CN109499926B

CN109499926B - Battery detection and gear-shifting integrated machine

Info

Publication number: CN109499926B
Application number: CN201811555517.1A
Authority: CN
Inventors: 曹骥; 曹政; 沈斌; 王炜
Original assignee: Zhejiang Hangke Technology Co Ltd
Current assignee: Zhejiang Hangke Technology Co Ltd
Priority date: 2018-12-19
Filing date: 2018-12-19
Publication date: 2023-12-15
Anticipated expiration: 2038-12-19
Also published as: CN109499926A

Abstract

The battery detection and grading integrated machine comprises a battery detection machine for detecting a battery, a battery grading machine for throwing the battery into an empty plastic tray and a control device for controlling the whole integrated machine to normally operate, wherein the battery detection machine comprises a detection machine frame for supporting, a detection station for detecting the battery and a battery transfer mechanism for transferring the battery; the battery grading machine is arranged beside the battery detection machine and comprises a separator frame used for supporting, a battery conveying device used for putting the battery detected by the battery detection machine into the empty plastic tray and an empty plastic tray conveying device used for conveying the empty plastic tray; the control device comprises a man-machine interaction interface and a controller. The beneficial effects of the invention are as follows: the battery testing and grading treatment are realized, automatic screening can be realized, and screening progress and efficiency are improved.

Description

Battery detection and gear-shifting integrated machine

Technical Field

The invention relates to a battery detection and gear-shifting integrated machine, and belongs to the field of battery detection and gear-shifting.

Background

At present, the domestic soft package battery industry has good development prospect, and soft package lithium batteries are widely applied in a large number of fields with the characteristic performance advantages. The soft package lithium battery developed at present has been tried out in the automobile industry, is expected to become one of the main power sources of the electric automobile in the 21 st century, and is applied in the field of aerospace. In order to ensure that the quality of the soft package battery meets the requirements, the processed battery needs to be screened and graded, so that the quality and the qualification rate of the battery which is discharged from a warehouse are ensured.

After the battery is produced, the external dimension and voltage resistance of the battery are required to be tested, wherein the voltages comprise the internal voltage of the battery, the voltages of the positive electrode and the battery shell and the voltages of the negative electrode and the battery shell; the resistance includes the resistance inside the battery, the resistance of the positive electrode and the battery case, and the resistance of the negative electrode and the battery case. In the existing battery detection means, the battery is usually placed in a test instrument manually, and one parameter is measured and then transferred to the next station for measurement. The whole process adopts manual operation, the working efficiency is low, and the measurement consistency is poor.

Disclosure of Invention

In order to solve the problems, the invention provides a battery detection and gear-shifting integrated machine which can automatically detect a battery and automatically finish gear shifting of the battery.

The invention relates to a battery detection and gear-shifting integrated machine, which is characterized in that: the battery detection machine comprises a detection machine frame used for supporting, a detection station used for detecting the battery and a battery transfer mechanism used for transferring the battery, wherein the detection station and the battery transfer mechanism are arranged on the detection machine frame, the movement stroke of the transfer mechanism covers the detection station of the battery detection machine, and the battery taken out of a tray is put into the battery detection machine and the battery stepper, so that the battery is transferred between the battery detection machine and the battery stepper;

The battery stepper is arranged beside the battery detector and comprises a separator frame used for supporting, a battery conveying device used for throwing the battery detected by the battery detector into the empty plastic tray and an empty plastic tray conveying device used for conveying the empty plastic tray, wherein the battery conveying device and the empty plastic tray conveying device are arranged on the separator frame, the upstream input end of the battery conveying device is arranged at the downstream of the detection station of the battery detector, and the battery is transferred between the detection station of the battery detector and the upstream input end of the battery conveying device through a battery transfer mechanism; the empty plastic tray conveying device is arranged beside the battery conveying device and is used for discharging the battery conveyed by the battery conveying device after being placed on the corresponding empty plastic tray;

the control device comprises a man-machine interaction interface and a controller, a signal transmission port of the man-machine interaction device is in signal connection with a signal transmission port of the controller, and the detection station, the battery transfer mechanism, the empty plastic tray conveying device and the battery conveying device are all electrically connected with the signal transmission ports corresponding to the controller.

The detecting machine frame comprises a detecting machine mounting frame body at the lower part and a detecting machine upper frame at the upper part, wherein a detecting station is arranged on the detecting machine mounting frame body, the detecting machine upper frame is fixedly arranged right above the detecting station, the upstream end of the detecting machine mounting frame body is arranged at the tail end of the tray conveying line, and the downstream end of the detecting machine mounting frame body is arranged at the upstream throwing end of the battery stepper;

The detection station comprises an OCV positioning station, an OCV testing station, an OCV temporary storage station, a thickness measuring station and a CCD station, wherein the OCV positioning station, the OCV testing station, the OCV temporary storage station, the thickness measuring station and the CCD station are sequentially arranged at the corresponding positions of the detection machine mounting frame body, the OCV positioning station is arranged at the upstream end of the detection machine mounting frame body close to one end of the tray conveying line, and a tray battery transferring manipulator in the battery transferring mechanism is used for putting a battery placed in a tray into the OCV positioning station; the CCD station is arranged at one side of the battery stepper, and the battery arranged on the CCD station is put into the upstream input end of the battery conveying device through the battery transfer mechanism;

the battery transferring mechanism comprises a tray battery transferring manipulator, a battery transferring manipulator and a translation jacking mechanism, wherein the tray battery transferring manipulator is arranged at the upstream end of the mounting frame body of the detector and is used for putting batteries in trays on a tray conveying line into an OCV positioning station; the battery transfer manipulator is arranged right in front of the OCV temporary storage station, the thickness measuring station and the CCD station and is used for realizing the transfer of the battery among the OCV temporary storage station, the thickness measuring station, the CCD station and the upstream input end of the battery conveying device; the translation jacking mechanism is arranged right below the OCV positioning station, the OCV testing station and the OCV temporary storage station and is used for transferring batteries between the OCV positioning station, the OCV testing station and the OCV temporary storage station.

The tray battery transferring manipulator is arranged at the upstream end of the detector mounting frame body and comprises a first X-axis module, a first Y-axis module, a first Z-axis module, a manipulator adsorption assembly, a guide rail and tray battery transferring manipulator stand columns, wherein the first X-axis module and the guide rail are horizontally paved above the tray battery transferring manipulator stand columns, and the first X-axis module and the guide rail are kept to be separately arranged at two sides; the first Y-axis module is horizontally arranged right above the first X-axis module and the guide rail of the tray battery transfer manipulator upright post and is in sliding connection with the first X-axis module through the adapter plate, namely the first Y-axis module can axially reciprocate along the first X-axis module; the first Z-axis module is fixed on the first Y-axis module through a first connecting plate, and a manipulator adsorption assembly for sucking the battery is assembled on the upper part of the first Z-axis module; the manipulator adsorption assembly comprises a first swing cylinder, a second swing cylinder and a first sucker, wherein the first sucker is arranged at the swing end of the first swing cylinder, the first swing cylinder is fixedly arranged at the swing end of the second swing cylinder, and the mounting part of the second swing cylinder is arranged on a first connecting plate, so that the manipulator adsorption assembly can move up and down above the first Z-axis module and can rotate along with the swing cylinder to adjust the position of the first sucker so as to absorb batteries in the tray to be transferred to an OCV positioning station;

The translation jacking mechanism is arranged right below the OCV positioning station, the OCV testing station and the thickness measuring station and comprises a first jacking cylinder, a side pushing cylinder, a cylinder fixing plate, a battery tray fixing plate and a battery tray, wherein the cylinder fixing plate is arranged right below the OCV positioning station, the OCV testing station and the thickness measuring station; the first jacking air cylinder is fixedly arranged on the air cylinder fixing plate, and the lifting end of the jacking air cylinder is provided with the battery tray fixing plate for driving the battery tray fixing plate to longitudinally lift; the battery tray fixing plate is fixedly provided with a plurality of battery trays, and the surfaces of the battery trays are provided with second suckers for sucking batteries arranged on the surfaces of the battery trays; the side pushing cylinder is arranged on the detector mounting frame body, and the movable end of the side pushing cylinder is fixedly connected with the cylinder fixing plate, so that the cylinder fixing plate moves back and forth under the pushing of the side pushing cylinder to move the battery tray among the OCV positioning station, the OCV testing station and the thickness measuring station;

the battery transfer manipulator is arranged above the OCV temporary storage station, the thickness measuring station and the CCD station and comprises two sets of sucker assemblies and a double-belt-bar module, the double-belt-bar module is arranged along the arrangement direction of the OCV temporary storage station, the thickness measuring station and the CCD station, the double-belt-bar module is provided with two sets of sucker assemblies which are symmetrically arranged, namely a first sucker assembly and a second sucker assembly, the first sucker assembly can move a battery from the OCV temporary storage station to the thickness measuring station, and the second sucker assembly can move the battery from the thickness measuring station to the CCD station; the sucker assembly comprises a second jacking cylinder, a third sucker and a descending cylinder, wherein the installation part of the second jacking cylinder is in sliding connection with the double-belt-bar module, the lifting end of the second jacking cylinder is fixedly connected with the installation part of the descending cylinder, and the movable end of the descending cylinder is fixedly connected with the third sucker, so that the third sucker is ejected out to suck a battery under the driving of the descending cylinder.

