CN108372132A - A kind of defective work detects separator automatically - Google Patents

A kind of defective work detects separator automatically Download PDF

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Publication number
CN108372132A
CN108372132A CN201810378799.6A CN201810378799A CN108372132A CN 108372132 A CN108372132 A CN 108372132A CN 201810378799 A CN201810378799 A CN 201810378799A CN 108372132 A CN108372132 A CN 108372132A
Authority
CN
China
Prior art keywords
feeding
axis
ball screw
defective work
translation
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810378799.6A
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Chinese (zh)
Inventor
胡春华
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Guotai Precision Machine Parts (wuxi) Co Ltd
Original Assignee
Guotai Precision Machine Parts (wuxi) Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Guotai Precision Machine Parts (wuxi) Co Ltd filed Critical Guotai Precision Machine Parts (wuxi) Co Ltd
Priority to CN201810378799.6A priority Critical patent/CN108372132A/en
Publication of CN108372132A publication Critical patent/CN108372132A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/34Sorting according to other particular properties
    • B07C5/342Sorting according to other particular properties according to optical properties, e.g. colour
    • B07C5/3422Sorting according to other particular properties according to optical properties, e.g. colour using video scanning devices, e.g. TV-cameras
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/02Measures preceding sorting, e.g. arranging articles in a stream orientating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36Sorting apparatus characterised by the means used for distribution
    • B07C5/361Processing or control devices therefor, e.g. escort memory
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36Sorting apparatus characterised by the means used for distribution
    • B07C5/361Processing or control devices therefor, e.g. escort memory
    • B07C5/362Separating or distributor mechanisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C2501/00Sorting according to a characteristic or feature of the articles or material to be sorted
    • B07C2501/0063Using robots

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  • Engineering & Computer Science (AREA)
  • Multimedia (AREA)
  • Sorting Of Articles (AREA)

Abstract

The present invention relates to a kind of detection device, specifically a kind of defective work detects separator automatically, belongs to detection device technology field.It includes work top, station index dial, pusher, feed mechanism, vision-based detection mechanism, defective work cutting agency and certified products cutting agency, work top center is equipped with station index dial, feed mechanism, vision-based detection mechanism, defective work cutting agency and certified products cutting agency are uniformly distributed along station index dial circumferencial direction, and station indexes disk center and is equipped with pusher.The invention has the advantages of simple structure, compactness and reasonable structure, stable and reliable in work, automatic accurate can be efficiently completed substandard product detection blanking action, reduce cost of labor, improve working efficiency, promote product quality.

