CN109767904A - Intelligent transformer scolding tin production line - Google Patents
Intelligent transformer scolding tin production line Download PDFInfo
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- CN109767904A CN109767904A CN201910185540.4A CN201910185540A CN109767904A CN 109767904 A CN109767904 A CN 109767904A CN 201910185540 A CN201910185540 A CN 201910185540A CN 109767904 A CN109767904 A CN 109767904A
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- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 title claims abstract description 111
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 31
- 230000007246 mechanism Effects 0.000 claims abstract description 42
- 238000001514 detection method Methods 0.000 claims abstract description 39
- 238000005476 soldering Methods 0.000 claims abstract description 29
- 239000000779 smoke Substances 0.000 claims abstract description 15
- 239000000463 material Substances 0.000 claims description 42
- 229910000679 solder Inorganic materials 0.000 claims description 31
- 238000012360 testing method Methods 0.000 claims description 26
- 238000012937 correction Methods 0.000 claims description 17
- 239000000843 powder Substances 0.000 claims description 12
- 230000003028 elevating effect Effects 0.000 claims description 7
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 7
- 238000007599 discharging Methods 0.000 claims description 5
- 230000005540 biological transmission Effects 0.000 claims description 4
- 238000013461 design Methods 0.000 claims description 4
- 230000007423 decrease Effects 0.000 claims description 3
- 230000033001 locomotion Effects 0.000 claims description 3
- 238000004064 recycling Methods 0.000 claims description 3
- 230000000712 assembly Effects 0.000 claims description 2
- 238000000429 assembly Methods 0.000 claims description 2
- 238000003466 welding Methods 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 21
- 230000011218 segmentation Effects 0.000 abstract description 4
- 230000008569 process Effects 0.000 description 15
- 238000010586 diagram Methods 0.000 description 7
- 230000005611 electricity Effects 0.000 description 6
- 230000002950 deficient Effects 0.000 description 4
- 238000003032 molecular docking Methods 0.000 description 3
- 239000002344 surface layer Substances 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 230000036760 body temperature Effects 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 230000004807 localization Effects 0.000 description 2
- GSJBKPNSLRKRNR-UHFFFAOYSA-N $l^{2}-stannanylidenetin Chemical compound [Sn].[Sn] GSJBKPNSLRKRNR-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000011469 building brick Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000000391 smoking effect Effects 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
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Abstract
The present invention relates to technical field of automation equipment, refer in particular to intelligent transformer scolding tin production line.Including frame body, electric box, loading stand, restocking, smoke exhaust pipe, door-plate, manipulation screen, loading stand is equipped with laser peeler structure, automatic tin soldering mechanism, detect flashboard mechanism, laser peeler structure is equipped with smoke exhaust pipe and manipulation screen, automatic tin soldering mechanism is equipped with smoke exhaust pipe and manipulation screen, door-plate there are two being set on detection flashboard mechanism, a manipulation screen is equipped on each door-plate, equipment uses laser automatic peeling, servo manipulator controls multiple transformers and carries out scolding tin simultaneously, automatically properties are detected after scolding tin, then it inserts automatically, the whole series production line procedures automatically dock, solves the form of traditional segmentation operation, largely save artificial running cost, accelerate production efficiency, and improve scolding tin precision, improve product quality.
Description
Technical field:
The present invention relates to technical field of automation equipment, refer in particular to intelligent transformer scolding tin production line.
Background technique:
Transformer is a kind of electronic building brick being often used, general power circuit, and frequency changer circuit etc. is required using transformation
Device mainly can be used to be promoted or reduced the voltage on electronic circuit, such as fairly popular at present LCD screen or LCD TV,
Its backlight module lights multiple cold-cathode tubes it is necessary that being driven with multiple miniature transformers, and its used transformer must
It need to reduce as much as possible, transformer will not be used through every time and space in daily life and production, so that the demand of transformer is got over
Come bigger.
Existing transformer production enterprise usually passes through the production for manually realizing scolding tin, as one can imagine, manual soldering exists
Inevitable defect below: not only workload is huge, and worker can not accomplish to work for whole day 24 hours, and production efficiency is low；
And manual soldering needs the time big, causes factory labour expenses huge, scolding tin work is very uneconomical；Since manual work can not
Guarantee that the attention at moment is concentrated, be very easy to occur that lamination is uneven, influences the good appearance even quality of transformer of scolding tin.
Therefore, people are badly in need of a kind of device of achievable accurate scolding tin of automation, to replace manual soldering to solve above-mentioned ask completely
Topic
Summary of the invention:
The purpose of the present invention is in view of the deficiencies of the prior art, and the intelligent transformer scolding tin production line provided, design
Science, by the way of multinomial process integrated automation production line, if laser automatic peeling first, then servo manipulator is controlled
Multiple transformers carry out scolding tin simultaneously, detect properties automatically again after scolding tin, finally insert automatically, and the whole series production line procedures are complete
Automatic butt solves the form of traditional segmentation operation, largely saves artificial running cost, accelerates production efficiency, and
Scolding tin precision is improved, product quality is improved.