The OCV positioning station is positioned at the upstream end of the detection machine mounting frame body and beside the tray battery transferring manipulator, and comprises 2 OCV blocking cylinder assemblies, 1 OCV positioning cylinder assembly and 2 OCV test battery support frames, wherein the OCV test battery support frames are a first OCV test battery support frame and a second OCV test battery support frame respectively; the two OCV blocking cylinder assemblies are respectively fixed on the same side face of a first OCV test battery support frame and the same side face of a second OCV test battery support frame, an adjustable block is arranged on the surface of the first OCV test battery support frame, and a first tab backing plate used for contacting with a battery tab is arranged on the surface of the second OCV test battery support frame; the OCV positioning cylinder assembly is fixed at the upper end of the first OCV test battery support frame, and the moving end of the OCV positioning cylinder is fixedly connected with the adjustable block and used for adjusting the position of the adjustable block on the OCV test battery support frame so as to adapt to batteries of different types;

the OCV test station is positioned above the detector mounting frame body and is positioned at the downstream of the OCV positioning station, and comprises an OCV test battery bracket, an OCV test probe supporting frame assembly and an OCV test contact mechanism, wherein the OCV test battery bracket is positioned below the OCV test probe supporting frame assembly, a first photoelectric sensor is arranged on a first battery supporting plate at the top of the OCV test battery bracket, and a signal output end of the first photoelectric sensor is in signal connection with a signal input end of the controller and is used for sensing whether a battery is placed on the battery supporting plate; the OCV test probe supporting frame assembly is provided with a detection probe, a signal input end of the detection probe is electrically connected with a detection piece of the OCV test contact mechanism assembly, a signal output end of the detection probe is in signal connection with a signal input end of the controller, and the detection probe is used for collecting resistance and voltage data of a covered battery and transmitting the resistance and voltage data to the controller so as to grade the battery; the OCV test contact mechanism assembly is positioned on the side surface of the OCV test probe supporting frame assembly, and the movable end of the OCV test contact mechanism is provided with a detection sheet used for being contacted with the battery tab, and the detection sheet is used for being stuck on the edge of the battery placed on the first battery supporting plate so as to realize the conduction between the battery tab and the detection probe;

The OCV temporary storage station is positioned above the detection machine mounting frame body and is positioned at the downstream of the OCV test station and comprises at least one set of OCV test battery buffer storage support frame, a second battery support plate is arranged at the top of the battery buffer storage support frame, a first positioning block for positioning a battery and a second lug base plate for placing a battery lug are arranged on the surface of the second battery support plate, and a second photoelectric sensor for detecting whether the battery exists or not is arranged on the side surface of the second battery support plate, wherein the signal output end of the second photoelectric sensor is in signal connection with the corresponding signal input end of the controller;

the thickness measuring station is arranged above the detector mounting frame body and is positioned at the downstream of the OCV temporary storage station, and comprises a thickness measuring station battery support frame and a thickness measuring station pressing plate mechanism, wherein a third battery support plate for placing a battery and a third photoelectric sensor for detecting whether the battery exists on the third battery support plate are arranged at the top of the thickness measuring station battery support frame, the third battery support plate is horizontally arranged, the third photoelectric sensor is arranged on the side surface of the third battery support plate, and the signal output end of the third photoelectric sensor is in signal connection with the corresponding signal input end of the controller; the thickness measuring station pressing plate mechanism comprises a thickness measuring station pressing plate, a lifting motor assembly and a thickness meter, wherein the thickness measuring station pressing plate is suspended above a thickness measuring station battery support frame, the lifting motor assembly is used for driving the thickness measuring station pressing plate to move up and down, the thickness meter is used for measuring the height of a battery, the lifting motor assembly is fixedly arranged on a mounting frame body of the detector, a lifting end of the lifting motor assembly is fixedly connected with the thickness measuring station pressing plate, and a control end of the lifting motor is in signal connection with a signal output end of the controller; the thickness gauge is arranged on the side surface of the thickness measuring station pressing plate and is used for measuring the height of a battery arranged between the thickness measuring station pressing plate and the third battery supporting plate;

The CCD station is positioned above the detector rack and is positioned at the downstream of the thickness measuring station, and comprises a light source support frame assembly, a camera fixing frame assembly, a light source plate and a camera, wherein the top of the light source support frame assembly is sequentially provided with the light source plate for emitting light and a light-transmitting plate for placing a battery and transmitting light from inside to outside, the side surface of the light source support frame assembly is provided with a fourth photoelectric sensor, the control end of the light source plate is electrically connected with the signal output end of the controller, and the signal input end of the fourth photoelectric sensor is in signal connection with the corresponding signal input end of the controller; the camera mount subassembly is in light source support frame subassembly top, and camera is joined in marriage to camera mount subassembly's inner chamber, the light-passing board is aimed at to the camera's of camera, the signal output part of camera with the signal input part signal connection of controller for take a picture and will be in order to obtain the overall dimension information of battery to the battery placed on the light-passing board.

The battery conveying device comprises a chain type conveying belt and a gantry manipulator, the chain type conveying belt is paved on the separator frame, an upstream input end of the chain type conveying belt is arranged beside the battery detector, and a downstream output end of the chain type conveying belt extends to the tail of the separator frame far away from the battery detector; the gantry manipulator is arranged on the frame of the sorting machine and is used for transferring the batteries arranged on the chain conveyor belt to an empty tray output part of the empty plastic tray conveying device.

The chain type conveying belt comprises a conveying frame body, a first driving motor, a conveying chain, a fourth battery supporting plate and a first positioning cylinder, wherein the conveying frame body is arranged on a frame of the sorting machine, the conveying frame body is paved with the conveying chain along the axial direction, one end, close to a battery detector, of the conveying chain is an upstream input end, and one end, far away from the battery detector, of the conveying chain is a downstream output end; a plurality of fourth battery supporting plates for placing batteries are paved on the surface of the conveying chain; the first driving motor is fixedly arranged on the conveying frame body, and an output shaft of the first driving motor is connected with a supporting roller of the conveying chain and is used for driving the conveying chain to axially move along the conveying frame body so as to convey the battery to a downstream empty plastic tray conveying device; the first positioning cylinder is arranged at the end part of the conveying frame body, close to the CCD station of the battery detector, and is used for positioning the battery arranged on the fourth battery supporting plate; the control end of the first driving motor and the control end of the first positioning cylinder are electrically connected with the corresponding signal input end of the controller.

The gantry manipulator is arranged on the frame of the sorting machine, is positioned between the chain conveyor line and the empty tray output part of the empty plastic tray conveying device, and comprises a gantry manipulator frame body, a second X-axis module, a second Y-axis module, a second Z-axis module and a third sucker assembly, wherein the gantry manipulator frame body is arranged right above the chain conveyor line and the empty tray output part of the empty plastic tray conveying device, and the second X-axis module is horizontally paved at the top of the gantry manipulator frame body; the second Y-axis module is horizontally arranged on the second X-axis module, and the second Y-axis module is in sliding connection with the second X-axis module, so that the second Y-axis module can axially slide along the second X-axis module; the second Z-axis module is arranged on the second Y-axis module in a sliding manner, and a third sucker assembly for sucking up the battery is assembled at the vertical lifting end of the second Z-axis module; the third sucker assembly comprises a sucker clamp, a fourth sucker and a second swing cylinder, and the upper part of the sucker clamp is fixedly arranged at the vertical lifting end of the second Z-axis module; the second swinging cylinder is fixedly arranged on the sucker clamp, and a fourth sucker is assembled at the swinging end of the second swinging cylinder and used for sucking up a battery arranged on the chain type conveying line to be conveyed into an empty plastic tray on the empty tray output part of the empty plastic tray conveying device.

The empty plastic tray conveying device comprises an empty plastic tray feeding mechanism, a first empty tray adsorption mechanical arm, an empty tray conveying mechanism, a plurality of second empty tray adsorption mechanical arms, a sorting buffer mechanism, a plurality of sorting station mechanisms and a plurality of sorting output mechanisms, wherein the empty plastic tray feeding mechanism, the empty tray conveying mechanism, the sorting buffer mechanism and the sorting station mechanisms are sequentially arranged on a sorting station frame; the second empty disc adsorption mechanical arm, the sorting station mechanism, the sorting output mechanism and the sorting buffer mechanism are in one-to-one correspondence and are used for conveying batteries with different gears;

the empty plastic tray feeding mechanism comprises a feeding mechanism frame, a feeding lifting mechanism component, a feeding input belt line and a guide component at the manual feeding position of the sorting machine, wherein the feeding mechanism frame is arranged on the sorting machine frame, the feeding input belt line and the feeding lifting mechanism component are both arranged in the sorting machine feeding mechanism frame, one end of the feeding input belt line is kept to be positioned beside the guide component at the manual feeding position of the sorting machine, and the other end of the feeding input belt line extends to the feeding lifting mechanism component and is used for conveying the empty plastic tray into the feeding lifting mechanism component; the feeding lifting mechanism assembly comprises a feeding lifting power assembly, a lifting belt line, a front-back positioning cylinder of the empty plastic disc and a shading sheet sensor, wherein the feeding lifting power assembly is arranged in a frame of the feeding mechanism, and the lifting end of the feeding lifting power assembly is horizontally paved with the lifting belt line; the front and rear positioning cylinders of the empty plastic tray are arranged at the top of the lifter framework body and are used for positioning the empty plastic tray on the lifting belt line; a shading sheet sensor is arranged on the frame of the feeding mechanism and used for sensing whether an empty plastic tray exists on a feeding input belt line or not; the signal output end of the shading sheet sensor is electrically connected with the corresponding signal input end of the controller, and the control end of the feeding lifting power assembly, the control end of the lifting belt line and the control end of the feeding input belt line are respectively connected with the corresponding signal output end of the controller through signals;

The first empty disc adsorption manipulator is arranged on the separator frame and is positioned above the empty disc conveying mechanism, and comprises a first fixed frame body, a second driving motor, a second power transmission assembly, a third jacking cylinder, a second guide rail, a fifth sucker assembly and a PCB assembly, wherein the second guide rail is horizontally arranged above the empty disc conveying mechanism through the first fixed frame body; the second driving motor is fixedly arranged at the top of the fixed frame body and is in sliding connection with a third jacking air cylinder through a second power transmission assembly, and the third jacking air cylinder is in sliding connection with the second guide rail, so that the third jacking air cylinder axially slides along the guide rail under the driving of the second driving motor; a fifth sucker assembly is assembled at the lifting end of the third lifting cylinder and is used for transferring the empty plastic tray on the lifting belt line to a downstream empty tray conveying mechanism; the PCB assembly is arranged on the first fixing frame body; the second driving motor and the third jacking air cylinder are in signal connection with corresponding signal output ends of the controller through a PCB assembly;

the empty disc conveying mechanism is arranged on the sorting station frame, is positioned below the second empty disc adsorption mechanical arm, and comprises a feeding conveying frame body, a conveying belt and a third driving motor, wherein the feeding conveying frame body is arranged on the sorting station frame; the conveying belt is horizontally paved on the feeding conveying frame body, and an insulating blocking block is assembled on the feeding conveying frame body positioned at the downstream output end of the conveying belt to prevent the empty plastic tray on the conveying belt from deviating; the third driving motor is fixedly arranged on the feeding conveying frame body, and an output shaft of the third driving motor is connected with a supporting shaft of the conveying belt and is used for driving the conveying belt to move along the axial direction of the conveying belt;