Description

A kind of defective work detects separator automatically
Technical field
The present invention relates to a kind of detection device, specifically a kind of defective work detects separator automatically, belongs to inspection Survey engineering device technique field.
Background technology
Mobile phone parts in process of production, need to be detected product quality, then by defective work from certified products In eliminate come.In the prior art, mainly mobile phone parts are put into jig one by one by manual type, are then carried out outer Detection is seen, therefrom takes out defective work after detecting defective work.Using manual type, not only working efficiency is low, Er Qierong It easily leads to mobile phone component surface to be damaged, leads to product rejection.
Invention content
It is an object of the present invention to overcome the above deficiencies, and separation dress is detected automatically to provide a kind of defective work It sets, automatic accurate can be efficiently completed substandard product detection blanking action, reduce cost of labor, improve working efficiency, carry Rise product quality.
According to technical solution provided by the invention, it includes work top, work that a kind of defective work detects separator automatically Position index dial, pusher, feed mechanism, vision-based detection mechanism, defective work cutting agency and certified products cutting agency, it is special Sign is:Work top center is equipped with station index dial, feed mechanism, vision-based detection mechanism, defective work cutting agency and qualification Product cutting agency is uniformly distributed along station index dial circumferencial direction, and station indexes disk center and is equipped with pusher.
Further, feed mechanism includes that loading lifting mechanism, feeding crane, product jig, feeding pedestal, feeding push away Moving frame, feeding pusher cylinder, feeding mechanical gripper, handgrip translation mechanism and translation fixed frame, fixed translation is solid on feeding pedestal Determine frame, translation fixed frame is equipped with handgrip translation mechanism, and the mobile terminal of handgrip translation mechanism connects feeding mechanical gripper, feeder Tool handgrip side is equipped with feeding pushing frame, and feeding pushing frame is connected to the driving end of feeding pusher cylinder, and feeding pusher cylinder is solid It being scheduled on feeding pedestal, loading lifting mechanism is fixed on feeding pedestal, the lift side of loading lifting mechanism connects feeding crane, Feeding crane is equipped with multiple product jigs.
Further, vision-based detection mechanism includes y-axis motor, Y-axis ball screw mechanism, Y-axis guide rail, Y-axis movable stand, X Spindle motor, X-axis ball screw mechanism, X-axis movable stand and camera, Y-axis movable stand left and right ends are slidably connected at by sliding block In two Y-axis guide rails parallel to each other, Y-axis movable stand is connected on Y-axis ball screw mechanism mobile terminal, the driving of y-axis motor End connects Y-axis ball screw mechanism, and X-axis ball screw mechanism, the driving end connection X-axis rolling of X-axis motor are fixed on Y-axis movable stand Ballscrew mechanism, the mobile terminal of X-axis ball screw mechanism connect X-axis movable stand, fixing camera on X-axis movable stand.
Further, defective work cutting agency includes defective work crawl pneumatic clamper, transversely-moving rack, traversing ball screw, cross Motor, translation motor, translation ball screw, pan carriage, translating rails and translation fixed seat are moved, translation fixed seat is equipped with translation Ball screw, translation motor output end connection translation ball screw translate the mobile terminal connection pan carriage of ball screw, pan carriage The upper traversing ball screw of fixation, traversing motor drive terminal connect traversing ball screw, and the mobile terminal connection of traversing ball screw is horizontal Frame is moved, transversely-moving rack is equipped with defective work and captures pneumatic clamper.
Further, translation fixed seat is equipped with translating rails, and pan carriage is slidably connected at translation by base slider and leads On rail.