To achieve the above object, the present invention adopts the following technical scheme that, intelligent transformer scolding tin production line includes frame body, electricity
Gas tank, loading stand, restocking, smoke exhaust pipe, door-plate, manipulation screen, loading stand are equipped with laser peeler structure, automatic tin welding machine
Structure, detection flashboard mechanism are set in the restocking above the laser peeler structure there are two smoke exhaust pipe, in front of laser peeler structure
Door-plate be equipped with manipulation screen, set in the automatic tin soldering mechanism restocking there are two smoke exhaust pipe, before automatic tin soldering mechanism
The door-plate of side is equipped with manipulation screen, set in front of the detection flashboard mechanism there are two door-plate, be equipped on each door-plate
One manipulation screen.
The laser peeler structure is equipped with straight vibration feed appliance A, and the straight feed appliance A that shakes is equipped with feeding track, feeding rail
It is equipped with charging positioning seat on the right side of road, peeling positioning device and discharging conveyer table are additionally provided on laser peeler structure, feeds positioning seat
It is equipped with material transfering device between peeling positioning device, also is provided with material transfering device between peeling positioning device and discharging conveyer table, turns
Fortune platform includes correction boost motor and switching rail, and two sets material transfering devices are to be arranged in parallel, the feeding track and
Switching rail is the high settings such as parallel, is additionally provided with adjustable laser base on the laser peeler structure, can adjust laser machine
Seat is equipped with laser machine, and the front end of laser machine is equipped with laser head, and the lower end of laser head is equipped with grating channel.
The peeling positioning device includes peeling positioning table, and the front end of peeling positioning table is equipped with front clamp device, peeling
The rear end of positioning table is equipped with rear binding clasp, and the left end of peeling positioning table is equipped with left binding clasp, the peeling positioning table and light
Corresponding above and below grid channel, the material transfering device includes turning material seat, and a turn material seat side, which is equipped with, turns material motor, turns the another of material seat
Side is equipped with angle photoelectric sensor, and the main shaft for turning material motor is equipped with beat frame, and the tail portion of beat frame is equipped with sensing chip, beat frame
End be equipped with clamping cylinder, the cylinder core of clamping cylinder is equipped with clamp hand.
The automatic tin soldering mechanism is equipped with scaling powder furnace, solder furnace and four straight vibration feed appliance B, and every two, which is directly shaken, to be sent
Glassware B arranges a row, and two rows are arranged in parallel, and the straight vibration feed appliance B that front end two is arranged is equipped with preceding track, rear end two
The straight vibration feed appliance B being arranged is equipped with rear track, is to set in parallel between preceding track, rear track scaling powder furnace and solder furnace
It sets, is connect on the left of the preceding track with switching rail parallel co-planar.
Six pillars are additionally provided in the automatic tin soldering mechanism, six pillars are equipped with scolding tin mobile device, wherein four
Pillar is located on the left of solder furnace, and four, left side pillar is equipped with left seat board, and one end of left seat board is equipped with scolding tin y-axis motor, weldering
Two pillars on the right side of tin furnace are equipped with right seat board, and the side of right seat board is equipped with scolding tin Y-axis photoelectric sensor, left seat board and right seat
It is equipped with scolding tin guide assembly on plate, is equipped with Mobile base, scolding tin y-axis motor and movement between two scolding tin guide assemblies
Be driven between seat by belt, set on Mobile base there are two guide post, be equipped with linear bearing, two linear bearings on each guide post
Between be equipped with sliding block, center is equipped with nut, and the other ends of two guide posts is equipped with lifting plate, and lifting plate is equipped with lifting
Motor cabinet, lifting motor cabinet are equipped with scolding tin Z axis servo motor, and the main shaft of scolding tin Z axis servo motor is equipped with elevating screw, rises
Drop screw rod is connect by nut with Mobile base, and elevating screw both sides are equipped with spring, and the lower end of spring is connect with sliding block, spring
Upper end is connect with lifting motor cabinet, and the Mobile base two ends are equipped with oscillating deck, and the oscillating deck of left end, which is equipped with, swings electricity
Machine, oscillating deck are equipped with oscillating rod between two oscillating decks, and oscillating rod, which is equipped with to push away, takes cylinder, and oscillating rod lower end is equipped with magnetic folder
It is to be arranged in parallel between hand, magnetic clamp hand and preceding track, rear track, scaling powder furnace and solder furnace.
The rear end of the solder furnace is equipped with clean furnace device pedestal, and clean furnace device pedestal is equipped with upper and lower pusher cylinder, pushes away up and down
Take offence cylinder piston rod be equipped with clean furnace support plate, clean furnace support plate center be equipped with front and back pusher cylinder, front and back pusher cylinder two
Side is equipped with movable axis, and the end link of movable axis has sanitary ware mounting plate, and sanitary ware mounting plate front-end chain, which is connected to, scrapes furnace sanitary ware, described
Scrape furnace sanitary ware and solder furnace be to be arranged in parallel.
