CN108387276A - Lithium battery checking equipment - Google Patents

Lithium battery checking equipment Download PDF

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Publication number
CN108387276A
CN108387276A CN201810562445.7A CN201810562445A CN108387276A CN 108387276 A CN108387276 A CN 108387276A CN 201810562445 A CN201810562445 A CN 201810562445A CN 108387276 A CN108387276 A CN 108387276A
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CN
China
Prior art keywords
block
cylinder
battery
mounting plate
width
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Granted
Application number
CN201810562445.7A
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Chinese (zh)
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CN108387276B (en
Inventor
练国瑛
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Shenzhen Zhiboli Technology Co., Ltd.
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练国瑛
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Priority to CN201810562445.7A priority Critical patent/CN108387276B/en
Publication of CN108387276A publication Critical patent/CN108387276A/en
Application granted granted Critical
Publication of CN108387276B publication Critical patent/CN108387276B/en
Expired - Fee Related legal-status Critical Current
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01DMEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
    • G01D21/00Measuring or testing not otherwise provided for
    • G01D21/02Measuring two or more variables by means not covered by a single other subclass

Abstract

The present invention relates to technical field of new energy production.Lithium battery checking equipment, including rack, feed mechanism, rotating disk mechanism, barcode scanning mechanism, battery core mechanism for testing, connector separating mechanism, transfer device, the first transmission belt mechanism, linkage manipulator, linear measure longimetry mechanism, Width measurement mechanism, thickness measure mechanism, the second transmission belt mechanism and third transmission belt mechanism.The advantages of lithium battery checking equipment is can be automatically finished battery performance inspection, battery bar code scanning inspection and battery form factor to examine, and checkability is high.

Description

Lithium battery checking equipment
Technical field
The present invention relates to the inspection equipment of technical field of new energy production, especially lithium battery.
Background technology
Lithium battery assembly is needed after completing through inspection, including battery performance is examined, bar code scan is examined and shape ruler Very little inspection, what battery performance had inspected also needs to remove battery pole ear connector.Existing above-mentioned three kinds of inspections are all point Drive capable operation into, operation is time-consuming and laborious, and checkability is low.
Invention content
The purpose of the invention is to provide one kind being automatically performed battery performance inspection, bar code scan inspection and appearance and size The lithium battery checking equipment of inspection.
To achieve the goals above, present invention employs following technical schemes:Lithium battery checking equipment, including rack, on Expect mechanism, rotating disk mechanism, barcode scanning mechanism, battery core mechanism for testing, connector separating mechanism, transfer device, the first transmission belt mechanism, Linkage manipulator, linear measure longimetry mechanism, Width measurement mechanism, thickness measure mechanism, the second transmission belt mechanism and third transmission belt Mechanism;
Rotating disk mechanism is for driving battery to move;Feed mechanism is used for battery automatic charging;Barcode scanning mechanism is used for battery front side On bar code be scanned;Battery core mechanism for testing is used to carry out performance detection to battery;Connector separating mechanism is used for battery Top electrode connector lock out operation;Transfer device is used to the battery on rotating disk mechanism being carried to the first transmission belt mechanism;Linkage Manipulator is for carrying the first transmission belt mechanism, linear measure longimetry mechanism, Width measurement mechanism, thickness measure mechanism and the second transmission With the battery in mechanism, i.e., the battery in the first transmission belt mechanism is transported in linear measure longimetry mechanism, by linear measure longimetry mechanism On battery be transported on Width measurement mechanism, the battery on Width measurement mechanism is transported to thickness measure mechanism, by thickness Battery on measuring mechanism is transported in the second transmission belt mechanism or third transmission belt mechanism;Linear measure longimetry mechanism carries out battery Linear measure longimetry;Width measurement mechanism carries out width measurement to battery, and thickness measure mechanism carries out thickness measure to battery;Second passes Paper-feeding mechanism is for transporting the battery of length, width or unqualified thickness lattice;Third transmission belt mechanism is used to detect qualified Battery transports;
Rotating disk mechanism includes motor reducer, pneumatic jacking device, index dial and carrier;Motor reducer is fixed in rack, Motor reducer connects index dial;On index dial successively rule setting feeding station A, barcode scanning station B, performance detection station C and Connector detaches and discharge station D;Carrier is four, is separately mounted on four stations of index dial;
Pneumatic jacking device is fixed on the rack, and pneumatic jacking device is in below carrier, and pneumatic jacking device is two groups, two groups Pneumatic jacking device distinguishes the carrier on corresponding performance detection station C, connector separation and discharge station D, pneumatic jacking device Clamped condition for performance detection station C and connector separation and battery in carrier on discharge station D;
Pneumatic jacking device includes the first cylinder, lifting body fixed plate, infrared inductor mounting plate, the first inductor and two groups Component is jacked, jacking component includes pulley and jacking post;First cylinder is fixed on the rack, and the first cylinder is connected with air source, is used It is acted on decline in providing jacking;First cylinder output end connects lifting body fixed plate, infrared inductor mounting plate and jacking Column is mounted in lifting body fixed plate, and the first inductor is mounted on infrared inductor mounting plate, and the first inductor is for examining Whether survey in carrier has battery;Pulley is mounted in jacking post, and two pulleys are axially vertically arranged, and two pulleys are respectively used to control Clamping force in the long wide direction of carrier processed;
Carrier includes carrier platen and clamp assembly thereon, and carrier platen is arranged on index dial, and carrier platen is equipped with the One sliding slot and second sliding slot, the first sliding groove and second sliding slot are vertically arranged;Clamp assembly is vertically disposed two groups, respectively along One sliding slot and second sliding slot movement;
Clamp assembly includes battery pole piece fixed plate, battery fixed block, fold bar, fold bar mounting base, clamper locating piece, moves Dynamic rail, plush copper axis pin and fastening spring;The position of fold bar is in right over pulley, and the shaft for turning down bar is fitted to fold In bar mounting base, on fold bar mounting base upper end fixed setting carrier platen, adjustable be mounted in clamper locating piece position is moved In dynamic rail;Plush copper axis pin one end has plush copper, the other end to be fixed on moving rail, and fold bar mounting base is coordinated by prismatic pair On plush copper axis pin, fastening spring is socketed in plush copper and turns down on the plush copper axis pin between bar mounting base;Battery pole piece is solid Fixed board position is oppositely arranged with one piece of clamper locating piece, and battery fixed block position is opposite with another piece of clamper locating piece to be set It sets;
Feed mechanism position corresponds to feeding station A,
Barcode scanning mechanism position corresponds to barcode scanning station B;Barcode scanning mechanism is mounted at the top of index dial;Barcode scanning mechanism position include optical axis, Gripping block, code reader and pedestal, optical axis are fixed at by pedestal at the top of index dial, and gripping block is for clamping optical axis, reading code Device is fixedly installed on optical axis, the code reader downwardly battery in the carrier on barcode scanning station B;
Battery core mechanism for testing position corresponds to the performance detection station C on index dial;Battery core mechanism for testing includes mounting bracket, contact Measuring head mounting plate, engaged test head, sliding shoe, sliding shoe fixed block, the second cylinder and limiting device;Mounting bracket fixes peace In rack, the second cylinder is mounted in mounting bracket;Second cylinder connects sliding shoe;Sliding shoe fixed block is mounted on sliding On block;Limiting device is mounted on the second cylinder;Engaged test head mounting plate is mounted on sliding shoe, and engaged test head is fixed on On engaged test head mounting plate;
Connector separating mechanism position corresponds to discharge station D;Connector separating mechanism includes detachable base, third cylinder, the 4th Cylinder, gripping head, third cylinder mounting plate, the 4th cylinder mounting plate, the 5th cylinder sliding block, the 5th cylinder and the 4th cylinder are slided Block;Detachable base is installed in rack;5th cylinder is arranged on detachable base, and the 5th cylinder drives the 5th cylinder sliding block lateral It is mobile;4th cylinder mounting plate is mounted on the 5th cylinder sliding block, and the 4th cylinder is mounted on the 4th cylinder mounting plate;4th gas Cylinder connects the 4th cylinder sliding block, and third cylinder mounting plate is mounted on the 4th cylinder sliding block, and the 4th cylinder controls the 4th cylinder and slides Block and third cylinder mounting plate move up and down, and third cylinder is mounted on third cylinder mounting plate, are equipped with below third cylinder Grip head;
First transmission belt mechanism is between rotating disk mechanism and linear measure longimetry mechanism;
