CN109048268A - A kind of gear needle roller automatically assembles production method - Google Patents
A kind of gear needle roller automatically assembles production method Download PDFInfo
- Publication number
- CN109048268A CN109048268A CN201811171770.7A CN201811171770A CN109048268A CN 109048268 A CN109048268 A CN 109048268A CN 201811171770 A CN201811171770 A CN 201811171770A CN 109048268 A CN109048268 A CN 109048268A
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- gear
- gasket
- feeding
- bar
- fixed
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 17
- 238000000034 method Methods 0.000 claims abstract description 70
- 230000008569 process Effects 0.000 claims abstract description 56
- 230000007246 mechanism Effects 0.000 claims description 125
- 239000000463 material Substances 0.000 claims description 22
- 230000003028 elevating effect Effects 0.000 claims description 21
- 239000003638 chemical reducing agent Substances 0.000 claims description 14
- 230000002745 absorbent Effects 0.000 claims description 13
- 239000002250 absorbent Substances 0.000 claims description 13
- 210000001226 toe joint Anatomy 0.000 claims description 4
- 230000032258 transport Effects 0.000 claims description 2
- 238000007514 turning Methods 0.000 claims description 2
- 230000009286 beneficial effect Effects 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 17
- 238000001514 detection method Methods 0.000 description 12
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 10
- 230000008878 coupling Effects 0.000 description 7
- 238000010168 coupling process Methods 0.000 description 7
- 238000005859 coupling reaction Methods 0.000 description 7
- 230000000712 assembly Effects 0.000 description 5
- 238000000429 assembly Methods 0.000 description 5
- 210000002683 foot Anatomy 0.000 description 5
- 238000001179 sorption measurement Methods 0.000 description 5
- 230000007306 turnover Effects 0.000 description 5
- 238000010521 absorption reaction Methods 0.000 description 4
- 238000006073 displacement reaction Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
- 230000001360 synchronised effect Effects 0.000 description 4
- 238000009434 installation Methods 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 238000007789 sealing Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000005526 G1 to G0 transition Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
The invention discloses a kind of gear needle rollers automatically to assemble production method, including indexing rotational sequence, T-bar feeding process, lower gasket feeding process, gear feeding process, Upper gasket feeding process and blanking procedure;The rotation counterclockwise for keeping turntable orderly by indexing rotating device;T-bar is placed on the jig for being fixed on turntable by T-bar feed device;Lower gasket, which is placed on jig, by lower gasket feed device makes its housing on T-bar;Gear, which is placed on jig, by gear feeding device is located at its housing above lower gasket on T-bar;Upper gasket, which is placed on jig, by Upper gasket feed device makes its housing on T-bar;Assembly, which will be assembled, by blanking device is transported to back segment process;The beneficial effect is that cooperation self-feeding of the present invention using indexing rotational sequence and other processes, automatic assembling save manpower, shorten assembling assembling process, save the time, improve assembly efficiency.
Description
Technical field
The present invention relates to machining assembling apparatus fields more particularly to a kind of gear needle roller automatically to assemble production
Method.
Background technique
Current most of gear needle rollers are assembled by worker's manual method or by Semi-automatic device method,
This assembly method assembly strength is big, and time-consuming, the unstable quality of product, is unable to satisfy high-volume and processes and assemble, influences
Business Economic Benefit.Therefore, art methods existing defects need to improve.
Therefore, the prior art is defective, needs to improve.
Summary of the invention
The present invention provides a kind of gear needle roller and automatically assembles production method, the above problem of solution.
A kind of gear needle roller automatically assembles production method, including indexing rotational sequence, T-bar feeding process, lower gasket
Feeding process, gear feeding process, Upper gasket feeding process and blanking procedure;
The indexing rotational sequence: six are used to place T-type by the rotation counterclockwise for keeping turntable orderly by indexing rotating device
The jig of bar, gasket and gear is uniformly fixed on turntable, and turntable is fixed on index dial, and index dial is driven by speed reducer,
Speed reducer is driven by motor, and motor is controlled by control device;
The T-bar feeding process: T-bar is placed on the jig for being fixed on turntable by T-bar feed device, vibrating disk
It is fixed on vibration disc carrier, T-bar is orderly conveyed by vibrating disk, by the cooperation of directly shake device and the mechanism that misplaces by T-bar
It send to the designated position below T-bar carrying mechanism, T-bar is placed on jig by T-bar carrying mechanism;
The lower gasket feeding process: lower gasket, which is placed on jig, by lower gasket feed device makes its housing in T-bar
On, gasket is conveyed by gasket feeding mechanism, is transported to gasket on jig from gasket conveying mechanism by gasket carrying mechanism;
The gear feeding process: gear, which is placed on jig, by gear feeding device is located at its housing on T-bar
Above lower gasket, selective gear to be installed is conveyed by gear feeder structure, by gear carrying mechanism by gear from conveying mechanism
It is transported on jig;
The Upper gasket feeding process: Upper gasket, which is placed on jig, by Upper gasket feed device makes its housing in T-bar
Upper to be located above gear, the Upper gasket feed device is consistent with the lower gasket feeder structure;
The blanking procedure: assembled T-bar, gear, gasket assembly are transported to by back segment process by blanking device.
T-bar is placed on jig by preferred technical solution, the T-bar feeding process by T-bar carrying mechanism,
Clamping jaw is picked and placed by the T-bar to match on T-bar carrying mechanism with T-bar shape and picks and places T-bar, and gas is picked and placed by T-bar
Cylinder controls T-bar and picks and places clamping jaw folding, controls the lifting that T-bar picks and places clamping jaw by vertical slider cylinder, passes through horizontal sliding table
Cylinder control T-bar picks and places moving horizontally for clamping jaw.
Preferred technical solution, the lower gasket feeding process convey gasket by gasket feeding mechanism, and the gasket is sent
Expect that mechanism provides driving force by gasket feeding material component, gasket of the sleeve placement for assembling is placed by gasket, passes through gasket
Guide rod overturns gasket not when gasket is placed and fallen in sleeve, is placed in sleeve by gasket clamping component grip gasket
Gasket be released gasket of the lowermost gasket when being pushed out above it will not simultaneously, be ensured every time by gasket block
It is mobile that the gasket being pushed out only a bit, by backgauge slider cylinder controls gasket block.
Preferred technical solution, the lower gasket feeding process is by gasket carrying mechanism by gasket from gasket conveying mechanism
It is transported on jig, gasket is picked and placed by gasket absorbent module, slider cylinder is carried by gasket and controls gasket absorbent module liter
Drop carries motor driven gasket by gasket and carries screw rod rotation, and band mobile gasket carries slide plate and then with mobile gasket absorbent module
It moves horizontally.
Preferred technical solution, the gear feeding process are real by the cooperation of feeding lifting assembly and feeding rotary components
The feeding of existing gear places gear to be assembled by more feeding gear guide posts, rotates mounting plate fixed more by feeding and leads
Column feeding gear guide post makes feeding rotate mounting plate and orderly rotates, by pushing block in feeding by housing by feeding servo motor
It is shifted on the gear on feeding gear guide post below gear carrying mechanism, makes in feeding pushing block in water by feeding slipway cylinder
It square moves upwards, drives pushing block in feeding to go up and down by feeding lifter slide, feeding lifter slide is fixed on feeding lifting and slides
On block, feeding lifting slider is fixed on elevating screw nut, and elevating screw nut is threadedly coupled with feeding elevating screw, is passed through
Feeding lifting motor drives feeding elevating screw to rotate and then elevating screw nut is driven to move up and down.