The detection flashboard mechanism is equipped with straight vibration feed appliance C, and the straight feed appliance C that shakes is equipped with detection delivery track, inspection
It surveys with rear parallel track coplanar connection on the left of delivery track, detection delivery track right side is equipped with earth resistance platform, ground connection electricity
The front end for hindering testboard is equipped with through type resistance and position is connected, and the rear end of earth resistance platform is equipped with rotary resistance and position is connected,
Detection correction station and combined test stand are additionally provided on the detection flashboard mechanism, the front for detecting correction station is equipped with test correction
Fixture, combined test stand are equipped with test fixture, and material transfering device, detection correction are equipped between resistance test platform and detection correction station
It is equipped with material transfering device between platform and combined test stand, is additionally provided with detector frame and automatic board-plugging device on the detection flashboard mechanism
Tool hand, plate positioning device, detector frame are equipped with detector, and automatic plate machinery hand includes portal frame, the left side of portal frame
Equipped with plate X-axis motor, the right side of portal frame is equipped with substandard products and recycles slideway, and substandard products, which recycle, is equipped with accumulator tank, gantry below slideway
The front of frame is equipped with plate guide assembly, is equipped with plate X-axis photoelectric sensor behind portal frame, plate guide assembly is equipped with
Plate manipulator seat is driven between plate X-axis motor and plate manipulator seat by belt, and machine is equipped with above plate manipulator seat
Tool hand moves sensing chip, and plate manipulator seat front is equipped with manipulator and declines cylinder, and manipulator declines cylinder lower end and is equipped with plate
Clamp hand, the plate positioning device include plate positioning seat, and the upper surface of plate positioning seat both ends are equipped with positioning guide rail component, are inserted
The right side of plate positioning seat is equipped with plate Y-axis photoelectric sensor, and the positioning guide rail component at plate positioning seat both ends is fixed equipped with plate
Position disk, plate positioning seat centre are equipped with plate y-axis motor, pass through belt between plate positioning disk and plate y-axis motor and be driven.
The sensing chip is semi-circular design, and beat frame is by turning the power angle rotatable of material motor as degree.
The furnace body temperature of the solder furnace be-degree Celsius.
The power angle rotatable that the oscillating rod passes through oscillating motor is positive and negative degree.
The invention has the following beneficial effects: including frame body, electric box, loading stand, restocking, smoke exhaust pipe, door-plate, manipulation screen, peace
It fills platen and is equipped with laser peeler structure, automatic tin soldering mechanism, detection flashboard mechanism, it is upper above the laser peeler structure
It is set on frame there are two smoke exhaust pipe, the door-plate in front of laser peeler structure is equipped with a manipulation and shields, the automatic tin soldering mechanism
It is set in restocking there are two smoke exhaust pipe, the door-plate in front of automatic tin soldering mechanism is equipped with a manipulation and shields, the detection board-plugging device
It sets in front of structure there are two door-plate, is equipped with a manipulation screen on each door-plate, equipment is using laser automatic peeling, servo manipulator
It controls multiple transformers while carrying out scolding tin, detect properties after scolding tin automatically, then insert automatically, the whole series production line procedures
Full-automatic docking, solves the form of traditional segmentation operation, largely saves artificial running cost, accelerate production efficiency,
And scolding tin precision is improved, improve product quality.
Detailed description of the invention:
Fig. 1 is structural schematic diagram of the invention；
Fig. 2 is partial structural diagram of the invention；
Fig. 3 is the schematic diagram of laser peeler structure of the present invention；
Fig. 4 is the enlarged drawing in Fig. 3 of the present invention at A；
Fig. 5 is the enlarged drawing in Fig. 3 of the present invention at B；
Fig. 6 is the schematic diagram of automatic tin soldering mechanism of the present invention；
Fig. 7 is the schematic diagram of automatic tin soldering mechanism of the present invention other direction；
Fig. 8 is the schematic diagram of present invention detection flashboard mechanism；
Fig. 9 is the schematic diagram in present invention detection one direction of flashboard mechanism.
Specific embodiment:
As shown in Fig. 1 to Fig. 9: this practical new intelligent transformer scolding tin production line, including frame body 1, electric box 2, erecting bed
Plate 3, restocking 4, smoke exhaust pipe 5, door-plate 6, manipulation screen 7, it is characterised in that: loading stand 3 is equipped with laser peeler structure 10, automatic
Soldering mechanism 20 detects flashboard mechanism 30, sets in the restocking 4 of 10 top of laser peeler structure there are two smoke exhaust pipe 5, swashs
The door-plate 6 in the front of light peeling procedure 10 is equipped with a manipulation and shields 7, set in 20 restocking 4 of automatic tin soldering mechanism there are two
Smoke exhaust pipe 5, the door-plate 6 in 20 front of automatic tin soldering mechanism are equipped with a manipulation screen 7, set in front of the detection flashboard mechanism 30
There are two door-plate 6, a manipulation screen 7 is equipped on each door-plate 6, equipment uses the side of multinomial process integrated automation production line
Formula, if laser automatic peeling first, then the multiple transformers of Mechanical course carry out scolding tin simultaneously, detect automatically again after scolding tin every
Performance finally inserts automatically, and the whole series production line procedures automatically dock, and solves the form of traditional segmentation operation, great Liang Jie
Artificial running cost has been saved, production efficiency is accelerated, and has improved scolding tin precision, has improved product quality, and equipment is whole
Body is equipped with smoking hole using closed, and not only noise is small, and environmental protection.