Linear measure longimetry mechanism includes linear measure longimetry mechanism base, width clamping device, support board, measuring device mounting plate, plate Locating piece, displacement sensor, flat-pushing module, wide block and long block;Linear measure longimetry mechanism base is mounted in rack, measures dress Mounting plate is set on linear measure longimetry mechanism base, support board is on measuring device mounting plate;Support board and measuring device Mounting plate is fixed by plate locating piece;Wide block and long block are fixedly mounted on support board;Width clamping device fixes peace On measuring device mounting plate, width clamping device is oppositely arranged with wide block, and width clamping device is with wide block in width Battery movement is limited on direction;Flat-pushing module is fixedly mounted on measuring device mounting plate, and flat-pushing module is set in opposite directions with long block It sets, flat-pushing module is used to measure the clamping on battery length direction to be measured with long block;Displacement sensor is mounted on to measure and fill It sets on mounting plate;Displacement sensor and flat-pushing module contact;
Width clamping device includes width clamping cylinder and width clamping plate, width clamping cylinder drive width clamping plate close or Far from width block, to realize clamp or release battery in the width direction;
Flat-pushing module includes weight, the 6th cylinder, crossed roller guide rail, weight supporting block, slider support seat, the limit of the first sliding block Block, linear measure longimetry pushing block, flat-pushing sliding block, linear measure longimetry pushing block supporting block and the second sliding block limited block;Weight supporting block is mounted on Below measuring device mounting plate;Weight shaft is installed in weight supporting block;Slider support seat is mounted on measuring device mounting plate Top, crossed roller guide rail and the flat-pushing sliding block of support are mounted on slider support seat;First sliding block limited block and the second sliding block limit Position block is fixedly mounted on measuring device mounting plate, and the first sliding block limited block is located at flat-pushing sliding block dead astern;Second sliding block limits Block is located in front of flat-pushing sliding block, passes through spring supporting between the second sliding block limited block and flat-pushing sliding block;Linear measure longimetry pushing block supports Block is mounted on flat-pushing sliding block;Linear measure longimetry pushing block for being contacted with mesuring battary is mounted on linear measure longimetry pushing block supporting block end End;6th cylinder is installed on immediately below measuring device mounting plate;Displacement sensor end is contacted with linear measure longimetry pushing block, and length is surveyed It measures pushing block to move forward, the measurement head of compression displacement sensor;
Width measurement mechanism includes Width measurement mechanism pedestal, length clamping device, width support board, measures mounting plate, measures The flat-pushing module of locating piece, measurement sensor, width, wide block and long block;Linear measure longimetry mechanism base is mounted in rack, is surveyed It measures mounting plate to be mounted on linear measure longimetry mechanism base, width support board, which is in, to be measured on mounting plate;Width support board and measurement Mounting plate is fixed by measurement and positioning block;Wide block and long block are fixedly mounted on width support board;
Length clamping device and the flat-pushing module of width, which are fixedly mounted on, to be measured on mounting plate, and the flat-pushing module of width and wide block are opposite Setting, the flat-pushing module of width limit battery movement in the direction of the width with wide block;Length clamping device is set in opposite directions with long block It sets, length clamping device is used to measure the clamping on battery length direction to be measured with long block;Measurement sensor, which is mounted on, to be surveyed It measures on mounting plate;Measurement sensor and the flat-pushing module contact of width;
Length clamping device includes length clamping cylinder and length clamping plate, length clamping cylinder drive length clamping plate close or Far from long block, to realize from length direction clamp or release battery;
Thickness measure mechanism includes thickness measure mechanism pedestal, the 7th cylinder, the 7th cylinder fixed block, thickness measure holder, pressure Plate and inductor;Thickness measure mechanism floor installation is in rack;Thickness measure holder is mounted on thickness measure mechanism pedestal; 7th cylinder fixed block is mounted below thickness measure holder, and the 7th cylinder is mounted in the 7th cylinder fixed block, the 7th cylinder Telescopic rod connects pressing plate, and the 7th cylinder control pressing plate moves up and down;Inductor is mounted on pressing plate side plate;
Thickness measure holder include thickness measure mounting plate, transition block, side plate, side plate reinforcement block, thickness measure weight supporting block, Thickness measure weight, thickness measure upper limit position block, roller guide rail;Thickness measure mounting plate is mounted on thickness measure mechanism pedestal On;Transition block is installed on thickness measure mounting plate;Installation side plate is fixed with thickness measure mounting plate by side plate reinforcement block, thick Degree measures weight supporting block and is mounted on side plate reinforcement block;
Connector detaches and the carrier on discharge station D, the first transmission belt mechanism feed end, linear measure longimetry mechanism, width measurement Mechanism, thickness measure mechanism, the second transmission belt mechanism feed end and third transmission belt mechanism feed end are on same straight line.
Preferably, the first transmission belt mechanism, the second transmission belt mechanism are identical with third transmission belt mechanism structure;First passes Paper-feeding mechanism includes carriage, belt conveyor, first band transmission parts, motor, drive roll, driven roller, optoelectronic switch, fortune Send guide rail;Carriage is fixed on the rack, and is transported guide rail and is erected on carriage, drive roll and driven roller are mounted on It transports on guide rail, belt conveyor is wrapped on drive roll and driven roller;Motor, which is fixed at, to be transported below guide rail, is passed through First band transmission parts connect the shaft of the output shaft and drive roll of motor;Optoelectronic switch, which is mounted on, to be transported on guide rail side.
Preferably, the flat-pushing modular structure of width is identical as flat-pushing module.
Preferably, linkage manipulator includes linkage manipulator firm banking, servo motor driving system, transverse shifting peace Loading board, optoelectronic switch, transverse slider, upright slide block, interlocking mechanism device, catch and the 5th cylinder;Servo motor driving system On linkage manipulator firm banking, transverse slider is mounted on servo motor driving system, and transverse slider is in servo electricity Transverse shifting in machine drive system;Transverse shifting mounting plate is fixedly mounted on transverse slider, and upright slide block, which is mounted on, laterally to be moved On dynamic mounting plate;5th cylinder upper end is fixedly mounted on transverse shifting mounting plate, and the 5th cylinder lower end connects interlocking mechanism device, Interlocking mechanism device is mounted on upright slide block, and the 5th cylinder drives interlocking mechanism device to move up and down;Optoelectronic switch fixes peace Mounted in servo motor driving system lower end;Catch is fixedly mounted on transverse slider;Interlocking mechanism device includes sucker, sucker peace Fill bar, sucker mounting rod pedestal, aluminium section bar, vertically movable mounting plate, suction device, buffer, the first vertical spacing mounting plate, Second vertical spacing mounting rod;Vertically movable mounting plate is installed on upright slide block, and vertically movable mounting plate can be in vertical direction Upper movement, aluminium section bar, suction device, the second vertical spacing mounting rod are mounted on vertically movable mounting plate;First vertical spacing Mounting plate is mounted on transverse shifting mounting plate;Buffer is separately mounted to the first vertical spacing mounting plate and the second vertical spacing On mounting rod;Three sucker mounting rod pedestals are evenly distributed on aluminium section bar, and sucker mounting rod is mounted on sucker mounting rod pedestal On, there are two suckers for the installation of each sucker mounting rod end;Linear measure longimetry mechanism, Width measurement mechanism and thickness measure mechanism row The straight line arranged is parallel with aluminium section bar.
Preferably, thickness measure weight includes movement weight pulley, weight mounting rod, weight body, weight installation bolt, weight Shaft;Weight body centre bore passes through weight mounting rod, and weight installation bolt is by being threadably mounted at weight mounting rod one end and leading to Cross the fastening of weight installation bolt;Weight mounting rod connects thickness measure weight supporting block, thickness measure weight by weight shaft It is rotated in weight supporting block along weight shaft;Movement weight pulley is movably arranged on the weight mounting rod other end, movement weight pulley and pressure Plate contacts, control thickness measure weight rotation;Thickness measure weight supporting block erection support is equipped with U-type groove, the bottom of U-type groove It is provided with angle by proximal panel side.
Preferably, feed mechanism is identical with transfer device structure;Feed mechanism includes shunting holder, shunting motor, divides Flow transmission component, shunting linear guides, traverse beam, shunting cylinder mounting plate, the 4th cylinder, shunting sucker and shunting limit sensing Device;Shunting holder is fixed at rack, and traverse beam is horizontally arranged on shunting holder, and shunting motor is mounted in traverse beam, It shunts motor and drives shunting transmission component movement;Shunting linear guides are fixed in traverse beam, and shunting cylinder mounting plate is logical Excessive cleanliness guide rail is mounted in traverse beam, and shunting V belt translation component drives shunting cylinder mounting plate to be moved along shunting linear guides Dynamic, shunting cylinder is fixed at vertically on shunting cylinder mounting plate, and shunting sucker is fixedly connected with shunting Telescopic-cylinder end.