Preferred technical solution, the gear feeding process is by gear carrying mechanism by gear to be assembled from gear feeding
Mechanism is sent on gear testing rejecting mechanism, is picked and placed component by gear and is picked and placed gear, carries slider cylinder control by gear
Gear picks and places component and moves in vertical direction, carries motor control gear pick-and-place component by gear and transports in the horizontal direction
It is dynamic.
Preferred technical solution, the gear feeding process carry out gear to be assembled by gear testing rejecting mechanism
It detects and simultaneously rejects underproof gear, component is overturn by gear and overturns gear for vertical direction by horizontal direction, then is led to
It crosses gear testing camera to detect gear, underproof gear is transported to gear by gear carrying mechanism and rejects entering for hopper
Above material mouth, hopper is rejected by gear and is fallen into gear rejecting feed bin, qualified gear is transported to by gear carrying mechanism and is controlled
It is assembled with T-bar on tool.
Preferred technical solution, the gear overturning component provide driving force by gear tumble cylinder, and gear overturns gas
Cylinder does the movement in horizontal direction with carry-over bar push rod, rotates to drive with the rotation gear of the rack gear push rod toe joint, Gu
The gear being scheduled on the rotation gear places block and rotation gear is followed to be rotated by 90 °, and makes the gear being fixed on gear placement block
It is placed exactly in the front of gear testing camera, gear is detected convenient for gear testing camera.
Preferred technical solution, the blanking procedure is by blanking mechanical hand by T-bar, gear, gasket assembly from controlling
Tool is transported on straight chain scraper conveyor, then is transferred out assembly by straight chain scraper conveyor.
Preferred technical solution, a kind of gear needle roller automatically assemble equipment, including pedestal and are fixed on the pedestal
Indexing rotating device, T-bar feed device, lower gasket feed device, gear feeding device, Upper gasket feed device and blanking
Device, the T-bar feed device, lower gasket feed device, gear feeding device, Upper gasket feed device and blanking device are inverse
Hour hands are located at around the indexing rotating device.Preferred technical solution, the pedestal are equipped with rack, workbench, foot pad and control
Device processed, the rack periphery are fixed with sealing plate, and the workbench is fixed in the rack, and four foots pad are fixed on institute
Bottom of the frame is stated, the control device is fixed in the rack, and the control device is equipped with electrical cabinet and control panel, described
Electrical cabinet is placed in the rack, and the control panel is fixed in the rack.
Preferred technical solution, the indexing rotating device are equipped with mounting bracket, speed reducer, motor, driven gear, synchronization
Band, index dial, turntable, jig, the mounting bracket is fixed on the workbench, and the speed reducer is fixed on the installation branch
On frame, the motor is fixed on the deceleration motor spindle by flange, and the motor is connect with the reductor shaft, described driven
By the synchronous band connection, the driven gear housing exists the driving gear of gear and housing in the speed reducer rotary shaft
On the index dial, the index dial is fixed on the workbench, and the turntable is fixed on the index dial, described in six
Jig is uniformly fixed on the turntable, is respectively fixed with an institute below the T-bar feed device and the blanking device
State lift adjustment component.
Preferred technical solution, the T-bar feed device are equipped with vibration disc carrier, vibrating disk, the device that directly shakes, dislocation component
With T-bar carrying mechanism, the vibration disc carrier is located at before the pedestal, and the vibrating disk is located at the vibration disc carrier
On, the straight vibration device is located at the track end of the vibrating disk, and the straight vibration device is fixed on the workbench, the dislocation group
Part is located at the track end of the straight vibration device, and the dislocation component is fixed on the workbench, and the T-bar carrying mechanism is solid
Determine on the workbench, the T-bar carrying mechanism is located above the dislocation component.Preferred technical solution, under described
Gasket material feeding device is equipped with gasket feeding mechanism, gasket carrying mechanism and gasket and detects rejecting mechanism, the gasket feeding mechanism
It fixes on the workbench, the gasket carrying mechanism is located at gasket feeding mechanism back upper place, the gasket carrying implement
Structure is fixed on the table, and the gasket detection rejecting mechanism is located on the left of the gasket feeding mechanism, and the gasket detection is picked
Except mechanism is fixed on the table.Preferred technical solution, the gear feeding device is equipped with gear feeder structure, gear is carried
Mechanism and gear testing rejecting mechanism, the gear feeder structure is fixed on the workbench by mounting bracket, the tooth
Wheel carrying mechanism is fixed on except mechanism is fixed on the table;The gear carrying mechanism is located on the gear feeder structure
Side, the gear testing rejecting mechanism is fixed on the workbench, and the gear testing rejecting mechanism is located at the gear and send
Expect on the right side of mechanism, the gear testing rejecting mechanism is located at below the gear carrying mechanism.Preferred technical solution, under described
Expect that device is equipped with blanking mechanical hand and straight chain scraper conveyor, the blanking mechanical hand is fixed on the workbench, the straight chain
Plate conveyer is fixed on the workbench, and the straight chain scraper conveyor is located at below the blanking mechanical hand.Preferred technology
Scheme, the gasket feeding mechanism are equipped with gasket feeding material component, backgauge slider cylinder, gasket block, gasket and place sleeve, gasket
Guide rod and gasket clamping component, the gasket feeding material component is fixed on the workbench, and the backgauge slider cylinder passes through
Mounting plate is fixed on the gasket feeding material component, and the gasket block is fixed on the sliding shoe of the backgauge slider cylinder,
Internal storage has two gaskets placement sleeves of gasket to be located on the gasket feeding material component side by side, and two gaskets are led
The gasket is passed through to bar and places the gasket placed in sleeve, and the gasket clamping component is fixed on the gasket feeding material component
On.Preferred technical solution, the gear feeder structure are equipped with gear stock support, feeding lifting assembly and feeding rotation group
Part, the gear stock support is fixed on the workbench, and the feeding lifting assembly is fixed on the gear stock support
On, the feeding rotary components are fixed on the gear stock support, the feeding rotary components and the feeding lifting group
Part cooperation orderly takes out gear.Beneficial effect compared with the existing technology is that using the above scheme, the present invention is using indexing rotation
The cooperation self-feeding of sequence of changing a job and other processes, automatic assembling save manpower, shorten assembling assembling process, save
Time improves assembly efficiency.
Detailed description of the invention
Illustrate embodiment or technical solution in the prior art in order to clearer, it below will be to embodiment or the prior art
The required attached drawing used is briefly described in description, it is clear that, the accompanying drawings in the following description is only some realities invented
Example is applied, it for those of ordinary skill in the art, without creative efforts, can also be according to these attached drawings
Obtain other attached drawings.