The sorting station mechanism is positioned in the sorting station frame and comprises a sorting lifting station frame assembly, a sorting lifting station power assembly, a sorting lifting station idler assembly, a sorting lifting station belt line and a sorting lifting station belt line limiting assembly, wherein the sorting lifting station power assembly is fixed at the bottom of the sorting lifting station frame assembly; the sorting lifting station belt line is horizontally fixed in the sorting lifting station frame assembly, a sorting lifting station idler wheel assembly is assembled on the side face of the sorting lifting station belt line, and the sorting lifting station idler wheel assembly is connected with the power output end of the sorting lifting station power assembly through a chain, so that the sorting lifting station belt line longitudinally lifts under the driving of the sorting lifting station power assembly; the sorting lifting station belt line limiting assembly comprises a third positioning cylinder and a blocking plate, wherein the third positioning cylinder is positioned at the front end of the sorting lifting station frame assembly, and the blocking plate is arranged at the movable end of the third positioning cylinder and used for limiting the position of the battery plastic sucking disc; the control ends of the sorting lifting station power assembly, the sorting lifting station belt line and the sorting lifting station belt line limiting assembly are respectively in signal connection with corresponding signal output ends of the controller;

The sorting output mechanism comprises a sorting output frame body, a sorting output belt, a fourth driving motor and a first photoelectric sensor, wherein the sorting output frame body is fixed in the sorting station frame, the sorting output belt is horizontally paved at the top of the sorting output frame body, and the upstream input end of the sorting output belt can be in butt joint with a lifting conveying belt of the sorting station mechanism and is used for moving out an empty plastic tray provided with a battery on the lifting conveying belt of the sorting station mechanism; the fourth driving motor and the first photoelectric sensor are fixedly arranged on the sorting output frame body, and the power output end of the fourth driving motor is connected with the supporting shaft of the sorting output belt and is used for driving the sorting output belt to move along the axial direction of the sorting output belt; the signal output end of the first photoelectric sensor is in signal connection with the corresponding signal input end of the controller, and the control end of the fourth driving motor is in signal connection with the corresponding signal output end of the controller;

the sorting buffer mechanism comprises a positioning plate, a second positioning cylinder and a second photoelectric sensor, wherein the positioning plate is fixed on a sorting station frame, is suspended above the sorting output mechanism and is positioned at the upstream of the sorting station mechanism; the edge of the positioning plate is respectively fixed with a blocking block and a second positioning block, and is used for positioning the empty plastic tray placed on the positioning plate; the second positioning cylinder and the second photoelectric sensor are both arranged on the surface of the positioning plate, the second positioning cylinder is arranged opposite to the blocking block and the second positioning block, and the movable end of the second positioning cylinder is provided with a pushing part for pushing the empty plastic tray and is used for shaping the empty plastic tray; the signal output end of the second photoelectric sensor is in signal connection with the corresponding signal input end of the controller, and the control end of the second positioning cylinder is in signal connection with the corresponding signal output end of the controller;

The second empty disc adsorption manipulator is fixed on the sorting station frame and is positioned above the sorting output belt line and the sorting buffer mechanism, and comprises a second fixing frame body, a fifth driving motor, a third power transmission assembly, a fourth jacking cylinder, a third guide rail and a sixth sucker assembly, wherein the third guide rail is horizontally arranged above the sorting output belt line and the sorting buffer mechanism through the second fixing frame body; the fifth driving motor is fixedly arranged at the end part of the third guide rail and is connected with a fourth jacking air cylinder through a third power transmission assembly, and the fourth jacking air cylinder is in sliding connection with the third guide rail, so that the fourth jacking air cylinder axially slides along the guide rail under the driving of the fifth driving motor; a sixth sucker assembly is assembled at the lifting end of the fourth jacking cylinder and is used for transferring the empty plastic trays on the empty tray conveying mechanism to a downstream sorting buffer mechanism for shaping and then placing the empty plastic trays in a sorting lifting station belt line of the sorting station mechanism; the fifth driving motor and the fourth jacking cylinder are in signal connection with corresponding signal output ends of the controller.

And an emergency stop button is arranged on the feeding mechanism frame.

By adopting the technical scheme, the tray battery transferring manipulator sucks the battery from other equipment and places the battery on the OCV positioning station; the positioning cylinder of the OCV positioning station stretches out to reshape the battery, then the translation jacking mechanism jacks up the battery from the lower part to hang the battery, the battery is placed into the first OCV testing station through translation, and the battery is moved to the second OCV testing station after the test is completed. After all the tests are completed, the battery is moved to a thickness measuring station to measure the thickness by the battery transferring manipulator; after thickness measurement is completed, the battery is moved to a CCD station for appearance detection, and after detection is completed, the battery is moved to a chain type conveying line by a battery transfer manipulator, so that transfer between a battery detector and a battery stepper is completed. And then, the chain conveying line rotates to transfer the battery to the suction station, and the battery is moved to the sorting station mechanism by the corresponding sorting gantry manipulator. Meanwhile, the feeding mechanism of the sorting machine transfers the empty plastic trays to the suction position, and the first empty tray suction manipulator sucks the battery plastic trays to the empty tray conveying device; the empty disc conveying device rotates to move the battery plastic sucking disc to the gear of the battery plastic sucking disc; the blocking cylinder of the second empty tray adsorption manipulator stretches out to block the battery plastic sucking tray, then the battery plastic sucking tray is sucked to the sorting buffer mechanism through the second empty tray adsorption manipulator, the battery plastic sucking tray is sucked to the sorting station mechanism after the sorting buffer mechanism is shaped, then the battery is placed on the empty plastic tray through the sorting gantry manipulator, and then the empty plastic tray with the battery placed is descended and discharged through the sorting output device.

The beneficial effects of the invention are as follows: the battery testing and grading treatment are realized, automatic screening can be realized, and screening progress and efficiency are improved.

Drawings

FIG. 1 is a plan view of an integrated battery detection and stepper function of the present invention;

FIG. 2 is a plan view of the battery separator of the present invention;

FIG. 3 is a plan view of the battery tester of the present invention;

fig. 4 is a three-dimensional view of the tray battery transfer robot of the present invention;

FIG. 5 is a three-dimensional view of a translational jack mechanism of the present invention;

fig. 6 is a three-dimensional view of the battery transfer robot of the present invention;

FIG. 7 is a three-dimensional view of a thickness station of the present invention;

FIG. 8 is a three-dimensional view of an OCV staging station of the present invention;

FIG. 9 is a three-dimensional view of an OCV positioning station of the present invention;

FIG. 10 is a three-dimensional view of an OCV test station of the present invention;

FIG. 11 is a three-dimensional view of a CCD station of the present invention;

FIG. 12 is a three-dimensional view of the chain conveyor line of the present invention;

FIG. 13 is a three-dimensional view of the empty tray conveying mechanism of the present invention;

FIG. 14 is a three-dimensional view of the sorting station mechanism of the present invention;

FIG. 15 is a three-dimensional view of the sorting gantry robot of the present invention;

FIG. 16 is a three-dimensional view of the feed mechanism of the classifier of the present invention;

FIG. 17 is a three-dimensional view of a first empty tray suction robot of the present invention;

FIG. 18 is a three-dimensional view of a second empty tray suction robot of the present invention;

FIG. 19 is a three-dimensional view of a sort cache mechanism of the present invention;

fig. 20 is a three-dimensional view of the sorting output mechanism of the present invention.

Detailed Description

The invention is further described below with reference to the drawings.

Referring to the drawings:

embodiment 1 the battery detection and gear shifting integrated machine comprises a battery detection machine 1 for detecting batteries, a battery gear shifting machine 2 for throwing the batteries into an empty plastic tray and a control device for controlling the whole integrated machine to normally operate, wherein the battery detection machine 1 comprises a detection machine frame 11 for supporting, a detection station 12 for detecting the batteries and a battery shifting mechanism 13 for shifting the batteries, the detection station 12 and the battery shifting mechanism 13 are arranged on the detection machine frame 11, the detection station 12 of the battery detection machine 1 is covered by the movement stroke of the battery shifting mechanism 13, and the batteries taken out from a tray are thrown into the battery detection machine 1 and the battery gear shifting machine 2 so as to realize the shifting of the batteries between the battery detection machine 1 and the battery gear shifting machine 2;

the battery stepper 2 is arranged beside the battery detector 1 and comprises a sorter frame 21 used for supporting, a battery conveying device 22 used for throwing the battery detected by the battery detector into an empty plastic tray and an empty plastic tray conveying device 23 used for conveying the empty plastic tray, wherein the battery conveying device 22 and the empty plastic tray conveying device 23 are arranged on the sorter frame 21, the upstream input end of the battery conveying device 22 is arranged at the downstream of the detection station of the battery detector 1, and the battery is transferred between the detection station of the battery detector and the upstream input end of the battery conveying device through a battery transferring mechanism; the empty plastic tray conveying device 23 is arranged beside the battery conveying device and is used for discharging the battery conveyed by the battery conveying device after being placed on the corresponding empty plastic tray;

The detector rack 12 comprises a detector mounting frame body at the lower part and a detector upper frame at the upper part, wherein a detection station is arranged on the detector mounting frame body, the detector upper frame is fixedly arranged right above the detection station, the upstream end of the detector mounting frame body is arranged at the tail end of the tray conveying line, and the downstream end of the detector mounting frame body is arranged at the upstream throwing end of the battery stepper;

the detection station 11 comprises an OCV positioning station 111, an OCV testing station 112, an OCV temporary storage station 113, a thickness measuring station 114 and a CCD station 115, wherein the OCV positioning station 111, the OCV testing station 112, the OCV temporary storage station 113, the thickness measuring station 114 and the CCD station 115 are sequentially arranged at positions corresponding to a detection machine mounting frame body, the OCV positioning station 111 is arranged at the upstream end of the detection machine mounting frame body close to one end of a tray conveying line, and a battery placed in a tray is put into the OCV positioning station through a tray battery transferring manipulator in a battery transferring mechanism; the CCD station is arranged at one side of the battery stepper, and the battery arranged on the CCD station is put into the upstream input end of the battery conveying device through the battery transfer mechanism;

The battery transferring mechanism 13 comprises a tray battery transferring manipulator 131, a battery transferring manipulator 132 and a translation jacking mechanism 133, wherein the tray battery transferring manipulator 131 is arranged at the upstream end of the detector mounting frame body and is used for putting the batteries in the trays on the tray conveying line into the OCV positioning station 111; the battery transfer manipulator 132 is disposed right in front of the OCV temporary storage station 113, the thickness measuring station 114, and the CCD station 115, and is configured to transfer batteries among the OCV temporary storage station, the thickness measuring station, the CCD station, and an upstream input end of the battery conveying device; the translation lifting mechanism 133 is disposed directly below the OCV positioning station 111, the OCV testing station 112, and the OCV temporary storage station 113, and is used for transferring batteries between the OCV positioning station, the OCV testing station, and the OCV temporary storage station.

