CN209680603U - Battery detecting stepping all-in-one machine - Google Patents
Battery detecting stepping all-in-one machine Download PDFInfo
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- CN209680603U CN209680603U CN201822137562.7U CN201822137562U CN209680603U CN 209680603 U CN209680603 U CN 209680603U CN 201822137562 U CN201822137562 U CN 201822137562U CN 209680603 U CN209680603 U CN 209680603U
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Abstract
Battery detecting stepping all-in-one machine, including for detecting battery battery detecting machine, for battery to be launched to the battery grading machine in empty modeling disk and is used to control the control device that entire all-in-one machine operates normally, the battery detecting machine includes the detection machine rack being used to support, the detection station for detecting battery and the battery transfer mechanism for shifting battery;The battery grading machine is arranged by battery detecting machine, including be used to support sorting machine rack, for by after battery detecting machine testing battery launch the battery conveying device in empty modeling disk and be used to convey the empty modeling disk-transporting device of empty modeling disk;The control device includes human-computer interaction interface and controller.Beneficial effect of the invention is: realizing the test and stepping processing of battery, and the screening that can be automated, improves screening progress and efficiency.
Description
Technical field
The utility model relates to a kind of battery detecting stepping all-in-one machines, belong to battery detecting stepping field.
Background technique
Currently, domestic soft-package battery industry has good development prospect, soft package lithium battery is with its distinctive performance advantage
It is widely used in a large amount of fields.The soft package lithium battery developed at present starts to try out in automobile industry, it is contemplated that will become
One of major impetus power supply of 21 century electric car, and will be applied in space industry.In order to guarantee the matter of soft-package battery
Amount is met the requirements, and needs to carry out the battery processed screening and stepping, so that the battery quality of outbound and qualification rate be made to obtain
Guarantee.
After battery production completion, need to carry out battery the test of outer dimension and voltage resistance, wherein voltage packet
Include inside battery voltage, anode and the voltage of battery case and the voltage of cathode and battery case;Resistance includes inside battery
Resistance, anode with the resistance of battery case and the resistance of cathode and battery case.In existing battery detecting means, generally
By the way that manually battery is placed into test equipment, a parameter is measured and is then transferred into next station and measured.It is whole
A process uses manual operation, and working efficiency is low, and measurement consistency is poor.
Summary of the invention
To solve the above-mentioned problems, the utility model proposes one kind automatically to detect to battery, and from
The battery detecting stepping all-in-one machine of the stepping of complete battery pair dynamicly.
Battery detecting stepping all-in-one machine described in the utility model, it is characterised in that: including the battery for detecting battery
Detection machine, for battery to be launched to the battery grading machine in empty modeling disk and is used to control the control that entire all-in-one machine operates normally
Device processed, the battery detecting machine include the detection machine rack being used to support, the detection station for detecting battery and are used for
The battery transfer mechanism of battery is shifted, the detection station, battery transfer mechanism are arranged in detection machine rack, and shift
The detection station of the movement travel covering battery detecting machine of mechanism, for the battery taken out out of pallet to be put into battery detecting machine
With battery grading machine, to realize transfer of the battery between battery detecting machine and battery grading machine;
The battery grading machine is arranged by battery detecting machine, including be used to support sorting machine rack, for will be through electricity
Battery launches the battery conveying device in empty modeling disk and the empty modeling disk conveying dress for conveying empty modeling disk after pond detection machine testing
It sets, the battery conveying device and empty modeling disk-transporting device are arranged in the sorting machine rack, the battery conveying device
The detection station downstream of the battery detecting machine is arranged in upstream input port, and realizes battery in battery by battery transfer mechanism
Transfer between the detection station of detection machine and the upstream input port of battery conveying device;The empty modeling disk-transporting device setting exists
By battery conveying device, for being discharged after the battery conveyed through battery conveying device is placed in corresponding empty modeling disk;
The control device includes human-computer interaction interface and controller, the signal transmission port of the human-computer interaction device sum
Connect with the signal transmission port signal of the controller, the detection station, battery transfer mechanism, empty modeling disk-transporting device with
And battery conveying device signal transmission port electrical connection corresponding with the controller.
The detection machine rack includes frame in the detection machine installation frame body of lower part and the detection machine on top, wherein the inspection
Survey machine installation frame body is equipped with detection station, and frame is packed in right above detection station in detection machine, wherein detection machine mounting rack
The upstream end of body is arranged in pallet pipeline end, and the upstream that battery grading machine is arranged in the downstream of detection machine installation frame body is thrown
Put end;
The detection station includes OCV positional stations, OCV test station, the temporary station of OCV, thickness measuring station and CCD work
Position, wherein OCV positional stations, OCV test station, OCV keep in station, thickness measuring station and CCD station and are sequentially arranged and are detecting
On the corresponding position of machine installation frame body, wherein OCV positional stations are positioned close to the detection machine mounting rack of pallet pipeline one end
The upstream end of body, and by the puck battery transfer robot arm in battery transfer mechanism be placed on the battery in pallet launch into
OCV positional stations;And the setting of CCD station is placed on CCD station in battery grading machine side, and by battery transfer mechanism
Battery launches the upstream input port into battery conveying device;
The battery transfer mechanism include puck battery transfer robot arm, battery transfer manipulator and translation lifting body,
Wherein the upstream end of detection machine installation frame body is arranged in puck battery transfer robot arm, for will be in the pallet on pallet pipeline
Battery launch into OCV positional stations;The battery transfer manipulator setting keeps in station, the thickness measuring station in the OCV
And the front of the CCD station, station, the thickness measuring station and the CCD work are kept in OCV for realizing battery
Transfer between position and the upstream input port of battery conveying device;The translation lifting body setting positions work in the OCV
Position, the OCV test station and the OCV keep in the underface of station, are used for battery in OCV positional stations, the OCV
Test station and the OCV keep in the transfer between station.
The upstream end of detection machine installation frame body, including the first X-axis mould group, is arranged in the puck battery transfer robot arm
One Y-axis mould group, the first Z axis mould group, manipulator absorbent module, guide rail and puck battery transfer robot arm column, the first X
Axle mould group, guide rail level are layed in above puck battery transfer robot arm column, and the first X-axis mould group, guide rail is kept to be arranged on
Two sides;The first Y-axis mould group level frame is mounted in right above puck battery transfer robot arm column the first X-axis mould group and guide rail,
And it is slidably connected by pinboard and the first X Axle mould group, i.e. the first Y-axis mould group can be moved along the first X-axis mould group axial reciprocating
It is dynamic;First Z axis mould group is fixed in the first Y-axis mould group by the first connecting plate, and the first Z axis mould group top is equipped with for drawing electricity
The manipulator absorbent module in pond;The manipulator absorbent module include the first tilt cylinder, the second tilt cylinder and the first sucker, described first
The swinging end of tilt cylinder installs the first sucker, and the first tilt cylinder is packed in the swinging end of the second tilt cylinder, the mounting portion of second tilt cylinder
It is mounted on the first connecting plate, so that manipulator absorbent module can both be moved up and down along above the first Z axis mould group, itself is again
It can be rotated with tilt cylinder to adjust the position of the first sucker to draw in the battery transfer in pallet to OCV positional stations;
The translation lifting body is arranged immediately below OCV positional stations, OCV test station, thickness measuring station, including first
Jacking cylinder, side push cylinder, air cylinder fixed plate, battery tray fixed plate and battery tray, the air cylinder fixed plate are set to
OCV positional stations, OCV test station, thickness measuring station underface;First jacking cylinder is packed in air cylinder fixed plate, top
The lift side for rising cylinder is equipped with battery tray fixed plate, for driving battery tray fixed plate to go up and down along longitudinal direction;The battery tray
Multiple battery trays are fixedly mounted in disk fixed plate, and the surface of battery tray is equipped with the second sucker, is placed in battery tray for being sucked
The battery on surface;The side push cylinder is mounted in detection machine installation frame body, and the movable end of the side push cylinder with it is described
Air cylinder fixed plate is affixed, so that air cylinder fixed plate moves back and forth under the promotion of side push cylinder can position battery tray in OCV
It is moved between station, OCV test station and thickness measuring station;
The battery transfer manipulator setting is kept in above station, thickness measuring station and CCD station in OCV, including two sets of suctions
Disk component and double belt thick stick mould groups, double belt thick stick mould groups keep in station, thickness measuring station and CCD station setting direction along OCV
Arrangement, and two sets of symmetrically arranged Suction cup assemblies are equipped in double belt thick stick mould groups, respectively the first Suction cup assembly and the
Two Suction cup assemblies, and battery can be kept in station from OCV and be moved to thickness measuring station by the first Suction cup assembly, and the second sucker group
Battery can be moved to CCD station from thickness measuring station by part;The Suction cup assembly include the second jacking cylinder, third sucker and
Decline cylinder, the mounting portion of second jacking cylinder is slidably connected with double belt thick stick mould groups, second jacking cylinder
Lift side and it is described decline cylinder mounting portion it is affixed, it is described decline cylinder movable end and the third sucker it is affixed, make
The third sucker is obtained to eject under the driving of decline cylinder battery is sucked.