Fig. 1 is the structural schematic diagram that a kind of gear needle roller of the present invention automatically assembles equipment;
Fig. 2 is the structural schematic diagram of pedestal of the invention;
Fig. 3 is the structural schematic diagram of indexing rotating device of the invention;
Fig. 4 is the diagrammatic cross-section of jig of the invention;
Fig. 5 is the structural schematic diagram of T-bar feed device of the invention;
Fig. 6 is the structural schematic diagram of dislocation component of the invention, T-bar carrying mechanism;
Fig. 7 is the structural schematic diagram of lower gasket feed device of the invention;
Fig. 8 is the structural schematic diagram of gasket feeding mechanism of the invention;
Fig. 9 is the structural schematic diagram of gasket clamping component of the invention;
Figure 10 is the structural schematic diagram of gasket carrying mechanism of the invention;
Figure 11 is the structural schematic diagram of gear feeding device of the invention;
Figure 12 is the structural schematic diagram of feeding rotary components of the invention;
Figure 13 is the structural schematic diagram of feeding lifting assembly of the invention;
Figure 14 is the schematic diagram of gear carrying mechanism of the invention, gear testing rejecting mechanism;
Figure 15 is the structural schematic diagram that gear of the invention picks and places component;
Figure 16 is the structural schematic diagram that gear of the invention overturns component;
Figure 17 is the structural schematic diagram of blanking device of the invention;
Figure 18 is the structural schematic diagram of straight chain scraper conveyor of the invention.
Shown in the above legend: 1, pedestal;11, rack;12, workbench;13, foot pad;14, control device;2, indexing rotation
Device;21, mounting bracket;22, speed reducer;23, motor;24, driven gear;25, synchronous belt;26, index dial;27, turntable;
28, jig;281, jig bottom plate;282, jig backing plate;283, jig block;284, jig sliding block;285, jig spring;29,
Lift adjustment component;291, lifting cylinder;292, push plate is gone up and down;293, push rod is gone up and down;3, T-bar feed device;31, vibrating disk
Bracket;32, vibrating disk;33, directly shake device;34, misplace component;341, misplace bracket;342, misplace cylinder;343, displacement connectors;
344, misplace sliding rail;345, misplace sliding block;346, misplace slide plate;347, misplace plate;35, T-bar carrying mechanism;351, T-bar
Transporting supports;352, horizontal sliding table cylinder;353, vertical slider cylinder;354, T-bar picks and places cylinder;355, T-bar picks and places folder
Pawl;4, lower gasket feed device;41, gasket feeding mechanism;411, gasket feeding material component;4111, gasket stock support;4112,
Gasket feeding cylinder;4113, gasket feeding chute;4114, gasket feeding sliding block;412, backgauge slider cylinder;413, gasket is kept off
Block;414, gasket places sleeve;415, gasket guide rod;416, gasket clamping component;4161, the first gasket clamping cylinder;
4162, the second gasket clamping cylinder;4163, the first gasket push rod;4164, the second gasket push rod;4165, the first gasket pushing block;
4166, the second gasket pushing block;42, gasket carrying mechanism;421, gasket transporting supports;422, gasket carries motor;423, gasket
Carry screw rod;424, gasket carries feed screw nut;425, gasket carries sliding rail;426, gasket carries sliding block;427, gasket is carried
Slide plate;428, gasket carries slider cylinder;429, gasket absorbent module;4291, gasket adsorbs mounting plate;4292, the first gasket
Adsorption head;4293, the second gasket adsorption head;43, gasket detects rejecting mechanism;431, gasket detection support;432, gasket detects
Sensor;433, gasket rejects hopper;434, gasket rejects feed bin;5, gear feeding device;51, gear feeder structure;511,
Gear stock support;512, feeding lifting assembly;5121, feeding lifting motor;5122, feeding goes up and down shaft coupling;5123, feeding
Elevating screw;5124, elevating screw nut;5125, feeding lifting slider;5126, feeding lifting sliding rail;5127, feeding is gone up and down
Slide plate;5128, feeding slipway cylinder;5129, pushing block in feeding;513, feeding rotary components;5131, feeding servo motor;
5132, feeding rotates mounting blocks;5133, feeding rotates mounting plate;5134, feeding positioning pin;5135, feeding gear guide post;52,
Gear carrying mechanism;521, gear transporting supports;522, gear carries motor;523, gear carries screw rod;524, gear is carried
Feed screw nut;525, gear carries sliding rail;526, gear carries sliding block;527, gear carries slide plate;528, gear carries slide unit
Cylinder;529, gear picks and places component;5291, mounting plate is picked and placed;5292, gear picks and places cylinder;5293, gear picks and places clamping jaw;
5294, lower air cylinder is picked and placed;5295, down-pressed pole is picked and placed;5296, side positioning cylinder is picked and placed;5297, side positioning sliding slot is picked and placed;
5298, side positioning sliding block is picked and placed;53, gear testing rejecting mechanism;531, gear testing bracket;532, gear testing camera;
533, gear overturns component;5331, gear turnover bracket;5332, gear tumble cylinder;5333, pinion stand is rotated;5334, it revolves
Rotating disk;5335, rack gear push rod;5336, gear places block;5337, gear side locating piece;5338, gear side movable block;534,
Gear rejects hopper;535, gear rejects feed bin;6, Upper gasket feed device;7, blanking device;71, blanking mechanical hand;711,
Blanking transporting supports;712, blanking horizontal sliding table cylinder;713, the vertical slider cylinder of blanking;714, blanking picks and places cylinder;715,
Blanking picks and places clamping jaw;72, straight chain scraper conveyor;721, frame assembly;722, front end assemblies;723, tail end component;724, sprocket wheel
Carrier bar component;725, motor flange;726, driving motor;727, positioning cylinder component.
Specific embodiment
To facilitate the understanding of the present invention, in the following with reference to the drawings and specific embodiments, the present invention will be described in more detail.
A better embodiment of the invention is given in the attached drawing.But the invention can be realized in many different forms, and unlimited
In this specification described embodiment.On the contrary, purpose of providing these embodiments is makes to the disclosure
Understand more thorough and comprehensive.
It should be noted that it can directly on the other element when element is referred to as " being fixed on " another element
Or there may also be elements placed in the middle.When an element is considered as " connection " another element, it, which can be, is directly connected to
To another element or it may be simultaneously present centering elements.Term used in this specification " fixation ", " integrated molding ",
For illustrative purposes only, the similar unit of structure is to identical label in the figure for "left", "right" and similar statement
Mark.
Unless otherwise defined, technical and scientific term all used in this specification is led with technology of the invention is belonged to
The normally understood meaning of the technical staff in domain is identical.Used term is only in the description of the invention in this specification
The purpose of description specific embodiment is not intended to the limitation present invention.
As shown in Figure 1, one embodiment of the present of invention is:
A kind of gear needle roller automatically assembles production method, including indexing rotational sequence, T-bar feeding process, lower gasket feeding
Process, gear feeding process, Upper gasket feeding process and blanking procedure.