The tray battery transferring manipulator 131 is arranged at the upstream end of the detector mounting frame body, and comprises a first X-axis module 1311, a first Y-axis module 1312, a first Z-axis module 1313, a manipulator adsorbing module 1314, a first guide rail 1315 and a tray battery transferring manipulator column 1316, wherein the first X-axis module 1311 and the first guide rail 1315 are horizontally paved above the tray battery transferring manipulator column 1, and the first X-axis module 1311 and the first guide rail 1315 are kept to be separately arranged at two sides; the first Y-axis module 1312 is horizontally mounted right above the first X-axis module 1311 and the first guide rail 1315 on the tray battery transferring manipulator upright 1316, and is slidably connected with the first X-axis module 1311 through an adapter plate, that is, the first Y-axis module 1312 can axially reciprocate along the first X-axis module 1311; the first Z-axis module 1313 is fixed to the first Y-axis module 1312 through a first connection plate 1316, and a robot adsorbing assembly 1314 for sucking up the battery is assembled at an upper portion of the first Z-axis module 1313; the manipulator adsorption assembly 1314 comprises a first swing cylinder 13141, a second swing cylinder 13142 and a first suction disc 13143, wherein the first suction disc 13143 is installed at the swing end of the first swing cylinder 13141, the first swing cylinder 13141 is fixedly installed at the swing end of the second swing cylinder 13142, and the installation part of the second swing cylinder 13142 is installed on a first connecting plate 1316, so that the manipulator adsorption assembly 1314 can move up and down above the first Z-axis module 1313 and can rotate along with the swing cylinder to adjust the position of the first suction disc 13143 so as to suck batteries in a tray to transfer to the OCV positioning station 111;

The translation jacking mechanism 133 is disposed directly below the OCV positioning station 111, the OCV testing station 112, and the thickness measuring station 114, and comprises a first jacking cylinder 1331, a side pushing cylinder 1332, a cylinder fixing plate 1333, a battery tray fixing plate 1334, and a battery tray 1335, wherein the cylinder fixing plate 1333 is disposed directly below the OCV positioning station 111, the OCV testing station 112, and the thickness measuring station 114; the first lifting cylinder 1331 is fixedly mounted on the cylinder fixing plate 1333, and a battery tray fixing plate 1334 is assembled at the lifting end of the first lifting cylinder 1331 and used for driving the battery tray fixing plate 1334 to longitudinally lift; the battery tray fixing plate 1334 is fixedly provided with a plurality of battery trays 1335, and the surface of each battery tray 1335 is provided with a second sucker 1336 for sucking the battery arranged on the surface of the battery tray; the side pushing cylinder 1332 is mounted on the detector mounting frame body, and the movable end of the side pushing cylinder 1332 is fixedly connected with the cylinder fixing plate 1333, so that the cylinder fixing plate 1333 moves back and forth under the pushing of the side pushing cylinder 1332 to move the battery tray 1335 among the OCV positioning station 111, the OCV testing station 112 and the thickness measuring station 114;

the battery transfer manipulator 132 is disposed above the OCV temporary storage station 112, the thickness measuring station 114 and the CCD station 115, and comprises two sets of suction cup assemblies and a double-belt bar module 1322, the double-belt bar module 1322 is disposed along the arrangement direction of the OCV temporary storage station 113, the thickness measuring station 11 and the CCD station 115, and the double-belt bar module 1322 is provided with two sets of suction cup assemblies which are symmetrically disposed, namely a first suction cup assembly 1321 and a second suction cup assembly 1323, the first suction cup assembly 1321 can move a battery from the OCV temporary storage station 113 to the thickness measuring station, and the second suction cup assembly 1323 can move the battery from the thickness measuring station 114 to the CCD station 115; the suction cup assembly comprises a second lifting cylinder 1324, a third suction cup 1325 and a descending cylinder 1326, wherein the installation part of the second lifting cylinder 1324 is in sliding connection with the double-belt-bar module 1322, the lifting end of the second lifting cylinder 1324 is fixedly connected with the installation part of the descending cylinder 1326, and the movable end of the descending cylinder 1326 is fixedly connected with the third suction cup 1325, so that the third suction cup 1325 is ejected under the driving of the descending cylinder to suck a battery.

The OCV positioning station 111 is located at the upstream end of the detector mounting frame and beside the tray battery transferring manipulator, and includes 2 OCV blocking cylinder assemblies 1116, 1 OCV positioning cylinder assembly 1115 and 2 OCV test battery support frames, where the OCV test battery support frames are a first OCV test battery support frame 1111 and a second OCV test battery support frame 1112 respectively; the two OCV blocking cylinder assemblies are respectively fixed on the same side surfaces of a first OCV testing battery supporting frame 1111 and a second OCV testing battery supporting frame 1112, an adjustable block 1113 is arranged on the surface of the first OCV testing battery supporting frame 1111, and a first tab pad 1114 for contacting with a battery tab is arranged on the surface of the second OCV testing battery supporting frame 1112; the OCV positioning cylinder assembly 1115 is fixed at the upper end of the first OCV test battery support 1111, and the moving end of the OCV positioning cylinder assembly 1115 is fixedly connected with the adjustable block 1113, so as to adjust the position of the adjustable block on the OCV test battery support to adapt to batteries of different models;

the OCV testing station 112 is located above the detector mounting frame and is located downstream of the OCV positioning station, and includes an OCV testing battery support 1121, an OCV testing probe support frame assembly 1122, and an OCV testing contact mechanism 1123, where the OCV testing battery support 1121 is located below the OCV testing probe support frame assembly 1122, and a first photoelectric sensor 1125 is disposed on a first battery support plate 1124 on the top of the OCV testing battery support 1121, and a signal output end of the first photoelectric sensor 1125 is in signal connection with a signal input end of the controller, and is used for sensing whether a battery is placed on the battery support plate; the OCV test probe supporting frame assembly 1122 is provided with a test probe, a signal input end of the test probe is electrically connected with a test piece of the OCV test contact mechanism assembly 1123, a signal output end of the test probe is in signal connection with a signal input end of the controller, and the test probe is used for collecting resistance and voltage data of the attached battery and transmitting the data to the controller to grade the battery; the OCV test contact mechanism assembly 1123 is located at a side of the OCV test probe supporting frame assembly 1122, and a movable end of the OCV test contact mechanism 1123 is provided with a detection sheet for contacting with a battery tab, and the detection sheet is attached to a battery edge placed on the first battery supporting plate 1124 to realize conduction between the battery tab and the detection probe;

The OCV temporary storage station 113 is located above the detector mounting frame and downstream of the OCV test station, and includes at least one set of OCV test battery buffer support 1131, a second battery support 1132 is provided at the top of the battery buffer support 1131, a first positioning block 1133 for positioning the battery and a second lug pad 1134 for placing a battery lug are provided on the surface of the second battery support 1132, and a second photoelectric sensor 1135 for detecting whether the battery exists is provided on the side surface of the second battery support 1132, where a signal output end of the second photoelectric sensor 1135 is connected with a corresponding signal input end of the controller;

the thickness measuring station 114 is arranged above the detector mounting frame body and is positioned at the downstream of the OCV temporary storage station, and comprises a thickness measuring station battery support frame 1141 and a thickness measuring station pressing plate mechanism 1142, a third battery support plate 1143 for placing a battery and a third photoelectric sensor 1144 for detecting whether the battery is arranged on the third battery support plate are arranged at the top of the thickness measuring station battery support frame 1141, the third battery support plate 1143 is horizontally arranged, the third photoelectric sensor 1144 is arranged at the side surface of the third battery support plate 1143, and the signal output end of the third photoelectric sensor 1144 is in signal connection with the corresponding signal input end of the controller; the thickness measuring station pressing plate mechanism 1142 comprises a thickness measuring station pressing plate 11421 suspended above the thickness measuring station battery support frame, a lifting motor assembly 11422 for driving the thickness measuring station pressing plate to move up and down, and a thickness meter 11423 for measuring the height of the battery, the lifting motor assembly 11422 is fixedly mounted on the detector mounting frame body, the lifting end of the lifting motor assembly 11422 is fixedly connected with the thickness measuring station pressing plate 11421, and the control end of the lifting motor assembly 11422 is in signal connection with the signal output end of the controller; the thickness gauge 11423 is installed on the side surface of the thickness measuring station pressing plate 11421 and is used for measuring the height of the battery placed between the thickness measuring station pressing plate 11421 and the third battery supporting plate 1143;

The CCD station 115 is located above the frame of the detector and is located downstream of the thickness measuring station, and comprises a light source support frame assembly 1151, a camera fixing frame assembly 1152, a light source plate 1153, a light-transmitting plate 1155 and a camera 1154, wherein the top of the light source support frame assembly 1151 is sequentially provided with the light source plate 1153 for emitting light and the light-transmitting plate 1155 for placing a battery and transmitting light from inside to outside, a fourth photoelectric sensor 1156 is arranged on the side surface, a control end of the light source plate 1153 is electrically connected with a signal output end of the controller, and a signal input end of the fourth photoelectric sensor 1156 is in signal connection with a corresponding signal input end of the controller; the camera fixing frame assembly 1152 is above the light source supporting frame assembly 1151, and a camera 1154 is assembled in an inner cavity of the camera fixing frame assembly 1152, a camera of the camera 1154 is aligned to the light-transmitting plate, and a signal output end of the camera 1154 is in signal connection with a signal input end of the controller, and is used for photographing a battery placed on the light-transmitting plate 1155 and obtaining the external dimension information of the battery.

The battery conveying device 22 comprises a chain conveying belt 221 and at least one set of gantry manipulators 222, the chain conveying belt 221 is paved on the separator frame, an upstream input end of the chain conveying belt 221 is arranged beside the battery detector, and a downstream output end extends to the tail of the separator frame far away from the battery detector; the gantry robot 222 is disposed on the sorter frame, and is used for transferring the batteries disposed on the chain conveyor 221 to an empty tray output part of the empty plastic tray conveying device.

The chain conveyor 221 includes a conveying frame body 2211, a first driving motor 2212, a conveying chain 2213, a fourth battery supporting plate 2214, and a first positioning cylinder 2215, where the conveying frame body 2211 is disposed on a frame of the sorting machine, and the conveying frame body 2211 is paved with the conveying chain along an axial direction, one end of the conveying chain 2213, which is close to the battery detector, is an upstream input end, and one end of the conveying chain 2213, which is far from the battery detector, is a downstream output end; a plurality of fourth battery supporting plates 2214 for placing batteries are paved on the surface of the conveying chain 2213; the first driving motor 2212 is fixedly installed on the conveying frame body 2211, and an output shaft of the first driving motor 2212 is connected with a supporting roller of the conveying chain 2213 and is used for driving the conveying chain to axially move along the conveying frame body so as to convey the battery to a downstream empty plastic tray conveying device; the first positioning cylinder 2215 is arranged at the end part of the conveying frame body, close to the CCD station 115 of the battery detector, and is used for positioning the battery arranged on the fourth battery supporting plate; the control end of the first driving motor and the control end of the first positioning cylinder are electrically connected with the corresponding signal input end of the controller.