The OCV positional stations are located at the upstream end of detection machine installation frame body, and mechanical in puck battery transfer
The side of hand, including 2 OCV stop cylinder components, 1 OCV positioning cylinder component and 2 OCV test cell support frame, described
OCV test cell support frame is respectively the first OCV test cell support frame and the 2nd OCV test cell support frame;Described in two
OCV stop cylinder component fixes the same side of the first OCV test cell support frame and the 2nd OCV test cell support frame respectively
Face, the surface of the first OCV test cell support frame are equipped with adjustable block, and the surface of the 2nd OCV test cell support frame is set
There is the first tab backing plate for contacting battery pole ear;The OCV positioning cylinder component is fixed on the first OCV test cell support
The upper end of frame, and the mobile terminal of OCV positioning cylinder and the adjustable block are affixed, test for adjusting adjustable block in OCV
The position of cell support frame is to adapt to the battery of different model;
The OCV test station is located above detection machine installation frame body, and is in the downstream of the OCV positional stations, packet
It includes OCV test battery bracket, OCV test probe rides frame component and OCV test contact mechanism, the OCV and tests battery bracket
Below OCV test probe rides frame component, and the first battery supporting plate at the top of OCV test battery bracket is equipped with
First photoelectric sensor, the signal output end of first photoelectric sensor and the signal input part signal of the controller connect
Connect, on induced cell supporting plate whether placing battery;The OCV test probe rides frame component is equipped with detection probe, and
The signal input part of detection probe is electrically connected with the detection lug of OCV test contact mechanism component, and the signal of detection probe is defeated
Outlet is connect with the signal input part signal of the controller, for acquiring resistance and the voltage data transmission of the battery pasted
To controller to carry out stepping to battery;The OCV test contact mechanism component is located at the side of OCV test probe rides frame component
Face, and the movable end of OCV test contact mechanism is equipped with detection lug for contacting with battery pole ear, for being placed in the
Battery edge on one battery supporting plate sticks detection lug to realize the conducting of battery pole ear and detection probe;
The OCV keeps in station and is located above detection machine installation frame body, and is in OCV test station downstream, including
At least a set of OCV test battery caches support frame, and the second battery supporting plate, and the second electricity are equipped at the top of the battery caching support frame
Pond supporting plate surface is equipped with the first locating piece for positioning to battery and the second tab backing plate for placing battery tab, side
Face is equipped with for detecting whether there is the second photoelectric sensor of battery, wherein the signal output end of second photoelectric sensor with
The corresponding signal input part signal of the controller connects;
The thickness measuring station setting is located above detection machine installation frame body, and keeps in station downstream in the OCV, including
The top of thickness measuring station cell support frame and thickness measuring station press plate mechanism, the thickness measuring station cell support frame is equipped with for putting
Set the third battery supporting plate of battery and for detecting the third photoelectric sensor for whether having battery on third battery supporting plate, it is described
Third battery supporting plate is horizontally disposed, and the side of third battery supporting plate, signal output is arranged in the third photoelectric sensor
It holds and is connected with the corresponding signal input part signal of the device processed;The thickness measuring station press plate mechanism includes being suspended from thickness measuring station electricity
Thickness measuring station pressing plate right above the support frame of pond, the lifting motor component for driving thickness measuring station pressing plate to move up and down and use
In the thickness table of measurement cell height, the lifting motor component is packed in detection machine installation frame body, and lifting motor component
Lift side and the thickness measuring station pressing plate it is affixed, the signal output end signal of the control terminal of lifting motor and the controller connects
It connects;The thickness table is mounted on thickness measuring station pressing plate side, for measure be placed in thickness measuring station pressing plate and third battery supporting plate it
Between battery height;
The CCD station is located above detection machine rack, and is in the thickness measuring station downstream, including light source support frame group
Part, camera fixed frame component, light source board and video camera, light source bracket assembly top are successively arranged from inside to outside for shining
Light source board and for placing battery and the light-transmitting plate of light transmission, side is equipped with the 4th photoelectric sensor, the wherein control of light source board
End is electrically connected with the signal output end of controller, and the signal input part letter corresponding to the controller of the 4th photoelectric sensor
The connection of number input end signal;Camera fixed frame component is above light source bracket assembly, and the inner cavity of camera fixed frame component is matched
Built-in camera, the camera of the camera are directed at light-transmitting plate, the signal input of the signal output end of the camera and the controller
End signal connection, for being taken pictures to the battery being placed on light-transmitting plate and by the outer dimension information to obtain battery.
The battery conveying device includes chain type conveyor belt and gantry manipulator, and the chain type conveyor belt is mated formation at described point
It selects in machine rack, and the upstream input port of chain type conveyor belt is arranged by battery detecting machine, downstream output extends to sorting
Tail portion of the machine rack far from battery detecting machine;Gantry manipulator is arranged in sorting machine rack, defeated for being placed on chain type
The empty pallet output section for sending the battery transfer taken to mould disk-transporting device to sky.
The chain type conveyor belt includes that conveying frame body, the first driving motor, carrier chain, the 4th battery supporting plate and first are fixed
Position cylinder, conveying frame body setting convey frame body and mat formation carrier chain along axial direction in sorting machine rack, wherein carrier chain
It is upstream input port close to one end of battery detecting machine, one end far from battery detecting machine is downstream output;The carrier chain
Surface be laid with several pieces of the 4th battery supporting plates for placing battery;First driving motor is packed on conveying frame body,
And the output shaft of first driving motor is connected with the support roller of carrier chain, for driving carrier chain axial along conveying frame body
It is mobile to be moulded at disk-transporting device with transporting battery to the empty of downstream;The first positioning cylinder setting is in conveying frame body close to electricity
The end of the CCD station of pond detection machine, for being positioned to the battery for being placed in the 4th battery supporting plate;First driving motor
Control terminal, the control terminal of first positioning cylinder is electrically connected with the corresponding signal input terminal of the controller.
Gantry manipulator is arranged in sorting machine rack, and is located at the sky of chain type conveyor line and empty modeling disk-transporting device
Between pallet output section, including gantry machinery hand cradle body, the second X-axis mould group, the second Y-axis mould group, the second Z axis mould group and third are inhaled
Disk component, gantry machinery hand cradle body it is rack-mounted in chain type conveyor line and the empty pallet output section of empty modeling disk-transporting device just on
Side, gantry machinery hand cradle body top horizontal are laid with the 2nd X Axle mould group;The second Y-axis mould group level frame is mounted in the 2nd X
In Axle mould group, the second Y-axis mould group is slidably connected with the second X-axis mould group, so that the second Y-axis mould group can be axial along the second X-axis mould group
Sliding;The second Z axis mould group is slidably arranged in the second Y-axis mould group, and the equipped use in vertical lift end of the second Z axis mould group
In the third Suction cup assembly for picking up battery;The third Suction cup assembly includes sucker clamp, the 4th sucker and the second tilt cylinder, institute
The top for stating sucker clamp is packed in the vertical lift end of the second Z axis mould group;The second tilt cylinder, the second tilt cylinder are fixedly mounted in sucker clamp
Swinging end be equipped with the 4th sucker, the empty support for being carried to empty modeling disk-transporting device for picking up the battery being placed on chain type conveyor line
It moulds in disk in disk output section overhead.