The laser peeler structure 10 is equipped with straight vibration feed appliance A 100, and the straight feed appliance A 100 that shakes is equipped with feeding rail
Road 111 is equipped with charging positioning seat 12 on the right side of feeding track 111, is additionally provided with 14 He of peeling positioning device on laser peeler structure 10
Discharge conveyer table 15, feeds and is equipped with material transfering device 13 between positioning seat 12 and peeling positioning device 14, peeling positioning device 14 with
Material transfering device 13 also is provided between discharging conveyer table 15, conveyer table 15 includes correction boost motor 151 and switching rail 152, institute
The two sets of material transfering devices 13 stated are to be arranged in parallel, and the feeding track 111 is the high settings such as parallel, institute with switching rail 152
It is additionally provided with adjustable laser base 16 on the laser peeler structure 10 stated, can adjust laser base 16 and be equipped with laser machine 161, swash
The front end of ray machine 161 is equipped with laser head 162, and the lower end of laser head 162 is equipped with grating channel 163, with automatic laser machine and machine
Tool acts self-feeding and turns material localization process, to reach automatic, quick peeling.
The peeling positioning device 14 includes peeling positioning table 141, and the front end of peeling positioning table 141 is equipped with front clamp
Device 142, the rear end of peeling positioning table 141 are equipped with rear binding clasp 143, and the left end of peeling positioning table 141 is equipped with left binding clasp
144, the peeling positioning table 141 is corresponding with about 163 grating channel, and the material transfering device 13 includes turning material seat 131,
Turn material 131 side of seat equipped with material motor 132 is turned, the other side for turning material seat 131 is equipped with angle photoelectric sensor 133, turns material motor
132 main shaft is equipped with beat frame 134, and the tail portion of beat frame 134 is equipped with sensing chip 135, and the end of beat frame 134, which is equipped with, to be clamped
Cylinder 136, the cylinder core of clamping cylinder 136 are equipped with clamp hand 137, and transformer has front clamp on peeling positioning table 141 when peeling
Device 142, rear binding clasp 143,144 3 face of left binding clasp add the fixed station position of 141 one side of peeling positioning table, carry out four sides clamp it is fixed
Position, it is ensured that the accuracy of positioning；Adjustable laser base 16 adjust transformer can be carried out behind the position of laser machine 161 it is high
Accurately peeling.
The automatic tin soldering mechanism 20 is equipped with scaling powder furnace 21, solder furnace 22 and four straight vibration feed appliance B 200, often
Two straight vibration feed appliance B 200 arrange a row, and two rows are arranged in parallel, on the straight vibration feed appliance B 200 that front end two is arranged
Equipped with preceding track 112, the straight vibration feed appliance B 200 that rear end two is arranged is equipped with rear track 113, preceding track 112, rear rail
It is to be arranged in parallel between 113 scaling powder furnace 21 of road and solder furnace 22,112 left side of preceding track is flat with switching rail 152
Row coplanar connection, docking by preceding track 112 and switching rail 152 between laser peeling operation and automatic tin soldering process are logical
The power for crossing straight vibration feed appliance B 200 completes automatic butt, improves automation performance；And it is to be welded using two-orbit intermodal transport
Tin part and scolding tin part is completed, increases the flexibility of process conversion, increase efficiency.
Six pillars 23 are additionally provided in the automatic tin soldering mechanism 20, six pillars 23 are equipped with scolding tin mobile device
24, wherein four pillars 23 are located at the left side of solder furnace 22, four, left side pillar 23 is equipped with left seat board 201, and the one of left seat board 201
End is equipped with scolding tin y-axis motor 205, and two pillars 23 on 22 right side of solder furnace are equipped with right seat board 202, the side of right seat board 202
Equipped with scolding tin Y-axis photoelectric sensor 204, it is equipped with scolding tin guide assembly 203 on left seat board 201 and right seat board 202, described two
Mobile base 206 is equipped between scolding tin guide assembly 203, by belt transmission between scolding tin y-axis motor 205 and Mobile base 206,
It is set on Mobile base 206 there are two guide post 209, is equipped with linear bearing 208 on each guide post 209, between two linear bearings 208
Equipped with sliding block 207,207 center of sliding block is equipped with nut 215, and the other end of two guide posts 209 is equipped with lifting plate 210, lifting branch
Plate 210 is equipped with lifting motor cabinet 211, and lifting motor cabinet 211 is equipped with scolding tin Z axis servo motor 212, scolding tin Z axis servo electricity
The main shaft of machine 212 is equipped with elevating screw 214, and elevating screw 214 is connect by nut 215 with Mobile base 206, elevating screw
214 both sides are equipped with spring 213, and the lower end of spring 213 is connect with sliding block 207, the upper end of spring 213 and lifting motor cabinet 211
Connection, 206 two ends of Mobile base are equipped with oscillating deck 216, and the oscillating deck 216 of left end is equipped with oscillating motor 217, pendulum
Movable plate 216 is equipped with oscillating rod 218 between two oscillating decks 216, and oscillating rod 218, which is equipped with to push away, takes cylinder 219, under oscillating rod 218
End is equipped with magnetic clamp hand 220, between magnetic clamp hand 220 and preceding track 112, rear track 113, scaling powder furnace 21 and solder furnace 22
To be arranged in parallel, scolding tin Z axis servo motor 212 can clamp transformer to magnetic clamp hand 220 and be put into scaling powder furnace 21 and solder furnace
22 depth and time are precisely controlled, and guarantee the unified standard of each scolding tin；Oscillating motor 217 can be by magnetic clamp hand 220
Clamp transformer after carry out positive and negative 35 degree of the angle of both sides beat, guarantee transformer two sides point scolding tin it is uniform, sliding block 207 and
Spring 213 between lifting motor cabinet 211 increases up and down submissive stability.