The gantry manipulator 222 is arranged on the frame of the sorting machine and is positioned between the chain conveyor line and the empty tray output part of the empty plastic tray conveying device, and comprises a gantry manipulator frame 2221, a second X-axis module 2222, a second Y-axis module 2223, a second Z-axis module 2224 and a third sucker module 2225, wherein the gantry manipulator frame 2221 is arranged right above the chain conveyor line 221 and the empty tray output part of the empty plastic tray conveying device 23, and the second X-axis module 2222 is horizontally paved at the top of the gantry manipulator frame 2221; the second Y-axis module 2223 is horizontally mounted on the second X-axis module 2222, and the second Y-axis module 2223 is slidably connected to the second X-axis module 2222, so that the second Y-axis module 2223 can slide axially along the second X-axis module 2222; the second Z-axis module 2224 is slidably disposed on the second Y-axis module 2223, and a vertical lifting end of the second Z-axis module 2224 is equipped with a third suction cup assembly 2225 for sucking up the battery; the third chuck assembly 2225 includes a chuck fixture 22251, a fourth chuck 22252, and a second swing cylinder 22253, where an upper portion of the chuck fixture 22251 is fixedly mounted on a vertical lifting end of the second Z-axis module 2224; a second swinging cylinder 22253 is fixedly arranged on the sucker clamp 22251, and a fourth sucker 22252 is assembled at the swinging end of the second swinging cylinder 22253 and is used for sucking up batteries arranged on a chain type conveying line to be conveyed into an empty plastic tray above an empty tray output part of the empty plastic tray conveying device; a wiring groove 2226 is arranged on the gantry manipulator frame 2221 parallel to the second X-axis module 2222.

The empty plastic tray conveying device 23 comprises an empty plastic tray feeding mechanism 231, a first empty tray adsorption mechanical arm 232, an empty tray conveying mechanism 233, a plurality of second empty tray adsorption mechanical arms 234, a sorting buffer mechanism 235, a plurality of sorting station mechanisms 236 and a plurality of sorting output mechanisms 237, wherein the empty plastic tray feeding mechanism 231, the empty tray conveying mechanism, the sorting buffer mechanism 235 and the sorting station mechanisms 236 are sequentially arranged on the sorting station frame 21; the second empty tray adsorption mechanical arm 234, the sorting station mechanism 236, the sorting output mechanism 237 and the sorting buffer mechanism 235 are in one-to-one correspondence and are used for conveying batteries with different gears;

the empty plastic tray feeding mechanism 231 comprises a feeding mechanism frame 2311, a feeding lifting mechanism assembly 2312, a feeding input belt line 2313 and a guiding assembly at the manual feeding position of the sorting machine, wherein the feeding mechanism frame 2311 is arranged on the sorting machine frame, the feeding input belt line 2313 and the feeding lifting mechanism assembly 2312 are all arranged in the feeding mechanism frame 2312, one end of the feeding input belt line 2313 is kept to be positioned beside the guiding assembly at the manual feeding position of the sorting machine, and the other end of the feeding input belt line 2313 extends to the feeding lifting mechanism assembly 2312 and is used for conveying the empty plastic tray into the feeding lifting mechanism assembly; the feeding lifting mechanism assembly 2312 comprises a feeding lifting power assembly 23121, a lifting belt line 23122, a front-back positioning cylinder 23123 of the hollow plastic disc and a light shielding sheet sensor 23124, wherein the feeding lifting power assembly 23121 is arranged in the feeding mechanism frame 2311, and the lifting end of the feeding lifting power assembly 23121 is horizontally paved with the lifting belt line 23122; the front and rear positioning cylinder 23123 of the empty plastic tray is arranged at the top of the lifter framework body and is used for positioning the empty plastic tray arranged on the lifting belt line; a shading sheet sensor 23124 is arranged on the feeding mechanism frame 2311 and is used for sensing whether an empty plastic tray exists on a feeding input belt line or not; the signal output end of the light shielding sheet sensor 23124 is electrically connected with the corresponding signal input end of the controller, and the control end of the feeding lifting power assembly 23121, the control end of the lifting belt line 23122 and the control end of the feeding input belt line 2313 are respectively connected with the corresponding signal output end of the controller in a signal manner;

The first empty tray adsorption manipulator 232 is disposed on the rack of the sorting machine and above the empty tray conveying mechanism, and comprises a first fixing frame 2321, a second driving motor 2322, a second power transmission assembly 2323, a third lifting cylinder 2324, a second guide rail 2325, a fifth suction disc assembly 2326 and a PCB board assembly 2327, wherein the second guide rail 2325 is horizontally mounted above the empty tray conveying mechanism through the first fixing frame 2321; the second driving motor 2322 is fixedly mounted on the top of the first fixing frame 2321, and is in sliding connection with the third lifting cylinder 2324 through the second power transmission assembly 2323, and the third lifting cylinder 2324 is in sliding connection with the second guide rail 2325, so that the third lifting cylinder 2324 slides along the guide rail axially under the driving of the second driving motor 2323; a fifth sucker assembly is assembled at the lifting end of the third lifting cylinder 2324, and is used for transferring the empty plastic tray on the suction lifting belt line to a downstream empty tray conveying mechanism; the PCB assembly 2327 is disposed on the first fixing frame 2321; the second driving motor 2322 and the third lifting cylinder 2324 are connected with corresponding signal output ends of the controller through a PCB assembly 2327;

The empty disc conveying mechanism 233 is arranged on the sorting station frame and below the second empty disc adsorption manipulator, and comprises a feeding conveying frame body 2331, a conveying belt 2332 and a third driving motor 2333, wherein the feeding conveying frame body 2331 is arranged on the sorting station frame; the conveying belt 2332 is horizontally paved on a feeding conveying frame body 2331, and an insulating first blocking block 2334 is assembled on the feeding conveying frame body of the downstream output end of the conveying belt, so that the deviation of an empty plastic disc on the conveying belt is prevented; the third driving motor 2333 is fixedly arranged on the feeding conveying frame body 2331, and an output shaft of the third driving motor 2333 is connected with a supporting shaft of the conveying belt 2332 and is used for driving the conveying belt to move along the axial direction of the conveying belt;

the sorting station mechanism 236 is located inside the sorting station frame and comprises a sorting lifting station frame assembly 2361, a sorting lifting station power assembly 2362, a sorting lifting station idler assembly, a sorting lifting station belt line 2364 and a sorting lifting station belt line limiting assembly 2365, wherein the sorting lifting station power assembly 2362 is fixed at the bottom of the sorting lifting station frame assembly 2361; the sorting lifting station belt line 2364 is horizontally fixed inside the sorting lifting station frame assembly 2361, a sorting lifting station idler wheel assembly is assembled on the side surface of the sorting lifting station belt line 2364, and the sorting lifting station idler wheel assembly is connected with the power output end of the sorting lifting station power assembly 2362 through a chain fixed by a chain fixing block 2363, so that the sorting lifting station belt line 2364 is driven by the sorting lifting station power assembly 2362 to longitudinally lift; the sorting lifting station belt line limiting assembly 2365 comprises a third positioning air cylinder 23651 and a blocking plate 23652, wherein the third positioning air cylinder 23651 is positioned at the front end of the sorting lifting station frame assembly 2361, and the blocking plate 23652 is arranged at the movable end of the third positioning air cylinder 23651 and is used for limiting the position of a battery plastic sucking disc; the control ends of the sorting lifting station power assembly 2362, the sorting lifting station belt line 2364 and the sorting lifting station belt line limiting assembly 2365 are respectively in signal connection with corresponding signal output ends of the controller; a lifting conveyer belt supporting plate 2366 is arranged above the sorting lifting station power assembly 2362;

The sorting output mechanism 237 comprises a sorting output frame body 2371, a sorting output belt 2372, a fourth driving motor 2373 and a fifth photoelectric sensor 2374, the sorting output frame body 2371 is fixed inside a sorting station frame, the top of the sorting output frame body 2371 is horizontally paved with the sorting output belt 2372, and the upstream input end of the sorting output belt 2372 can be in butt joint with a sorting lifting station belt line 2364 of the sorting station mechanism 236 for moving out an empty plastic tray filled with batteries on the sorting lifting station belt line 2364; the fourth driving motor 2373 and the fifth photoelectric sensor 2374 are fixedly installed on the sorting output frame 2371, and the power output end of the fourth driving motor 2373 is connected with the supporting shaft of the sorting output belt 2372, so as to drive the sorting output belt to move along the axial direction thereof; the signal output end of the fifth photoelectric sensor 2374 is in signal connection with the corresponding signal input end of the controller, and the control end of the fourth driving motor 2373 is in signal connection with the corresponding signal output end of the controller; a third blocking block 2375 is arranged at the end part of the sorting output frame body 2371;

the sorting buffer mechanism 235 comprises a positioning plate 2351, a second positioning cylinder 2352 and a sixth photoelectric sensor 2353, wherein the positioning plate 2351 is fixed on a sorting station frame, suspended above the sorting output mechanism and positioned at the upstream of the sorting station mechanism; the edges of the positioning plate 2351 are respectively fixed with a second blocking block 2354 and a second positioning block 2355, and are used for positioning the empty plastic tray placed on the positioning plate; the second positioning cylinder and the sixth photoelectric sensor 2353 are both installed on the surface of the positioning plate 2351, the second positioning cylinder 2352 is opposite to the second blocking block 2354 and the second positioning block 2355, and the movable end of the second positioning cylinder 2352 is equipped with a pushing component for pushing the hollow plastic disc, so as to shape the hollow plastic disc; the signal output end of the sixth photoelectric sensor 2353 is in signal connection with the corresponding signal input end of the controller, and the control end of the second positioning cylinder 2352 is in signal connection with the corresponding signal output end of the controller;

The second empty disc adsorption manipulator 234 is fixed on the sorting station frame and is located above the sorting output belt line and the sorting buffer mechanism, and comprises a second fixing frame 2341, a fifth driving motor 2342, a third power transmission assembly 2343, a fourth jacking air cylinder 2344, a third guide rail 2345 and a sixth sucker assembly 2346, wherein the third guide rail 2345 is horizontally arranged above the sorting output belt line 2372 and the sorting buffer mechanism 235 through the second fixing frame 2341; the fifth driving motor 2342 is fixedly installed at the end of the third guide rail 2345 and is connected with the fourth lifting air cylinder 2344 through the third power transmission assembly 2343, and the fourth lifting air cylinder 2344 is slidably connected with the third guide rail 2345, so that the fourth lifting air cylinder slides along the guide rail axially under the driving of the fifth driving motor; the lifting end of the fourth lifting air cylinder 2344 is provided with a sixth sucker assembly 2346, and is used for transferring the empty plastic trays on the empty tray conveying mechanism to a downstream sorting buffer mechanism for shaping and then placing the empty plastic trays in a sorting lifting station belt line of the sorting station mechanism; the fifth driving motor 2342 and the fourth lifting air cylinder 2344 are in signal connection with corresponding signal output ends of the controller; the sixth suction cup assembly 2346 includes a second suction cup clamp 23461 and a sixth suction cup 23462, an upper portion of the second suction cup clamp 23461 being fixedly secured to the third rail 2345.