The empty modeling disk-transporting device include empty modeling disk feed mechanism, the first blank panel absorption manipulator, empty tray conveyor structure,
Multiple second blank panel absorption manipulators, sorting cache mechanism, multiple sorting station mechanisms and multiple sorting output mechanisms, it is described
Sky modeling disk feed mechanism, empty tray conveyor structure, sorting cache mechanism and sorting station mechanism are successively set on sorting station machine
On frame;Wherein the second blank panel absorption manipulator, sorting station mechanism, sorting output mechanism and sorting cache mechanism one are a pair of
It answers, for conveying the battery of different gears;
The empty modeling disk feed mechanism includes feed mechanism rack, loading lifting mechanism component, feeding input belt line, divides
Guidance set at machine artificial loading is selected, the feed mechanism rack is mounted in sorting machine rack, and feeding inputs belt line, feeding
Elevating mechanism component is arranged in sorting machine feed mechanism rack, and one end of feeding input belt line is kept to be located at sorting machine
At artificial loading by guidance set, the other end is extended at loading lifting mechanism component, for sky modeling disk to be delivered to feeding liter
In descending mechanism component;The loading lifting mechanism component includes fixed before and after feeding lifting power unit, hoisting belts line, empty modeling disk
Position cylinder and anti-dazzling screen inductor, the feeding lifting power unit is arranged in feed mechanism rack, and the feeding
The lift side level of lifting power unit is mated formation hoisting belts line;Positioning cylinder is arranged in elevator framework before and after the empty modeling disk
At the top of body, for being positioned to the empty modeling disk being placed on hoisting belts line;Anti-dazzling screen sense is installed in the feed mechanism rack
Device is answered, for incuding modeling disk of whether having time in feeding input belt line;The signal output end of the anti-dazzling screen inductor with it is described
The corresponding signal input terminal of controller is electrically connected, the control terminal of the feeding lifting power unit, hoisting belts line traffic control end with
And the control terminal of feeding input belt line signal output end signal connection corresponding with the controller respectively;
The first blank panel absorption manipulator is arranged in sorting machine rack, and is located above empty tray conveyor structure, including
First fixing bracket body, the second driving motor, the second power transfer assembly, third jacking cylinder, the second guide rail, the 5th Suction cup assembly
And pcb board component, second guide rail is by the first fixing bracket body level frame above empty tray conveyor structure;Described second
Driving motor is packed at the top of fixing bracket body, and is slidably connected by the second power transfer assembly and third jacking cylinder, described
Third jacking cylinder is slidably connected with second guide rail, so that the third jacking cylinder drives lower edge in the second driving motor
Guide rail slides axially;The lift side of the third jacking cylinder is equipped with the 5th Suction cup assembly, for that will draw hoisting belts line
Empty modeling disk be transferred on the empty tray conveyor structure in downstream;The pcb board component is arranged on the first fixing bracket body;Described second
Driving motor, the third jacking cylinder are connect by pcb board component with the corresponding signal output end signal of the controller;
The empty tray conveyor structure is arranged in sorting station rack, and the lower section in the second blank panel absorption manipulator,
Including feeding conveying frame body, conveyor belt and third driving motor, the feeding conveying frame body is arranged in sorting station rack
On;The conveyor belt level is mated formation on feeding conveying frame body, and the conveyor belt is located under the conveyor belt
It swims and is equipped with insulation barrier block on the feeding conveying frame body of output end, prevent the empty modeling disk sideslip in conveyor belt;The third is driven
Dynamic motor is packed on feeding conveying frame body, and the output shaft of the third driving motor and the support axis connection of conveyor belt are used
It is moved along its axis in driving conveyor belt;
The sorting station mechanism is located at sorting station machine frame inside, including sorting lifting station frame assembly, sorting rise
Station Power Component, sorting lifting station idler sheave assemblies, sorting lifting station belt line and sorting lifting station belt line limit drop
Hyte part, wherein sorting lifting station Power Component is fixed on sorting lifting station frame assembly bottom;The sorting goes up and down work
Position belt line level is fixed on inside sorting lifting station frame assembly, and the equipped sorting in side for sorting lifting station belt line
Go up and down station idler sheave assemblies, the power that the sorting lifting station idler sheave assemblies pass through chain and sorting lifting station Power Component
Output end is connected, so that sorting lifting station belt line is longitudinally gone up and down under sorting lifting station Power Component driving;Described point
Choosing lifting station belt line limit assembly includes third positioning cylinder and barrier plate, and wherein third positioning cylinder is located at sorting lifting
Station frame assembly front end, barrier plate are mounted on the movable end of third positioning cylinder, for limiting the position of battery plastic sucking disc;Institute
State the control terminal of sorting lifting station Power Component, sorting lifting station belt line and sorting lifting station belt line limit assembly
It is connect respectively with the corresponding signal output end signal of the controller;
The sorting output mechanism includes sorting output frame body, sorting output belt, the 4th driving motor and the first light
Electric inductor, the sorting output frame body are fixed on sorting station machine frame inside, and the sorting output frame body top horizontal is mated formation
Sorting output belt, and the upstream input port of the sorting output belt can be with the conveyor elevator pair of sorting station mechanism
It connects, for removing the empty modeling disk equipped with battery on sorting station mechanism conveyor elevator;It is 4th driving motor, described
First photoelectric sensor is packed on sorting output frame body, and the power output end of the 4th driving motor with it is described
The support shaft of sorting output belt is connected, for driving sorting output belt to move along its axis;First photoelectric sensor
Signal output end connect with the corresponding signal input end signal of the controller, the control terminal of the 4th driving motor and institute
State the corresponding signal output end signal connection of controller;
The sorting cache mechanism includes positioning plate, the second positioning cylinder and the second photoelectric sensor, the positioning plate
It is fixed in sorting station rack, hanging is located at the upper of the sorting station mechanism in the top of the sorting output mechanism
Trip;The edge difference constant resistance block and the second locating piece of the positioning plate, for the empty modeling disk being placed on positioning plate into
Row positioning;Second positioning cylinder, second photoelectric sensor are installed in positioning plate surface, the second positioning cylinder and resistance
Block and the second locating piece are oppositely arranged, and the movable end of the second positioning cylinder is equipped with the pushing mechanism for pushing empty modeling disk,
For carrying out shaping to sky modeling disk;The signal output end of second photoelectric sensor and the corresponding signal of the controller input
End signal connection, the control terminal of second positioning cylinder are connect with the corresponding signal output end signal of the controller;
The second blank panel absorption manipulator is fixed in sorting station rack, is located at sorting output belt line and is divided
Select the top of cache mechanism, including the second fixing bracket body, the 5th driving motor, third power transfer assembly, the 4th jacking cylinder,
Third guide rail and the 6th Suction cup assembly, the third guide rail is by the second fixing bracket body level frame mounted in sorting output belt line
With the top of sorting cache mechanism;5th driving motor is packed in third rail end, and passes through third power transmitting group
Part is connect with the 4th jacking cylinder, and the 4th jacking cylinder is slidably connected with the third guide rail, so that the 4th jacking
Cylinder slides axially under the driving of the 5th driving motor along guide rail;The lift side of 4th jacking cylinder is equipped with the 6th sucker group
Part is placed into institute for the empty modeling disk drawn on empty tray conveyor structure to be transferred on the sorting cache mechanism in downstream again after shaping
It states in the sorting lifting station belt line of sorting station mechanism;5th driving motor, the 4th jacking cylinder with it is described
The corresponding signal output end signal of controller connects.
The feed mechanism rack is equipped with scram button.
