying track 31 which is butted with a rear track 113 from an automatic soldering tin procedure in a transformer, entering a resistance test table 32 through the power of a direct vibration feeder C300, overlapping a direct vibration resistance conduction position 311 and a rotary resistance conduction position 312 with the detected transformer, detecting and recording the detected transformer by a detector 36, then clamping the detected transformer by a clamping hand 137 of a material transferring device 13 into a detecting and correcting table 33, clamping the detected transformer by the clamping hand 137 of the material transferring device 13 into a comprehensive test table 34 after the detected and corrected transformer is corrected by a testing and correcting clamp 331, the transformer is sent into the comprehensive test bench 34 and then clamped by the test fixture 341 to be detected, the detector 36 detects and records the detected transformer, then the detected transformer on the comprehensive test bench 34 is clamped by the plugboard X-axis motor 371 to be sent to the plugboard locating disc 384 by the plugboard clamp 378 to be arranged and inserted, after the transformer is fully inserted into one row, the plugboard Y-axis motor 385 is used for driving the plugboard locating disc 384 to move back and forth to continue to be inserted, if the comprehensive test bench 34 detects defective products, the plugboard X-axis motor 371 sends the defective products to the product recovery slideway 379 to fall into the recovery groove 39, the equipment automatically pauses after the whole plugboard locating disc 384 is inserted, and after the worker replaces the board, the equipment is started, and the equipment continues to operate.
The foregoing description is only of the preferred embodiments of the invention, and all changes and modifications that come within the meaning and range of equivalency of the structures, features and principles of the invention are therefore intended to be embraced therein.
Claims (4)
1. Intelligent transformer soldering tin production line, including support body (1), electrical box (2), installation platen (3), go up frame (4), exhaust pipe (5), door plant (6), control screen (7), its characterized in that: the laser peeling machine is characterized in that a laser peeling mechanism (10), an automatic soldering tin mechanism (20) and a detection plugboard mechanism (30) are arranged on the mounting platen (3), two smoke exhaust pipes (5) are arranged on an upper frame (4) above the laser peeling mechanism (10), a control screen (7) is arranged on a door plate (6) in front of the laser peeling mechanism (10), two smoke exhaust pipes (5) are arranged on the upper frame (4) of the automatic soldering tin mechanism (20), a control screen (7) is arranged on the door plate (6) in front of the automatic soldering tin mechanism (20), two door plates (6) are arranged in front of the detection plugboard mechanism (30), and a control screen (7) is arranged on each door plate (6);
the laser peeling mechanism (10) is provided with a direct vibration feeder A (100), the direct vibration feeder A (100) is provided with a feeding track (111), the right side of the feeding track (111) is provided with a feeding positioning seat (12), the laser peeling mechanism (10) is also provided with a peeling positioning device (14) and a discharging transfer table (15), a material transferring device (13) is arranged between the feeding positioning seat (12) and the peeling positioning device (14), a material transferring device (13) is also arranged between the peeling positioning device (14) and the discharging transfer table (15), the transfer table (15) comprises a correction booster (151) and a transfer track (152), the two sets of material transferring devices (13) are arranged in parallel, the feeding track (111) and the transfer track (152) are arranged in parallel with the same height, the laser peeling mechanism (10) is also provided with an adjustable laser base (16), the adjustable laser base (16) is provided with a laser machine (161), the front end of the laser machine (161) is provided with a laser head (162), and the lower end of the laser head (162) is provided with a laser head (163);
the peeling positioning device (14) comprises a peeling positioning table (141), a front clamping device (142) is arranged at the front end of the peeling positioning table (141), a rear clamping device (143) is arranged at the rear end of the peeling positioning table (141), a left clamping device (144) is arranged at the left end of the peeling positioning table (141), the peeling positioning table (141) corresponds to the grating channel (163) up and down, the material transferring device (13) comprises a material transferring seat (131), a material transferring motor (132) is arranged at one side of the material transferring seat (131), an angle photoelectric sensor (133) is arranged at the other side of the material transferring seat (131), a deflection frame (134) is arranged on a main shaft of the material transferring motor (132), an induction piece (135) is arranged at the tail of the deflection frame (134), a clamping cylinder (136) is arranged at the end of the deflection frame (134), and a clamping hand (137) is arranged on a cylinder core of the clamping cylinder (136);
the automatic soldering tin mechanism (20) is provided with a soldering flux furnace (21), a soldering tin furnace (22) and four direct vibration feeders B (200), each two direct vibration feeders B (200) are arranged in a row, two rows of direct vibration feeders B (200) are arranged in parallel, a front rail (112) is arranged on each direct vibration feeder B (200) arranged at the front end in two rows, a rear rail (113) is arranged on each direct vibration feeder B (200) arranged at the rear end in two rows, the soldering flux furnace (21) and the soldering tin furnace (22) of the front rail (112) are arranged in parallel, and the left side of the front rail (112) is connected with the transfer rail (152) in parallel and coplanar mode;
