CN207705550U - A kind of efficient rotary connector production line - Google Patents
A kind of efficient rotary connector production line Download PDFInfo
- Publication number
- CN207705550U CN207705550U CN201820064195.XU CN201820064195U CN207705550U CN 207705550 U CN207705550 U CN 207705550U CN 201820064195 U CN201820064195 U CN 201820064195U CN 207705550 U CN207705550 U CN 207705550U
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- Prior art keywords
- rotary connector
- electrical measurement
- production line
- annulus
- sliding rail
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Abstract
The utility model discloses a kind of efficient rotary connector production lines, including cover board feed mechanism, flexible PCB feed mechanism, welding mechanism, first electrical measurement mechanism, mechanism is replaced in the overturning of brush filament board group part, bearing and annulus feed mechanism, brush filament board group part overturns assembling mechanism, second electrical measurement mechanism, product taking out mechanism and pipeline sliding rail, the efficient rotary connector production line is of a straight line type arrangement, the pipeline sliding rail passes sequentially through cover board feed mechanism, flexible PCB feed mechanism, welding mechanism, first electrical measurement mechanism, mechanism is replaced in the overturning of brush filament board group part, bearing and annulus feed mechanism, brush filament board group part overturns assembling mechanism, second electrical measurement mechanism, product taking out mechanism.Its high degree of automation reduces manual labor amount, improves work efficiency.Simple production process is easy, and required manpower is few, improves production efficiency, is suitble to industrial-scale application.
Description
Technical field
The utility model belongs to automated production manufacturing field, more particularly to a kind of efficient rotary connector production line.
Background technology
With the rising of human cost, that there are human inputs is big for existing production technology, and gimmick is not accurate, and quality is unstable
Etc. many drawbacks, in actual production operation, part need to carry out the assembling of multi-process, and labor intensive and working hour are larger, efficiency compared with
Slowly, at current problem in the urgent need to address, there is an urgent need to provide the degree of automation to reduce recruitment cost for enterprise.
Existing rotary connector production substantially flow：Upper cover plate hard contact installs (A), and lower cover hard contact installs (B),
Upper and lower cover plates cable welds (C), and annulus welds (D) with cable, annulus integrated injection molding, gluing, and UV, which cures seven steps, to be completed.Its
The production technology of middle upper and lower cover plates hard contact installation (A) (B) first carries out bending and forming to hard contact, after will be golden by craft
Belonging to contact and is directed at placement in cover board hole one by one, cable is welded in hard contact plane by upper and lower cover plates cable welding (C),
Cable need to be welded on each annulus by annulus and the technique of cable welding (D), and annulus is high with cable required precision, and yields is big
General only 80%~85%, hour production capacity is in 100pcs/10 people, the property such as product precision, production efficiency and the degree of automation
Energy index is all relatively backward.
Utility model content
Purpose of utility model：In order to overcome the above deficiency, the purpose of this utility model to be to provide a kind of efficient rotation company
Device production line is connect, by improving to production line key equipment and critical process, the configuration for optimizing unit is perfect in turn
Entire production line production capacity matching and configured in one piece, it is proposed that one kind can automatic assembly line and its production technology.The course of work
High degree of automation, required manpower is few, improves production efficiency, is suitble to industrial-scale application.
Technical solution：A kind of efficient rotary connector production line, including cover board feed mechanism, flexible PCB feeder
Mechanism, bearing and annulus feed mechanism, brush filament board group part are replaced in structure, welding mechanism, the first electrical measurement mechanism, the overturning of brush filament board group part
Overturn assembling mechanism, the second electrical measurement mechanism, product taking out mechanism and pipeline sliding rail, the efficient rotary connector production line
Be of a straight line type arrangement, the pipeline sliding rail pass sequentially through cover board feed mechanism, flexible PCB feed mechanism, welding mechanism,
First electrical measurement mechanism, the overturning of brush filament board group part replace mechanism, bearing and annulus feed mechanism, brush filament board group part overturns kludge
Structure, the second electrical measurement mechanism, product taking out mechanism.