By adopting the above technical scheme, puck battery transfer robot arm draws battery from other equipment, and it is fixed to be placed on OCV
On the station of position;The positioning cylinders of OCV positional stations, which is stretched out, carries out shaping to battery, then translate lifting body jack up from below by
Battery is hanging, and battery is placed into first OCV test station by translation, is again moved to battery after completion to be tested
Second OCV test station.Battery is moved to by thickness measuring station by above-mentioned battery transfer manipulator after all tests to be done
Measure thickness;It completes thickness measuring and battery is moved to CCD station progress profile measurement later, battery transfer is mechanical after detection is completed
Battery is moved to chain type conveyor line by hand, completes the transfer between battery detecting machine and battery grading machine.Later, chain conveys
Line is rotated battery transfer to station is drawn, and battery is moved to sorting station machine by corresponding sorting gantry manipulator
Structure.At the same time, sky modeling disk is transferred to and draws position by sorting machine feed mechanism, and the first blank panel adsorbs manipulator for battery plastic uptake
Disk is drawn to blank panel conveying device;Blank panel conveying device is rotated, and battery plastic sucking disc is moved to the gear put;Second
Battery plastic sucking disc is blocked in the stop cylinder stretching of blank panel absorption manipulator, then adsorbs manipulator for battery by the second blank panel
Plastic sucking disc is drawn to sorting cache mechanism, and sorting cache mechanism sizing again draws battery plastic sucking disc to sorting station after completing
In mechanism, later, battery is placed on empty modeling disk by sorting gantry manipulator, then be placed the empty modeling disk decline of battery, is led to
Cross the discharge of sorting output device.
The beneficial effect of the utility model is: the test and stepping processing of battery are realized, and can automate
Screening improves screening progress and efficiency.
Detailed description of the invention
Fig. 1 is the plan view of the all-in-one machine of the utility model battery detecting and stepping function;
Fig. 2 is the plan view of the utility model battery sorting machine;
Fig. 3 is the plan view of the utility model battery detecting machine;
Fig. 4 is the three-dimensional figure of the puck battery transfer robot arm of the utility model;
Fig. 5 is the three-dimensional figure of the translation lifting body of the utility model;
Fig. 6 is the three-dimensional figure of the battery transfer manipulator of the utility model;
Fig. 7 is the three-dimensional figure of the thickness measuring station of the utility model;
Fig. 8 is that the OCV of the utility model keeps in the three-dimensional figure of station;
Fig. 9 is the three-dimensional figure of the OCV positional stations of the utility model;
Figure 10 is the three-dimensional figure of the OCV test station of the utility model;
Figure 11 is the three-dimensional figure of the CCD station of the utility model;
Figure 12 is the three-dimensional figure of the chain conveying line of the utility model;
Figure 13 is the three-dimensional figure of the empty tray conveyor structure of the utility model;
Figure 14 is the three-dimensional figure of the sorting station mechanism of the utility model;
Figure 15 is the three-dimensional figure of sorting gantry manipulator of the utility model;
Figure 16 is the three-dimensional figure of the sorting machine feed mechanism of the utility model;
Figure 17 is that first blank panel of the utility model adsorbs the three-dimensional figure of manipulator;
Figure 18 is that second blank panel of the utility model adsorbs the three-dimensional figure of manipulator;
Figure 19 is the three-dimensional figure of the sorting cache mechanism of the utility model;
Figure 20 is the three-dimensional figure of the sorting output mechanism of the utility model.
Specific embodiment
The utility model is further illustrated with reference to the accompanying drawing.
Referring to attached drawing:
The battery detecting stepping all-in-one machine described in the utility model of embodiment 1, including the battery detecting for detecting battery
Machine 1, for battery to be launched to the battery grading machine 2 in empty modeling disk and is used to control the control that entire all-in-one machine operates normally
Device, the battery detecting machine 1 include the detection machine rack 11 being used to support, the detection station 12 for detecting battery and use
In the battery transfer mechanism 13 of transfer battery, the detection station 12, battery transfer mechanism 13 are arranged at detection machine rack 11
On, and the detection station 12 of the movement travel covering battery detecting machine 1 of battery transfer mechanism 13, for that will be taken out out of pallet
Battery investment battery detecting machine 1 and battery grading machine 2, to realize battery between battery detecting machine 1 and battery grading machine 2
Transfer;
The battery grading machine 2 is arranged by battery detecting machine 1, including be used to support sorting machine rack 21, for will
Battery launches the battery conveying device 22 in empty modeling disk and the empty modeling disk for conveying empty modeling disk after battery detecting machine testing
Conveying device 23, the battery conveying device 22 and empty modeling disk-transporting device 23 are arranged in the sorting machine rack 21, described
The detection station downstream of the battery detecting machine 1 is arranged in the upstream input port of battery conveying device 22, and passes through battery transfer
Mechanism realizes transfer of the battery between the detection station of battery detecting machine and the upstream input port of battery conveying device;The sky
It moulds disk-transporting device 23 to be arranged by battery conveying device, for the battery conveyed through battery conveying device to be placed in corresponding empty modeling
It is discharged after disk;
The control device includes human-computer interaction interface and controller, the signal transmission port of the human-computer interaction device sum
Connect with the signal transmission port signal of the controller, the detection station, battery transfer mechanism, empty modeling disk-transporting device with
And battery conveying device signal transmission port electrical connection corresponding with the controller.
The detection machine rack 12 includes frame in the detection machine installation frame body of lower part and the detection machine on top, wherein described
Detection machine installation frame body is equipped with detection station, and frame is packed in right above detection station in detection machine, and wherein detection machine is installed
The upstream end of frame body is arranged in pallet pipeline end, and the upstream of battery grading machine is arranged in the downstream of detection machine installation frame body
Launch end;
The detection station 11 includes OCV positional stations 111, OCV test station 112, OCV temporary station 113, thickness measuring work
Position 114 and CCD station 115, wherein OCV positional stations 111, OCV test station 112, OCV keep in station 113, thickness measuring station
114 and CCD station 115 is sequentially arranged on the corresponding position of detection machine installation frame body, and wherein OCV positional stations 111 are arranged
Turn in the upstream end of the detection machine installation frame body close to pallet pipeline one end, and by the puck battery in battery transfer mechanism
Shifting manipulator is placed on the battery in pallet and launches into OCV positional stations;And CCD station is arranged in battery grading machine side, and
The upstream input port into battery conveying device is launched by the battery that battery transfer mechanism is placed on CCD station;
The battery transfer mechanism 13 includes puck battery transfer robot arm 131, battery transfer manipulator 132 and translation
Lifting body 133, wherein the upstream end of detection machine installation frame body is arranged in puck battery transfer robot arm 131, is used for pallet
The battery in pallet on pipeline is launched into OCV positional stations 111;The battery transfer manipulator 132 is arranged in the OCV
The front of temporary station 113, the thickness measuring station 114 and the CCD station 115, it is temporary in OCV for realizing battery
Transfer between station, the thickness measuring station and the CCD station and the upstream input port of battery conveying device;It is described flat
It moves the setting of lifting body 133 and keeps in station in the OCV positional stations 111, the OCV test station 112 and the OCV
113 underface, for keeping between station battery in OCV positional stations, the OCV test station and the OCV
Transfer.