The lithium battery checking equipment of above-mentioned technical proposal is used, rotating disk mechanism is for driving battery to move;Feed mechanism For battery automatic charging;Barcode scanning mechanism is for being scanned the bar code on battery front side;Battery core mechanism for testing is used for electricity Pond carries out performance detection;Connector separating mechanism is used for battery top electrode connector lock out operation;Transfer device will be for that will turn Battery on disc mechanism is carried to the first transmission belt mechanism;Linkage manipulator is for carrying the first transmission belt mechanism, linear measure longimetry Battery in mechanism, Width measurement mechanism, thickness measure mechanism and the second transmission belt mechanism, i.e., will be in the first transmission belt mechanism Battery is transported in linear measure longimetry mechanism, and the battery in linear measure longimetry mechanism is transported on Width measurement mechanism, width is surveyed Battery on measuring mechanism is transported to thickness measure mechanism, and the battery on scantling measuring mechanism is transported to the second transmission belt mechanism Or in third transmission belt mechanism;Linear measure longimetry mechanism carries out linear measure longimetry to battery;Width measurement mechanism is to battery into line width It measures, thickness measure mechanism carries out thickness measure to battery;Second transmission belt mechanism is used for length, width or unqualified thickness lattice Battery transport;Third transmission belt mechanism is used to transport on the qualified battery of detection.The advantages of lithium battery checking equipment is can It is examined with being automatically finished battery performance, battery bar code scanning inspection and battery form factor are examined, checkability height.
Description of the drawings
Fig. 1 is the structural schematic diagram of the embodiment of the present invention.
Fig. 2 is the structural schematic diagram of the rotating disk mechanism of the embodiment of the present invention.
Fig. 3 is the configuration schematic diagram of the pneumatic jacking device of the embodiment of the present invention.
Fig. 4 is the structural blast structural schematic diagram of the carrier of the embodiment of the present invention.
Fig. 5 is the configuration schematic diagram of the battery core mechanism for testing of the embodiment of the present invention.
Fig. 6 is the configuration schematic diagram of the connector separating mechanism of the embodiment of the present invention.
Fig. 7 is the configuration schematic diagram of the barcode scanning device of the embodiment of the present invention.
Fig. 8 is the configuration schematic diagram of the linkage manipulator of the embodiment of the present invention.
Fig. 9 is the configuration schematic diagram of the interlocking mechanism device of inventive embodiments.
Figure 10 is the structural schematic diagram of the linear measure longimetry mechanism of inventive embodiments.
Figure 11 is the configuration schematic diagram of the flat-pushing module of inventive embodiments.
Figure 12 is the configuration schematic diagram of the Width measurement mechanism of inventive embodiments.
Figure 13 is the configuration schematic diagram of the thickness measure mechanism of inventive embodiments.
Figure 14 is the configuration schematic diagram of the thickness measure holder of inventive embodiments.
Figure 15 is the structural schematic diagram of the thickness measure weight of inventive embodiments.
Figure 16 is the configuration schematic diagram of the feed mechanism of inventive embodiments.
Figure 17 is the configuration schematic diagram of the first transmission belt mechanism of inventive embodiments.
Specific implementation mode
The present invention is described further with reference to Fig. 1-Figure 17.
The lithium battery checking equipment as shown in Fig. 1-Figure 17, including rack 1, feed mechanism 3, rotating disk mechanism 12, scanning machine Structure 5, battery core mechanism for testing 15, connector separating mechanism 14, transfer device 11, the first transmission belt mechanism 4, linkage manipulator 10, Linear measure longimetry mechanism 9, Width measurement mechanism 8, thickness measure mechanism 6, the second transmission belt mechanism 2 and third transmission belt mechanism 7.
Rack 1 includes rack main structure and air pump three linked piece.Rack main structure is for being fixedly installed other devices, rack master Structural base is provided with universal wheel and fot screw, for fixing entire machine.Air pump three linked piece is installed in rack main structure, Air pump three linked piece 191 is used to provide power source for pneumatic element in equipment.
Rotating disk mechanism 12 is for driving battery to move, to adapt to battery core mechanism for testing 15, connector separating mechanism 14 and sweep Operation of the ink recorder structure 5 to battery;Feed mechanism 3 is used for the feeding of battery;Barcode scanning mechanism 5 be used for the bar code on battery front side into Row scanning;Battery core mechanism for testing 15 is used to carry out performance detection to battery;Connector separating mechanism 14 is used for battery top electrode Connector lock out operation;Transfer device 11 is used to the battery on rotating disk mechanism 12 being carried to the first transmission belt mechanism 4;Gear Tool hand 10 is for carrying the first transmission belt mechanism 4, linear measure longimetry mechanism 9, Width measurement mechanism 8, thickness measure mechanism 6 and second Battery in first transmission belt mechanism 4 is transported in linear measure longimetry mechanism 9, length is surveyed by the battery in transmission belt mechanism 2 Battery on measuring mechanism 9 is transported on Width measurement mechanism 8, and the battery on Width measurement mechanism 8 is transported to Thickness measuring machine Battery in thickness measure mechanism 6 is transported in the second transmission belt mechanism 2 or third transmission belt mechanism 7 by structure 6;Linear measure longimetry Mechanism 9 carries out linear measure longimetry to battery;Width measurement mechanism 8 to battery carry out width measurement, thickness measure mechanism 6 to battery into Row thickness measure;Second transmission belt mechanism 2 is for transporting the battery of length, width or unqualified thickness lattice;Third transmission belt machine Structure 7 is used to transport on the qualified battery of detection.
Rack 1 includes rack main structure and air pump three linked piece, and rack main structure bottom is provided with universal wheel and fot screw. Air pump three linked piece is used to provide power source for pneumatic element in equipment.
As shown in Figure 2, Figure 3 and Figure 4, rotating disk mechanism 12 includes motor reducer 121, optoelectronic induction structure 122, pneumatic top Rise device 123, turntable mounting plate shelves ring 124, index dial 125, carrier 126, turntable mounting plate end cap 127, dispenser 128, same Step band component 129.
Motor reducer 121 is fixed in rack 1, and on 128 installation frame 1 of dispenser, motor reducer 121 passes through segmentation Device 128 connects index dial 125;
Optoelectronic induction structure 122 is installed on 128 input shaft one end of dispenser, and photoelectric sensor is installed on dispenser shell, light Electric induction structure 122 adjusts motor speed for detecting 128 input shaft rotating speed of dispenser according to testing result.Pneumatic jacking Device 123 is installed in rack 1, and pneumatic jacking device 123 is connected with equipment air source, and pneumatic jacking device 123 jacks when work, Clamping device on carrier 126 is set to discharge, battery is in non-clamp position, is pressed from both sides when in the withdrawal of pneumatic jacking device 123, carrier 126 Tight device clamps battery.Turntable mounting plate shelves ring 124 is placed on dispenser 128, is located at 125 lower section of turntable mounting plate, turntable peace 124 upper bolt hole position of loading board shelves ring is corresponding with dispenser 128 and 125 upper bolt hole of turntable mounting plate respectively, turntable mounting plate shelves Ring 124 is for connecting and fixed turntable mounting plate 125 and dispenser 128.Turntable mounting plate 125 is mounted on dispenser 128 and turns On disk mounting plate shelves ring 124, for installing carrier 126, turntable mounting plate 125 links with dispenser.Carrier 126, which is mounted on, to be turned Being symmetrically installed on position on disk mounting plate 125.Turntable mounting plate end cap 127 is located at 125 top of turntable mounting plate, turntable installation Eight bolts hole are corresponding with bolt hole in turntable mounting plate 125, turntable mounting plate shelves ring 124 on plate end cap 127, turntable mounting plate End cap 127 is for fixing turntable mounting plate 125 in dispenser 128, it is therefore an objective to allow turntable mounting plate 125 and carrier thereon 126 move together with dispenser 128.On 128 installation frame 1 of dispenser, 128 top output device of dispenser and turntable mounting plate 125 are connected, and dispenser 128 has the characteristics that indexing accuracy height, low noise, operates steadily, and dispenser 128 is for realizing intermittence Movement allows battery that can enter corresponding correct station and is processed detection.Synchronous belt and 129 lower end of synchronous pulley are installed on deceleration On machine output shaft, upper end is connected with dispenser input shaft, and dispenser 128 is passed for motor reducer 121 and 128 power of dispenser It passs.Rule setting feeding station A, barcode scanning station B, performance detection station C and connector separation and blanking successively on index dial 125 Station D;Carrier 126 is four, is separately mounted on four stations of index dial 125.