Further, above-mentioned efficient rotary connector production line, the cover board feed mechanism include first motor, people
Machine worktable, the first locating piece, stock shelf and equipment outer framework, the first motor, man-machine workbench and stock shelf are set to
On equipment outer framework upper surface, first locating piece is set on stock shelf.
Further, above-mentioned efficient rotary connector production line, the flexible PCB feed mechanism include machinery
Arm support, rotatable connection frame, fixed link, connecting rod, clamping jaw, the second locating piece, charging tray and charging tray pedestal, the rotatable connection
Frame is connect with mechanical arm holder, and the fixed link is arranged between the frame that is rotatably connected, and two ends of the connecting rod are distinguished
It is connect with mechanical arm holder and pipeline sliding rail, the clamping jaw is connect with rotatable connection frame, the charging tray pedestal and pipeline
Sliding rail connects, and the charging tray is set on charging tray pedestal, and second locating piece is set on charging tray.
Further, above-mentioned efficient rotary connector production line, the welding mechanism include the second motor, main shaft
Frame, third motor, bonding machine heating module, plumb joint and crane, second motor are set to the upper end of main shaft frame, institute
It states crane to be set on main shaft frame, and can be moved up and down along main shaft frame by third motor, the bonding machine heated mould
Group is set on crane, and the plumb joint is set to the lower end of bonding machine heating module.
Further, above-mentioned efficient rotary connector production line, first electrical measurement mechanism include electrical measurement fixed plate
With online resistance tester, the online resistance tester is set in electrical measurement fixed plate.
Further, above-mentioned efficient rotary connector production line, the pipeline sliding rail are equipped with pipeline bottom plate,
The both sides of the pipeline sliding rail are equipped with third locating piece.
The utility model also provides a kind of production technology of efficient rotary connector production line, includes the following steps：
1) cover board is positioned over stock shelf, and in place with the positioning of the first locating piece, the work of pipeline sliding rail is defeated by pipeline bottom plate
It send to flexible PCB feed mechanism；
2) product is delivered to flexible PCB feed mechanism by pipeline sliding rail, and flexible PCB is positioned over charging tray
On, by the second locating piece by product orientation, rotatable connection frame movement clamping jaw removes material to charging tray position, is positioned over stock shelf
On；
3) it in product placement and pipeline bottom plate, and is positioned by third locating piece, third motor drives plumb joint movement
To designated position, plumb joint welding is completed；
4) product is delivered to the first electrical measurement mechanism position by pipeline sliding rail, and online resistance tester starts detection；
5) product is delivered to the overturning of brush filament board group part by pipeline sliding rail and replaces the overturning replacement that mechanisms carry out product
Carrier；
6) product is delivered to bearing and annulus feed mechanism by pipeline sliding rail, installs bearing and annulus；
7) product is delivered to brush filament board group part by pipeline sliding rail and overturns assembling mechanism；
8) product is delivered to the second electrical measurement mechanism by pipeline sliding rail, is detected；
9) product is delivered to product taking out mechanism by pipeline sliding rail, and defective products enters defective products pipeline, non-defective unit into
Enter non-defective unit pipeline.
The utility model also provides a kind of production technology of efficient rotary connector production line, wherein further including following step
Suddenly：
1) brush filament board production technology is installed：Blanking forming-upper and lower cover plates molding-hard contact is touched with cover board assembling-metal
Point angle bending；
2) upper and lower cover plates and flexible PCB welding production technology：Upper and lower cover plates is fixed-is taken from rack by flexible PCB
Go out, with upper and lower cover plates contraposition-automatic welding；
3) annulus and PCB welding production technologies：By annulus, equidistantly fixed-pcb board is put into-PCB and boxing in annulus to tooling
It connects.
The production technology of efficient rotary connector production line described in the utility model, operation principle is simple and practicable, work
It is high to make process automation degree, required manpower is few, improves production efficiency, is suitble to industrial-scale application.