The upstream end of detection machine installation frame body, including the first X Axle mould is arranged in the puck battery transfer robot arm 131
The 1311, first Y-axis mould group 1312 of group, the first Z axis mould group 1313, manipulator absorbent module 1314, the first guide rail 1315 and support
Disk battery transfer manipulator column 1316, the first X-axis mould group 1311,1315 level of the first guide rail are layed in puck battery and turn
1 top of manipulator column is moved, and the first X-axis mould group 1311, the first guide rail 1315 is kept to be arranged on two sides;The first Y-axis mould
1312 level frames of group are mounted in the first X-axis mould group 1311 being located on puck battery transfer robot arm column 1316 and the first guide rail
It right above 1315, and is slidably connected by pinboard with the first X-axis mould group 1311, i.e., the first Y-axis mould group 1312 can be along the first X
1311 axial reciprocating of Axle mould group is mobile;First Z axis mould group 1313 is fixed on the first Y-axis mould group 1312 by the first connecting plate 1316
On, 1313 top of the first Z axis mould group is equipped with the manipulator absorbent module 1314 for drawing battery;The manipulator absorbent module
1314 include the first tilt cylinder 13141, the second tilt cylinder 13142 and the first sucker 13143, the swinging end of first tilt cylinder 13141
First sucker 13143 is installed, the first tilt cylinder 13141 is packed in the swinging end of the second tilt cylinder 13142, second tilt cylinder 13142
Mounting portion be mounted on the first connecting plate 1316 so that manipulator absorbent module 1314 both can be along in the first Z axis mould group 1313
Top moves up and down, itself can be rotated again with tilt cylinder to adjust the position of the first sucker 13143 to draw in pallet
In battery transfer to OCV positional stations 111;
The translation lifting body 133 setting OCV positional stations 111, OCV test station 112, thickness measuring station 114 just
Lower section, including the first jacking cylinder 1331, side push cylinder 1332, air cylinder fixed plate 1333, battery tray fixed plate 1334 and
Battery tray 1335, the air cylinder fixed plate 1333 are set to OCV positional stations 111, OCV test station 112, thickness measuring station
Immediately below 114;First jacking cylinder 1331 is packed in air cylinder fixed plate 1333, the lifting of the first jacking cylinder 1331
Equipped battery tray fixed plate 1334 is held, for driving battery tray fixed plate 1334 to go up and down along longitudinal direction;The battery tray is solid
Multiple battery trays 1335 are fixedly mounted on fixed board 1334, and the surface of battery tray 1335 is equipped with the second sucker 1336, for being sucked
It is placed in the battery on battery tray surface;The side push cylinder 1332 is mounted in detection machine installation frame body, and the side pushes away gas
The movable end of cylinder 1332 and the air cylinder fixed plate 1333 are affixed, so that air cylinder fixed plate 1333 is pushed in side push cylinder 1332
It is lower reciprocating movement with by battery tray 1335 can OCV positional stations 111, OCV test station 112 and thickness measuring station 114 it
Between move;
The setting of battery transfer manipulator 132 is kept on station 112, thickness measuring station 114 and CCD station 115 in OCV
Side, including two sets Suction cup assemblies and pair belt thick stick mould groups 1322, double belt thick stick mould groups 1322 along OCV keep in station 113,
Thickness measuring station 11 and 115 setting direction of CCD station arrangement, and be equipped with two sets in double belt thick stick mould groups 1322 and be symmetrical arranged
Suction cup assembly, respectively the first Suction cup assembly 1321 and the second Suction cup assembly 1323, and the first Suction cup assembly 1321 can be with
Battery is kept in into station 113 from OCV and is moved to thickness measuring station, and the second Suction cup assembly 1323 can be by battery from thickness measuring station
114 are moved to CCD station 115;The Suction cup assembly includes the second jacking cylinder 1324, third sucker 1325 and lower sending down abnormally ascending
Cylinder 1326, the mounting portion of second jacking cylinder 1324 are slidably connected with double belt thick stick mould groups 1322, second top
The mounting portion for rising the lift side and the decline cylinder 1326 of cylinder 1324 is affixed, the movable end of the decline cylinder 1326 and institute
State that third sucker 1325 is affixed so that the third sucker 1325 under the driving of decline cylinder ejection battery is sucked.
The OCV positional stations 111 are located at the upstream end of detection machine installation frame body, and are in the puck battery transfer
The side of tool hand, including 2 OCV stop cylinder components, 1116,1 OCV positioning cylinder components 1115 and 2 OCV test battery branch
Support, the OCV test cell support frame are respectively the first OCV test cell support frame 1111 and the 2nd OCV test battery branch
Support 1112;Two OCV stop cylinder components fix the first OCV test cell support frame 1111 respectively and the 2nd OCV is surveyed
The same side of cell support frame 1112 is tried, the surface of the first OCV test cell support frame 1111 is equipped with adjustable block
The surface that 1113, the 2nd OCV test cell support frame 1112 is equipped with the first tab backing plate 1114 for contacting battery pole ear;Institute
State the upper end that OCV positioning cylinder component 1115 is fixed on the first OCV test cell support frame 1111, and OCV positioning cylinder group
The mobile terminal of part 1115 and the adjustable block 1113 are affixed, for adjusting adjustable block in the position of OCV test cell support frame
It sets to adapt to the battery of different model;
The OCV test station 112 is located above detection machine installation frame body, and is in the downstream of the OCV positional stations,
Contact mechanism 1123 is tested including OCV test battery bracket 1121, OCV test probe rides frame component 1122 and OCV, it is described
OCV test battery bracket 1121 is located at 1122 lower section of OCV test probe rides frame component, and the OCV tests battery bracket
First battery supporting plate 1124 at 1121 tops is equipped with the first photoelectric sensor 1125, first photoelectric sensor 1125
Signal output end is connect with the signal input part signal of the controller, on induced cell supporting plate whether placing battery;Institute
It states OCV test probe rides frame component 1122 and is equipped with detection probe, and the signal input part of detection probe and the OCV are surveyed
Try the detection lug electrical connection of contact mechanism component 1123, the signal input part of the signal output end of detection probe and the controller
Signal connection, resistance and voltage data for acquiring the battery pasted are transferred to controller to carry out stepping to battery;Institute
The side that OCV test contact mechanism component 1123 is located at OCV test probe rides frame component 1122 is stated, and OCV test connects
Have a sudden inspiration structure 1123 movable end equipped with detection lug for being contacted with battery pole ear, for being placed in the first battery supporting plate 1124
On battery edge stick detection lug to realize the conducting of battery pole ear and detection probe;
The OCV keeps in station 113 and is located above detection machine installation frame body, and is in OCV test station downstream, packet
At least a set of OCV test battery caching support frame 1131 is included, is equipped with the second battery tray at the top of the battery caching support frame 1131
Plate 1132, and 1132 surface of the second battery supporting plate is equipped with the first locating piece 1133 for positioning to battery and for placing electricity
Second tab backing plate 1134 of pond tab, side are equipped with for detecting whether there is the second photoelectric sensor 1135 of battery, wherein
The signal input part signal connection corresponding with the controller of the signal output end of second photoelectric sensor 1135;
The setting of thickness measuring station 114 is located above detection machine installation frame body, and keeps in station downstream in the OCV,
Including thickness measuring station cell support frame 1141 and thickness measuring station press plate mechanism 1142, the thickness measuring station cell support frame 1141
Top be equipped with for placing battery third battery supporting plate 1143 and whether have battery on third battery supporting plate for detecting
Third photoelectric sensor 1144, the third battery supporting plate 1143 is horizontally disposed, and the third photoelectric sensor 1144 is set
It sets in the side of third battery supporting plate 1143, signal output end is connected with the corresponding signal input part signal of the device processed;
The thickness measuring station press plate mechanism 1142 include be suspended from thickness measuring station pressing plate 11421 right above thickness measuring station cell support frame,
Lifting motor component 11422 for driving thickness measuring station pressing plate to move up and down and the thickness table for measuring cell height
11423, the lifting motor component 11422 is packed in detection machine installation frame body, and the lift side of lifting motor component 11422
Affixed, the signal output end of the control terminal of lifting motor component 11422 and the controller with the thickness measuring station pressing plate 11421
Signal connection;The thickness table 11423 is mounted on 11421 side of thickness measuring station pressing plate, is placed in thickness measuring station pressing plate for measuring
The height of battery between 11421 and third battery supporting plate 1143;
The CCD station 115 is located above detection machine rack, and is in the thickness measuring station downstream, including light source supports
Frame component 1151, camera fixed frame component 1152, light source board 1153, light-transmitting plate 1155 and camera 1154, light source support frame group
1151 top of part is successively arranged from inside to outside for luminous light source board 1153 and for placing battery and the light-transmitting plate of light transmission
1155, side is equipped with the 4th photoelectric sensor 1156, wherein the signal output end of the control terminal of light source board 1153 and controller electricity
Connection, and the signal input part of the 4th photoelectric sensor 1156 is connect with the corresponding signal input end signal of the controller;Phase
Machine fixed frame component 1152 is above light source bracket assembly 1151, and built-in camera is matched in the inner cavity of camera fixed frame component 1152
1154, the camera of the camera 1154 is directed at light-transmitting plate, the signal output end of the camera 1154 and the letter of the controller
Number input end signal connection, for being taken pictures to the battery being placed on light-transmitting plate 1155 and by the outer dimension to obtain battery
Information.