Pneumatic jacking device 123 is fixed in rack 1, and pneumatic jacking device 123 is in below carrier, pneumatic jacking device 123 be two groups, and two groups of pneumatic jacking devices 123 are respectively to the load on performance detection station C, connector separation and discharge station D Tool 126, pneumatic jacking device 123 is for performance detection station C and connector separation and battery in carrier 126 on discharge station D Clamped condition.
Pneumatic jacking device 123 includes the first cylinder 1231, lifting body fixed plate 1232, infrared inductor mounting plate 1233, the first inductor 1234 and two groups of jacking components, jacking component includes pulley 1235 and jacking post 1236;First cylinder 1231 are fixed in rack 1, and the first cylinder 1231 is connected with air source, are acted on decline for providing jacking.First cylinder 1231 It is solid mounted on lifting body that output end connects lifting body fixed plate 1232, infrared inductor mounting plate 1233 and jacking post 1236 On fixed board 1232, the first inductor 1234 is mounted on infrared inductor mounting plate 1233, and the first inductor 1234 is for detecting Whether there is battery in carrier 126;Pulley 1235 is mounted in jacking post 1236, two 1235 axially vertical settings of pulley, two Pulley 1235 is respectively used to clamping force in control 126 long wide direction of carrier.
Clamp assembly of the carrier 126 including carrier platen 1261 and thereon, carrier platen 1261 are arranged in index dial 125 On, carrier platen 1261 is equipped with the first sliding groove and second sliding slot, and the first sliding groove and second sliding slot are vertically arranged;Clamp assembly is It vertically disposed two groups, is moved respectively along the first sliding groove and second sliding slot.
Clamp assembly includes battery pole piece fixed plate 126a, battery fixed block 126b, fold bar 1264, fold bar mounting base 1266, clamper locating piece 1267, moving rail 1263, plush copper axis pin 1260 and fastening spring 1265;Turn down the position of bar 1264 Right over pulley 1235, the shaft of fold bar 1264 is fitted in fold bar mounting base 1266, turns down bar mounting base 1266 upper ends are fixedly installed on carrier platen 1261, and 1267 position of clamper locating piece is adjustable to be mounted on moving rail 1263, The position on moving rail 1263 is mounted on to adapt to different size of battery by adjusting clamper locating piece 1267;Plush copper axis pin 1260 one end have plush copper, the other end to be fixed on moving rail 1263, and fold bar mounting base 1266 is coordinated by prismatic pair pacifies On plush copper axis pin 1260, fastening spring 1265 is socketed in plush copper and turns down the plush copper axis pin 1260 between bar mounting base 1266 On;The battery pole piece positions fixed plate 126a are oppositely arranged with one piece of clamper locating piece 1267, the battery positions fixed block 126b with Another piece of clamper locating piece 1267 is oppositely arranged.
For carrier 126 in use, the first cylinder 1231 control pulley 1235 rises, pulley 1235 pushes fold bar 1264 around axis It rotates clockwise, to push clamper locating piece 1267 to be displaced outwardly, battery pole piece fixed plate 126a, battery fixed block 126b It is remote apart from change with two pieces of clamper locating pieces 1267 respectively so that the placement region on carrier platen 1261 becomes larger, the first induction After device 1234 detects battery in place, the first cylinder 1231 resets, and pushes clamper locating piece 1267 to move inward, two pieces of clampers Locating piece 1267 coordinates battery pole piece fixed plate 126a, battery fixed block 126b to clamp battery, and specifically battery pole piece is stuck in electricity On the pole piece fixed plate 126a of pond, one piece of clamper locating piece 1267 clamps the battery end of the battery pole piece other end, and battery is fixed Block 126b clamps battery in opposite directions with another piece of clamper locating piece 1267.
In use, being put into battery to be detected on the carrier 126 of feeding station A, rotating disk mechanism 12 is run rotating disk mechanism 12, Carrier 126 and its interior battery on feeding station A turn to barcode scanning station B, and barcode scanning mechanism 13 carries out barcode scanning to battery front side Operation;After the completion of barcode scanning, rotating disk mechanism 12 is run, and carrier 126 and its interior battery turn to performance detection station C, by battery core Mechanism for testing 15 detects battery performance;Then rotating disk mechanism 12 continues to run with, carrier 126 on performance detection station C and its interior Battery turn to connector separation and discharge station D, pneumatic jacking device 123 fixes battery, connector separating mechanism 14 By the connector removal on battery pole piece, then transfer device 11 is for removing the battery on connector separation and discharge station D It is transported to the first transmission belt mechanism 4.
3 position of feed mechanism corresponds to feeding station A.As shown in figure 16, feed mechanism 3 includes shunting holder 71, shunting electricity Machine 72, shunting transmission component 73, shunting linear guides 74, traverse beam 75, shunting cylinder mounting plate 76, the 4th cylinder 78, shunting Sucker 77 and shunting limit sensors 710;Shunting holder 71 is fixed at rack 1, and traverse beam 75 is horizontally arranged at shunting branch On frame 71, shunting motor 72 is mounted in traverse beam 75, and shunting motor drives shunting transmission component 73 to move;Shunt linear guides 74 are fixed in traverse beam 75, and shunting cylinder mounting plate 76 is mounted on by shunting linear guides 74 in traverse beam 75, point Stream V belt translation component 73 drives shunting cylinder mounting plate 76 to be moved along shunting linear guides 74, and shunting cylinder 78 is fixedly installed vertically On shunting cylinder mounting plate 76, shunting sucker 77 is fixedly connected with shunting 78 telescopic end of cylinder.Feed mechanism 3 moves down on realizing Dynamic and transverse shifting.
As shown in fig. 7,13 position of barcode scanning mechanism corresponds to barcode scanning station B.Barcode scanning mechanism 13 is mounted at the top of index dial, specifically It is mounted on turntable mounting plate end cap 127,
Barcode scanning mechanism 13 includes optical axis 132, gripping block 133, code reader 134 and pedestal 131, and optical axis 132 is fixed by pedestal 131 On being arranged on turntable mounting plate end cap 127, optical axis 132 is fixedly installed for clamping optical axis 132, code reader 134 in gripping block 133 On, the code reader downwardly battery in the carrier 126 on barcode scanning station B.
Barcode scanning mechanism 5 is in use, barcode scanning mechanism 13 scans the bar code of battery front side.
As shown in figure 5,15 position of battery core mechanism for testing corresponds to the performance detection station C on index dial 125;Battery core test machine Structure 15 includes mounting bracket 151, engaged test head mounting plate 152, engaged test head 153, sliding shoe 154, sliding shoe fixed block 155, the second cylinder 156 and limiting device 157.Mounting bracket 151 is fixedly mounted in rack 1, and the second cylinder 156 is mounted on peace It fills on holder 151, the second cylinder 156 is connected with air source, and the second cylinder 156 is for changing 153 front and back position of engaged test head;The Two cylinders 156 connect sliding shoe 154, have sliding slot in sliding shoe 154, can be in the flexible side of 156 the second cylinder of upper edge 156 of the second cylinder To sliding;Sliding shoe fixed block 155 is mounted on sliding shoe 154, is limited for sliding shoe;Limiting device 157 is mounted on second On cylinder 156, when sliding shoe 154 is contacted with limiting device 157, sends out signal and continued to run with stopping the second cylinder 156;It connects It touches measuring head mounting plate 152 to be mounted on sliding shoe 154, engaged test head 153 is fixed on engaged test head mounting plate 152. Engaged test head 153 is moved in 156 telescopic direction of the second cylinder, and detection battery performance, Huo Zheyuan are contacted with battery pole piece 1263 From battery pole piece 1263, avoid interfering when carrier 126 is run.
For battery core mechanism for testing 15 in use, pneumatic jacking device 123 fixes battery, battery core mechanism for testing 15 examines performance Survey battery in the carrier 126 at the place station C and carry out performance detection, air source pushes the second cylinder 156 to stretch, engaged test head 153 and Battery pole piece contacts, and when sliding shoe fixed block 155 is contacted with a part for limiting device 157 on battery core mechanism for testing 15, sends out Signal stops the movement of the second cylinder 156, and battery core mechanism for testing 15 is tested for the property battery, and after the completion of test, air source makes the Two cylinders 156 are shunk, and engaged test head 153 is detached with battery pole piece, sliding shoe fixed block 155 and limit on battery core mechanism for testing 15 Position 157 another part of device contact, the second cylinder 156 stop shrinking, and battery is completed in the C detections of performance detection station.