The equipment that a kind of gear needle roller automatically assembles production method use includes pedestal 1 and is fixed on the pedestal
Index rotating device 2, T-bar feed device 3, lower gasket feed device 4, gear feeding device 5, Upper gasket feed device 6 and
Blanking device 7, the T-bar feed device 3, lower gasket feed device 4, gear feeding device 5, Upper gasket feed device 6 and
Blanking device 7 is located at around the indexing rotating device 2.The pedestal 1 is equipped with rack 11, workbench 12, foot pad 13 and control
Device 14,11 periphery of rack are fixed with sealing plate, and the workbench 12 is fixed in the rack 11, four foots pad 13
Be fixed on 11 bottom of rack, the control device 14 is fixed in the rack 11, the control device 14 with described point
Spend rotating device 2, T-bar feed device 3, lower gasket feed device 4, gear feeding device 5, Upper gasket feed device 6 and under
Expect that device 7 is electrically connected, the control device 14 is equipped with electrical cabinet and control panel, and the electrical cabinet is placed on the rack
Interior, the control panel is fixed in the rack 11.The indexing rotating device 2 is equipped with mounting bracket 21, speed reducer 22, electricity
Machine 23, driven gear 24, synchronous belt 25, index dial 26, turntable 27, jig 28, the mounting bracket 21 are fixed on the work
On platform 12, the speed reducer 22 is fixed in the mounting bracket 21, and the motor 23 is fixed on the speed reducer by flange
22 bottoms, the motor 23 are rotated with 22 axis connection of speed reducer, the driven gear 24 and housing in the speed reducer 22
Driving gear on axis is connected by the synchronous belt 25, and 24 housing of driven gear is on the index dial 26, and described point
Scale 26 is fixed on the workbench 12, and the turntable 27 is fixed on the index dial 26, and six jigs 28 are uniformly
It is fixed on the turntable 27, the liter is respectively fixed with below the T-bar feed device 3 and the blanking device 7
Falling tone section component 29.
The jig 28 is equipped with jig bottom plate 281, jig backing plate 282, jig block 283, jig sliding block 284 and jig bullet
Spring 285, the jig bottom plate 281 are fixed on the workbench 12, and the jig backing plate 282 is fixed on the jig bottom plate
On 281, the jig backing plate 282 is equipped with a backing plate sliding slot, and two jig blocks 283 are fixed on sliding in the backing plate
The both sides of slot, the jig sliding block 284 are located among two jig blocks 283, one end of the jig sliding block 284 and institute
It states jig block 283 and forms a jig slot, be equipped with jig slider bore, the jig slider bore among the jig sliding block 284
With the hole that is located on the jig backing plate 282 and the turntable 27 in same vertical line, the other end of the jig sliding block 284
The jig spring 285 there are two being set between the jig backing plate 282.The lift adjustment component 29 is equipped with lifting cylinder
291, push plate 292 and lifting push rod 293 are gone up and down, the lifting cylinder 291 is fixed on the workbench 12 by cylinder mounting plate
On, the lifting push plate 292 is fixed on the telescopic rod end of the lifting cylinder 291, and the lifting push rod 293 is fixed on described
It goes up and down in push plate 292, the big shape in the small bottom in top of the lifting push rod 293 and the jig for being located at the jig sliding block 284
Slider bore matches, and when the lifting push rod 293 moves up, the jig sliding block will be slided in the horizontal direction.
The indexing rotational sequence: the rotation counterclockwise for keeping turntable orderly by indexing rotating device, by six be used to place T-bar,
The jig of gasket and gear is uniformly fixed on turntable, and turntable is fixed on index dial, and index dial is driven by speed reducer, is slowed down
Machine is driven by motor, and motor is controlled by control device.
The T-bar feed device 3 is equipped with vibration disc carrier 31, vibrating disk 32, straight vibration device 33, dislocation component 34 and T-type
Bar carrying mechanism 35, the vibration disc carrier 31 are located at 1 front of pedestal, and the vibrating disk 32 is located at the vibration disc carrier
On 31, the straight vibration device 33 is located at the track end of the vibrating disk 32, and the straight vibration device 33 is fixed on the workbench 12,
The dislocation component 34 is located at the track end of the straight vibration device 33, and the dislocation component 34 is fixed on the workbench 12,
The T-bar carrying mechanism 35 is fixed on the workbench 12, and the T-bar carrying mechanism 35 is located at the dislocation component 34
Top.
The dislocation component 34 is equipped with dislocation bracket 341, dislocation cylinder 342, displacement connectors 343, dislocation sliding rail 344, mistake
Position sliding block 345, dislocation slide plate 346 and dislocation plate 347, the dislocation bracket 341 are fixed on the workbench 12, the dislocation
Cylinder 342 is fixed on the dislocation bracket 341, the telescopic rod stationary phase of the displacement connectors 343 and the dislocation cylinder 342
Even, the dislocation sliding rail 344 is fixed on the dislocation bracket 341, and the dislocation sliding block 345 and the dislocation sliding rail 344 are sliding
Dynamic connection, the dislocation slide plate 346 are fixed on the dislocation sliding block 345, the dislocation slide plate 346 and the displacement connectors
343 are fixedly linked, and the dislocation plate 347 is fixed on the dislocation slide plate 346, and the dislocation plate 347 is placed equipped with T-bar
Slot.The T-bar carrying mechanism 35 is equipped with T-bar transporting supports 351, horizontal sliding table cylinder 352, vertical slider cylinder 353, T
Type bar picks and places cylinder 354 and T-bar picks and places clamping jaw 355, and the T-bar transporting supports 351 are fixed on the workbench 12, institute
It states horizontal sliding table cylinder 352 to be fixed on the T-bar transporting supports 351, the vertical slider cylinder 353 is fixed on the water
On somoothing board cylinder 352, the T-bar picks and places cylinder 354 and is fixed in the vertical slider cylinder 353 by mounting plate, and two
A T-bar picks and places clamping jaw 355 and is located on the T-bar pick-and-place cylinder 354.The T-bar feeding process: pass through T-bar
T-bar is placed on the jig for being fixed on turntable by feed device, and vibrating disk is fixed on vibration disc carrier, is had by vibrating disk
Sequence conveys T-bar, is sent T-bar to the designated position below T-bar carrying mechanism by the cooperation of directly shake device and the mechanism that misplaces,
T-bar is placed on jig by T-bar carrying mechanism.
T-bar is placed on jig by the T-bar feeding process by T-bar carrying mechanism, passes through T-bar carrying implement
The T-bar to match on structure with T-bar shape picks and places clamping jaw and picks and places T-bar, picks and places cylinder by T-bar and controls T-bar pick-and-place
Clamping jaw folding controls the lifting that T-bar picks and places clamping jaw by vertical slider cylinder, controls T-bar by horizontal sliding table cylinder and takes
Put moving horizontally for clamping jaw.
The lower gasket feed device 4 is equipped with gasket feeding mechanism 41, gasket carrying mechanism 42 and gasket and detects rejecting machine
Structure 43, the gasket feeding mechanism 41 are fixed on the workbench 12, and the gasket carrying mechanism 42 is located at the gasket and send
Expect 41 back upper place of mechanism, the gasket carrying mechanism 42 is fixed on table 12, and the gasket detection rejecting mechanism 43 is located at
41 left side of gasket feeding mechanism, the gasket detection rejecting mechanism 43 are fixed on table 12.