Further, the rotary connector of above-mentioned efficient rotary connector production line, the rotary connector include lid
Plate, one group of annulus, pcb board and flexible PCB, one group of annulus are set in outside pcb board, and the flexible PCB is placed in
In cover board, the annulus is placed in cover board.
Above-mentioned technical proposal can be seen that the utility model and have the advantages that：It is described in the utility model efficient
Rotary connector production line high degree of automation, work efficiency is high, using flexible.Efficient rotation described in the utility model
Turn the production technology of connector production line, operation principle is simple and practicable, course of work high degree of automation, required manpower
It is few, production efficiency is improved, industrial-scale application is suitble to.
Its main improvement is：
1. the improvement of upper cover plate hard contact：Hard contact by blanking punched molding, by bending by hard contact with
Cover board assembling and profile angle, entire technique are completed using board equipment, and product accuracy higher, adjustable property is stronger, quality
It is more stable；
2. the welding of upper and lower cover plates cable improves：24 colo(u)r streak cables use flexible PCB；
3. annulus improves with cable welding：After annulus and wire bonding, because cable color is put inconsistent, dragging line is longer, line
Cable is softer, difficult to realize when annulus I/M is molded to be automatically put into mold, substitutes cable with PCB, annulus is welded on PCB hardboards,
The PCB after welding is picked and placeed in mold using mechanical arm, that is, realizes welding automatic discharging.
Description of the drawings
Fig. 1 is the structural schematic diagram of efficient rotary connector production line described in the utility model；
Fig. 2 is the structural schematic diagram of cover board feed mechanism described in the utility model；
Fig. 3 is the structural schematic diagram of flexible PCB feed mechanism described in the utility model；
Fig. 4 is the structural schematic diagram of welding mechanism described in the utility model；
Fig. 5 is the structural schematic diagram of the first electrical measurement described in the utility model mechanism；
Fig. 6 is the structural schematic diagram of cover board described in the utility model；
Fig. 7 is annulus described in the utility model and PCB welded structure schematic diagrames；
Fig. 8 is the structural schematic diagram of cover board described in the utility model and flexible PCB.
In figure：1 cover board feed mechanism, 11 first motors, 12 man-machine workbench, 13 first locating pieces, 14 stock shelfs, 15 are set
Standby outer framework, 2 flexible PCB feed mechanisms, 21 mechanical arm holders, 22 rotatable connection framves, 23 fixed links, 24 connecting rods, 25
Clamping jaw, 26 second locating pieces, 27 charging trays, 28 charging tray pedestals, 3 welding mechanisms, 31 second motors, 32 main shaft framves, 33 third motors,
34 bonding machine heating modules, 35 plumb joints, 36 cranes, 4 first electrical measurement mechanisms, 41 electrical measurement fixed plates, the test of 42 online resistances
Instrument, the overturning of 5 brush filament board group parts replace mechanism, 6 bearings and annulus feed mechanism, 7 brush filament board group parts overturning assembling mechanism, 8 second
Electrical measurement mechanism, 9 product taking out mechanism, 10 pipeline sliding rails, 101 pipeline bottom plates, 102 third locating pieces, 20 cover boards, 201 circles
Ring, 202PCB plates, 203 flexible PCBs.
Specific implementation mode
The embodiments of the present invention are described below in detail, examples of the embodiments are shown in the accompanying drawings, wherein from beginning
Same or similar element or element with the same or similar functions are indicated to same or similar label eventually.Below by ginseng
The embodiment for examining attached drawing description is exemplary, it is intended to for explaining the utility model, and should not be understood as to the utility model
Limitation.
In the description of the present invention, it should be understood that term "center", " longitudinal direction ", " transverse direction ", " length ", " width
Degree ", " thickness ", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom" "inner", " up time
The orientation or positional relationship of the instructions such as needle ", " counterclockwise " is to be based on the orientation or positional relationship shown in the drawings, and is merely for convenience of
Describe the utility model and simplify to describe, do not indicate or imply the indicated device or element must have a particular orientation,
With specific azimuth configuration and operation, therefore should not be understood as limiting the present invention.
