A kind of battery hot-press equipment
Technical field
The invention belongs to technical field of battery production, be specifically related to a kind of battery hot-press equipment.
Background technology
At present, all need hot pressing to encapsulate in the production process of battery, make battery shaping.In existing battery production enterprise, conventional battery hot-pressing tool to treat that hot pressing battery is manually put into hot press and carried out hot pressing, and in this, usual efficiency of mode of hot pressing is low, and the defective products occurred after hot pressing also cannot detect.Make some defective productss flow into client, affect the reputation of enterprise, be unfavorable for competition among enterprises.
Summary of the invention
In view of this, the technical problem to be solved in the present invention is the battery hot-press equipment that a kind of operating efficiency is high, stability is good.
In order to solve the problems of the technologies described above, the present invention adopts following scheme to realize: a kind of battery hot-press equipment, comprise frame, rack-mounted feeding mechanism and finished product discharging mechanism, be provided with a defective products material storage mechanism between feeding mechanism and finished product discharging mechanism, feeding mechanism, defective products material storage mechanism and finished product discharging mechanism are in a straight line; Frame is provided with heat pressing utensil and transfer assembly, heat pressing utensil and transfer assembly are positioned at the side of feeding mechanism, defective products material storage mechanism and finished product discharging mechanism place straight line, multiple heat pressing utensil circumferentially distributes, and transfer assembly is positioned at the middle position of multiple heat pressing utensil.
As improvement of the present invention, described feeding mechanism comprise loopy moving forward conveyer belt, drive the driver of conveyer belt loopy moving, be provided with limit assembly, Quick Response Code scan components and lug detection components successively along conveyer belt moving direction; Described limit assembly comprises the guide limiting stopper being positioned at conveyer belt both sides, the height limit block above displacement conveyer belt and be arranged on conveyer belt side for the first tentatively fixing detent mechanism; Described Quick Response Code scan components comprises and is arranged on conveyer belt both sides and the second locator of synchronous relative motion and be positioned at two-dimensional bar code scanner above conveyer belt; Described lug detection components comprises and is arranged on conveyer belt both sides and the 3rd locator of synchronous relative motion and be positioned at color sensor above conveyer belt; The first described locator and the second locator and the 3rd locator include same locator; Described locator comprises locating piece and is connected the positioning cylinder for driving locating piece to move with locating piece.
As a further improvement on the present invention, described locating piece is L shape.
As improvement of the present invention, described finished product discharging mechanism comprises picking and placeing material manipulator, expect that manipulator is connected and drives and wholely pick and place the movable cylinder of expecting that manipulator moves forward and backward with picking and placeing for feeding and blowing, is positioned to pick and place to expect below manipulator and the second conveyer belt of loopy moving, to drive the second driver of the second conveyer belt movement.
As improvement of the present invention, described defective products material storage mechanism comprises defective products and places tool, to place screw mandrel that tool is connected with defective products and place with screw mandrel connection control defective products the motor that tool moves up and down.
As a further improvement on the present invention, the sidewall of described defective products material storage mechanism is provided with one and puts into for responding to the transducer that defective products places the defective products quantity of tool.
As improvement of the present invention, described heat pressing utensil comprises intermediate press plate, the temperature inductor be arranged on intermediate press plate, the top board above intermediate press plate, the lower platen below intermediate press plate, the booster be connected with top board and lower platen respectively, be equipped with pressure sensor and the positioning component be separately positioned on intermediate press plate and lower platen and the Hi-pot detector probe detected for both positive and negative polarity between top board and booster and between lower platen and booster.
As improvement of the present invention, described positioning component comprises keeper and is connected the positioning cylinder for driving keeper with keeper; The front end of described keeper is provided with an opening.
As improvement of the present invention, described transfer assembly comprises rack-mounted base, the horizontal articulated manipulator be arranged on base, be arranged on two of horizontal articulated manipulator lower end and pick and place material manipulator for feeding and blowing.
As a further improvement on the present invention, described pick and place material manipulator comprise support, rack-mount drive up and down cylinder and left and right drive cylinder, with the compact heap driving cylinder to be connected up and down, the wide type gas pawl driving cylinder to be connected with left and right and photoelectric sensor.
Compared with prior art, it is high that the present invention has automaticity, battery after treating hot pressing battery or hot pressing by transfer assembly is transferred, two symmetrical material manipulators that pick and place of sampling in transfer mechanism carry out picking and placeing material and horizontal articulated manipulator moves, and improve operational efficiency, and the while of adopting a heat pressing utensil, the working method of hot pressing battery is treated in hot pressing two, decrease the usage quantity of heat pressing utensil, improve hot pressing efficiency, improve production efficiency, optimize production, operating efficiency is high; Heat pressing utensil adopts circle distribution, can facilitate transfer mechanism work, reduces the number of run of transfer mechanism, and heat pressing utensil sampling fixed installation, can effectively avoid mechanism to move and cause loosening between various connector, provide the stability of machinery; Adopt Hi-pot detector probe test the both positive and negative polarity of battery, prevent defective products from flowing out, use the pressure of pressure sensor control hot pressing, placement force is excessive or too smallly cause defective products, raising yields.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Fig. 2 is vertical view of the present invention.