The feeding mechanism frame 2311 is provided with an emergency stop button 2314.

Embodiment 2 the battery detection and gear-shifting integrated machine of the invention comprises a battery detection machine 1 and a fourteen-gear battery gear-shifting machine 2, wherein the battery detection machine 1 and the battery gear-shifting machine 2 are in action connection through a battery transfer mechanism 13, and the battery detection machine can take out a piece of battery in a tray and finish detection on the voltage, the internal resistance, the shell voltage, the shell internal resistance, the thickness, the external dimension and the like of the battery. According to the invention, the battery grading machine can finish grading the detected batteries, the integrated machine can sort the batteries in 14 gears, the sorted batteries are placed in the appointed empty plastic trays, the empty plastic trays are automatically stacked, finally the empty plastic trays and the batteries are automatically output to a manual material taking position, and the empty plastic trays can be placed for tens of sheets at one time and automatically finish circulation.

The tray battery transferring manipulator, the OCV positioning station, the OCV testing station, the OCV temporary storage station, the thickness measuring station and the CCD station are sequentially arranged on the detector mounting frame body; the number of the OCV test stations is 2, and the OCV test stations are arranged between the OCV positioning station and the OCV temporary storage station in parallel and adjacently; the translation jacking mechanism is arranged right below the OCV positioning station, the OCV testing station and the OCV temporary storage station; the battery transfer manipulator is arranged right in front of the OCV temporary storage station, the thickness measuring station and the CCD station; the number of the thickness measuring stations is 2, and the thickness measuring stations are arranged between the OCV temporary storage station and the CCD station in parallel and adjacently; the upper frame of the detector is arranged right above the mounting frame body of the detector and is fixedly connected with the mounting frame body of the detector through bolts.

The separator frame comprises 4 sets of separator frame bodies and 4 sets of separation station frames, wherein the separator frame bodies are named as a No. 1 separator frame, a No. 2 separator frame, a No. 3 separator frame and a No. 4 separator frame respectively, the No. 1 separation station frame and the No. 2 separator frame, the No. 3 separator frame and the No. 4 separator frame are arranged in parallel, and the No. 1 separation station frame and the No. 3 separator frame, the No. 2 separator frame and the No. 4 separator frame are in mirror relation; the 4 sets of sorting station frames are respectively positioned right above the No. 1 sorting machine frame, the No. 2 sorting machine frame, the No. 3 sorting machine frame and the No. 4 sorting machine frame, and other stations are included.

The chain conveying line is positioned in the middle of the No. 1 separator frame and the No. 3 separator frame and is fixedly connected by a cross beam; the number of the feeding mechanisms of the sorting machine is 2, and the feeding mechanisms are respectively positioned on the right sides of the No. 2 sorting machine frame and the No. 4 sorting machine frame and are positioned by a cross beam; the total number of the sorting station mechanisms and the sorting output mechanisms is 14, and the sorting station mechanisms and the sorting output mechanisms are positioned in the middle of the sorting machine frame; the number of the sorting buffer mechanisms is 14, and the sorting buffer mechanisms are fixed on the surface of the sorting machine frame and are positioned above the sorting output mechanism; the empty disc conveying mechanisms are 4 in number, are positioned above the outer sides of the No. 1-No. 4 sorting station racks and transversely span the sorting output mechanisms; the total number of the second empty disc adsorption manipulators is 14, the second empty disc adsorption manipulators are in one-to-one correspondence with the sorting station mechanisms and are fixed on the sorting station frame and are positioned above the sorting buffer mechanism and the empty disc conveying mechanism; the number of the first empty disc adsorption manipulators is 2, and the first empty disc adsorption manipulators are located above the empty disc conveying mechanism and the feeding mechanism of the sorting machine. The sorting gantry manipulator is provided with two sets, wherein the first set spans between a No. 1 sorting machine frame and a No. 2 sorting machine frame; the second set of sorting gantry manipulator spans between the No. 3 sorting machine frame and the No. 4 sorting machine frame.

The tray battery transferring manipulator is positioned at the rightmost end above the detector rack, and the first X-axis module and the first guide rail are fixed above the tray battery transferring manipulator upright post and positioned at two sides; the first Y-axis module is fixedly connected with the first X-axis module and the upper part of the first guide rail by using an adapter plate; the first Z-axis module is fixed above the first Y-axis module and is connected with the adapter plate; the manipulator adsorption component is fixed above the first Z-axis module. The first Y-axis module can move left and right above the first X-axis module, the manipulator adsorption assembly can move up and down above the first Z-axis module, and the manipulator adsorption assembly can rotate along with the tilt cylinder.

The OCV positioning station is positioned above the detection machine frame and is positioned at the left side of the tray battery transferring manipulator, and the tray battery transferring manipulator is provided with 2 OCV blocking cylinder assemblies 1, 1 OCV positioning cylinder assembly and 2 OCV testing battery supporting frames; the OCV blocking cylinder assembly is respectively fixed on the left side of the OCV test battery support frame, and the OCV positioning cylinder assembly is fixed at the front end of the OCV test battery support frame. Wherein, OCV blocks cylinder subassembly and OCV location cylinder subassembly accessible unitary hole and adjusts.

The OCV test station has 2 total, is located the detection machine frame top, and is in the left side of OCV positioning station, by 2 OCV test battery support frames, OCV test probe support frame subassembly and 2 OCV test contact mechanism subassemblies constitute. The OCV test battery support frame is positioned below the OCV test probe support frame assembly, and the OCV test contact mechanism assemblies are positioned on two sides of the OCV test probe support frame assembly; the OCV test probe support frame assembly 1122 comprises a probe support 11221, a fifth jacking air cylinder 11222, a battery detection plate 11223 and a detection probe 11224, wherein the bottom of the probe support is provided with a duplex member 11225, the upper part of the probe support is suspended with the battery detection plate, the two are in sliding connection, the detection probe is embedded on the battery detection plate, the battery detection plate is suspended above the OCV test battery support frame, the fifth jacking air cylinder is arranged on the probe support frame, and the lifting end of the fifth jacking air cylinder is connected with the battery detection plate and is used for driving the battery detection plate to vertically lift so as to change the distance between the battery detection plate and the OCV test battery support frame; the detection probe is electrically connected with the OCV test contact mechanism assembly; the OCV test contact mechanism assembly comprises a detection cylinder assembly and a detection sheet, wherein the detection cylinder assembly is fixedly arranged on the side face of the probe support, and the detection sheet is arranged at the movable end of the detection cylinder assembly and is used for being attached to the edge of a battery arranged on the OCV test battery support frame.

The OCV temporary storage station is positioned above the machine frame of the detection machine and is positioned at the left side of the OCV test station, and consists of 2 OCV test battery support frames for placing buffered batteries.

The thickness measuring station pressing plate mechanism is positioned above the thickness measuring station battery support frame and can move up and down through an air cylinder; the lifting motor assembly 11422 comprises a lifting frame 114221, a lifting motor 114223, a screw nut pair 114224 and a fourth guide rail 114225, wherein a thickness measuring station pressing plate is horizontally arranged on the upper part of the lifting frame, so that the thickness measuring station pressing plate is suspended above a thickness measuring station battery support frame; the fourth guide rail is vertically paved on the side surface of the lifting frame, the vertical lifting end of the lifting motor is connected with one end of a screw rod in a screw rod nut pair vertically arranged through a coupler 114226, a nut of the screw rod nut pair is in threaded connection with the screw rod, and the nut is in sliding connection with the fourth guide rail on the lifting frame.

The CCD station is positioned above the detector frame and at the left side of the thickness measuring station and is used for measuring the outline dimension of the battery.

The translation jacking mechanism is located above the machine frame of the detector and below the OCV positioning station, the OCV testing station and the thickness measuring station, and the translation jacking mechanism can move the battery below.

The battery transfer manipulator is located above the detector frame and above the OCV temporary storage station, the thickness measuring station and the CCD station, and the sucker assembly can move the battery from the OCV temporary storage station to the thickness measuring station and then to the CCD station.

The sorting station mechanisms are 14 in number and are positioned in the sorting station frame, and the sorting station frame consists of a sorting lifting station frame component, a sorting lifting station power component, a sorting lifting station idler wheel component, a sorting lifting station belt line and a sorting lifting station belt line limiting component. The sorting lifting station power assembly is fixed at the bottom of the sorting lifting station frame assembly, power output is carried out by a motor and a synchronous belt pulley, and the output end is a chain wheel; the sorting lifting station idler wheel assemblies are 2 in number and are respectively fixed at the tops of two sides of the sorting lifting station frame assembly, and the chain is connected with the sorting lifting station power assembly for power transmission; the belt line of the sorting lifting station is fixed in the sorting lifting station frame assembly and can move up and down along with the driving of the motor, and the belt line of the belt line can be transported back and forth; the sorting lifting station belt line limiting assembly is positioned at the front end of the sorting lifting station frame assembly and consists of an air cylinder and a blocking plate and is used for limiting the position of the battery plastic sucking disc.

The total number of the sorting output mechanisms is 14, the sorting output mechanisms are fixed in the sorting station frame and are positioned at the front end of the sorting station mechanism, and the battery plastic sucking discs are discharged through the transportation of the synchronous belt.

The total number of the sorting buffer mechanisms is 14, the sorting buffer mechanisms are fixed above the sorting station frame and are positioned above the sorting output mechanism, and meanwhile, the sorting buffer mechanisms are positioned at the front end of the sorting station mechanism and are used for shaping the battery plastic sucking disc.