In addition, term " first ", " second " are used for description purposes only, it is not understood to indicate or imply relative importance
Or implicitly indicate the quantity of indicated technical characteristic.Define " first " as a result, the feature of " second " can be expressed or
Implicitly include one or more this feature.In the description of the present invention, unless otherwise indicated, the meaning of " multiple "
It is two or more, unless otherwise restricted clearly.
In the present invention unless specifically defined or limited otherwise, term " installation ", " connected ", " connection ", " Gu
It is fixed " etc. terms shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or be integrally connected；It can
Can also be electrical connection to be mechanical connection；It can be directly connected, can also indirectly connected through an intermediary, Ke Yishi
Connection inside two elements.For the ordinary skill in the art, above-mentioned term can be understood as the case may be
Concrete meaning in the present invention.
In the present invention unless specifically defined or limited otherwise, fisrt feature the "upper" of second feature or it
"lower" may include that the first and second features are in direct contact, and can also not be to be in direct contact but lead to including the first and second features
Cross the other characterisation contact between them.Moreover, fisrt feature second feature " on ", " top " and " above " include the
One feature is right over second feature and oblique upper, or is merely representative of fisrt feature level height and is higher than second feature.First is special
Sign second feature " under ", " lower section " and " below " include fisrt feature immediately below second feature and obliquely downward, or only
Indicate that fisrt feature level height is less than second feature.
Embodiment
Efficient rotary connector production line as shown in Figure 1, including cover board feed mechanism 1, flexible PCB feeder
Mechanism 5, bearing and annulus feed mechanism 6, brush filament are replaced in structure 2, welding mechanism 3, the first electrical measurement mechanism 4, the overturning of brush filament board group part
Board group part overturns assembling mechanism 7, the second electrical measurement mechanism 8, product taking out mechanism 9 and pipeline sliding rail 10, efficient to be rotatably connected
Device production line is of a straight line type arrangement, and pipeline sliding rail 10 passes sequentially through cover board feed mechanism 1, flexible PCB feed mechanism 2, weldering
Mechanism 5, bearing and annulus feed mechanism 6, brush filament board group part are replaced in connection mechanism 3, the first electrical measurement mechanism 4, the overturning of brush filament board group part
Overturn assembling mechanism 7, the second electrical measurement mechanism 8, product taking out mechanism 9.Wherein, cover board feed mechanism 1 as shown in Figure 2 includes the
One motor 11, man-machine workbench 12, the first locating piece 13, stock shelf 14 and equipment outer framework 15, first motor 11, man-machine work
Platform 12 and stock shelf 14 are set on 15 upper surface of equipment outer framework, and the first locating piece 13 is set on stock shelf 14.In addition, such as
Flexible PCB feed mechanism 2 shown in Fig. 3 includes mechanical arm holder 21, rotatable connection frame 22, fixed link 23, connecting rod
24, clamping jaw 25, the second locating piece 26, charging tray 27 and charging tray pedestal 28, the rotatable connection frame 22 connect with mechanical arm holder 21
Connect, fixed link 23 is arranged between the frame 22 that is rotatably connected, two ends of connecting rod 24 respectively with mechanical arm holder 21 and defeated
Line sending sliding rail 10 connects, and clamping jaw 25 is connect with rotatable connection frame 22, and charging tray pedestal 28 is connect with pipeline sliding rail 10, and charging tray 27 is set
It is placed on charging tray pedestal 28, the second locating piece 26 is set on charging tray 27.Again, welding mechanism 3 as shown in Figure 4 includes second
Motor 31, main shaft frame 32, third motor 33, bonding machine heating module 34, plumb joint 35 and crane 36, second motor 31
It is set to the upper end of main shaft frame 32, crane 36 is set on main shaft frame 32, and can be by third motor 33 along main shaft
Frame 32 moves up and down, and bonding machine heating module 34 is set on crane 36, and plumb joint 35 is set to bonding machine heating module 34
Lower end.Meanwhile the first electrical measurement mechanism 4 as shown in Figure 5 includes electrical measurement fixed plate 41 and online resistance tester 42, online
Resistance meter 42 is set in electrical measurement fixed plate 41.In addition, between different station on the pipeline sliding rail 10 of conveying workpieces
Equipped with pipeline bottom plate 101, the both sides of pipeline sliding rail 10 are equipped with third locating piece 102.