Fig. 3 is front view of the present invention.
Fig. 4 is the structural representation of the feeding mechanism in the present invention.
Fig. 5 is the structural representation of the defective products material storage mechanism in the present invention.
Fig. 6 is the A portion enlarged drawing in Fig. 5.
Fig. 7 is the structural representation of the heat pressing utensil in the present invention.
Fig. 8 is the B portion enlarged drawing in Fig. 7.
Fig. 9 is the structural representation of the locating piece in the present invention.
Figure 10 is the structural scheme of mechanism of the transfer mechanism in the present invention.
Figure 11 is the structural scheme of mechanism picking and placeing material manipulator in the present invention.
Embodiment
In order to allow those skilled in the art understand technical scheme of the present invention better, below in conjunction with accompanying drawing, the present invention is further elaborated.
As shown in Fig. 1 to 11, a kind of battery hot-press equipment, comprises frame 1, is arranged on and frame 1 is positioned at feeding mechanism 2 on the right side of frame 1 and finished product discharging mechanism 3, be provided with a defective products material storage mechanism 4 between feeding mechanism 2 and finished product discharging mechanism 3.Feeding mechanism 2, defective products material storage mechanism 4 and finished product discharging mechanism 3 are in a straight line.Described feeding mechanism 2 comprises conveyer belt 21, drives the driver 22 of conveyer belt loopy moving, is provided with limit assembly 23, Quick Response Code scan components 24 and lug detection components 25 successively along conveyer belt moving direction.Conveyer belt is fed forward treats hot pressing battery, the front end of conveyer belt be provided with for limit can only allow at every turn single treat hot pressing battery by and will the limit assembly 23 of the ad-hoc location of hot pressing battery guide conveyer belt be treated.This limit assembly 23 comprise the guiding being positioned at conveyer belt both sides treat hot pressing battery move to conveyer belt ad-hoc location guide limiting stopper 231, be positioned at above conveyer belt for preventing two overlapping treat the height limit block 232 entering next step station that hot pressing battery passes through and be arranged on conveyer belt side for the first tentatively fixing detent mechanism simultaneously; This, detent mechanism comprised the positioning cylinder 262 be fixed in frame 1 and the L shape locating piece 261 be connected with positioning cylinder drive link first time.Positioning cylinder 262 controls locating piece and seesaws, and treats that hot pressing battery carries out Primary Location to what enter station corresponding to limit assembly, makes it along the middle position of carrying out moving on conveyer belt.Through Primary Location treat the drive of hot pressing battery at conveyer belt under continue to move forward, enter the station that Quick Response Code scan components is corresponding, carry out treating the Quick Response Code scanning of hot pressing battery.To process above conveyer belt, described Quick Response Code scan components 24 comprises the second locator of being arranged on conveyer belt both sides and is positioned at treats that hot pressing battery carries out the two-dimensional bar code scanner 241 of Quick Response Code scanning; The mechanism of the second locator comprises and is fixed on frame both sides and symmetrical two detent mechanisms 26, two detent mechanism 26 synchronous workings are treated hot pressing battery and accurately located.Then the Quick Response Code treating hot pressing battery after accurately locating battery scans.After the station that Quick Response Code scan components is corresponding, treat that the station that hot pressing battery enters lug detection components 25 correspondence carries out lug detection.To process above conveyer belt, described lug detection components 25 comprises the 3rd locator 26 that is arranged on conveyer belt both sides and is positioned at treats that hot pressing battery carries out the color sensor 251 of lug detection; The mechanism of the 3rd locator comprises and is fixed on frame both sides and symmetrical two detent mechanisms 26, two detent mechanism 26 synchronous workings are treated hot pressing battery and accurately located.Then treat hot pressing battery after accurate location is carried out again to battery and carry out lug detection.Described detent mechanism 26 comprises the positioning cylinder 262 be fixed in frame 1 and the L shape locating piece 261 be connected with positioning cylinder drive link.When entering Quick Response Code scan components 24 or lug detection components 25 until hot pressing battery, the positioning cylinder 262 being positioned at conveyer belt both sides works simultaneously, drive the L shape locating piece 261 of both sides to clamp simultaneously and treat that hot pressing battery positions, facilitate next step to operate, improve the efficiency of next step operation.