As shown in fig. 6,14 position of connector separating mechanism corresponds to discharge station D;Connector separating mechanism 14 includes separation Pedestal 141, third cylinder 142, the 4th cylinder 143, gripping head 144, third cylinder mounting plate 145, the 4th cylinder mounting plate 146, the 5th cylinder sliding block 147, the 5th cylinder 148 and the 4th cylinder sliding block 149;Detachable base 141 is installed in rack 1, point From the underface that pedestal 141 is located at discharge station D.5th cylinder 148 is arranged on detachable base 141, and the 5th cylinder 148 drives 5th cylinder sliding block, 147 transverse shifting;4th cylinder mounting plate 146 is mounted on the 5th cylinder sliding block 147, the 4th cylinder 143 On the 4th cylinder mounting plate 146;4th cylinder 143 connects the 4th cylinder sliding block 149, and third cylinder mounting plate 145 is pacified On the 4th cylinder sliding block 149, the 4th cylinder 143 controls to be moved down on the 4th cylinder sliding block 149 and third cylinder mounting plate 145 Dynamic, third cylinder 142 is mounted on third cylinder mounting plate 145, and 142 lower section of third cylinder is equipped with gripping head 144.Third gas Cylinder 142 is connected with air source, the spacing of two gripping heads 144 can be controlled, to clamp the connector on battery pole piece.
For connector separating mechanism 14 in use, pneumatic jacking device 123 fixes battery, battery pole piece is stuck in carrier On battery pole piece fixed plate 126a on 126, connector exposes except battery pole piece fixed plate 126a, passes through the 5th cylinder 148 The transverse movement of control gripping head 144, the longitudinal movement of gripping head 144 is controlled by the 4th cylinder 143, and gripping head 144 is moved To connector, the connector on two gripping 144 battery pole pieces of head is driven by third cylinder 142.
First transmission belt mechanism 4 is between rotating disk mechanism 12 and linear measure longimetry mechanism 9;Transfer device 11 is by rotating disk mechanism Battery on 12 is carried to the first transmission belt mechanism 4, if battery code scanning is unqualified or battery performance detection is unqualified, first Transmission belt mechanism 4 starts, and is directly transported by the first transmission belt mechanism 4.If battery code scanning is qualified and battery performance detection is qualified, First transmission belt mechanism 4 does not start, and the battery in the first transmission belt mechanism 4 is transported to linear measure longimetry mechanism by linkage manipulator 10 On 9.
As shown in figure 17, the first transmission belt mechanism 4 includes carriage 41, belt conveyor 43, first band transmission parts 45, electricity Machine 44, driven roller 46, optoelectronic switch 47, transports guide rail 42 at drive roll 48.Carriage 41 is fixed in rack 1, fortune Guide rail 42 is sent to be erected on carriage 41, drive roll 48 and driven roller 46 are mounted on and transport on guide rail 42, belt conveyor 43 It is wrapped on drive roll 48 and driven roller 46;Motor 44, which is fixed at, transports 42 lower section of guide rail, passes through the first V belt translation Component 45 connects the shaft of the output shaft and drive roll 48 of motor 44;Optoelectronic switch 47, which is mounted on, to be transported on 42 side of guide rail, For whether detecting in belt line by battery.
As shown in Figure 8 and Figure 9, linkage manipulator 10 includes linkage manipulator firm banking 101, servo motor driving system 102, transverse shifting mounting plate 103, optoelectronic switch 104, transverse slider 105, upright slide block 106, interlocking mechanism device 107, gear Piece 108 and the 5th cylinder 109.Servo motor driving system 102 is mounted on linkage manipulator firm banking 101, transverse slider 105 are mounted on servo motor driving system 102, the transverse shifting on servo motor driving system 102 of transverse slider 105.It is horizontal It is fixedly mounted on transverse slider 105 to mobile mounting plate 103, upright slide block 106 is mounted on transverse shifting mounting plate.5th 109 upper end of cylinder is fixedly mounted on transverse shifting mounting plate 103, and 109 lower end of the 5th cylinder connects interlocking mechanism device 107, connection Dynamic mechanical device 107 is mounted on upright slide block 106, and the 5th cylinder 109 drives interlocking mechanism device 107 to move up and down, and the 5th Cylinder 109 is connected with air source, generates expanding-contracting action, promotes interlocking mechanism device 107 that can move in the vertical direction.For leaning on Nearly mesuring battary simultaneously generates sucking action.Optoelectronic switch 104 is fixedly mounted on 102 lower end of servo motor driving system, three light Electric switch 104 is at a distance of certain spacing.Catch 108 is fixedly mounted on transverse slider 105, when transverse slider 105 moves, catch 108 block optoelectronic switch 104, and servo motor driving system 102 is stopped, and wait for that the action of interlocking mechanism device 107 is completed, servo 102 counter motion of motor driven systems.
Interlocking mechanism device 107 includes sucker 1071, sucker mounting rod 1072, sucker mounting rod pedestal 1073, aluminium section bar 1074, vertically movable mounting plate 1075, suction device 1076, buffer 1077, the first vertical spacing mounting plate 1078, second are perpendicular To limit installation bar 1079.Vertically movable mounting plate 1075 is installed on upright slide block 106, and vertically movable mounting plate 1075 can be It is moved on vertical direction, aluminium section bar 1074, suction device 1076, the second vertical spacing mounting rod 1079 are mounted on vertically movable peace In loading board 1075.First vertical spacing mounting plate 1078 is mounted on transverse shifting mounting plate 103, two the second vertical spacing peaces Dress bar 1079 is installed on vertically movable mounting plate 1075, and symmetry arrangement is above the first vertical spacing mounting plate 1078.Two Buffer 1077 is separately mounted on the first vertical spacing mounting plate 1078 and the second vertical spacing mounting rod 1079, is moved when vertical When being moved on 1075 vertical direction of dynamic mounting plate, buffer 1077 each serves as upper limit and is acted on lower limit.Three sucker peaces Dress bar pedestal 1073 is evenly distributed on aluminium section bar 1074, and sucker mounting rod 1072 is mounted on sucker mounting rod pedestal 1073, There are two suckers 1071 for the 1072 end installation of each sucker mounting rod, and sucker 1071 is for adsorbing battery and carrying.Linear measure longimetry The straight line that mechanism 9, Width measurement mechanism 8 and thickness measure mechanism 6 are arranged in is parallel with aluminium section bar 1074, linear measure longimetry mechanism 9, Carrier on Width measurement mechanism 8, thickness measure mechanism 6 and feeding station A is on same straight line.
Linkage manipulator 10 is in use, servo motor driving system 102 controls 10 transverse shifting of linkage manipulator, the 5th gas Cylinder 109 controls to be moved on 10 vertical direction of linkage manipulator, 1072 spacing of sucker mounting rod and feeding on interlocking mechanism device 107 The spacing between carrier, Width measurement mechanism 8, linear measure longimetry mechanism 9, thickness measure mechanism 6, top discharge mechanism 2 on station A It is corresponding.The battery that performance detection, connector removal and barcode scanning operation are completed on feeding station A is transported to length by linkage manipulator 10 It spends on measuring mechanism 9, the battery in linear measure longimetry mechanism 9 is transported on Width measurement mechanism 8, it will be on Width measurement mechanism 8 Battery be transported to thickness measure mechanism 6, the battery in thickness measure mechanism 6 is transported on discharging mechanism 2.
As shown in fig. 10 and fig. 12, linear measure longimetry mechanism 9 include linear measure longimetry mechanism base 91, width clamping device 92, Support board 93, measuring device mounting plate 94, plate locating piece 97, displacement sensor 95, flat-pushing module 96, wide block 98 and long gear Block 99.Linear measure longimetry mechanism base 91 is mounted in rack 1, and measuring device mounting plate 94 is mounted on linear measure longimetry mechanism base 91 On, support board 93 is on measuring device mounting plate 94.Support board 93 and measuring device mounting plate 94 pass through plate locating piece 97 It is fixed.Wide block 98 and long block are fixedly mounted on support board 93.Width clamping device 92 is fixedly mounted on measuring device peace In loading board 94, width clamping device 92 is oppositely arranged with wide block 98, and width clamping device 92 is with wide block 98 in width direction Upper limitation battery movement.Flat-pushing module 96 is fixedly mounted on measuring device mounting plate 94, flat-pushing module 96 and 99 phase of long block To setting, flat-pushing module 96 is used to measure the clamping on battery length direction to be measured with long block 99.Displacement sensor 95 is pacified On measuring device mounting plate 94;Displacement sensor 95 is contacted with flat-pushing module 96.