The battery conveying device 22 includes that chain type conveyor belt 221 and at least a set of gantry manipulator 222, the chain type are defeated
Band 221 is sent to mat formation in the sorting machine rack, and the upstream input port of chain type conveyor belt 221 is arranged in battery detecting machine
Side, downstream output extend to tail portion of the sorting machine rack far from battery detecting machine;The setting of gantry manipulator 222 is sorting
In machine rack, the battery transfer for being placed on chain type conveyor belt 221 moulds the empty pallet output section of disk-transporting device to sky.
The chain type conveyor belt 221 includes conveying frame body 2211, the first driving motor 2212, the 2213, the 4th electricity of carrier chain
Pond supporting plate 2214 and the first positioning cylinder 2215, the conveying frame body 2211 is arranged in sorting machine rack, and carriage
Body 2211 is mated formation carrier chain along axial direction, and wherein carrier chain 2213 is upstream input port close to one end of battery detecting machine, far from electricity
One end of pond detection machine is downstream output;The surface of the carrier chain 2213 is laid with several pieces of four for placing battery
Battery supporting plate 2214;First driving motor 2212 is packed on conveying frame body 2211, and first driving motor
2212 output shaft is connected with the support roller of carrier chain 2213, for driving carrier chain along conveying frame body axial movement with will be electric
It transports to the empty modeling disk-transporting device in downstream in pond;The setting of first positioning cylinder 2215 is in conveying frame body close to battery detecting
The end of the CCD station 115 of machine, for being positioned to the battery for being placed in the 4th battery supporting plate;First driving motor
Control terminal, the control terminal of first positioning cylinder are electrically connected with the corresponding signal input terminal of the controller.
Gantry manipulator 222 is arranged in sorting machine rack, and is located at chain type conveyor line and empty modeling disk-transporting device
Empty pallet output section between, including gantry machinery hand cradle body 2221, the second X-axis mould group 2222, the second Y-axis mould group 2223,
Two Z axis mould groups 2224 and third Suction cup assembly 2225, gantry machinery hand cradle body 2221 are rack-mounted in chain type conveyor line 221 and empty
Right above the empty pallet output section for moulding disk-transporting device 23,2221 top horizontal of gantry machinery hand cradle body is laid with the second X-axis
Mould group 2222;Second Y-axis mould group, 2223 level frame is in the second X-axis mould group 2222, the second Y-axis mould group 2223 and second
X-axis mould group 2222 is slidably connected, so that the second Y-axis mould group 2223 can slide axially along the second X-axis mould group 2222;2nd Z
Axle mould group 2224 is slidably arranged in the second Y-axis mould group 2223, and the vertical lift end of the second Z axis mould group 2224 is equipped with and is used for
Pick up the third Suction cup assembly 2225 of battery;The third Suction cup assembly 2225 includes sucker clamp 22251, the 4th sucker
22252 and second tilt cylinder 22253, the top of the sucker clamp 22251 is packed in the vertical liter of the second Z axis mould group 2224
End drops;The second tilt cylinder 22253 is fixedly mounted in sucker clamp 22251, the swinging end of the second tilt cylinder 22253 is equipped with the 4th sucker 22252,
It is placed in the battery on chain type conveyor line for picking up and is carried in the empty pallet output section overhead modeling disk of empty modeling disk-transporting device;With
The parallel gantry machinery hand cradle body 2221 of second X-axis mould group 2222 is equipped with cabling channel 2226.
The empty modeling disk-transporting device 23 includes that sky moulds disk feed mechanism 231, the first blank panel adsorbs manipulator 232, blank panel
Conveying mechanism 233, multiple second blank panels absorption manipulator 234, sorting cache mechanism 235, multiple sorting station mechanisms 236 and
Multiple sorting output mechanisms 237, the empty modeling disk feed mechanism 231, sort cache mechanism 235 and divide empty tray conveyor structure
Station mechanism 236 is selected to be successively set in sorting station rack 21;Wherein the second blank panel adsorbs manipulator 234, sorting station machine
Structure 236, sorting output mechanism 237 and sorting cache mechanism 235 correspond, for conveying the battery of different gears;
The empty modeling disk feed mechanism 231 is defeated including feed mechanism rack 2311, loading lifting mechanism component 2312, feeding
Entering belt line 2313, guidance set at sorting machine artificial loading, the feed mechanism rack 2311 is mounted in sorting machine rack,
Feeding input belt line 2313, loading lifting mechanism component 2312 are arranged in feed mechanism rack 2312, and keep feeding
One end of input belt line 2313 is located at sorting machine artificial loading by guidance set, and the other end extends to loading lifting mechanism group
At part 2312, for sky modeling disk to be delivered in loading lifting mechanism component;The loading lifting mechanism component 2312 includes upper
Expect lifting power unit 23121, hoisting belts line 23122, empty modeling disk front and back positioning cylinder 23123 and anti-dazzling screen inductor
23124, the feeding lifting power unit 23121 is arranged in feed mechanism rack 2311, and the feeding lifting drive
The lift side level of component 23121 is mated formation hoisting belts line 23122;The setting of positioning cylinder 23123 is rising before and after the empty modeling disk
At the top of descending mechanism frame body, for being positioned to the empty modeling disk being placed on hoisting belts line;In the feed mechanism rack 2311
Anti-dazzling screen inductor 23124 is installed, for incuding modeling disk of whether having time in feeding input belt line;The anti-dazzling screen inductor
23124 signal output end is electrically connected with the corresponding signal input terminal of the controller, the feeding lifting power unit 23121
Control terminal, 23122 control terminal of hoisting belts line and feeding input belt line 2313 control terminal respectively with the controller
Correspondence signal output end signal connection;
The first blank panel absorption manipulator 232 is arranged in sorting machine rack, and is located above empty tray conveyor structure, packet
Include the first fixing bracket body 2321, the second driving motor 2322, the second power transfer assembly 2323, third jacking cylinder 2324,
Two guide rails 2325, the 5th Suction cup assembly 2326 and pcb board component 2327, second guide rail 2325 pass through the first fixing bracket body
2321 level frames are above empty tray conveyor structure;Second driving motor 2322 is packed in the first fixing bracket body 2321 top
Portion, and be slidably connected by the second power transfer assembly 2323 with third jacking cylinder 2324, the third jacking cylinder 2324
It is slidably connected with second guide rail 2325, so that the third jacking cylinder 2324 is under the driving of the second driving motor 2323
It slides axially along guide rail;The lift side of the third jacking cylinder 2324 is equipped with the 5th Suction cup assembly, for that will draw lifting skin
It is transferred on the empty tray conveyor structure in downstream with the empty modeling disk on line;The pcb board component 2327 is arranged in the first fixing bracket body
On 2321;Second driving motor 2322, the third jacking cylinder 2324 pass through pcb board component 2327 and the control
The corresponding signal output end signal of device connects;
The empty tray conveyor structure 233 is arranged in sorting station rack, and under the second blank panel absorption manipulator
Side, including feeding conveying frame body 2331, conveyor belt 2332 and third driving motor 2333, the feeding convey frame body 2331
It is arranged in sorting station rack;2332 level of conveyor belt is mated formation on feeding conveying frame body 2331, and described defeated
Belt 2332 is sent to be located at the first stopper for being equipped with insulation on the feeding conveying frame body of the downstream output of the conveyor belt
2334, prevent the empty modeling disk sideslip in conveyor belt;The third driving motor 2333 is packed on feeding conveying frame body 2331,
The output shaft of the third driving motor 2333 and the support axis connection of conveyor belt 2332, for driving conveyor belt along its axis
To movement;
The sorting station mechanism 236 is located at sorting station machine frame inside, including sorting lifting station frame assembly
2361, sorting goes up and down station Power Component 2362, sorting lifting station idler sheave assemblies, sorting lifting station belt line 2364 and divides
Choosing lifting station belt line limit assembly 2365, wherein sorting lifting station Power Component 2362 is fixed on sorting lifting station
2361 bottom of frame assembly;Sorting lifting 2364 level of station belt line is fixed on sorting lifting station frame assembly
Inside 2361, and the equipped sorting lifting station idler sheave assemblies in side for sorting lifting station belt line 2364, the sorting lifting
Station idler sheave assemblies pass through defeated through the fixed chain of chain fixed block 2363 and the power of sorting lifting station Power Component 2362
Outlet is connected, so that sorting lifting station belt line 2364 is longitudinally gone up and down in the case where sorting lifting station Power Component 2362 drives;