On the basis of above structure, a kind of production technology of efficient rotary connector production line, including following step
Suddenly：
1) cover board is positioned over stock shelf 14, and in place with the positioning of the first locating piece 13, pipeline sliding rail 10 works pipeline
Bottom plate 101 is delivered to flexible PCB feed mechanism 2；
2) product is delivered to flexible PCB feed mechanism 2 by pipeline sliding rail 10, and flexible PCB is positioned over material
On disk 27, by the second locating piece 26 by product orientation, rotatable connection frame 22 moves clamping jaw 25 and removes material to 27 position of charging tray,
It is positioned on stock shelf 14；
3) in product placement and pipeline bottom plate 101, and pass through third locating piece 102 and position, the driving weldering of third motor 33
Connector 35 is moved to designated position, and the welding of plumb joint 3 is completed；
4) product is delivered to 4 position of the first electrical measurement mechanism by pipeline sliding rail 10, and online resistance tester 42 starts inspection
It surveys；
5) product by pipeline sliding rail 10 be delivered to brush filament board group part overturning replace mechanism 5 carry out the overturning of product more
Change carrier；
6) product is delivered to bearing and annulus feed mechanism 6 by pipeline sliding rail 10, installs bearing and annulus；
7) product is delivered to brush filament board group part by pipeline sliding rail 10 and overturns assembling mechanism 7；
8) product is delivered to the second electrical measurement mechanism 8 by pipeline sliding rail 10, is detected；
9) product is delivered to product taking out mechanism 9 by pipeline sliding rail 10, and defective products enters defective products pipeline, non-defective unit
Into non-defective unit pipeline.
A kind of production technology of efficient rotary connector production line, it is further comprising the steps of：
1) brush filament board production technology is installed：Blanking forming-upper and lower cover plates molding-hard contact is touched with cover board assembling-metal
Point angle bending；
2) upper and lower cover plates and flexible PCB welding production technology：Upper and lower cover plates is fixed-is taken from rack by flexible PCB
Go out, with upper and lower cover plates contraposition-automatic welding；
3) annulus and PCB welding production technologies：By annulus, equidistantly fixed-pcb board is put into-PCB and boxing in annulus to tooling
It connects.
The rotary connector based on above-mentioned efficient rotary connector production line as shown in figs 6-8 includes cover board 20, one
Group annulus 201, pcb board 202 and flexible PCB 203, one group of annulus 201 are set in outside pcb board 202, flexible PCB 203
It is placed in cover board 20, annulus 201 is placed in cover board 20.
The above is only the preferred embodiment of the utility model, it is noted that for the common skill of the art
For art personnel, without departing from the principle of this utility model, several improvement can also be made, these improvement also should be regarded as
The scope of protection of the utility model.
Claims (7)
1. a kind of efficient rotary connector production line, it is characterised in that：Including on cover board feed mechanism (1), flexible PCB
Expect that mechanism (2), welding mechanism (3), the first electrical measurement mechanism (4), the overturning of brush filament board group part are replaced on mechanism (5), bearing and annulus
Expect that mechanism (6), brush filament board group part overturning assembling mechanism (7), the second electrical measurement mechanism (8), product taking out mechanism (9) and pipeline are slided
Rail (10), the efficient rotary connector production line are of a straight line type arrangement, and the pipeline sliding rail (10) passes sequentially through cover board
Feed mechanism (1), flexible PCB feed mechanism (2), welding mechanism (3), the first electrical measurement mechanism (4), the overturning of brush filament board group part
Replace mechanism (5), bearing and annulus feed mechanism (6), brush filament board group part overturning assembling mechanism (7), the second electrical measurement mechanism (8),
Product taking out mechanism (9).