Further, certified products cutting agency include blanking fixed frame, blanking ball wire rod mechanism, blanking movable stand, under Expect that mechanical gripper, lifting ball wire rod mechanism and crane, blanking fixed frame are equipped with blanking ball wire rod mechanism, blanking ball Blanking mechanical handgrip is connected on the mobile terminal of screw body, blanking mechanical handgrip side is equipped with lifting ball wire rod mechanism, lifting The mobile terminal of ball wire rod mechanism connects crane.
Further, pusher includes pusher cylinder pedestal, pusher cylinder and scraping wings, is fixed on pusher cylinder pedestal The driving end of pusher cylinder, pusher cylinder connects scraping wings.
Further, station index dial is towards feed mechanism, vision-based detection mechanism, defective work cutting agency and certified products It is respectively equipped with multiple product jig locating pieces on four positions of cutting agency.
Compared with the prior art the present invention has the following advantages:
The invention has the advantages of simple structure, compactness and reasonable structure, stable and reliable in work, automatic accurate can be efficiently completed substandard product inspection Blanking action is surveyed, cost of labor is reduced, improves working efficiency, promotes product quality.
Description of the drawings
Fig. 1 is stereogram of the present invention.
Fig. 2 is feed mechanism stereogram.
Fig. 3 is vision-based detection mechanism stereogram.
Fig. 4 is defective work cutting agency stereogram.
Fig. 5 is certified products cutting agency stereogram.
Fig. 6 is pusher stereogram.
Reference sign:1- work tops, 2- stations index dial, 3- pushers, 3.1- pusher cylinders pedestal, 3.2- Pusher cylinder, 3.3- scraping wings, 4- feed mechanisms, 4.1- loading lifting mechanisms, 4.2- feedings crane, 4.3- products jig, 4.4- feedings pedestal, 4.5- feedings pushing frame, 4.6- feedings pusher cylinder, 4.7- feedings mechanical gripper, 4.8- handgrips translate machine Structure, 4.9- translation fixed frame, 5- vision-based detections mechanism, 5.1-Y spindle motors, 5.2-Y shaft ball screws mechanism, 5.3-Y axis rails, 5.4-Y axis movable stand, 5.5-X spindle motors, 5.6-X shaft ball screws mechanism, 5.7-X axis movable stand, 5.8- cameras, 6- do not conform to Lattice product cutting agency, 6.1- defective works crawl pneumatic clamper, 6.2- transversely-moving racks, the traversing ball screws of 6.3-, the traversing motors of 6.4-, 6.5- translation motors, 6.6- translations ball screw, 6.7- pan carriages, 6.8- translating rails, 6.9- translations fixed seat, 7- certified products Cutting agency, 7.1- blankings fixed frame, 7.2- blankings ball wire rod mechanism, 7.3- blankings movable stand, 7.4- blanking mechanicals handgrip, 7.5- lifts ball wire rod mechanism, 7.6- cranes, 8- product jig locating pieces.
Specific implementation mode
The present invention will be further described in conjunction with the embodiment in attached drawing below:
As shown in Figure 1, the invention mainly comprises work top 1, station index dial 2, pusher 3, feed mechanism 4, vision inspections Survey mechanism 5, defective work cutting agency 6 and certified products cutting agency 7.
1 center of work top is equipped with station index dial 2, feed mechanism 4, vision-based detection mechanism 5, defective work cutting agency 6 and certified products cutting agency 7 be uniformly distributed along 2 circumferencial direction of station index dial.2 center of station index dial is equipped with pusher 3。
The station index dial 2 is towards feed mechanism 4, vision-based detection mechanism 5, defective work cutting agency 6 and certified products Multiple product jig locating pieces 8 are respectively equipped on four positions of cutting agency 7 so that filling the product jig of workpiece can determine Position is placed on station index dial 2.
As shown in Fig. 2, the feed mechanism 4 include loading lifting mechanism 4.1, feeding crane 4.2, product jig 4.3, Feeding pedestal 4.4, feeding pushing frame 4.5, feeding pusher cylinder 4.6, feeding mechanical gripper 4.7,4.8 peace of handgrip translation mechanism Fixed frame 4.9 is moved, translation fixed frame 4.9 is fixed on feeding pedestal 4.4, translation fixed frame 4.9 is equipped with handgrip translation mechanism 4.8, the mobile terminal connection feeding mechanical gripper 4.7 of handgrip translation mechanism 4.8.4.7 side of feeding mechanical gripper is pushed away equipped with feeding Moving frame 4.5, feeding pushing frame 4.5 are connected to the driving end of feeding pusher cylinder 4.6, and feeding pusher cylinder 4.6 is fixed on feeding On pedestal 4.4.Loading lifting mechanism 4.1 is fixed on feeding pedestal 4.4, the lift side of loading lifting mechanism 4.1 connects feeding liter Frame 4.2 drops, and feeding crane 4.2 is equipped with multiple product jigs 4.3.