The gasket feeding mechanism 41 is equipped with gasket feeding material component 411, backgauge slider cylinder 412, gasket block 413, pad
Piece places sleeve 414, gasket guide rod 415 and gasket clamping component 416, the gasket feeding material component 411 and is fixed on the work
Make on platform 12, the backgauge slider cylinder 412 is fixed on the gasket feeding material component 411 by mounting plate, the gasket gear
Block 413 is fixed on the sliding shoe of the backgauge slider cylinder 412, and internal storage has two gaskets of gasket to place sleeve
414 are located at side by side on the gasket feeding material component 411, and two gasket guide rods 415 pass through the gasket and place sleeve 414
The gasket of interior placement, the gasket clamping component 416 are fixed on the gasket feeding material component 411.The gasket carrying mechanism
42 are equipped with gasket transporting supports 421, gasket carries motor 422, gasket carries screw rod 423, gasket carries feed screw nut 424, pad
Piece carries sliding rail 425, gasket carries sliding block 426, gasket carries slide plate 427, gasket carries slider cylinder 428, and the gasket is removed
Fortune bracket 421 is fixed on the workbench 12, and the gasket carries motor 422 and is fixed on the gasket carrying by mounting plate
On bracket 421, the gasket carries screw rod 423 and is connected by shaft coupling with gasket carrying motor 422, and the gasket is carried
Feed screw nut 424 and the gasket are carried screw rod 423 and are threadedly coupled described in two gaskets carry that sliding rails 425 are parallel and be fixed on
On gasket transporting supports 421, two gaskets carry sliding block 426 and carry the sliding of sliding rail 425 company with two gaskets respectively
It connects, the gasket is carried slide plate 427 and is fixed on two gaskets carrying sliding blocks 426, and the gasket carries slider cylinder 428
It is fixed on the gasket to carry on slide plate 427, the gasket absorbent module 429 is fixed on the gasket by installation and carries cunning
On platform cylinder 428.The gasket detection rejecting mechanism 43 is equipped with gasket detection support 431, gasket detection sensor 432, gasket
It rejects hopper 433 and gasket rejects feed bin 434, the gasket detection support 431 is fixed on the workbench 12, the gasket
Detection sensor 432 is fixed in the gasket detection support 431, and the gasket rejects hopper 433 and is fixed on the workbench
On 12, the upper inlet that the gasket rejects hopper 433 is located at 429 lower section of gasket absorbent module, and the gasket rejects hopper
433 lower outlet is located at the gasket and rejects 434 top of feed bin, and the gasket, which rejects feed bin 434 and is located at the gasket and rejects, expects
433 lower section of slot.
The gasket feeding material component 411 is equipped with gasket stock support 4111, gasket feeding cylinder 4112, gasket feeding chute
4113 and gasket feeding sliding block 4114, the gasket stock support 4111 be fixed on the workbench 12, the gasket feeding
Cylinder 4112 is fixed on the gasket stock support 4111, and the gasket feeding chute 4113 is fixed on the gasket feeding branch
On frame 4111, the gasket feeding sliding block 4114 is slidably connected with the gasket feeding chute 4113, the gasket feeding sliding block
4114 are fixedly linked with the end of the telescopic rod of the gasket feeding cylinder 4112.The gasket clamping component 416 is equipped with first
Gasket clamping cylinder 4161, the second gasket clamping cylinder 4162, the first gasket push rod 4163, the second gasket push rod 4164, first
Gasket pushing block 4165 and the second gasket pushing block 4166, the first gasket clamping cylinder 4161 are fixed on the pad by mounting plate
On piece feeding material component 411, the second gasket clamping cylinder 4162 is fixed on the gasket feeding material component 411 by mounting plate
On, the telescopic rod of the first gasket push rod 4163 and the first gasket clamping cylinder 4161 is fixedly linked, second pad
Piece push rod 4164 and the telescopic rod of the second gasket clamping cylinder 4162 are fixedly linked, the first gasket pushing block 4165 and institute
The first gasket push rod 4163 is stated in same level, the first gasket pushing block 4165 is located at the gasket and places sleeve 414
It is interior, the pad in the gasket placement sleeve 414 can be compressed when it is by from the pressure of the first gasket push rod 4163
Piece makes them not fall easily, and the second gasket pushing block 4166 is with the second gasket push rod 4164 in same level
On, the second gasket pushing block 4166 is located at another described gasket and places in sleeve 414.The gasket absorbent module 429 is set
There are gasket absorption mounting plate 4291, the first gasket adsorption head 4292 and the second gasket adsorption head 4293, the gasket absorption installation
Plate 4291 is fixed on the gasket and carries in slider cylinder 428, the first gasket adsorption head 4292, second gasket absorption
First 4293 are fixed on side by side on the gasket absorption mounting plate 4291.
The lower gasket feeding process: lower gasket, which is placed on jig, by lower gasket feed device makes its housing in T
On type bar, gasket is conveyed by gasket feeding mechanism, gasket is transported to from gasket conveying mechanism by gasket carrying mechanism and is controlled
On tool.
The lower gasket feeding process conveys gasket by gasket feeding mechanism, and the gasket feeding mechanism is sent by gasket
Expect that component provides driving force, gasket of the sleeve placement for assembling is placed by gasket, is padding gasket by gasket guide rod
Piece is placed not to be overturn when falling in sleeve, is placed the gasket in sleeve by gasket clamping component grip gasket, is made lowermost
Gasket of the gasket when being pushed out above it will not be released simultaneously, only have by the gasket that gasket block ensures to be pushed out every time
A bit, the movement of gasket block is controlled by backgauge slider cylinder.
Gasket is transported on jig by the lower gasket feeding process by gasket carrying mechanism from gasket conveying mechanism, is led to
It crosses gasket absorbent module and picks and places gasket, slider cylinder is carried by gasket and controls the lifting of gasket absorbent module, is carried by gasket
Motor driven gasket carries screw rod rotation, and band mobile gasket is carried slide plate and then moved horizontally with mobile gasket absorbent module.
The gear feeding device 5 is equipped with gear feeder structure 51, gear carrying mechanism 52 and gear testing rejecting mechanism
53, the gear feeder structure 51 is fixed on the workbench 12 by mounting bracket, and the gear carrying mechanism 52 is fixed
It is fixed on table 12 except mechanism 43.The gear carrying mechanism 52 is located at 51 top of gear feeder structure, described
Gear testing rejecting mechanism 53 is fixed on the workbench 12, and the gear testing rejecting mechanism 53 is located at the gear feeding
51 right side of mechanism, the gear testing rejecting mechanism 53 are located at 52 lower section of gear carrying mechanism.
The gear feeder structure 51 is equipped with gear stock support 511, feeding lifting assembly 512 and feeding rotary components
513, the gear stock support 511 is fixed on the workbench 12, and the feeding lifting assembly 512 is fixed on the gear
On stock support 511, the feeding rotary components 513 are fixed on the gear stock support 511, the feeding rotary components
513 orderly take out gear with the feeding lifting assembly 512 cooperation.The gear carrying mechanism 52 is equipped with gear transporting supports
521, gear carries motor 522, gear carries screw rod 523, gear carries feed screw nut 524, gear carries sliding rail 525, gear
It carries sliding block 526, gear carrying slide plate 527, gear and carries slider cylinder 528, the gear transporting supports 521 are fixed on described
On workbench 12, the gear is carried motor 522 and is fixed on the gear transporting supports 521 by mounting plate, the gear
Carry screw rod 523 motor 522 carried by shaft coupling and the gear and be connected, the gear carrying feed screw nut 524 with it is described
Gear is carried screw rod 523 and is threadedly coupled, and two gears are carried sliding rail 525 and are fixed on the gear transporting supports 521, and two
A gear, which carries sliding block 526 and carries the gear that is slidably connected of sliding rails 525 with two gears respectively, carries slide plate 527
It is fixed on two gears to carry on sliding block 526, the gear carries slider cylinder 528 and is fixed on the gear carrying slide plate
On 527, the gear picks and places component 529 and is fixed in the gear carrying slider cylinder 528.The gear testing rejecting mechanism
53, which are equipped with gear testing bracket 531, gear testing camera 532, gear overturning component 533, gear rejecting hopper 534 and gear, picks
Except feed bin 535, the gear testing bracket 531 is fixed on the workbench 12, and the gear testing bracket 531 is located at described
Gear is overturn behind component 533, and the gear testing camera 532 is fixed on the gear testing bracket 531, and the gear turns over
Turning component 533 to be fixed on the workbench 12, the gear overturning component 533 is located at 52 lower section of gear carrying mechanism,
The gear is rejected hopper 534 and is fixed on the workbench 12, and the upper inlet that the gear rejects hopper 534 is located at the tooth
52 lower section of carrying mechanism is taken turns, the gear rejects feed bin 535 and is located at the lower outlet lower section that the gear rejects hopper 534.