2. efficient rotary connector production line according to claim 1, it is characterised in that：The cover board feed mechanism
(1) include first motor (11), man-machine workbench (12), the first locating piece (13), stock shelf (14) and equipment outer framework (15),
The first motor (11), man-machine workbench (12) and stock shelf (14) are set on equipment outer framework (15) upper surface, described
First locating piece (13) is set on stock shelf (14).
3. efficient rotary connector production line according to claim 2, it is characterised in that：The flexible PCB feeding
Mechanism (2) includes mechanical arm holder (21), rotatable connection frame (22), fixed link (23), connecting rod (24), clamping jaw (25), the
Two locating pieces (26), charging tray (27) and charging tray pedestal (28), the rotatable connection frame (22) connect with mechanical arm holder (21),
The fixed link (23) setting between rotatable connection frame (22), two ends of the connecting rod (24) respectively with mechanical arm
Holder (21) and pipeline sliding rail (10) connection, the clamping jaw (25) connect with rotatable connection frame (22), the charging tray pedestal
(28) it is connect with pipeline sliding rail (10), the charging tray (27) is set on charging tray pedestal (28), second locating piece (26)
It is set on charging tray (27).
4. efficient rotary connector production line according to claim 3, it is characterised in that：Welding mechanism (3) packet
Include the second motor (31), main shaft frame (32), third motor (33), bonding machine heating module (34), plumb joint (35) and crane
(36), second motor (31) is set to the upper end of main shaft frame (32), and the crane (36) is set to main shaft frame (32)
On, and can be moved up and down along main shaft frame (32) by third motor (33), the bonding machine heating module (34) is set to
On crane (36), the plumb joint (35) is set to the lower end of bonding machine heating module (34).
5. efficient rotary connector production line according to claim 4, it is characterised in that：First electrical measurement mechanism
(4) include electrical measurement fixed plate (41) and online resistance tester (42), it is solid that the online resistance tester (42) is set to electrical measurement
On fixed board (41).
6. efficient rotary connector production line according to claim 5, it is characterised in that：The pipeline sliding rail (10)
It is equipped with pipeline bottom plate (101), the both sides of the pipeline sliding rail (10) are equipped with third locating piece (102).
7. the rotary connector of efficient rotary connector production line according to claim 6, it is characterised in that：The rotation
It includes cover board (20), one group of annulus (201), pcb board (202) and flexible PCB (203), one group of annulus to turn connector
(201) it is external to be set in pcb board (202), the flexible PCB (203) is placed in cover board (20), and the annulus (201) is placed in
In cover board (20).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820064195.XU CN207705550U (en) | 2018-01-16 | 2018-01-16 | A kind of efficient rotary connector production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820064195.XU CN207705550U (en) | 2018-01-16 | 2018-01-16 | A kind of efficient rotary connector production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207705550U true CN207705550U (en) | 2018-08-07 |
Family
ID=63035234
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820064195.XU Active CN207705550U (en) | 2018-01-16 | 2018-01-16 | A kind of efficient rotary connector production line |
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| Country | Link |
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| CN (1) | CN207705550U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108281868A (en) * | 2018-01-16 | 2018-07-13 | 嘉兴恩碧技电气有限公司 | A kind of automation rotary connector production line and its production technology |
-
2018
- 2018-01-16 CN CN201820064195.XU patent/CN207705550U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108281868A (en) * | 2018-01-16 | 2018-07-13 | 嘉兴恩碧技电气有限公司 | A kind of automation rotary connector production line and its production technology |
| CN108281868B (en) * | 2018-01-16 | 2020-06-09 | 嘉兴恩碧技电气有限公司 | Automatic rotary connector production line and production process thereof |
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