The second empty disc adsorption mechanical arms are 14 in total and are fixed above the sorting station frame and located above the sorting output mechanism, meanwhile, the second empty disc adsorption mechanical arms are located at the front end of the sorting buffer mechanism, the second empty disc adsorption mechanical arms can suck the battery plastic sucking disc from the feeding belt line of the empty disc conveying sorting machine, the battery plastic sucking disc is placed in the sorting buffer mechanism for shaping, and then the battery plastic sucking disc is placed in the sorting lifting station belt line of the sorting station mechanism.

The empty tray conveying mechanisms are 4 in number, are fixed above the sorting station frame and below the second empty tray adsorption mechanical arm, and can move the battery plastic sucking tray to different gears through the movement of the belt line.

The first empty tray adsorption mechanical arms are 2 in number and are fixed above the sorting station frame and positioned above the empty tray conveying mechanism, and the empty plastic trays can be moved from the sorting machine feeding mechanism to the empty tray conveying mechanism.

The two sorting gantry manipulators are respectively fixed above the sorting station frames, transversely span the 2 sorting station frames and are positioned above the sorting station mechanisms and the chain conveying line, and the sorting gantry manipulators can move batteries from the chain conveying line to the sorting station mechanisms.

The number of the sorting station frames is 4, and the sorting station frames are fixed above the sorting station frame to encapsulate the sorting machine; wherein the electrical box is embedded in the sorting station frame.

The chain conveying line is positioned in the middle of the 4 racks and is fixed by a cross beam; wherein the chain conveyor line moves the battery from the battery detector to the battery stepper.

The number of the feeding mechanisms of the sorting machine is 2, and the feeding mechanisms are positioned at the left side of the 2 racks and below the first empty disc adsorption manipulator; comprises a feeding lifting mechanism component, a feeding belt line of a sorting machine, a feeding mechanism frame of the sorting machine, a guiding component at the manual feeding position of the sorting machine, and the like. The feeding lifting mechanism component is the same as the sorting station mechanism and is positioned on the left side of the guide component at the manual feeding position of the sorting machine. The battery plastic sucking disc moves to a feeding lifting mechanism assembly along a belt line from a guiding assembly at the manual feeding position of the sorting machine, then the battery plastic sucking disc is moved to the top end by the feeding lifting mechanism assembly, and is sucked to the feeding belt line of the empty disc conveying sorting machine by a first empty disc suction manipulator.

Embodiment 3 the battery detection and gear-shifting integrated machine comprises a battery detection machine 1 and a fourteen-gear battery gear-shifting machine 2, wherein batteries are transported from a logistics line below a tray battery transferring manipulator in the detection machine, a manipulator adsorption assembly of the tray battery transferring manipulator descends along a first Z-axis module, a first swinging cylinder in the manipulator adsorption assembly rotates to enable a first sucker to reach a proper suction position, the manipulator adsorption assembly moves to a designated position along a first X-axis module after the batteries are sucked, then ascends to the designated position along the first Z-axis module, the first swinging cylinder rotates by 90 degrees, a second swinging cylinder rotates by 90 degrees, the manipulator adsorption assembly moves to the designated position along a first Y-axis module, descends to the designated position along the first Z-axis module, and the batteries are placed on an OCV positioning station. The manipulator adsorbs the subassembly and resets, and OCV blocks that cylinder subassembly stretches out, accomplishes the left and right sides position location of battery, and OCV location cylinder subassembly stretches out, accomplishes the front and back position location of battery, makes the battery accomplish whole location, and wherein, the utmost point ear of battery falls on first utmost point ear backing plate, and OCV location cylinder subassembly accessible adjustable block carries out the regulation of front and back position to correspond the battery of different models. After the location is accomplished, the inside side push cylinder of translation climbing mechanism stretches out, transports the below of OCV location station with the battery tray of top, and first jacking cylinder stretches out, takes up the battery from OCV location station, and the second sucking disc is ventilated and is fixed in the battery tray with the battery, and the side push cylinder withdraws, and the battery shifts to OCV test station from OCV location station, and the second sucking disc is out of gas, and first jacking cylinder descends, places the battery on the battery tray. The side pushing cylinder is extended to prepare for removal of the next cell. The first photoelectric sensor of the OCV testing station senses the battery, the fifth jacking cylinder stretches out to drive the battery detection plate to press the battery on the first battery supporting plate, the detection cylinder assembly is ejected out, the detection sheet is attached to the edge of the battery, the detection probe detects the resistance and the voltage of the battery and transmits data to the computer, and the computer screens the grade of the battery. After detection is completed, the detection cylinder assembly is retracted, the fifth jacking cylinder is retracted, and the battery moves to the next OCV test station through the translation jacking mechanism. After all the OCV testing stations are tested, the translation lifting mechanism moves the battery to the OCV temporary storage station. The battery surface contacts with the second battery layer board, and first locating block 1133 divides into two for the location battery, ensures that the battery can not squint in the in-process that removes, and wherein, battery tab falls on the second tab backing plate. After the battery is sensed by the photoelectric sensor at the OCV temporary storage station, the battery transfer manipulator adsorbs the battery. The battery shifts on the manipulator and has 2 manipulator sucking disc subassemblies, and when moving, the manipulator sucking disc subassembly on right side walks to the assigned position, descends the cylinder ejecting and contacts the battery with the third sucking disc, and the third sucking disc inhales and absorbs the battery from OCV station of keeping in, then moves to on the thickness measuring station. Wherein the battery is put on the third battery layer board, and after the third photoelectric sensor of thickness measurement station detected the battery, elevator motor rotated the lead screw that drives the coupling joint and moves, drops the second battery pick-up plate on the battery, and the thickness gauge reads to measure thickness. In order to accelerate the thickness measurement progress, the invention is provided with 2 thickness measurement station battery support frames for detection, and the action flow is the same as before. After the thick operation of awaiting measuring is accomplished, the manipulator sucking disc subassembly of left side moves to appointed position, moves the battery to the CCD station. After reaching the specified position, the lowering cylinder places the battery on the light-transmitting plate. After the fourth photoelectric sensor detects the battery, the light source plate emits light to illuminate the battery, and the camera of the camera performs appearance photographing measurement on the battery to obtain the length and the width of the battery, wherein the camera cover is used for avoiding interference of other light on the camera.

At this time, the operation flow of the detector is finished, and the left manipulator sucker assembly moves the battery from the CCD station to the chain conveying line. After the battery is placed on the fourth battery supporting plate, the detector sends a placing signal to the chain conveying line, batteries are already arranged on the surface battery supporting plate, and at the moment, the first driving motor operates and advances one lattice. The first positioning cylinder ejects out to position the battery, and then withdraws to drive the battery to continue to run to the grabbing position of the battery.

Meanwhile, the worker puts the empty plastic shell on a sorting machine feeding mechanism of the sorting machine, the anti-dazzling screen sensor senses the empty plastic plate, the feeding input belt line and the lifting belt line rotate positively at the same time, the empty plastic plate is moved to the inner side, the motor stops rotating, the feeding lifting power assembly moves to lift the lifting belt line to a high position, and the empty plastic plate front-rear positioning cylinder 166 and the empty plastic plate left-right positioning cylinder 162 are ejected to fix the empty plastic plate. Wherein, the scram button is provided for the occurrence of unexpected situations. Then, a second driving motor on the first empty disc adsorption manipulator rotates to drive a second power transmission assembly to move a third jacking cylinder and a fifth sucker jig to a grabbing position along a second guide rail, the third jacking cylinder stretches out, the fifth sucker jig sucks air to suck an empty plastic disc, then the empty plastic disc is reset to an initial position, and the third jacking cylinder stretches out to move the empty plastic disc from a feeding mechanism of the sorting machine to a feeding belt line of the empty disc conveying sorting machine. The third driving motor of the empty disc conveying mechanism drives the conveying belt to move so as to move the empty plastic disc forwards; the insulating first blocking block is used for guaranteeing that the empty plastic tray is not deviated in the transportation process. After the specified position is reached, a fifth driving motor on the second empty disc adsorption manipulator rotates, a sixth sucker jig and a fourth jacking air cylinder move to the upper side of the empty plastic disc along with a third guide rail through a third power transmission assembly, and the empty plastic disc is moved to a sorting buffer mechanism after being sucked. And after the second photoelectric sensor detects the empty plastic disc, the second positioning cylinder ejects the empty plastic disc to the second blocking block and the second positioning block for positioning. After the location is accomplished, absorb the empty dish of moulding to select separately station mechanism, place on the lifting conveyor belt, the third location cylinder stretches out and moulds the dish location chucking with the sky, then select separately the sucking disc anchor clamps in the planer-type manipulator and move to the chain transfer chain battery directly over through second X axle module and second Y axle module, sucking disc anchor clamps descend and absorb the battery, then sucking disc anchor clamps move to the sky directly over moulding the dish, place the battery in the sky and mould the dish inside, have accomplished the dress shell to the battery. And then, a sorting lifting station power assembly of the sorting station mechanism moves to drive the lifting conveying belt to descend to a designated position, so that the belt line of the lifting conveying belt and the output belt line of the sorting output mechanism are kept flush. And a fourth driving motor of the two belt lines moves to drive the empty plastic tray with the assembled batteries to move to the outside, so that the detection, the separation and the shell assembly of the batteries are finished.

The embodiments described in the present specification are merely examples of implementation forms of the inventive concept, and the scope of protection of the present invention should not be construed as being limited to the specific forms set forth in the embodiments, but also equivalent technical means that can be conceived by those skilled in the art according to the inventive concept.