The feeding lifting assembly 512 is equipped with feeding lifting motor 5121, feeding lifting shaft coupling 5122, feeding lifting silk
Bar 5123, feeding lifting slider 5125, feeding lifting sliding rail 5126, feeding lifter slide 5127, is sent elevating screw nut 5124
Expect slider cylinder 5128, the feeding lifting motor 5121 is fixed on the gear stock support 511 by mounting plate, described
Feeding lifting 5122 lower end of shaft coupling and the rotary shaft of the feeding lifting motor 5121 are fixedly linked, and the feeding goes up and down shaft coupling
The upper end of device 5122 is fixedly linked with the feeding elevating screw 5123, and the elevating screw nut 5124 is gone up and down with the feeding
Screw rod 5123 is threadedly coupled, and two feeding lifting sliders 5125 are fixed on the gear stock support 511 by mounting plate
On, the feeding lifting sliding rail 5126 is slidably connected with the feeding lifting slider 5125, and the feeding lifter slide 5127 is solid
It is scheduled on the elevating screw nut 5124 and the feeding lifting sliding rail 5126, the feeding slipway cylinder 5128 is fixed on institute
It states on feeding lifter slide 5127, pushing block 5129 is located on the feeding slipway cylinder 5128 in the feeding.The feeding rotation
Turn component 513 equipped with feeding servo motor 5131, feeding rotation mounting blocks 5132, feeding rotation mounting plate 5133, feeding positioning
Pin 5134 and feeding gear guide post 5135, the feeding servo motor 5131 are fixed on the gear stock support by mounting plate
511 bottoms, feeding rotation 5132 housing of mounting blocks is fixed in the rotary shaft of the feeding servo motor 5131, described to send
Material rotation mounting plate 5133 is fixed on the feeding by two feeding positioning pins 5134 and rotates on mounting blocks 5132, and more
The cogged feeding gear guide post 5135 of housing is uniformly fixed on the feeding rotation 5133 periphery of mounting plate.The gear
Component 529 is picked and placed to be equipped with pick-and-place mounting plate 5291, gear pick-and-place cylinder 5292, gear pick-and-place clamping jaw 5293, pick and place lower air cylinder
5294, down-pressed pole 5295 is picked and placed, side positioning cylinder 5296 is picked and placed, pick and place side positioning sliding slot 5297 and picks and places side positioning sliding block
5298, the pick-and-place mounting plate 5291 is fixed on the gear and carries in slider cylinder 528, and it is solid that the gear picks and places cylinder 5292
It is scheduled on the pick-and-place mounting plate 5291, two gears pick and place clamping jaw 5293 and are located at the gear pick-and-place 5292 bottom of cylinder
Portion, the pick-and-place lower air cylinder 5294 are fixed on the pick-and-place mounting plate 5291, and the pick-and-place down-pressed pole 5295 takes with described
The lower end for putting down the telescopic rod of air cylinder 5294 is fixedly linked, and the pick-and-place side positioning cylinder 5296 is fixed on institute by mounting plate
It states gear to carry on slide plate 527, the pick-and-place side positioning sliding slot 5297 is located at 5296 lower section of pick-and-place side positioning cylinder, described
It picks and places side positioning sliding block 5298 to be slidably connected with the pick-and-place side positioning sliding slot 5297, the pick-and-place side positioning sliding block 5298 and institute
The lower end for stating the telescopic rod of pick-and-place side positioning cylinder 5296 is fixedly linked.The gear overturning component 533 is equipped with gear overturning branch
Frame 5331, gear tumble cylinder 5332, rotation pinion stand 5333, rotation gear 5334, rack gear push rod 5335, gear place block
5336, gear side locating piece 5337 and gear side movable block 5338, the gear turnover bracket 5331 are fixed on the workbench
On 12, the gear tumble cylinder 5332 is fixed on the gear turnover bracket 5331, and the rotation pinion stand 5333 is fixed
On the gear turnover bracket 5331, the rotation gear 5334 is fixed on the rotation pinion stand 5333 by two bearings
On, the rack gear push rod 5335 and 5334 toe joint of rotation gear, one end and the gear of the rack gear push rod 5335 turn over
The be fixedly linked gear of the end of the telescopic rod of rotaring cylinder 5332 places block 5336 and is fixedly linked with the rotation gear 5334,
The gear places block 5336 and is equipped with the gear placing groove for being used for holding gears, and the gear side locating piece 5337 is fixed on institute
It states gear to place on block 5336, the gear side movable block 5338 is placed the sliding slot sliding set on block 5336 with the gear and connected
It connects, two buffer springs, the gear side is equipped between the gear side movable block 5338 and the gear side locating piece 5337
Movable block 5338 is equipped with the through-hole passed through for the pick-and-place side positioning sliding block 5298.The gear feeding process: logical
Crossing gear feeding device and gear is placed on jig is located at its housing above lower gasket on T-bar, passes through gear feeding
Mechanism conveys selective gear to be installed, is transported to gear on jig from conveying mechanism by gear carrying mechanism.
The gear feeding process realizes the feeding of gear by the cooperation of feeding lifting assembly and feeding rotary components, leads to
Excessive root feeding gear guide post places gear to be assembled, rotates the fixed more guide post feeding gear guide posts of mounting plate by feeding,
By feeding servo motor make feeding rotate mounting plate orderly rotate, by pushing block in feeding by housing on feeding gear guide post
Gear on shift onto below gear carrying mechanism, move pushing block in feeding in the horizontal direction by feeding slipway cylinder, lead to
Crossing feeding lifter slide drives pushing block lifting, feeding lifter slide in feeding to be fixed on feeding lifting slider, and feeding lifting is slided
Block is fixed on elevating screw nut, and elevating screw nut is threadedly coupled with feeding elevating screw, passes through feeding lifting motor band
Dynamic feeding elevating screw rotates and then elevating screw nut is driven to move up and down.
Gear to be assembled is sent to gear inspection from gear feeder structure by gear carrying mechanism by the gear feeding process
It surveys on rejecting mechanism, component is picked and placed by gear and picks and places gear, component is picked and placed by gear carrying slider cylinder control gear and is existed
Vertical Square moves upwards, and carries motor control gear pick-and-place component by gear and moves in the horizontal direction.