The rear end of the solder furnace 22 is equipped with clean furnace device pedestal 221, and clean furnace device pedestal 221 is equipped with upper and lower pusher cylinder
222, the piston rod of upper and lower pusher cylinder 222 is equipped with clean furnace support plate 223, and clean 223 center of furnace support plate is pushed equipped with front and back
Cylinder 224,224 both sides of front and back pusher cylinder are equipped with movable axis 225, and the end link of movable axis 225 has sanitary ware mounting plate
226,226 front-end chain of sanitary ware mounting plate, which is connected to, scrapes furnace sanitary ware 227, and described to scrape furnace sanitary ware 227 with solder furnace 22 be to be arranged in parallel,
Scrape furnace sanitary ware 227 can the impurity effectively to 22 surface layer of solder furnace clear up, guarantee the weldering on 22 surface layer of solder furnace before each scolding tin
Tin is all clean, promotion scolding tin quality.
The detection flashboard mechanism 30 is equipped with directly vibration feed appliance C 300, and it is defeated that the straight feed appliance C 300 that shakes is equipped with detection
Track 31 is sent, 31 left side of detection delivery track connect with rear 113 parallel co-planar of track, detects and be equipped with ground connection on the right side of delivery track 31
Resistance test platform 32, the front end of earth resistance platform 32 are equipped with through type resistance and position 311 are connected, earth resistance platform 32
Rear end is equipped with rotary resistance and position 312 is connected, and detection correction station 33 is additionally provided on the detection flashboard mechanism 30 and synthesis is surveyed
Test stand 34, the front of detection correction station 33 are equipped with test clamping fixture for correcting 331, and combined test stand 34 is equipped with test fixture 341, electricity
It hinders and is equipped with material transfering device 13 between testboard 32 and detection correction station 33, detect and be equipped between correction station 33 and combined test stand 34
Material transfering device 13 is additionally provided with detector frame 35 and automatic plate manipulator 37, plate positioning on the detection flashboard mechanism 30
Device 38, detector frame 35 are equipped with detector 36, and automatic plate manipulator 37 includes portal frame 372, the left side of portal frame 372
Equipped with plate X-axis motor 371, the right side of portal frame 372 is equipped with substandard products and recycles slideway 379, is equipped with below substandard products recycling slideway 379
Accumulator tank 39, the front of portal frame 372 are equipped with plate guide assembly 373, are equipped with plate X-axis light inductance behind portal frame 372
Device 374 is answered, plate guide assembly 373 is equipped with plate manipulator seat 375, plate X-axis motor 371 and plate manipulator seat 375
Between be driven by belt, plate manipulator seat 375 is equipped with the mobile sensing chip 376 of manipulator above, and plate manipulator seat 375 is just
Face is equipped with manipulator and declines cylinder 377, and manipulator declines 377 lower end of cylinder and is equipped with plate clamp hand 378, and the plate positions dress
Setting 38 includes plate positioning seat 381, and the upper surface of 381 both ends of plate positioning seat are equipped with positioning guide rail component 382, plate positioning seat
381 right side is equipped with plate Y-axis photoelectric sensor 383, and the positioning guide rail component 382 at 381 both ends of plate positioning seat, which is equipped with, to be inserted
Plate positioning disk 384 is equipped with plate y-axis motor 385, plate positioning disk 384 and plate y-axis motor 385 among plate positioning seat 381
Between by belt be driven, complete automatic tin soldering process after transformer enter detection plate process, detection process include: inductance,
Enclose number, resistance, leakage inductance items integration test, tester using industry-leading instrument " High-accuracy direct current resistance instrument ZX5512 " and
" integrated testing instrument for transformer ZX2789-20P " detects the transformer for completing automatic tin soldering process, using automatic plate
Manipulator 37 divides qualified product and defective products automatically to be put.