Width clamping device 92 includes width clamping cylinder and width clamping plate, and width clamping cylinder drives width clamping plate Closer or far from wide block 98, to realize clamp or release battery in the width direction.
Flat-pushing module 96 includes weight 963, the 6th cylinder 961, crossed roller guide rail 962, weight supporting block 964, sliding block Support base 965, the first sliding block limited block 966, linear measure longimetry pushing block 967, flat-pushing sliding block 968, linear measure longimetry pushing block supporting block 969 With the second sliding block limited block 968a.Weight supporting block 964 is mounted on 94 lower section of measuring device mounting plate, for being carried for weight 963 For point action.963 shaft of weight is installed in weight supporting block 964, and weight 963 can be rotated around weight supporting block 964, Under the effect of gravity, 963 end effect of weight pushes flat-pushing sliding block 968 to move forward in flat-pushing sliding block 968.Slider support seat 965 are mounted on 94 top of measuring device mounting plate, and crossed roller guide rail 962 and the flat-pushing sliding block 968 of support are mounted on slider support On seat 965, flat-pushing sliding block 968 is moved forward and backward on slider support seat 965, and crossed roller guide rail 962 is for reducing flat-pushing sliding block Friction consumption in 968 sliding processes.First sliding block limited block 966 and the second sliding block limited block 968a are fixedly mounted on measurement dress It sets on mounting plate 94, the first sliding block limited block 966 is located at 968 dead astern of flat-pushing sliding block, it is therefore an objective to limit flat-pushing sliding block 968 backward Move distance.Second sliding block limited block 968a is located at 968 front of flat-pushing sliding block, for limiting 968 forward fortune of flat-pushing sliding block Dynamic distance is transported by spring supporting between the second sliding block limited block 968a and flat-pushing sliding block 968 for slowing down flat-pushing sliding block 968 Instantaneous acceleration during dynamic avoids linear measure longimetry pushing block 967 in flat-pushing module 96 from generating impact to mesuring battary.Linear measure longimetry Pushing block supporting block 969 is mounted on flat-pushing sliding block 968, is moved and is moved with flat-pushing sliding block 968.For what is contacted with mesuring battary Linear measure longimetry pushing block 967 is mounted on 969 end of linear measure longimetry pushing block supporting block, and linear measure longimetry pushing block 967 is used for and mesuring battary Contact, to generate displacement distance.6th cylinder 961 is installed on immediately below measuring device mounting plate 94,961 end of the 6th cylinder It can be contacted with weight 963, for agitating weight 963.
95 end of displacement sensor is contacted with linear measure longimetry pushing block 967, and linear measure longimetry pushing block 967 moves forward, compressed-bit The measurement head of displacement sensor 95 reads shift length with this, for measuring battery length data, to examine whether battery length closes Lattice.
Linear measure longimetry mechanism 9 in use, spec battery is transported in linear measure longimetry mechanism 9 by conveying robot unit 11, Width clamping device 92 and the 6th cylinder 961 work, and width clamping device 92 is displaced outwardly, 961 end of the 6th cylinder can with again 963 contact of hammer, for agitating weight 963, linear measure longimetry pushing block 967 is moved backward, is put into for mesuring battary.Mesuring battary is put After entering, movement is limited in 92 width direction of width clamping device, the 6th cylinder 961 is withdrawn, and weight 963 pushes under the effect of gravity Linear measure longimetry pushing block 967 is moved to mesuring battary direction, simultaneous displacement sensor 95 read linear measure longimetry pushing block 967 move away from From.After mesuring battary is measured, width clamping device 92 is relaxed with flat-pushing module 96, linear measure longimetry is completed, by interlocking mechanism Hand 10 continues to carry mesuring battary to Width measurement mechanism 8.
As shown in figure 11, Width measurement mechanism 8 includes Width measurement mechanism pedestal 81, length clamping device 82, width load Object plate 83 measures mounting plate 84, measurement and positioning block 87, measurement sensor 85, the flat-pushing module 86 of width, wide block 88 and long block 89.Linear measure longimetry mechanism base 81 is mounted in rack 1, is measured mounting plate 84 and is mounted on linear measure longimetry mechanism base 81, wide Support board 83 is spent to be on measurement mounting plate 84.Width support board 83 and measurement mounting plate 84, which pass through measurement and positioning block 87, to be fixed. Wide block 88 and long block are fixedly mounted on width support board 83.
Length clamping device 82 and the flat-pushing module of width 86, which are fixedly mounted on, to be measured on mounting plate 84, the flat-pushing module of width 86 It is oppositely arranged with wide block 88, the flat-pushing module 86 of width limits battery movement in the direction of the width with wide block 88.Length clamps Device 82 is oppositely arranged with long block 89, and length clamping device 82 is used for long block 89 to the folder on battery length direction to be measured It is tight to measure.Measurement sensor 85, which is mounted on, to be measured on mounting plate 84;The flat-pushing module of measurement sensor 85 and width 86 contacts.
Length clamping device 82 includes length clamping cylinder and length clamping plate, and length clamping cylinder drives length clamping plate Closer or far from long block 89, to realize from length direction clamp or release battery.
Flat-pushing 86 structure of module of width is identical as flat-pushing module 96, differs only in Width measurement mechanism 8 from length direction Upper clamping battery, measures battery from the width direction.After the completion of width measurement, continued to carry mesuring battary by linkage manipulator 10 To thickness measure mechanism 6.
As shown in Figure 13, Figure 14 and Figure 15, thickness measure mechanism 6 include thickness measure mechanism pedestal 61, the 7th cylinder 63, 7th cylinder fixed block 64, thickness measure holder 65, pressing plate 66 and inductor 67.Thickness measure mechanism pedestal 61 is mounted on rack On 1.Thickness measure holder 65 is mounted on thickness measure mechanism pedestal 61.7th cylinder fixed block 64 is mounted on thickness measure branch 65 lower section of frame, the 7th cylinder 63 are mounted in the 7th cylinder fixed block 64, and 63 telescopic rod of the 7th cylinder connects pressing plate 66, the 7th gas Cylinder 63 controls moving up and down for pressing plate 66.Inductor 67 is mounted on 66 side plate of pressing plate.
In use, when pressing plate 66 declines, 67 inductive head of inductor contacts thickness measure holder 65 for thickness measure mechanism 6, When pressing plate 66 is contacted with battery, stop motion, inductor 67 reads inductive head height displacement data, obtains cell thickness.When waiting for It surveys battery detecting to finish, the battery in thickness measure mechanism 6 is transported on discharging mechanism 2 by linkage manipulator 10.
Thickness measure holder 65 include thickness measure mounting plate 651, transition block 652, side plate 656, side plate reinforcement block 653, Thickness measure weight supporting block 654, thickness measure weight 655, thickness measure upper limit position block 657, roller guide rail 658.Thickness is surveyed Mounting plate 651 is measured to be mounted on thickness measure mechanism pedestal 61.Transition block 652 is installed on thickness measure mounting plate 651, is used for Mesuring battary is smoothly transitted into subsequent work stations.Installation side plate 656 is solid by side plate reinforcement block 653 with thickness measure mounting plate 651 Fixed, thickness measure weight supporting block 654 is mounted on side plate reinforcement block 653.
Thickness measure weight 655 includes movement weight pulley 6551, weight mounting rod 6552, weight body 6553, weight installation spiral shell Bolt 6554, weight shaft 6555;6553 centre bore of weight body passes through weight mounting rod 6552, weight installation bolt 6554 to pass through spiral shell Line is mounted on 6552 one end of weight mounting rod and is fastened by weight installation bolt 6554, prevents weight body 6553 in gravity Lower disengaging weight mounting rod 6552.Weight mounting rod 6552 connects thickness measure weight supporting block 654 by weight shaft 6555, Thickness measure weight 655 is rotated along weight shaft 6555 in weight supporting block 654.Movement weight pulley 6551 is movably arranged on weight 6552 other end of mounting rod, movement weight pulley 6551 are contacted with pressing plate 66, and control thickness measure weight 655 rotates.
Thickness measure weight supporting block 654 plays a supporting role to thickness measure weight 655, thickness measure weight supporting block 654 erection supports are equipped with U-type groove, and the bottom of U-type groove is provided with angle by 656 side of proximal panel, when pressing plate 66 declines, weight Mounting rod 6552 rotates, and the bottom angle of U-type groove increases 6552 slewing area of weight mounting rod, which avoids pressing plate 66 The interference of weight mounting rod 6552 and thickness measure weight supporting block 654 before reaching designated position.