The sorting lifting station belt line limit assembly 2365 includes third positioning cylinder 23651 and barrier plate 23652, wherein third
Positioning cylinder 23651 is located at sorting lifting 2361 front end of station frame assembly, and barrier plate 23652 is mounted on third positioning cylinder
23651 movable end, for limiting the position of battery plastic sucking disc;The sorting lifting station Power Component 2362, sorting lifting
Station belt line 2364 and the control terminal of sorting lifting station belt line limit assembly 2365 are corresponding to the controller respectively
The connection of signal output end signal;The top of sorting lifting station Power Component 2362 is equipped with conveyor elevator supporting plate 2366;
The sorting output mechanism 237 includes sorting output frame body 2371, sorting output belt 2372, the 4th driving motor
2373 and the 5th photoelectric sensor 2374, the sorting output frame body 2371 is fixed on sorting station machine frame inside, and described point
Choosing output 2371 top horizontal of frame body, which is mated formation, sorts output belt 2372, and the upstream input of the sorting output belt 2372
End can go up and down station belt line 2364 with the sorting of sorting station mechanism 236 and dock, for that will sort lifting station belt line
The empty modeling disk equipped with battery on 2364 removes;4th driving motor 2373, the 5th photoelectric sensor 2374 are fixedly mounted with
On sorting output frame body 2371, and the power output end of the 4th driving motor 2373 and the sorting export
The support shaft of belt 2372 is connected, for driving sorting output belt to move along its axis;5th photoelectric sensor 2374
Signal output end connect with the corresponding signal input end signal of the controller, the control terminal of the 4th driving motor 2373
It is connect with the corresponding signal output end signal of the controller;The end of the sorting output frame body 2371 stops equipped with third
Block 2375;
The sorting cache mechanism 235 includes positioning plate 2351, the second positioning cylinder 2352 and the 6th photoelectric sensor
2353, the positioning plate 2351 is fixed in sorting station rack, and hanging is located at institute in the top of the sorting output mechanism
State the upstream of sorting station mechanism;The second stopper 2354 and the second locating piece are fixed in the edge of the positioning plate 2351 respectively
2355, for being positioned to the empty modeling disk being placed on positioning plate;Second positioning cylinder, the 6th photoelectric sensor
2353 are installed in 2351 surface of positioning plate, the second positioning cylinder 2352 and 2355 phase of the second stopper 2354 and the second locating piece
Pushing mechanism for pushing empty modeling disk is equipped with to the movable end of setting, and the second positioning cylinder 2352, for sky modeling disk into
Row shaping;The signal output end of 6th photoelectric sensor 2353 and the corresponding signal input end signal of the controller connect
It connects, the control terminal of second positioning cylinder 2352 is connect with the corresponding signal output end signal of the controller;
The second blank panel absorption manipulator 234 is fixed in sorting station rack, is located at the sorting and is exported belt line
With the top of sorting cache mechanism, including the second fixing bracket body 2341, the 5th driving motor 2342, third power transfer assembly
2343, the 4th jacking cylinder 2344, third guide rail 2345 and the 6th Suction cup assembly 2346, the third guide rail 2345 pass through
Second fixing bracket body, 2341 level frame is mounted in the top of sorting output belt line 2372 and sorting cache mechanism 235;Described 5th
Driving motor 2342 is packed in 2345 end of third guide rail, and passes through third power transfer assembly 2343 and the 4th jacking cylinder
2344 connections, the 4th jacking cylinder 2344 is slidably connected with the third guide rail 2345, so that the 4th jacking cylinder
It slides axially under the driving of the 5th driving motor along guide rail;The lift side of 4th jacking cylinder 2344 is equipped with the 6th sucker group
Part 2346 is put again for the empty modeling disk drawn on empty tray conveyor structure to be transferred on the sorting cache mechanism in downstream after shaping
It sets in the sorting lifting station belt line of the sorting station mechanism;5th driving motor 2342, the 4th jacking
Cylinder 2344 is connect with the corresponding signal output end signal of the controller;6th Suction cup assembly 2346 includes the second sucker
The top of fixture 23461 and the 6th sucker 23462, second sucker clamp 23461 is packed on third guide rail 2345.
The feed mechanism rack 2311 is equipped with scram button 2314.
By adopting the above technical scheme, puck battery transfer robot arm draws battery from other equipment, and it is fixed to be placed on OCV
On the station of position;The positioning cylinders of OCV positional stations, which is stretched out, carries out shaping to battery, then translate lifting body jack up from below by
Battery is hanging, and battery is placed into first OCV test station by translation, is again moved to battery after completion to be tested
Second OCV test station.Battery is moved to by thickness measuring station by above-mentioned battery transfer manipulator after all tests to be done
Measure thickness;It completes thickness measuring and battery is moved to CCD station progress profile measurement later, battery transfer is mechanical after detection is completed
Battery is moved to chain type conveyor line by hand, completes the transfer between battery detecting machine and battery grading machine.Later, chain conveys
Line is rotated battery transfer to station is drawn, and battery is moved to sorting station machine by corresponding sorting gantry manipulator
Structure.At the same time, sky modeling disk is transferred to and draws position by sorting machine feed mechanism, and the first blank panel adsorbs manipulator for battery plastic uptake
Disk is drawn to blank panel conveying device;Blank panel conveying device is rotated, and battery plastic sucking disc is moved to the gear put;Second
Battery plastic sucking disc is blocked in the stop cylinder stretching of blank panel absorption manipulator, then adsorbs manipulator for battery by the second blank panel
Plastic sucking disc is drawn to sorting cache mechanism, and sorting cache mechanism sizing again draws battery plastic sucking disc to sorting station after completing
In mechanism, later, battery is placed on empty modeling disk by sorting gantry manipulator, then be placed the empty modeling disk decline of battery, is led to
Cross the discharge of sorting output device.
The battery detecting stepping all-in-one machine described in the utility model of embodiment 2, including battery detecting machine 1 and 14 gear
Battery grading machine 2, battery detecting machine 1 and battery grading machine 2 carry out movement connection, battery inspection by battery transfer mechanism 13
Survey machine can take out the battery slices in pallet, and the voltage of complete battery pair, internal resistance, shell voltage, shell internal resistance, thickness,
Outer dimension etc. is detected.In the utility model, battery grading machine is achievable to carry out stepping to the battery completed after detecting, this
All-in-one machine described in utility model can carry out the sorting of 14 gears to battery, and the battery after sorting will be placed into specified
In sky modeling disk, and sky modeling disk is stacked automatically, finally exports sky modeling disk to artificial feeding position automatically together with battery
It sets, and empty modeling disk can disposably place tens, and be automatically performed circulation.
The puck battery transfer robot arm, OCV positional stations, OCV test station, OCV keep in station, thickness measuring station,
CCD station is set in turn in the detection machine installation frame body;The OCV test station has 2, be arranged parallelly and adjacently in
The OCV positional stations and the OCV are kept between station;The translation lifting body is set to the OCV positional stations, institute
It states OCV test station and the OCV keeps in the underface of station;It is temporary that the battery transfer manipulator is set to the OCV
The front of station, the thickness measuring station and the CCD station;The thickness measuring station has 2, is arranged parallelly and adjacently in institute
OCV is stated to keep between station and the CCD station;Detection machine upper ledge erection be placed in the detection machine installation frame body just on
Side, is fixedly connected with the detection machine installation frame body by screw.
The sorting machine rack includes 4 sets of sorting machine rack frame bodies and 4 sets of sorting station frames, wherein sorting machine rack frame
Body is respectively designated as No. 1 sorting machine rack, No. 2 sorting machine racks, No. 3 sorting machine racks and No. 4 sorting machine racks, and described No. 1
Sorting station rack and No. 2 sorting machine racks, No. 3 sorting machine racks and No. 4 sorting machine racks are in placement side by side, and No. 1 sorts
Station rack and No. 3 sorting machine racks, No. 2 sorting machine racks and No. 4 sorting machine racks are in mirror to relationship;4 sets of sorting station frames
Frame is located at right above No. 1 sorting machine rack, No. 2 sorting machine racks, No. 3 sorting machine racks and No. 4 sorting machine racks, and
And other stations are included.