six struts (23) are further arranged on the automatic soldering mechanism (20), a soldering tin moving device (24) is arranged on the six struts (23), four struts (23) are arranged on the left side of a soldering tin furnace (22), a left seat plate (201) is arranged on the left side of the four struts (23), one end of the left seat plate (201) is provided with a soldering tin Y-axis motor (205), two struts (23) on the right side of the soldering tin furnace (22) are provided with a right seat plate (202), the side surface of the right seat plate (202) is provided with a soldering tin Y-axis photoelectric sensor (204), soldering tin guide rail assemblies (203) are arranged on the left seat plate (201) and the right seat plate (202), a moving seat (206) is arranged between the two soldering tin guide rail assemblies (203), two guide posts (209) are arranged on the moving seat (206) through belt transmission, each guide post (209) is provided with a linear bearing (208), a sliding block (207) is arranged between the two linear bearings (208), the centers of the sliding block (207) are provided with nuts (215), the other ends of the two guide posts (209) are provided with a soldering tin Y-axis photoelectric sensor (204), the lifting motor seat (211) is arranged on the lifting seat (210), a lifting screw rod (214) is arranged on a main shaft of a soldering tin Z-axis servo motor (212), the lifting screw rod (214) is connected with a movable seat (206) through a nut (215), springs (213) are arranged on two sides of the lifting screw rod (214), the lower ends of the springs (213) are connected with a sliding block (207), the upper ends of the springs (213) are connected with a lifting motor seat (211), swinging plates (216) are arranged at two ends of the movable seat (206), a swinging motor (217) is arranged on the swinging plate (216) at the left end, swinging rods (218) are arranged between the two swinging plates (216), pushing cylinders (219) are arranged on the swinging rods (218), magnetic clamping hands (220) are arranged at the lower ends of the swinging rods (218), and the magnetic clamping hands (220) are arranged in parallel with a front rail (112), a rear rail (113), a soldering flux furnace (21) and a soldering tin furnace (22);
the rear end of the soldering tin stove (22) is provided with a stove cleaner base (221), the stove cleaner base (221) is provided with an up-down pushing cylinder (222), a piston rod of the up-down pushing cylinder (222) is provided with a stove cleaner supporting plate (223), the center of the stove cleaner supporting plate (223) is provided with a front-back pushing cylinder (224), two sides of the front-back pushing cylinder (224) are provided with movable shafts (225), one end of each movable shaft (225) is connected with a sanitary appliance mounting plate (226), the front end of each sanitary appliance mounting plate (226) is connected with a stove scraping sanitary appliance (227), and the stove scraping sanitary appliances (227) and the soldering tin stove (22) are arranged in parallel;
the utility model provides a detection picture peg mechanism (30) on be equipped with direct feeder C (300) that shakes, be equipped with on the direct feeder C (300) and detect conveyer rail (31), detect conveyer rail (31) left side and back track (113) parallel coplanarity and be connected, detect conveyer rail (31) right side and be equipped with ground resistance test board (32), the front end of ground resistance test board (32) is equipped with through resistance conduction position (311), the rear end of ground resistance test board (32) is equipped with rotary resistance conduction position (312), detection picture peg mechanism (30) on still be equipped with detection correction board (33) and integrated test board (34), the front of detection correction board (33) is equipped with test correction anchor clamps (331), be equipped with test anchor clamps (341) on integrated test board (34), be equipped with between resistance test board (32) and the detection correction board (33) and be equipped with between the integrated test board (34) and change material device (13), detection picture peg mechanism (30) on still be equipped with detector rack (35) and automatic positioning device (37), detector (35) on be equipped with portal frame (37) and be equipped with portal frame (372) on detection board (35), portal frame (37) side portal frame (372), the right side of portal frame (372) is equipped with inferior product recovery slide (379), inferior product recovery slide (379) below is equipped with recovery tank (39), the front of portal frame (372) is equipped with picture peg guide rail assembly (373), the back of portal frame (372) is equipped with picture peg X axle photoelectric sensor (374), be equipped with picture peg manipulator seat (375) on picture peg guide rail assembly (373), pass through belt drive between picture peg X axle motor (371) and picture peg manipulator seat (375), be equipped with manipulator removal induction piece (376) above picture peg manipulator seat (375), picture peg manipulator seat (375) openly are equipped with manipulator decline cylinder (377), manipulator decline cylinder (377) lower extreme is equipped with picture peg tong (378), picture peg positioner (38) include picture peg positioning seat (381), be equipped with picture peg X axle photoelectric sensor (383) above picture peg positioning seat (381) both ends, be equipped with positioning disk (384) on picture peg guide rail assembly (382) at picture peg positioning seat (381) both ends, be equipped with picture peg motor (385) intermediate shaft (381), be equipped with picture peg Y axle motor positioning disk (384) between picture peg positioning disk (384) and transmission disk (transmission belt drive.
2. The intelligent transformer solder production line according to claim 1, wherein: the induction piece (135) is of a semicircular design, and the swinging frame (134) can rotate 180 degrees through the power of the material rotating motor (132).
3. The intelligent transformer solder production line according to claim 1, wherein: the furnace body temperature of the soldering tin furnace (22) is 0-450 ℃.
4. The intelligent transformer solder production line according to claim 1, wherein: the swinging rod (218) can rotate by 90 degrees through the power of the swinging motor (217).
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910185540.4A CN109767904B (en) | 2019-03-12 | 2019-03-12 | Intelligent transformer soldering tin production line |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910185540.4A CN109767904B (en) | 2019-03-12 | 2019-03-12 | Intelligent transformer soldering tin production line |
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| CN109767904A CN109767904A (en) | 2019-05-17 |
| CN109767904B true CN109767904B (en) | 2024-04-02 |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110311278B (en) * | 2019-06-03 | 2024-04-16 | 东莞启益电器机械有限公司 | Full-automatic lead soldering machine for lower cover of rubber shell |
| CN110611272A (en) * | 2019-10-09 | 2019-12-24 | 东莞市鼎通精密五金股份有限公司 | Laser peeling method and device for enameled wire of connector |
| CN110893495B (en) * | 2019-11-28 | 2023-09-01 | 东莞市键环自动化设备科技有限公司 | Automatic peeling and soldering tin equipment for transformer |
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| CN109767904A (en) | 2019-05-17 |
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