Described defective products material storage mechanism 4 comprises defective products and places tool 41, to place screw mandrel 42 that tool 41 is connected with defective products and place with screw mandrel connection control defective products the motor 43 that tool moves up and down.After defective products material storage mechanism 4 put into by defective products battery, motor 43 controls screw mandrel 42 and moves, and prevents tool from moving down defective products, puts into other defective productss to facilitate.Be provided with one at the sidewall of defective products material storage mechanism 4 and put into for responding to the transducer 44 that defective products places the defective products quantity of tool.Report to the police after transducer 44 senses the defective products quantity of setting, remind operating personnel defective products to be shifted out defective products and place tool 41.The motor used is servomotor.
Described finished product discharging mechanism 3 comprises picking and placeing material manipulator 7, expect that manipulator 7 is connected and drives and wholely pick and place the movable cylinder 31 of expecting that manipulator 7 moves forward and backward with picking and placeing for feeding and blowing, is positioned to pick and place to expect below manipulator and the second conveyer belt 32 of loopy moving, to drive the second driver 33 of the second conveyer belt movement.When the defective products that defective products material storage mechanism 4 put into by the battery after hot pressing places tool 41, when the battery after hot pressing is non-defective unit, movable cylinder 31 controls to pick and place material manipulator 7 and moves to defective products and place tool place and the battery after hot pressing to be transferred on the second conveyer belt 32, by the second conveyer belt, the non-defective unit battery after hot pressing is transferred next station and carries out production and processing; When the battery after hot pressing is defective products, now motor drives defective products placement tool to move down.
Frame 1 is also provided with for the heat pressing utensil 5 of hot pressing battery and for the mobile transfer assembly 6 treating hot pressing battery.Heat pressing utensil 5 and transfer assembly 6 are positioned at the left side of feeding mechanism 2, defective products material storage mechanism 4 and finished product discharging mechanism 3 place straight line.Described heat pressing utensil 5 is multiple, and multiple heat pressing utensil 5 circumferentially distributes.Transfer assembly 6 is positioned at the middle position of multiple heat pressing utensil 5, and transfer assembly will be transferred to heat pressing utensil 5, by the battery removal heat pressing utensil 5 after heat pressing utensil hot pressing until hot pressing battery in feeding mechanism.Described heat pressing utensil 5 comprises for intermediate press plate 51, temperature inductor 52, top board 53, lower platen 54, booster 55, pressure sensor 56 and positioning component 57 and Hi-pot detector probe 58.Intermediate press plate 51 is positioned at middle position and its upper and lower surface is smooth, intermediate press plate 51 is also provided with the temperature sensor 52 for monitoring intermediate press plate temperature in real time.The top of intermediate press plate is provided with top board 53, and the below of intermediate press plate is provided with lower platen 54, and top board 53 and lower platen 54 are about intermediate press plate 51 symmetry.The upper surface of top board 53 is connected with booster 55, and controls top board 53 and move down, and what be placed on the upper surface of intermediate press plate 51 by the upper surface interaction pressing of the top board that moves down and intermediate press plate 51 treats hot pressing battery.Described booster 55 is connected with oil temperature machine by pipeline.The lower surface of battery lower platen 54 is connected with booster 55, and controls lower platen 54 move up by increasing device, and what be placed on lower platen 54 upper surface by the lower surface interaction pressing of the lower platen 54 that moves up and intermediate press plate 51 treats hot pressing battery.Top board 53 and and booster 55 between be provided with pressure sensor 56 for responding to top board down force pressure, lower platen 53 and and booster 55 between be provided with pressure sensor 56 for responding to pressure pressure on lower platen.Control by the pressure sensor 56 be arranged between top board 53 and booster 55 and between lower platen 54 and booster 55 pressure that hot pressing battery is treated in top board and lower platen pressing, prevent the excessive damage battery of pressure.The fixation kit 57 for fixedly treating hot pressing battery is equipped with in the both sides of intermediate press plate 51 and lower platen 54, to treat that hot pressing battery is fixed by fixation kit 57, band hot pressing battery can be prevented to be moved in hot pressing, to affect the quality of battery, cause the generation of defective products to improve yields.Described positioning component 57 comprises keeper 571 and is connected the positioning cylinder 572 for driving keeper with keeper; The front end of described keeper 571 is provided with an opening 5711.Positioning cylinder 572 is arranged in frame, and is positioned at positioning cylinder 572 synchronous working of intermediate press plate and lower platen both sides, and drive keeper 571 to be synchronized with the movement, the opening 5711 of the keeper of both sides fixedly treats hot pressing battery simultaneously, realizes treating the fixing of hot pressing battery.Top board 53 and lower platen 54 are also provided with the Hi-pot detector probe 58 for battery plus-negative plate test.