As shown in figure 3, the vision-based detection mechanism 5 includes y-axis motor 5.1, Y-axis ball screw mechanism 5.2, Y-axis guide rail 5.3, Y-axis movable stand 5.4, X-axis motor 5.5, X-axis ball screw mechanism 5.6, X-axis movable stand 5.7 and camera 5.8, Y-axis are moved 5.4 left and right ends of moving frame are slidably connected at by sliding block in two Y-axis guide rails 5.3 parallel to each other, and Y-axis movable stand 5.4 connects On 5.2 mobile terminal of Y-axis ball screw mechanism, the driving end connection Y-axis ball screw mechanism 5.2 of y-axis motor 5.1.Y-axis moves X-axis ball screw mechanism 5.6, the driving end connection X-axis ball screw mechanism 5.6 of X-axis motor 5.5, X-axis rolling are fixed on frame 5.4 The mobile terminal connection X-axis movable stand 5.7 of ballscrew mechanism 5.6, fixing camera 5.8 on X-axis movable stand 5.7.
As shown in figure 4, the defective work cutting agency 6 include defective work crawl pneumatic clamper 6.1, it is transversely-moving rack 6.2, traversing Ball screw 6.3, traversing motor 6.4, translation motor 6.5, translation ball screw 6.6, pan carriage 6.7,6.8 peace of translating rails Fixed seat 6.9 is moved, translation fixed seat 6.9 is equipped with translation ball screw 6.6,6.5 output end of translation motor connection translation ball The mobile terminal of lead screw 6.6, translation ball screw 6.6 connects pan carriage 6.7, and traversing ball screw 6.3 is fixed in pan carriage 6.7, Traversing motor 6.4 drives end to connect traversing ball screw 6.3, and the mobile terminal of traversing ball screw 6.3 connects transversely-moving rack 6.2, horizontal It moves frame 6.2 and is equipped with defective work crawl pneumatic clamper 6.1.The translation fixed seat 6.9 is equipped with translating rails 6.8, pan carriage 6.7 It is slidably connected on translating rails 6.8 by base slider.
As shown in figure 5, the certified products cutting agency 7 include blanking fixed frame 7.1, blanking ball wire rod mechanism 7.2, under Expect movable stand 7.3, blanking mechanical handgrip 7.4, lifting ball wire rod mechanism 7.5 and crane 7.6, is set on blanking fixed frame 7.1 There is blanking ball wire rod mechanism 7.2, blanking mechanical handgrip 7.4, blanking machine are connected on the mobile terminal of blanking ball wire rod mechanism 7.2 7.4 side of tool handgrip is equipped with lifting ball wire rod mechanism 7.5, and the mobile terminal of lifting ball wire rod mechanism 7.5 connects crane 7.6。
As shown in fig. 6, the pusher 3 includes pusher cylinder pedestal 3.1, pusher cylinder 3.2 and scraping wings 3.3, push away The driving end connection scraping wings 3.3 of 3.2 pusher cylinder 3.2 of pusher cylinder is fixed on material air cylinder base 3.1.
The present invention operation principle be:In the dynamic detection separation of progress workpiece defective work, each workpiece is placed on production It is transported through on product jig.First, the product jig for filling workpiece is transported to by feed mechanism on station index dial one by one, Then vision-based detection mechanism is transported to by station index dial and carries out vision-based detection, station index dial will produce after completing vision-based detection Product jig is transported at defective work cutting agency, captures substandard product by defective work crawl pneumatic clamper, qualified product stays On product jig.Finally, remaining qualified products on product jig are transported at certified products cutting agency by station index dial, The blanking with pusher.
The invention has the advantages of simple structure, compactness and reasonable structure, stable and reliable in work, automatic accurate can be efficiently completed unqualified production Blanking action is surveyed in product examine, reduces cost of labor, improves working efficiency, promotes product quality.