Under the effect of gravity, 655 end effect of thickness measure weight pushes pressing plate 66 to move up in pressing plate 66.Thickness It measures upper limit position block 657 and is mounted on 656 upper end of side plate, moved up for limiting pressing plate 66.Roller guide rail 658 is mounted on side plate 656 both sides, for reducing friction resistance during pressing plate 66 moves up and down.
Thickness measure mechanism 6 is in use, linkage manipulator 10 is carried on mesuring battary to the measurement station of thickness measure mechanism 6 Fang Qian, the 7th cylinder 63 push pressing plate 66 to move up, wait for that mesuring battary is placed on thickness measure mounting plate 651 by linkage manipulator 10 On, the 7th cylinder 6 work, pressing plate 66 declines, and inductor 67 sets a certain distance with pressing plate 66, when pressing plate 66 declines, 67 inductive head of inductor contacts thickness measure holder 65, and when pressing plate 66 is contacted with battery, stop motion, inductor 67 reads induction Head displacement data, obtains cell thickness.After detection, the 7th cylinder 63 pushes pressing plate 66 to move up, will by linkage manipulator 10 Battery in thickness measure mechanism 6 is transported on discharging mechanism 2.
Feed mechanism 3 is identical with 11 structure of transfer device.First transmission belt mechanism 4, the second transmission belt mechanism 2 and third pass 7 structure of paper-feeding mechanism is identical.
The battery of length, width or unqualified thickness lattice in thickness measure mechanism 6 is transported to second by linkage manipulator 10 In transmission belt mechanism 2, the second transmission belt mechanism 2 transports the battery of length, width or unqualified thickness lattice;Linkage manipulator 10 will The battery of length, width and thickness qualification in thickness measure mechanism 6 is transported in third transmission belt mechanism 7, third transmission belt Mechanism 7 is transported qualified battery is detected.

Claims (6)

1. lithium battery checking equipment, it is characterised in that including rack, feed mechanism, rotating disk mechanism, barcode scanning mechanism, battery core test machine Structure, connector separating mechanism, transfer device, the first transmission belt mechanism, linkage manipulator, linear measure longimetry mechanism, width measurement machine Structure, thickness measure mechanism, the second transmission belt mechanism and third transmission belt mechanism;
Rotating disk mechanism is for driving battery to move;Feed mechanism is used for battery automatic charging;Barcode scanning mechanism is used for battery front side On bar code be scanned;Battery core mechanism for testing is used to carry out performance detection to battery;Connector separating mechanism is used for battery Top electrode connector lock out operation;Transfer device is used to the battery on rotating disk mechanism being carried to the first transmission belt mechanism;Linkage Manipulator is for carrying the first transmission belt mechanism, linear measure longimetry mechanism, Width measurement mechanism, thickness measure mechanism and the second transmission With the battery in mechanism, i.e., the battery in the first transmission belt mechanism is transported in linear measure longimetry mechanism, by linear measure longimetry mechanism On battery be transported on Width measurement mechanism, the battery on Width measurement mechanism is transported to thickness measure mechanism, by thickness Battery on measuring mechanism is transported in the second transmission belt mechanism or third transmission belt mechanism;Linear measure longimetry mechanism carries out battery Linear measure longimetry;Width measurement mechanism carries out width measurement to battery, and thickness measure mechanism carries out thickness measure to battery;Second passes Paper-feeding mechanism is for transporting the battery of length, width or unqualified thickness lattice;Third transmission belt mechanism is used to detect qualified Battery transports;
Rotating disk mechanism includes motor reducer, pneumatic jacking device, index dial and carrier;Motor reducer is fixed in rack, Motor reducer connects index dial;On index dial successively rule setting feeding station A, barcode scanning station B, performance detection station C and Connector detaches and discharge station D;Carrier is four, is separately mounted on four stations of index dial;
Pneumatic jacking device is fixed on the rack, and pneumatic jacking device is in below carrier, and pneumatic jacking device is two groups, two groups Pneumatic jacking device distinguishes the carrier on corresponding performance detection station C, connector separation and discharge station D, pneumatic jacking device Clamped condition for performance detection station C and connector separation and battery in carrier on discharge station D;
Pneumatic jacking device includes the first cylinder, lifting body fixed plate, infrared inductor mounting plate, the first inductor and two groups Component is jacked, jacking component includes pulley and jacking post;First cylinder is fixed on the rack, and the first cylinder is connected with air source, is used It is acted on decline in providing jacking;First cylinder output end connects lifting body fixed plate, infrared inductor mounting plate and jacking Column is mounted in lifting body fixed plate, and the first inductor is mounted on infrared inductor mounting plate, and the first inductor is for examining Whether survey in carrier has battery;Pulley is mounted in jacking post, and two pulleys are axially vertically arranged, and two pulleys are respectively used to control Clamping force in the long wide direction of carrier processed;
Carrier includes carrier platen and clamp assembly thereon, and carrier platen is arranged on index dial, and carrier platen is equipped with the One sliding slot and second sliding slot, the first sliding groove and second sliding slot are vertically arranged;Clamp assembly is vertically disposed two groups, respectively along One sliding slot and second sliding slot movement;
Clamp assembly includes battery pole piece fixed plate, battery fixed block, fold bar, fold bar mounting base, clamper locating piece, moves Dynamic rail, plush copper axis pin and fastening spring;The position of fold bar is in right over pulley, and the shaft for turning down bar is fitted to fold In bar mounting base, on fold bar mounting base upper end fixed setting carrier platen, adjustable be mounted in clamper locating piece position is moved In dynamic rail;Plush copper axis pin one end has plush copper, the other end to be fixed on moving rail, and fold bar mounting base is coordinated by prismatic pair On plush copper axis pin, fastening spring is socketed in plush copper and turns down on the plush copper axis pin between bar mounting base;Battery pole piece is solid Fixed board position is oppositely arranged with one piece of clamper locating piece, and battery fixed block position is opposite with another piece of clamper locating piece to be set It sets;
Feed mechanism position corresponds to feeding station A,
Barcode scanning mechanism position corresponds to barcode scanning station B;Barcode scanning mechanism is mounted at the top of index dial;Barcode scanning mechanism position include optical axis, Gripping block, code reader and pedestal, optical axis are fixed at by pedestal at the top of index dial, and gripping block is for clamping optical axis, reading code Device is fixedly installed on optical axis, the code reader downwardly battery in the carrier on barcode scanning station B;
Battery core mechanism for testing position corresponds to the performance detection station C on index dial;Battery core mechanism for testing includes mounting bracket, contact Measuring head mounting plate, engaged test head, sliding shoe, sliding shoe fixed block, the second cylinder and limiting device;Mounting bracket fixes peace In rack, the second cylinder is mounted in mounting bracket;Second cylinder connects sliding shoe;Sliding shoe fixed block is mounted on sliding On block;Limiting device is mounted on the second cylinder;Engaged test head mounting plate is mounted on sliding shoe, and engaged test head is fixed on On engaged test head mounting plate;
Connector separating mechanism position corresponds to discharge station D;Connector separating mechanism includes detachable base, third cylinder, the 4th Cylinder, gripping head, third cylinder mounting plate, the 4th cylinder mounting plate, the 5th cylinder sliding block, the 5th cylinder and the 4th cylinder are slided Block;Detachable base is installed in rack;5th cylinder is arranged on detachable base, and the 5th cylinder drives the 5th cylinder sliding block lateral It is mobile;4th cylinder mounting plate is mounted on the 5th cylinder sliding block, and the 4th cylinder is mounted on the 4th cylinder mounting plate;4th gas Cylinder connects the 4th cylinder sliding block, and third cylinder mounting plate is mounted on the 4th cylinder sliding block, and the 4th cylinder controls the 4th cylinder and slides Block and third cylinder mounting plate move up and down, and third cylinder is mounted on third cylinder mounting plate, are equipped with below third cylinder Grip head;
First transmission belt mechanism is between rotating disk mechanism and linear measure longimetry mechanism;
Linear measure longimetry mechanism includes linear measure longimetry mechanism base, width clamping device, support board, measuring device mounting plate, plate Locating piece, displacement sensor, flat-pushing module, wide block and long block;Linear measure longimetry mechanism base is mounted in rack, measures dress Mounting plate is set on linear measure longimetry mechanism base, support board is on measuring device mounting plate;Support board and measuring device Mounting plate is fixed by plate locating piece;Wide block and long block are fixedly mounted on support board;Width clamping device fixes peace On measuring device mounting plate, width clamping device is oppositely arranged with wide block, and width clamping device is with wide block in width Battery movement is limited on direction;Flat-pushing module is fixedly mounted on measuring device mounting plate, and flat-pushing module is set in opposite directions with long block It sets, flat-pushing module is used to measure the clamping on battery length direction to be measured with long block;Displacement sensor is mounted on to measure and fill It sets on mounting plate;Displacement sensor and flat-pushing module contact;