The sensing chip 135 is semi-circular design, and beat frame 134 is by turning the power angle rotatable of material motor 132
High accurate automatic docking is realized to process from turn material precise positioning for 180 degree.
The furnace body temperature of the solder furnace 22 is 0-450 degrees Celsius, and 22 operating temperature of solder furnace is maintained at 400-430 and takes the photograph
Family name's degree is that scolding tin keeps best melting temperature, preferably completes continuous work.
The power angle rotatable that the oscillating rod 218 passes through oscillating motor 217 is positive and negative 90 degree, swinging during work bar
218 drive magnetic clamp hands 220 carry out the beat of positive and negative 35 degree of angles, keep the point scolding tin of two sides uniform.
Equipment overall workflow:
Laser peeler structure is the rubber that product insulated wire is centainly first removed before transformer scolding tin, first to scolding tin
It walks on the feeding track 111 that transformer is put on straight vibration feed appliance A 100, passes through after reaching charging 12 position of positioning seat backward
The clamp hand 137 of material transfering device 13 is picked up, and the rotation of the transformer to scolding tin 180 degree is put into peeling positioning table by material transfering device 13
On 141, after front clamp device 142, rear binding clasp 143,144 3 face of left binding clasp are fixed, laser machine is irradiated peeling, after the completion
The clamp hand 137 of material transfering device 13, which is picked up, is sent into switching rail 152, then corrects boost motor 151 and is sent to automatic tin soldering
Process, this process is with automatic laser machine and mechanical action localization process, so that it is precisely effective to reach peeling；
Automatic tin soldering mechanism 20 is the line after peeling to be carried out scolding tin, is just able to achieve product electric property after scolding tin
Input, output, enter the preceding track 112 docked with switching rail 152 from laser peeling operation in transformer, pass through feeding of directly shaking
After the power of device B 200 reaches certain quantity into the transformer of preceding track 112 successively, scolding tin y-axis motor 205 is driven scolding tin
Mobile device 24 moves forward, and 212 driving block 207 of scolding tin Z axis servo motor moves downward, and sliding block 207 drives oscillating deck 216
Move downward, oscillating deck 216 drive magnetic clamp hand 220 move downward, magnetic clamp hand 220 is moved to preceding 112 position of track, to
The transformer of scolding tin is taken away, and decline carries out dipping scaling powder at row to scaling powder furnace 21, scrapes furnace sanitary ware 227 at this time by pushing away up and down
The power for cylinder 222 and the front and back pusher cylinder 224 of taking offence clears up the impurity on 22 surface layer of solder furnace, then scolding tin y-axis motor
205 transmission scolding tin mobile devices 24 continue to move backward, and pass through scolding tin Z axis servo electricity at magnetic clamp hand 220 row to solder furnace 22
Side is entered solder furnace 22 for 35 degree of beat of the drive of magnetic clamp hand 220 and welded by the power dropping of machine 212, oscillating motor 217
Tin, after the time of setting, it is right that the rise of magnetic clamp hand 220 is re-lowered to solder furnace 22 toward 35 degree of beat of opposite direction progress again
The other side carries out scolding tin, and magnetic clamp hand 220 rises after the completion of scolding tin, and the transmission of scolding tin y-axis motor 205 is passed to rear track 113
Position decline be put into rear track 113 and continue the next item down process；
Detection flashboard mechanism 30 is the electric property after testing product scolding tin, and whether scolding tin effect reaches electrical standard, then
Defective products mask work is completed in conjunction with mechanical action, enters the inspection docked with rear track 113 from automatic tin soldering process in transformer
Delivery track 31 is surveyed, resistance test platform 32 is entered by the power for the feed appliance C 300 that directly shakes, 311 He of position is connected in through type resistance
Rotary resistance conducting position 312 and detected transformer overlap, and detector 36 is detected and recorded to it, then again by material transfering device
13 clamp hand 137 is picked up feeding detection correction station 33, again by material transfering device after test clamping fixture for correcting 331 corrects it
13 clamp hand 137, which is picked up, is sent into combined test stand 34, and test fixture 341 is pressed from both sides after transformer is sent into combined test stand 34
It is tightly detected, detector 36 is detected and recorded to it, is then driven plate clamp hand 378 by plate X-axis motor 371 and is surveyed comprehensive
The transformer detected in test stand 34 is picked up to send to arranging on plate positioning disk 384 and be inserted, and is inserted after a full row by plate Y-axis
Motor 385, which is driven the back-and-forth motion of plate positioning disk 384 position, to be continued to insert, if having defective products in the detection of combined test stand 34,
Plate X-axis motor 371 will send defective products highest grade recycling slideway 379 to fall into accumulator tank 39, complete 384 whole plate of plate positioning disk and insert
Rear equipment automatic pause is put, again by starting after worker changes plate, equipment will be continued to run.
The above is only presently preferred embodiments of the present invention, thus it is all according to the configuration described in the scope of the patent application of the present invention, it is special
The equivalent change or modification that sign and principle are done, is included in the scope of the patent application of the present invention.