The gear feeding process carries out detection to gear to be assembled by gear testing rejecting mechanism and will be unqualified
Gear reject, component is overturn by gear, gear overturn by horizontal direction as vertical direction, then pass through gear testing camera
Gear is detected, underproof gear is transported to gear by gear carrying mechanism and rejects above the feeding inlet of hopper, passes through
Gear is rejected hopper and is fallen into gear rejecting feed bin, and qualified gear is transported on jig by gear carrying mechanism by itself and T-type
Bar is assembled.
The gear overturning component provides driving force by gear tumble cylinder, and gear tumble cylinder band carry-over bar push rod is done
Movement in horizontal direction rotates with the rotation gear of the rack gear push rod toe joint to drive, is fixed on the rotation gear
On gear place block rotation gear followed to be rotated by 90 °, make to be fixed on the gear that gear is placed on block and be placed exactly in gear testing
Gear is detected convenient for gear testing camera in the front of camera.
The Upper gasket feeding process: Upper gasket, which is placed on jig, by Upper gasket feed device makes its housing in T
It is located above gear on type bar, the Upper gasket feed device is consistent with the lower gasket feeder structure.
The blanking device 7 is equipped with blanking mechanical hand 71 and straight chain scraper conveyor 72, and the blanking mechanical hand 71 is fixed on
On the workbench 12, the straight chain scraper conveyor 72 is fixed on the workbench 12, and the straight chain scraper conveyor 72 is located at
71 lower section of blanking mechanical hand.
The blanking mechanical hand 71 is equipped with blanking transporting supports 711, blanking horizontal sliding table cylinder 712, the vertical slide unit of blanking
Cylinder 713, blanking pick and place cylinder 714 and blanking picks and places clamping jaw 715, and the blanking transporting supports 711 are fixed on the workbench
On 12, the blanking horizontal sliding table cylinder 712 is fixed on the blanking transporting supports 711, the vertical slider cylinder of the blanking
713 are fixed on the blanking horizontal sliding table cylinder 712 by mounting plate, the blanking pick and place cylinder 714 be fixed on it is described under
Expect in vertical slider cylinder 713, two blankings pick and place clamping jaw 715 and are fixed on the blanking pick-and-place cylinder 714.It is described straight
Chain scraper conveyor 72 is equipped with frame assembly 721, front end assemblies 722, tail end component 723, sprocket chain board group part 724, motor flange
725, driving motor 726 and positioning cylinder component 727, the frame assembly 721 are bolted on the workbench 12,
The front end assemblies 722 are fixed on the front end of the frame assembly 721, and the tail end component 723 is fixed on the frame assembly
721 tail end, 724 front end of sprocket chain board group part are connected with the front end assemblies 722,724 tail of sprocket chain board group part
End is connected with the tail end component 723, and the driving motor 726 is fixed on the frame assembly by the motor flange 725
On 721, the rotary shaft of the driving motor 726 is fixedly linked by the drive shaft of shaft coupling and the sprocket chain board group part 724,
The positioning cylinder component 727 is fixed on the frame assembly 721 by mounting plate, and the positioning cylinder component 727 is located at
722 top of front end assemblies.The blanking procedure: by blanking device by assembled T-bar, gear, gasket assembly
It is transported to back segment process.
It is defeated that T-bar, gear, gasket assembly by blanking mechanical hand are transported to straight chain plate from jig by the blanking procedure
It send on machine, then is transferred out assembly by straight chain scraper conveyor.
Beneficial effect compared with the existing technology is that using the above scheme, the present invention is using indexing rotational sequence and other
The cooperation self-feeding of process, automatic assembling save manpower, shorten assembling assembling process, save the time, improve dress
With efficiency.
It should be noted that above-mentioned each technical characteristic continues to be combined with each other, the various embodiments not being enumerated above are formed,
It is accordingly to be regarded as the range of description of the invention record;Also, for those of ordinary skills, it can add according to the above description
To improve or convert, and all these modifications and variations should all belong to the protection domain of appended claims of the present invention.
Claims (9)
1. a kind of gear needle roller automatically assembles production method, it is characterised in that: including indexing rotational sequence, T-bar feeding work
Sequence, lower gasket feeding process, gear feeding process, Upper gasket feeding process and blanking procedure;
The indexing rotational sequence: six are used to place T-type by the rotation counterclockwise for keeping turntable orderly by indexing rotating device
The jig of bar, gasket and gear is uniformly fixed on turntable, and turntable is fixed on index dial, and index dial is driven by speed reducer,
Speed reducer is driven by motor, and motor is controlled by control device;
The T-bar feeding process: T-bar is placed on the jig for being fixed on turntable by T-bar feed device, vibrating disk
It is fixed on vibration disc carrier, T-bar is orderly conveyed by vibrating disk, by the cooperation of directly shake device and the mechanism that misplaces by T-bar
It send to the designated position below T-bar carrying mechanism, T-bar is placed on jig by T-bar carrying mechanism;
The lower gasket feeding process: lower gasket, which is placed on jig, by lower gasket feed device makes its housing in T-bar
On, gasket is conveyed by gasket feeding mechanism, is transported to gasket on jig from gasket conveying mechanism by gasket carrying mechanism;
The gear feeding process: gear, which is placed on jig, by gear feeding device is located at its housing on T-bar
Above lower gasket, selective gear to be installed is conveyed by gear feeder structure, by gear carrying mechanism by gear from conveying mechanism
It is transported on jig;
The Upper gasket feeding process: Upper gasket, which is placed on jig, by Upper gasket feed device makes its housing in T-bar
Upper to be located above gear, the Upper gasket feed device is consistent with the lower gasket feeder structure;
The blanking procedure: assembled T-bar, gear, gasket assembly are transported to by back segment process by blanking device.
2. a kind of gear needle roller according to claim 1 automatically assembles production method, it is characterised in that: the T-bar
T-bar is placed on jig by feeding process by T-bar carrying mechanism, by T-bar carrying mechanism with T-bar shape phase
Matched T-bar picks and places clamping jaw and picks and places T-bar, picks and places cylinder by T-bar and controls T-bar pick-and-place clamping jaw folding, by vertical
Slider cylinder controls the lifting that T-bar picks and places clamping jaw, controls T-bar by horizontal sliding table cylinder and picks and places moving horizontally for clamping jaw.
3. a kind of gear needle roller according to claim 2 automatically assembles production method, it is characterised in that: the lower gasket
Feeding process conveys gasket by gasket feeding mechanism, and the gasket feeding mechanism provides driving force by gasket feeding material component,
Sleeve is placed by gasket and places the gasket for being used for assembling, and makes gasket when gasket is placed and fallen in sleeve by gasket guide rod
Do not overturn, by gasket clamping component grip gasket place sleeve in gasket, make lowermost gasket when being pushed out thereon
The gasket in face will not be released simultaneously, only have a bit by the gasket that gasket block ensures to be pushed out every time, pass through backgauge slide unit
It is mobile that cylinder controls gasket block.
4. a kind of gear needle roller according to claim 3 automatically assembles production method, it is characterised in that: the lower gasket
Gasket is transported on jig by feeding process by gasket carrying mechanism from gasket conveying mechanism, is picked and placed by gasket absorbent module
Gasket carries slider cylinder by gasket and controls the lifting of gasket absorbent module, carries motor driven gasket by gasket and carry silk
Bar rotation, band mobile gasket are carried slide plate and then are moved horizontally with mobile gasket absorbent module.