Width clamping device includes width clamping cylinder and width clamping plate, width clamping cylinder drive width clamping plate close or Far from width block, to realize clamp or release battery in the width direction;
Flat-pushing module includes weight, the 6th cylinder, crossed roller guide rail, weight supporting block, slider support seat, the limit of the first sliding block Block, linear measure longimetry pushing block, flat-pushing sliding block, linear measure longimetry pushing block supporting block and the second sliding block limited block;Weight supporting block is mounted on Below measuring device mounting plate;Weight shaft is installed in weight supporting block;Slider support seat is mounted on measuring device mounting plate Top, crossed roller guide rail and the flat-pushing sliding block of support are mounted on slider support seat;First sliding block limited block and the second sliding block limit Position block is fixedly mounted on measuring device mounting plate, and the first sliding block limited block is located at flat-pushing sliding block dead astern;Second sliding block limits Block is located in front of flat-pushing sliding block, passes through spring supporting between the second sliding block limited block and flat-pushing sliding block;Linear measure longimetry pushing block supports Block is mounted on flat-pushing sliding block;Linear measure longimetry pushing block for being contacted with mesuring battary is mounted on linear measure longimetry pushing block supporting block end End;6th cylinder is installed on immediately below measuring device mounting plate;Displacement sensor end is contacted with linear measure longimetry pushing block, and length is surveyed It measures pushing block to move forward, the measurement head of compression displacement sensor;
Width measurement mechanism includes Width measurement mechanism pedestal, length clamping device, width support board, measures mounting plate, measures The flat-pushing module of locating piece, measurement sensor, width, wide block and long block;Linear measure longimetry mechanism base is mounted in rack, is surveyed It measures mounting plate to be mounted on linear measure longimetry mechanism base, width support board, which is in, to be measured on mounting plate;Width support board and measurement Mounting plate is fixed by measurement and positioning block;Wide block and long block are fixedly mounted on width support board;
Length clamping device and the flat-pushing module of width, which are fixedly mounted on, to be measured on mounting plate, and the flat-pushing module of width and wide block are opposite Setting, the flat-pushing module of width limit battery movement in the direction of the width with wide block;Length clamping device is set in opposite directions with long block It sets, length clamping device is used to measure the clamping on battery length direction to be measured with long block;Measurement sensor, which is mounted on, to be surveyed It measures on mounting plate;Measurement sensor and the flat-pushing module contact of width;
Length clamping device includes length clamping cylinder and length clamping plate, length clamping cylinder drive length clamping plate close or Far from long block, to realize from length direction clamp or release battery;
Thickness measure mechanism includes thickness measure mechanism pedestal, the 7th cylinder, the 7th cylinder fixed block, thickness measure holder, pressure Plate and inductor;Thickness measure mechanism floor installation is in rack;Thickness measure holder is mounted on thickness measure mechanism pedestal; 7th cylinder fixed block is mounted below thickness measure holder, and the 7th cylinder is mounted in the 7th cylinder fixed block, the 7th cylinder Telescopic rod connects pressing plate, and the 7th cylinder control pressing plate moves up and down;Inductor is mounted on pressing plate side plate;
Thickness measure holder include thickness measure mounting plate, transition block, side plate, side plate reinforcement block, thickness measure weight supporting block, Thickness measure weight, thickness measure upper limit position block, roller guide rail;Thickness measure mounting plate is mounted on thickness measure mechanism pedestal On;Transition block is installed on thickness measure mounting plate;Installation side plate is fixed with thickness measure mounting plate by side plate reinforcement block, thick Degree measures weight supporting block and is mounted on side plate reinforcement block;
Connector detaches and the carrier on discharge station D, the first transmission belt mechanism feed end, linear measure longimetry mechanism, width measurement Mechanism, thickness measure mechanism, the second transmission belt mechanism feed end and third transmission belt mechanism feed end are on same straight line.
2. lithium battery checking equipment according to claim 1, it is characterised in that the first transmission belt mechanism, the second transmission belt machine Structure is identical with third transmission belt mechanism structure;First transmission belt mechanism include carriage, belt conveyor, first band transmission parts, Motor, driven roller, optoelectronic switch, transports guide rail at drive roll;Carriage is fixed on the rack, and is transported guide rail and is set up On carriage, drive roll and driven roller are mounted on and transport on guide rail, and belt conveyor is wrapped in drive roll and driven rolling On cylinder;Motor, which is fixed at, to be transported below guide rail, and the output shaft and drive roll of motor are connected by first band transmission parts Shaft;Optoelectronic switch, which is mounted on, to be transported on guide rail side.
3. lithium battery checking equipment according to claim 1, it is characterised in that the flat-pushing modular structure of width and flat-pushing module It is identical.
4. lithium battery checking equipment according to claim 1, it is characterised in that linkage manipulator includes that linkage manipulator is solid Determine pedestal, servo motor driving system, transverse shifting mounting plate, optoelectronic switch, transverse slider, upright slide block, interlocking mechanism dress It sets, catch and the 5th cylinder;Servo motor driving system is mounted on linkage manipulator firm banking, and transverse slider is mounted on and watches It takes on motor driven systems, transverse slider transverse shifting on servo motor driving system;Transverse shifting mounting plate is fixedly mounted On transverse slider, upright slide block is mounted on transverse shifting mounting plate;5th cylinder upper end is fixedly mounted on transverse shifting peace Loading board, the 5th cylinder lower end connect interlocking mechanism device, and interlocking mechanism device is mounted on upright slide block, and the 5th cylinder drives connection Dynamic mechanical device moves up and down;Optoelectronic switch is fixedly mounted on servo motor driving system lower end;Catch is fixedly mounted on transverse direction On sliding block;Interlocking mechanism device include sucker, sucker mounting rod, sucker mounting rod pedestal, aluminium section bar, vertically movable mounting plate, Suction device, buffer, the first vertical spacing mounting plate, the second vertical spacing mounting rod;Vertically movable mounting plate is installed on perpendicular On straight sliding block, vertically movable mounting plate can move in the vertical direction, aluminium section bar, suction device, the second vertical spacing mounting rod On vertically movable mounting plate;First vertical spacing mounting plate is mounted on transverse shifting mounting plate;Buffer is pacified respectively On the first vertical spacing mounting plate and the second vertical spacing mounting rod;Three sucker mounting rod pedestals are evenly distributed on aluminium profiles On material, sucker mounting rod is mounted on sucker mounting rod pedestal, and there are two suckers for the installation of each sucker mounting rod end;Length is surveyed The straight line that measuring mechanism, Width measurement mechanism and thickness measure mechanism are arranged in is parallel with aluminium section bar.
5. lithium battery checking equipment according to claim 1, it is characterised in that thickness measure weight includes movement weight pulley, again Hammer mounting rod, weight body, weight installation bolt, weight shaft into shape;Weight body centre bore passes through weight mounting rod, weight installation bolt By being threadably mounted at weight mounting rod one end and being fastened by weight installation bolt;Weight mounting rod is connected by weight shaft Thickness measure weight supporting block, thickness measure weight are rotated along weight shaft in weight supporting block;Movement weight pulley activity is installed In the weight mounting rod other end, movement weight pulley is contacted with pressing plate, control thickness measure weight rotation;Thickness measure weight supporting block Erection support is equipped with U-type groove, and the bottom of U-type groove is provided with angle by proximal panel side.
6. lithium battery checking equipment according to claim 1, it is characterised in that feed mechanism is identical with transfer device structure; Feed mechanism includes shunting holder, shunting motor, shunting transmission component, shunting linear guides, traverse beam, shunting cylinder installation Plate, the 4th cylinder, shunting sucker and shunting limit sensors;Shunting holder is fixed at rack, and traverse beam is horizontally arranged at It shunts on holder, shunting motor is mounted in traverse beam, and shunting motor drives shunting transmission component movement;It is solid to shunt linear guides Fixed to be arranged in traverse beam, shunting cylinder mounting plate is mounted on by shunting linear guides in traverse beam, shunts V belt translation component Shunting cylinder mounting plate is driven to be moved along shunting linear guides, shunting cylinder is fixed at vertically on shunting cylinder mounting plate, Shunting sucker is fixedly connected with shunting Telescopic-cylinder end.
CN201810562445.7A 2018-06-04 2018-06-04 Lithium battery checking equipment Expired - Fee Related CN108387276B (en)

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