Claims (10)
1. intelligent transformer scolding tin production line, including frame body (1), electric box (2), loading stand (3), restocking (4), smoke exhaust pipe
(5), door-plate (6), manipulation screen (7), it is characterised in that: loading stand (3) is equipped with laser peeler structure (10), automatic tin welding machine
Structure (20), detection flashboard mechanism (30), set that there are two smoke exhaust pipes in the restocking (4) above the laser peeler structure (10)
(5), the door-plate (6) in front of laser peeler structure (10) shields (7) equipped with a manipulation, in the automatic tin soldering mechanism (20)
There are two setting on frame (4) smoke exhaust pipe (5), the door-plate (6) in front of automatic tin soldering mechanism (20) is equipped with a manipulation and shields (7), institute
There are two setting in front of the detection flashboard mechanism (30) stated door-plate (6), a manipulation screen (7) is equipped on each door-plate (6).
2. intelligent transformer scolding tin production line according to claim 1, it is characterised in that: the laser peeler structure
(10) it is equipped with straight vibration feed appliance A (100), straight shake feed appliance A (100) are equipped with feeding track (111), feeding track (111)
Right side is equipped with charging positioning seat (12), and peeling positioning device (14) and discharging conveyer table are additionally provided on laser peeler structure (10)
(15), charging positioning seat (12) and peeling positioning device (14) between be equipped with material transfering device (13), peeling positioning device (14) and
It also is provided with material transfering device (13) between discharging conveyer table (15), conveyer table (15) includes correction boost motor (151) and switching rail
Road (152), two sets of material transfering devices (13) are to be arranged in parallel, and the feeding track (111) is with switching rail (152)
The high settings such as parallel are additionally provided with adjustable laser base (16) on the laser peeler structure (10), can adjust laser base
(16) laser machine (161) are equipped with, the front end of laser machine (161) is equipped with laser head (162), and the lower end of laser head (162) is equipped with
Grating channel (163).
3. intelligent transformer scolding tin production line according to claim 2, it is characterised in that: the peeling positioning device
It (14) include peeling positioning table (141), the front end of peeling positioning table (141) is equipped with front clamp device (142), peeling positioning table
(141) rear end is equipped with rear binding clasp (143), and the left end of peeling positioning table (141) is equipped with left binding clasp (144), described
Peeling positioning table (141) is corresponding up and down with grating channel (163), and the material transfering device (13) includes turning material seat (131), turns
Material seat (131) side, which is equipped with, turns material motor (132), and the other side for turning material seat (131) is equipped with angle photoelectric sensor (133), turns
Expect that the main shaft of motor (132) is equipped with beat frame (134), the tail portion of beat frame (134) is equipped with sensing chip (135), beat frame
(134) end is equipped with clamping cylinder (136), and the cylinder core of clamping cylinder (136) is equipped with clamp hand (137).
4. intelligent transformer scolding tin production line according to claim 1, it is characterised in that: the automatic tin soldering mechanism
(20) scaling powder furnace (21) are equipped with, solder furnace (22) and four directly shake feed appliance B (200), every two is directly shaken feed appliance B
(200) row is arranged, two rows are arranged in parallel, and the straight vibration feed appliance B (200) that front end two is arranged is equipped with preceding track
(112), the straight vibration feed appliance B (200) that rear end two is arranged is equipped with rear track (113), preceding track (112), rear track
It (113) is to be arranged in parallel between scaling powder furnace (21) and solder furnace (22), preceding track (112) left side and switching rail
(152) parallel co-planar connects.
5. intelligent transformer scolding tin production line according to claim 1, it is characterised in that: the automatic tin soldering mechanism
(20) six pillars (23) are additionally provided on, six pillars (23) are equipped with scolding tin mobile device (24), wherein four pillars (23)
It is located on the left of solder furnace (22), four, left side pillar (23) is equipped with left seat board (201), and one end of left seat board (201) is equipped with weldering
Tin y-axis motor (205), two pillars (23) on the right side of solder furnace (22) are equipped with right seat board (202), the side of right seat board (202)
Face is equipped with scolding tin Y-axis photoelectric sensor (204), is equipped with scolding tin guide assembly on left seat board (201) and right seat board (202)
(203), Mobile base (206), scolding tin y-axis motor (205) and Mobile base are equipped between two scolding tin guide assemblies (203)
(206) it is driven, is set on Mobile base (206) there are two guide post (209) by belt between, is equipped on each guide post (209) straight
Spool is held (208), is equipped with sliding block (207) between two linear bearings (208), and sliding block (207) center is equipped with nut (215), and two
The other end of a guide post (209) is equipped with lifting plate (210), and lifting plate (210) is equipped with lifting motor cabinet (211), lifting
Motor cabinet (211) is equipped with scolding tin Z axis servo motor (212), and the main shaft of scolding tin Z axis servo motor (212) is equipped with lifting silk
Bar (214), elevating screw (214) are connect by nut (215) with Mobile base (206), and elevating screw (214) both sides are equipped with bullet
The lower end of spring (213), spring (213) is connect with sliding block (207), and the upper end of spring (213) is connect with lifting motor cabinet (211),
Described Mobile base (206) two ends are equipped with oscillating deck (216), and the oscillating deck (216) of left end is equipped with oscillating motor
(217), oscillating deck (216) are equipped with oscillating rod (218) between two oscillating decks (216), and oscillating rod (218), which is equipped with to push away, takes gas
Cylinder (219), oscillating rod (218) lower end are equipped with magnetic clamp hand (220), magnetic clamp hand (220) and preceding track (112), rear track
It (113), is to be arranged in parallel between scaling powder furnace (21) and solder furnace (22).