Treating that hot pressing battery moves to heat pressing utensil 5 from feeding mechanism 2 and shifts out from heat pressing utensil all needs transfer assembly 6 to realize.Described transfer assembly 6 comprises rack-mounted base 61, the horizontal articulated manipulator 62 be arranged on base 61, be arranged on two of horizontal articulated manipulator lower end and pick and place material manipulator for feeding and blowing.Arrange two to pick and place material manipulator and can realize a feeding and take out two and treat hot pressing battery, and once treat that heat pressing utensil put into by hot pressing battery by two, when taking out the battery after hot pressing, once two batteries can be taken out, decrease the mobile number of times of horizontal articulated manipulator 62, reduce traveling time, improve operating efficiency.Described manipulator 7 comprises support 71, be arranged on support 71 drive up and down cylinder 72 and left and right drive cylinder 73, with the compact heap 74 driving cylinder 72 to be connected up and down, the wide type gas pawl 75 driving cylinder 73 to be connected with left and right and the photoelectric sensor 76 for induced cell.When getting the battery after hot pressing battery or heat-obtaining pressure, left and right drives cylinder 73 to drive the outwards movement of wide type gas pawl 75, horizontal articulated manipulator 62 controls to pick and place material manipulator 7 and moves down and carry out feeding, when photoelectric sensor 76 senses the battery after hot pressing battery or hot pressing, left and right drives cylinder 73 to control the battery of wide type gas pawl 75 clamping after hot pressing battery or hot pressing, then cylinder 72 is driven to drive compact heap to move down the battery after hot pressing battery or hot pressing compressing the clamping of wide type gas pawl up and down, realize fixedly securing of the battery after hot pressing battery or hot pressing, prevent moving assembly from being dropped by the battery after hot pressing battery or hot pressing in moving process, increase stable fixed and fixed effect.
During work, when treating that feeding mechanism 2 put into by hot pressing battery, once can only will treat that hot pressing battery imports the ad-hoc location of conveyer belt and positions by one by feeding mechanism 2 by treating that hot pressing battery is restricted to, carry out Quick Response Code scanning and lug detection again, after Quick Response Code scanning and lug detect, treat that hot pressing battery is carried out crawl treated hot pressing battery by the picking and placeing material manipulator 7 in travel mechanism, horizontal articulated manipulator 62 controls to pick and place after material manipulator revolves turnback that another picks and places and expects that manipulator 7 carries out crawl and treats hot pressing battery.Capture two after hot pressing battery, transfer mechanism treats that by two hot pressing battery is placed on intermediate press plate 51 in heat pressing utensil 5 and lower platen 54 respectively, carry out hot pressing, transfer mechanism 6 periodic duty is carried out placement to other heat pressing utensils 5 and is treated that hot pressing battery carries out both positive and negative polarity test simultaneously, detect the battery quality after hot pressing, after hot pressing completes, transfer mechanism 6, by the battery removal heat pressing utensil 5 after hot pressing, is put into defective products and is placed tool 41.When the battery after the hot pressing of putting into defective products placement tool 41 is defective products, motor 43 controls defective products placement tool 41 by screw mandrel 42 and moves down, when transducer 44 senses that the defective products quantity of setting does not reach the defective products quantity of setting, continue the battery after putting into hot pressing; Report to the police after transducer 44 senses the defective products quantity of setting, remind operating personnel defective products to be shifted out defective products and place tool 41.When the battery after the hot pressing of putting into defective products placement tool 41 is non-defective unit, movable cylinder 31 controls to pick and place material manipulator 7 and moves to defective products and place tool place and the battery after hot pressing to be transferred on the second conveyer belt 32, by the second conveyer belt, the non-defective unit battery after hot pressing is transferred next station and carries out production and processing; When the battery after hot pressing is defective products, now motor drives defective products placement tool to move down.
Horizontal articulated manipulator described in above embodiment is aid conventional in machine-building, four joint Manipulators etc. produced as Suzhou Hai Jun automated machine Co., Ltd, as described in two bar code scan rifles, color sensor, temperature inductor, photoelectric sensor, pressure sensor, transducer and Hi-pot detector probe be the normal instrument used for those skilled in the art design, the common practise be well known to those skilled in the art, does not again enumerate and sets forth.
Above-described embodiment is only wherein specific implementation of the present invention, and it describes comparatively concrete and detailed, but therefore can not be interpreted as the restriction to the scope of the claims of the present invention.It should be pointed out that for the person of ordinary skill of the art, without departing from the inventive concept of the premise, can also make some distortion and improvement, these apparent replacement forms all belong to protection scope of the present invention.