Claims (8)

1. a kind of defective work detects separator, including work top automatically(1), station index dial(2), pusher(3)、 Feed mechanism(4), vision-based detection mechanism(5), defective work cutting agency(6)With certified products cutting agency(7), it is characterized in that: Work top(1)Center is equipped with station index dial(2), feed mechanism(4), vision-based detection mechanism(5), defective work cutting agency (6)With certified products cutting agency(7)Along station index dial(2)Circumferencial direction is uniformly distributed, station index dial(2)Center is equipped with Pusher(3).
2. a kind of defective work as described in claim 1 detects separator automatically, it is characterized in that:The feed mechanism(4) Including loading lifting mechanism(4.1), feeding crane(4.2), product jig(4.3), feeding pedestal(4.4), feeding pushing frame (4.5), feeding pusher cylinder(4.6), feeding mechanical gripper(4.7), handgrip translation mechanism(4.8)With translation fixed frame(4.9), Feeding pedestal(4.4)Upper fixed translation fixed frame(4.9), translate fixed frame(4.9)It is equipped with handgrip translation mechanism(4.8), grab Hand translation mechanism(4.8)Mobile terminal connect feeding mechanical gripper(4.7), feeding mechanical gripper(4.7)Side is pushed away equipped with feeding Moving frame(4.5), feeding pushing frame(4.5)It is connected to feeding pusher cylinder(4.6)Driving end, feeding pusher cylinder(4.6)Gu It is scheduled on feeding pedestal(4.4)On, feeding pedestal(4.4)Upper fixed loading lifting mechanism(4.1), loading lifting mechanism(4.1)'s Lift side connects feeding crane(4.2), feeding crane(4.2)It is equipped with multiple product jigs(4.3).
3. a kind of defective work as described in claim 1 detects separator automatically, it is characterized in that:The vision-based detection mechanism (5)Including y-axis motor(5.1), Y-axis ball screw mechanism(5.2), Y-axis guide rail(5.3), Y-axis movable stand(5.4), X-axis motor (5.5), X-axis ball screw mechanism(5.6), X-axis movable stand(5.7)And camera(5.8), Y-axis movable stand(5.4)Left and right ends It is slidably connected at two Y-axis guide rails parallel to each other by sliding block(5.3)On, Y-axis movable stand(5.4)It is connected to Y-axis ball wire Linkage(5.2)On mobile terminal, y-axis motor(5.1)Driving end connection Y-axis ball screw mechanism(5.2), Y-axis movable stand (5.4)Upper fixed X-axis ball screw mechanism(5.6), X-axis motor(5.5)Driving end connection X-axis ball screw mechanism(5.6), X-axis ball screw mechanism(5.6)Mobile terminal connect X-axis movable stand(5.7), X-axis movable stand(5.7)Upper fixing camera (5.8).
4. a kind of defective work as described in claim 1 detects separator automatically, it is characterized in that:The defective work blanking Mechanism(6)Pneumatic clamper is captured including defective work(6.1), transversely-moving rack(6.2), traversing ball screw(6.3), traversing motor(6.4)、 Translation motor(6.5), translation ball screw(6.6), pan carriage(6.7), translating rails(6.8)With translation fixed seat(6.9), put down Move fixed seat(6.9)It is equipped with translation ball screw(6.6), translation motor(6.5)Output end connection translation ball screw (6.6), translate ball screw(6.6)Mobile terminal connect pan carriage(6.7), pan carriage(6.7)The upper traversing ball screw of fixation (6.3), traversing motor(6.4)End is driven to connect traversing ball screw(6.3), traversing ball screw(6.3)Mobile terminal connection Transversely-moving rack(6.2), transversely-moving rack(6.2)It is equipped with defective work and captures pneumatic clamper(6.1).
5. a kind of defective work as claimed in claim 4 detects separator automatically, it is characterized in that:The translation fixed seat (6.9)It is equipped with translating rails(6.8), pan carriage(6.7)It is slidably connected at translating rails by base slider(6.8)On.
6. a kind of defective work as described in claim 1 detects separator automatically, it is characterized in that:The certified products blanking machine Structure(7)Including blanking fixed frame(7.1), blanking ball wire rod mechanism(7.2), blanking movable stand(7.3), blanking mechanical handgrip (7.4), lifting ball wire rod mechanism(7.5)And crane(7.6), blanking fixed frame(7.1)It is equipped with blanking ball screw machine Structure(7.2), blanking ball wire rod mechanism(7.2)Mobile terminal on connect blanking mechanical handgrip(7.4), blanking mechanical handgrip (7.4)Side is equipped with lifting ball wire rod mechanism(7.5), lift ball wire rod mechanism(7.5)Mobile terminal connect crane (7.6).
7. a kind of defective work as described in claim 1 detects separator automatically, it is characterized in that:The pusher(3) Including pusher cylinder pedestal(3.1), pusher cylinder(3.2)And scraping wings(3.3), pusher cylinder pedestal(3.1)Upper fixed pusher Cylinder(3.2)Pusher cylinder(3.2)Driving end connect scraping wings(3.3).
8. a kind of defective work as described in claim 1 detects separator automatically, it is characterized in that:The station index dial (2)Towards feed mechanism(4), vision-based detection mechanism(5), defective work cutting agency(6)With certified products cutting agency(7)Four Multiple product jig locating pieces are respectively equipped on a position(8).
CN201810378799.6A 2018-04-25 2018-04-25 A kind of defective work detects separator automatically Pending CN108372132A (en)

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Application Number Priority Date Filing Date Title
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Cited By (4)

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CN108971030A (en) * 2018-09-10 2018-12-11 无锡铭方科技有限公司 A kind of cell winding stamp detection device
CN110803364A (en) * 2019-11-05 2020-02-18 Tcl王牌电器(惠州)有限公司 Assembling machine for radiating fin assembly
CN112452785A (en) * 2020-10-19 2021-03-09 大连德迈仕精密科技股份有限公司 Full automatic checkout device of fuel sprayer part
CN114904779A (en) * 2022-04-18 2022-08-16 无锡新维特精密机械有限公司 Automatic gasket detection machine

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CN106862104A (en) * 2017-03-30 2017-06-20 江苏理工学院 Auto parts clear size of opening automatic detection device
CN107262380A (en) * 2017-07-18 2017-10-20 深圳中天云创科技有限公司 A kind of cell phone back light source vision automatic checkout equipment and detection method
CN208390475U (en) * 2018-04-25 2019-01-18 国泰精密机件(无锡)有限公司 A kind of rejected product detects separator automatically

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CN114904779A (en) * 2022-04-18 2022-08-16 无锡新维特精密机械有限公司 Automatic gasket detection machine
CN114904779B (en) * 2022-04-18 2023-05-23 无锡新维特精密机械有限公司 Automatic gasket detection machine

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