6. intelligent transformer scolding tin production line according to claim 5, it is characterised in that: after the solder furnace (22)
End is equipped with clean furnace device pedestal (221), and clean furnace device pedestal (221) is equipped with upper and lower pusher cylinder (222), upper and lower pusher cylinder
(222) piston rod is equipped with clean furnace support plate (223), and clean furnace support plate (223) center is equipped with front and back pusher cylinder (224),
Pusher cylinder (224) both sides in front and back are equipped with movable axis (225), and the end link of movable axis (225) has sanitary ware mounting plate
(226), sanitary ware mounting plate (226) front-end chain, which is connected to, scrapes furnace sanitary ware (227), and described scrapes furnace sanitary ware (227) and solder furnace (22)
To be arranged in parallel.
7. intelligent transformer scolding tin production line according to claim 1, it is characterised in that: the detection flashboard mechanism
(30) it is equipped with straight vibration feed appliance C (300), straight shake feed appliance C (300) are equipped with detection delivery track (31), detect conveyor track
It is connect on the left of road (31) with rear track (113) parallel co-planar, earth resistance platform is equipped on the right side of detection delivery track (31)
(32), the front end of earth resistance platform (32) is equipped with through type resistance and position (311) is connected, after earth resistance platform (32)
End is equipped with rotary resistance conducting position (312), and it is correction station (33) and comprehensive that detection is additionally provided on the detection flashboard mechanism (30)
It closes testboard (34), the front of detection correction station (33) is equipped with test clamping fixture for correcting (331), and combined test stand (34), which is equipped with, to be surveyed
It tries fixture (341), is equipped with material transfering device (13) between resistance test platform (32) and detection correction station (33), detect correction station (33)
Material transfering device (13) are equipped between combined test stand (34), are additionally provided with detector frame on the detection flashboard mechanism (30)
(35) and automatic plate manipulator (37), plate positioning device (38), detector frame (35) are equipped with detector (36), automatic to insert
Plate manipulator (37) includes portal frame (372), and the left side of portal frame (372) is equipped with plate X-axis motor (371), portal frame (372)
Right side be equipped with substandard products recycling slideway (379), substandard products recycle slideway (379) below be equipped with accumulator tank (39), portal frame (372)
Front is equipped with plate guide assembly (373), plate X-axis photoelectric sensor (374) is equipped with behind portal frame (372), plate is led
Rail assembly (373) is equipped with plate manipulator seat (375), leads between plate X-axis motor (371) and plate manipulator seat (375)
Belt transmission is crossed, plate manipulator seat (375) is equipped with manipulator movement sensing chip (376) above, and plate manipulator seat (375) is just
Face is equipped with manipulator decline cylinder (377), and manipulator declines cylinder (377) lower end and is equipped with plate clamp hand (378), the plate
Positioning device (38) includes plate positioning seat (381), and the upper surface of plate positioning seat (381) both ends are equipped with positioning guide rail component
(382), the right side of plate positioning seat (381) is equipped with plate Y-axis photoelectric sensor (383), and plate positioning seat (381) both ends are determined
Position guide assembly (382) is equipped with plate positioning disk (384), is equipped with plate y-axis motor (385) among plate positioning seat (381),
It is driven between plate positioning disk (384) and plate y-axis motor (385) by belt.
8. intelligent transformer scolding tin production line according to claim 3, it is characterised in that: the sensing chip (135) is
Semi-circular design, beat frame (134) are 180 degree by turning the power angle rotatable of material motor (132).
9. intelligent transformer scolding tin production line according to claim 4, it is characterised in that: the furnace of the solder furnace (22)
Temperature is 0-450 degrees Celsius.
10. intelligent transformer scolding tin production line according to claim 5, it is characterised in that: the oscillating rod (218) is logical
The power angle rotatable for crossing oscillating motor (217) is positive and negative 90 degree.
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| CN201910185540.4A CN109767904B (en) | 2019-03-12 | 2019-03-12 | Intelligent transformer soldering tin production line |
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| CN201910185540.4A CN109767904B (en) | 2019-03-12 | 2019-03-12 | Intelligent transformer soldering tin production line |
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| CN110611272A (en) * | 2019-10-09 | 2019-12-24 | 东莞市鼎通精密五金股份有限公司 | Laser peeling method and device for enameled wire of connector |
| CN110893495A (en) * | 2019-11-28 | 2020-03-20 | 东莞市键环自动化设备科技有限公司 | Automatic desquamation of transformer and soldering tin equipment |
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