5. a kind of gear needle roller according to claim 4 automatically assembles production method, it is characterised in that: the gear is sent
Material process realizes the feeding of gear by the cooperation of feeding lifting assembly and feeding rotary components, passes through more feeding gear guide posts
Gear to be assembled is placed, the fixed more guide post feeding gear guide posts of mounting plate are rotated by feeding, are made by feeding servo motor
Feeding rotation mounting plate orderly rotates, and shifts housing onto gear on the gear on feeding gear guide post by pushing block in feeding and removes
It transports below mechanism, moves pushing block in feeding in the horizontal direction by feeding slipway cylinder, driven by feeding lifter slide
Pushing block is gone up and down in feeding, and feeding lifter slide is fixed on feeding lifting slider, and feeding lifting slider is fixed on elevating screw spiral shell
On mother, elevating screw nut is threadedly coupled with feeding elevating screw, drives the rotation of feeding elevating screw by feeding lifting motor
And then elevating screw nut is driven to move up and down.
6. a kind of gear needle roller according to claim 5 automatically assembles production method, it is characterised in that: the gear is sent
Gear to be assembled is sent on gear testing rejecting mechanism by material process by gear carrying mechanism from gear feeder structure, passes through tooth
Wheel picks and places component and picks and places gear, picks and places component by gear carrying slider cylinder control gear and moves in vertical direction, passes through
Gear is carried motor control gear pick-and-place component and is moved in the horizontal direction.
7. a kind of gear needle roller according to claim 6 automatically assembles production method, it is characterised in that: the gear is sent
Material process detect and reject underproof gear to gear to be assembled by gear testing rejecting mechanism, passes through gear
Overturning component is overturn gear for vertical direction by horizontal direction, then is detected by gear testing camera to gear, is not conformed to
The gear of lattice is transported to gear by gear carrying mechanism and rejects above the feeding inlet of hopper, rejects hopper by gear and falls into gear
It rejects in feed bin, qualified gear is transported on jig by gear carrying mechanism and assembles it with T-bar.
8. a kind of gear needle roller according to claim 7 automatically assembles production method, it is characterised in that: the gear turns over
Turning component and provides driving force by gear tumble cylinder, gear tumble cylinder does the movement in horizontal direction with carry-over bar push rod,
It is rotated to drive with the rotation gear of the rack gear push rod toe joint, the gear being fixed on the rotation gear is placed block and followed
Rotation gear is rotated by 90 °, and so that the gear being fixed on gear placement block is placed exactly in the front of gear testing camera, is convenient for
Gear testing camera detects gear.
9. a kind of gear needle roller according to claim 8 automatically assembles production method, it is characterised in that: the blankers
T-bar, gear, gasket assembly are transported on straight chain scraper conveyor by sequence by blanking mechanical hand from jig, then by straight chain plate
Conveyer transfers out assembly.
Priority Applications (1)
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CN201811171770.7A CN109048268B (en) | 2018-10-09 | 2018-10-09 | Full-automatic assembling production method for gear needle roller |
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CN201811171770.7A CN109048268B (en) | 2018-10-09 | 2018-10-09 | Full-automatic assembling production method for gear needle roller |
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CN109048268B CN109048268B (en) | 2023-10-17 |
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Cited By (9)
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CN110155784A (en) * | 2019-06-14 | 2019-08-23 | 烟台石川密封科技股份有限公司 | A kind of gasket seal surface printing treated material collecting device |
CN111113027A (en) * | 2020-01-14 | 2020-05-08 | 江西省智能产业技术创新研究院 | Assembly equipment suitable for pencil sharpener hobbing |
CN112025284A (en) * | 2020-09-08 | 2020-12-04 | 张学伟 | Automatic assembly equipment of coupler for agricultural machinery |
CN112475837A (en) * | 2020-11-18 | 2021-03-12 | 博众精工科技股份有限公司 | Fastening structure of jig |
CN112475838A (en) * | 2020-11-18 | 2021-03-12 | 博众精工科技股份有限公司 | Buckling equipment of product |
CN112589433A (en) * | 2020-12-02 | 2021-04-02 | 杭州徐睿机械有限公司 | Automatic gear and rack assembling mechanism and operation method thereof |
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CN107088750A (en) * | 2017-06-28 | 2017-08-25 | 大连鼎泰机械设备有限公司 | A kind of needle roller automatic assembling machine |
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CN110155784A (en) * | 2019-06-14 | 2019-08-23 | 烟台石川密封科技股份有限公司 | A kind of gasket seal surface printing treated material collecting device |
CN111113027A (en) * | 2020-01-14 | 2020-05-08 | 江西省智能产业技术创新研究院 | Assembly equipment suitable for pencil sharpener hobbing |
CN112025284A (en) * | 2020-09-08 | 2020-12-04 | 张学伟 | Automatic assembly equipment of coupler for agricultural machinery |
CN112475837B (en) * | 2020-11-18 | 2022-03-15 | 博众精工科技股份有限公司 | Fastening structure of jig |
CN112475837A (en) * | 2020-11-18 | 2021-03-12 | 博众精工科技股份有限公司 | Fastening structure of jig |
CN112475838A (en) * | 2020-11-18 | 2021-03-12 | 博众精工科技股份有限公司 | Buckling equipment of product |
CN112475838B (en) * | 2020-11-18 | 2022-03-29 | 博众精工科技股份有限公司 | Buckling equipment of product |
CN112589433B (en) * | 2020-12-02 | 2022-03-18 | 杭州徐睿机械有限公司 | Automatic gear and rack assembling mechanism and operation method thereof |
CN112589433A (en) * | 2020-12-02 | 2021-04-02 | 杭州徐睿机械有限公司 | Automatic gear and rack assembling mechanism and operation method thereof |
CN112792535A (en) * | 2021-01-27 | 2021-05-14 | 无锡市西蒙机械制造有限公司 | Dig automatic top tube of tooth and block gasket equipment |
CN113334070A (en) * | 2021-06-08 | 2021-09-03 | 浙江丰立智能科技股份有限公司 | Intelligent assembly line and assembly process of gearbox planetary system |
CN113334070B (en) * | 2021-06-08 | 2022-12-09 | 浙江丰立智能科技股份有限公司 | Intelligent assembly line and assembly process of gearbox planetary system |
CN115464354A (en) * | 2022-08-17 | 2022-12-13 | 苏州本茂智能装备有限公司 | Automatic assembling equipment for planetary gear |
CN115464354B (en) * | 2022-08-17 | 2023-12-19 | 苏州本茂智能装备有限公司 | Automatic planetary gear assembly equipment |
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Effective date of registration: 20240621 Address after: 401320 Industrial Park, Huaxi Town, Banan District, Chongqing Patentee after: CHONGQING GALLOP UNIVERSAL GEAR CO.,LTD. Country or region after: China Address before: 518000 Room 1409, Honghu Building, Renmin North Road, Dongmen Street, Luohu District, Shenzhen, Guangdong Province Patentee before: SHENZHEN PENGYING TRADING Co.,Ltd. Country or region before: China |
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