Claims

1. The battery detects stepping all-in-one, its characterized in that: the battery detection machine comprises a detection machine frame used for supporting, a detection station used for detecting the battery and a battery transfer mechanism used for transferring the battery, wherein the detection station and the battery transfer mechanism are arranged on the detection machine frame, the movement stroke of the transfer mechanism covers the detection station of the battery detection machine, and the battery taken out of a tray is put into the battery detection machine and the battery stepper, so that the battery is transferred between the battery detection machine and the battery stepper;

The detection station comprises an OCV positioning station, an OCV testing station, an OCV temporary storage station, a thickness measuring station and a CCD station, wherein the OCV positioning station, the OCV testing station, the OCV temporary storage station, the thickness measuring station and the CCD station are sequentially arranged at the corresponding positions of the detection machine mounting frame body, the OCV positioning station is arranged at the upstream end of the detection machine mounting frame body close to one end of the tray conveying line, and a tray battery transferring manipulator in the battery transferring mechanism is used for putting a battery placed in a tray into the OCV positioning station; the CCD station is arranged at one side of the battery stepper, and the battery arranged on the CCD station is put into the upstream input end of the battery conveying device through the battery transfer mechanism; the battery conveying device comprises a chain type conveying belt and a gantry manipulator;

the battery transferring mechanism comprises a tray battery transferring manipulator, a battery transferring manipulator and a translation jacking mechanism, wherein the tray battery transferring manipulator is arranged at the upstream end of the mounting frame body of the detector and is used for putting batteries in trays on a tray conveying line into an OCV positioning station; the battery transfer manipulator is arranged right in front of the OCV temporary storage station, the thickness measuring station and the CCD station and is used for realizing the transfer of the battery among the OCV temporary storage station, the thickness measuring station, the CCD station and the upstream input end of the battery conveying device; the translation jacking mechanism is arranged right below the OCV positioning station, the OCV testing station and the OCV temporary storage station and is used for transferring batteries among the OCV positioning station, the OCV testing station and the OCV temporary storage station;

the control device comprises a man-machine interaction interface and a controller, a signal transmission port of the man-machine interaction interface is in signal connection with a signal transmission port of the controller, and the detection station, the battery transfer mechanism, the empty plastic tray conveying device and the battery conveying device are all electrically connected with the signal transmission ports corresponding to the controller.

2. The battery detection and gear-shifting integrated machine according to claim 1, wherein: the tray battery transferring manipulator is arranged at the upstream end of the detector mounting frame body and comprises a first X-axis module, a first Y-axis module, a first Z-axis module, a manipulator adsorption assembly, a first guide rail and a tray battery transferring manipulator upright post, wherein the first X-axis module and the first guide rail are horizontally paved above the tray battery transferring manipulator upright post, and the first X-axis module and the first guide rail are kept to be separately arranged at two sides; the first Y-axis module is horizontally arranged right above the first X-axis module and the first guide rail of the tray battery transfer manipulator upright post and is in sliding connection with the first X-axis module through an adapter plate, namely the first Y-axis module can axially reciprocate along the first X-axis module; the first Z-axis module is fixed on the first Y-axis module through a first connecting plate, and a manipulator adsorption assembly for sucking the battery is assembled on the upper part of the first Z-axis module; the manipulator adsorption assembly comprises a first swing cylinder, a second swing cylinder and a first sucker, wherein the first sucker is arranged at the swing end of the first swing cylinder, the first swing cylinder is fixedly arranged at the swing end of the second swing cylinder, and the mounting part of the second swing cylinder is arranged on a first connecting plate, so that the manipulator adsorption assembly can move up and down above the first Z-axis module and can rotate along with the swing cylinder to adjust the position of the first sucker so as to absorb batteries in the tray to be transferred to an OCV positioning station;

the battery transfer manipulator is arranged above the OCV temporary storage station, the thickness measuring station and the CCD station and comprises two sets of sucker assemblies and a double-belt-bar module, the double-belt-bar module is arranged along the arrangement direction of the OCV temporary storage station, the thickness measuring station and the CCD station, and the double-belt-bar module is provided with two sets of sucker assemblies which are symmetrically arranged and are respectively a first sucker assembly and a second sucker assembly, the first sucker assembly can move a battery from the OCV temporary storage station to the thickness measuring station, and the second sucker assembly can move the battery from the thickness measuring station to the CCD station; the sucker assembly comprises a second jacking cylinder, a third sucker and a descending cylinder, wherein the installation part of the second jacking cylinder is in sliding connection with the double-belt-bar module, the lifting end of the second jacking cylinder is fixedly connected with the installation part of the descending cylinder, and the movable end of the descending cylinder is fixedly connected with the third sucker, so that the third sucker is ejected out to suck a battery under the driving of the descending cylinder.

3. The battery detection and gear-shifting integrated machine according to claim 1, wherein: the OCV positioning station is positioned at the upstream end of the detection machine mounting frame body and beside the tray battery transferring manipulator, and comprises 2 OCV blocking cylinder assemblies, 1 OCV positioning cylinder assembly and 2 OCV test battery support frames, wherein the OCV test battery support frames are a first OCV test battery support frame and a second OCV test battery support frame respectively; the two OCV blocking cylinder assemblies are respectively fixed on the same side face of a first OCV test battery support frame and the same side face of a second OCV test battery support frame, an adjustable block is arranged on the surface of the first OCV test battery support frame, and a first tab backing plate used for contacting with a battery tab is arranged on the surface of the second OCV test battery support frame; the OCV positioning cylinder assembly is fixed at the upper end of the first OCV test battery support frame, and the moving end of the OCV positioning cylinder is fixedly connected with the adjustable block and used for adjusting the position of the adjustable block on the OCV test battery support frame so as to adapt to batteries of different types;

4. The battery detection and gear-shifting integrated machine according to claim 1, wherein: the battery conveying device comprises a chain type conveying belt and a gantry manipulator, the chain type conveying belt is paved on the separator frame, an upstream input end of the chain type conveying belt is arranged beside the battery detector, and a downstream output end of the chain type conveying belt extends to the tail of the separator frame far away from the battery detector; the gantry manipulator is arranged on the frame of the sorting machine and is used for transferring the batteries arranged on the chain conveyor belt to an empty tray output part of the empty plastic tray conveying device.

5. The battery detection and gear-shifting integrated machine according to claim 4, wherein: the chain type conveying belt comprises a conveying frame body, a first driving motor, a conveying chain, a fourth battery supporting plate and a first positioning cylinder, wherein the conveying frame body is arranged on a frame of the sorting machine, the conveying frame body is paved with the conveying chain along the axial direction, one end, close to a battery detector, of the conveying chain is an upstream input end, and one end, far away from the battery detector, of the conveying chain is a downstream output end; a plurality of fourth battery supporting plates for placing batteries are paved on the surface of the conveying chain; the first driving motor is fixedly arranged on the conveying frame body, and an output shaft of the first driving motor is connected with a supporting roller of the conveying chain and is used for driving the conveying chain to axially move along the conveying frame body so as to convey the battery to a downstream empty plastic tray conveying device; the first positioning cylinder is arranged at the end part of the conveying frame body, close to the CCD station of the battery detector, and is used for positioning the battery arranged on the fourth battery supporting plate; the control end of the first driving motor and the control end of the first positioning cylinder are electrically connected with the corresponding signal input end of the controller.

6. The battery detection and gear-shifting integrated machine according to claim 4, wherein: the gantry manipulator is arranged on the frame of the sorting machine, is positioned between the chain conveyor line and the empty tray output part of the empty plastic tray conveying device, and comprises a gantry manipulator frame body, a second X-axis module, a second Y-axis module, a second Z-axis module and a third sucker assembly, wherein the gantry manipulator frame body is arranged right above the chain conveyor line and the empty tray output part of the empty plastic tray conveying device, and the second X-axis module is horizontally paved at the top of the gantry manipulator frame body; the second Y-axis module is horizontally arranged on the second X-axis module, and the second Y-axis module is in sliding connection with the second X-axis module, so that the second Y-axis module can axially slide along the second X-axis module; the second Z-axis module is arranged on the second Y-axis module in a sliding manner, and a third sucker assembly for sucking up the battery is assembled at the vertical lifting end of the second Z-axis module; the third sucker assembly comprises a sucker clamp, a fourth sucker and a second swing cylinder, and the upper part of the sucker clamp is fixedly arranged at the vertical lifting end of the second Z-axis module; the second swinging cylinder is fixedly arranged on the sucker clamp, and a fourth sucker is assembled at the swinging end of the second swinging cylinder and used for sucking up a battery arranged on the chain type conveying line to be conveyed into an empty plastic tray on the empty tray output part of the empty plastic tray conveying device.

7. The battery detection and gear-shifting integrated machine according to claim 1, wherein: the empty plastic tray conveying device comprises an empty plastic tray feeding mechanism, a first empty tray adsorption mechanical arm, an empty tray conveying mechanism, a plurality of second empty tray adsorption mechanical arms, a sorting buffer mechanism, a plurality of sorting station mechanisms and a plurality of sorting output mechanisms, wherein the empty plastic tray feeding mechanism, the empty tray conveying mechanism, the sorting buffer mechanism and the sorting station mechanisms are sequentially arranged on a sorting station frame; the second empty disc adsorption mechanical arm, the sorting station mechanism, the sorting output mechanism and the sorting buffer mechanism are in one-to-one correspondence and are used for conveying batteries with different gears;

The first empty disc adsorption manipulator is arranged on the separator frame and is positioned above the empty disc conveying mechanism, and comprises a first fixed frame body, a second driving motor, a second power transmission assembly, a third jacking cylinder, a second guide rail, a fifth sucker assembly and a PCB assembly, wherein the second guide rail is horizontally arranged above the empty disc conveying mechanism through the first fixed frame body; the second driving motor is fixedly arranged at the top of the fixed frame body and is in sliding connection with a third jacking air cylinder through a second power transmission assembly, and the third jacking air cylinder is in sliding connection with the second guide rail, so that the third jacking air cylinder axially slides along the second guide rail under the driving of the second driving motor; a fifth sucker assembly is assembled at the lifting end of the third lifting cylinder and is used for transferring the empty plastic tray on the lifting belt line to a downstream empty tray conveying mechanism; the PCB assembly is arranged on the first fixing frame body; the second driving motor and the third jacking air cylinder are in signal connection with corresponding signal output ends of the controller through a PCB assembly;

The second empty disc adsorption manipulator is fixed on the sorting station frame and is positioned above the sorting lifting station belt line and the sorting buffer mechanism, and comprises a second fixing frame body, a fifth driving motor, a third power transmission assembly, a fourth jacking cylinder, a third guide rail and a sixth sucker assembly, wherein the third guide rail is horizontally arranged above the sorting lifting station belt line and the sorting buffer mechanism through the second fixing frame body; the fifth driving motor is fixedly arranged at the end part of the third guide rail and is connected with a fourth jacking air cylinder through a third power transmission assembly, and the fourth jacking air cylinder is in sliding connection with the third guide rail, so that the fourth jacking air cylinder axially slides along the third guide rail under the driving of the fifth driving motor; a sixth sucker assembly is assembled at the lifting end of the fourth jacking cylinder and is used for transferring the empty plastic trays on the empty tray conveying mechanism to a downstream sorting buffer mechanism for shaping and then placing the empty plastic trays in a sorting lifting station belt line of the sorting station mechanism; the fifth driving motor and the fourth jacking cylinder are in signal connection with corresponding signal output ends of the controller.

8. The battery detection and gear-shifting integrated machine according to claim 7, wherein: and an emergency stop button is arranged on the feeding mechanism frame.