The chain conveying line is located at the middle position of No. 1 sorting machine rack and No. 3 sorting machine racks, and is carried out with crossbeam
It is connected and fixed;The sorting machine feed mechanism has 2, is located at the right side of No. 2 sorting machine racks and No. 4 sorting machine racks,
And it is positioned with crossbeam;The sorting station mechanism, sorting output mechanism one share 14, are located at sorting machine rack interposition
It sets;The sorting cache mechanism one shares 14, is fixed on sorting machine frame surface, and is located above sorting output mechanism;Institute
It states empty tray conveyor structure one and shares 4, be located above No. 1~No. 4 sorting station shell outsides, and across in sorting output mechanism
Top;The second blank panel absorption manipulator one shares 14, corresponds with sorting station mechanism, is fixed on sorting station machine
On frame, it is located above sorting cache mechanism and empty tray conveyor structure;The first blank panel absorption manipulator has 2, is located at blank panel
Above conveying mechanism and sorting machine feed mechanism.Described sorting gantry manipulator has two sets, and wherein first set is across No. 1 sorting
Between machine rack and No. 2 sorting machine racks;Second set of sorting gantry manipulator is across No. 3 sorting machine racks and No. 4 sorting machines
Between rack.
The puck battery transfer robot arm is located at the right end above detection machine rack, the first X-axis mould group and
First guide rail is fixed on above puck battery transfer robot arm column, and is located at two sides;The fixation of first Y-axis mould group and the first X-axis
Above mould group and the first guide rail, it is attached with pinboard;First Z axis mould group is fixed on above the first Y-axis mould group, uses pinboard
It is attached;Manipulator absorbent module is fixed on above the first Z Axle mould group.Wherein, the first Y-axis mould group can be in the first X-axis
It is moved left and right above mould group, manipulator absorbent module can move up and down above the first Z axis mould group, itself can be with
Tilt cylinder is rotated.
The OCV positional stations are located above detection machine rack, and are in a left side for the puck battery transfer robot arm
Cell support frame is tested by 2 OCV stop cylinder components, 1,1 OCV positioning cylinder component, 2 OCV in side;Wherein OCV stops
Cylinder assembly is separately fixed at the left side of OCV test cell support frame, and the OCV positioning cylinder component is fixed on OCV test electricity
The front end of pond support frame.Wherein, OCV stop cylinder component and OCV positioning cylinder component can be adjusted by circular hole.
The OCV test station one shares 2, is located above detection machine rack, and is in the OCV positional stations
Left side, test contact mechanism components by 2 OCV test cell support framves, OCV test probe rides frame component and 2 OCV
Composition.The OCV test cell support frame is located at below OCV test probe rides frame component, and the OCV tests contact mechanism group
Part is located at the two sides of OCV test probe rides frame component;OCV test probe rides frame component 1122 include probe support 11221,
5th jacking cylinder 11222, battery detecting plate 11223 and detection probe 11224, the probe support bottom are equipped with bigeminy part
11225, top hanging battery detecting plate, the two is slidably connected, and detection probe, battery detecting plate are embedded on the battery detecting plate
It is suspended in right above OCV test cell support frame, the 5th jacking cylinder is arranged on probe support, and the 5th jacking
The lift side of cylinder is connected with the battery detecting plate, for drive battery detecting plate vertical lift with change battery detecting plate with
OCV tests the distance between cell support frame;The detection probe is electrically connected with OCV test contact mechanism component;It is described
OCV test contact mechanism component includes that detection cylinder assembly and detection lug, the detection cylinder assembly are packed in probe support
Side, the detection lug are mounted on the movable end of detection cylinder assembly, are placed on OCV test cell support frame for being covered in
Battery edge.
The OCV keeps in station and is located above detection machine rack, and on the left of the OCV test station, by 2
OCV tests cell support frame composition, for placing the battery of caching.
Thickness measuring station one shares 2, is located above detection machine rack, and keeps on the left of station in the OCV, wherein institute
It states thickness measuring station press plate mechanism to be located above thickness measuring station cell support frame, and can be moved up and down by cylinder;It is described
Lifting motor component 11422 includes elevator platform 114221, lifting motor 114223, feed screw nut pair 114224 and the 4th guide rail
114225, the upper level of the elevator platform installs thickness measuring station pressing plate, so that the thickness measuring station pressing plate is suspended from thickness measuring work
Right above the cell support frame of position;4th guide rail is vertically mated formation in elevator platform side, the vertical lift of the lifting motor
End is connected by shaft coupling 114226 with screw rod one end in vertically disposed feed screw nut pair, the nut of the feed screw nut pair
It is spirally connected with screw rod, the nut is slidably connected with the 4th guide rail on the elevator platform.
The CCD station is located above detection machine rack, and on the left of the thickness measuring station, for measuring the outer of battery
Shape size.
The translation lifting body is located above detection machine rack, and tests work in the OCV positional stations, OCV
Below position, thickness measuring station, wherein translation lifting body can move battery in lower section.
The battery transfer manipulator be located above detection machine rack and in the OCV keep in station, thickness measuring station,
Above CCD station, battery can be kept in station from OCV and is moved to thickness measuring station by Suction cup assembly moves again to CCD station.
The sorting station mechanism one shares 14, is located at sorting station machine frame inside, goes up and down station frame by sorting
Component, sorting lifting station Power Component, sorting lifting station idler sheave assemblies, sorting lifting station belt line, sorting lifting work
Position belt line limit assembly is constituted.Wherein, sorting lifting station Power Component is fixed on sorting lifting station frame assembly bottom,
Power output is carried out by motor and synchronous pulley, output end is sprocket wheel;The sorting lifting station idler sheave assemblies one share 2,
It is individually fixed in sorting lifting two lateral roof of station frame assembly, chain and sorting lifting station Power Component are attached progress
Power transmission;The sorting lifting station belt line is fixed on inside sorting lifting station frame assembly, and can be with motor
Driving moves up and down, included belt line itself can carry out front and back transport;The sorting lifting station belt line limit
Component is located at sorting lifting station frame assembly front end, is made of cylinder and barrier plate, for limiting the position of battery plastic sucking disc.
The sorting output mechanism one shares 14, is fixed on sorting station machine frame inside, and be located at the grder man
The front end of position mechanism, battery plastic sucking disc is discharged by the transport of synchronous belt.
The sorting cache mechanism one shares 14, is fixed on above sorting station rack, and it is defeated to be located at described point of sorting
The top of mechanism out, while being located at the front end of the sorting station mechanism, for carrying out shaping to battery plastic sucking disc.
The second blank panel absorption manipulator one shares 14, is fixed on above sorting station rack, is located at institute
The top of sorting output mechanism is stated, while being located at the front end of the sorting cache mechanism, the second blank panel adsorbs manipulator can will be electric
Pond plastic sucking disc is sucked from the blank panel delivering sorting machine charging belt line, is placed on the sorting cache mechanism and is carried out shaping, then
It is placed into the sorting lifting station belt line of the sorting station mechanism.
The empty tray conveyor structure one shares 4, is fixed on above sorting station rack, and adsorbs in the second blank panel
Battery plastic sucking disc can be moved to different gears by the movement of belt line by the lower section of manipulator.
The first blank panel absorption manipulator one shares 2, is fixed on above sorting station rack, is located at the blank panel
Sky modeling disk can be moved on empty tray conveyor structure by the top of conveying mechanism from the sorting machine feed mechanism.
Totally two sets of sorting gantry manipulator is both secured to above sorting station rack, across 2 sorting station machines
Frame is located above the sorting station mechanism and chain conveying line, and sorting gantry manipulator can be defeated from the chain by battery
Line sending is moved to sorting station mechanism.
The sorting station frame one shares 4, is fixed on above sorting station rack, including sorting machine is included;
Wherein, electric box is among sorting station frame.
The chain conveying line is fixed positioned at the middle position of 4 racks with crossbeam;Wherein, chain conveying line
Battery is moved to battery grading machine from battery detecting machine.
The sorting machine feed mechanism has 2, positioned at the leftward position of 2 racks, and is located at the first blank panel adsorption machine
The lower section of tool hand;It is artificial by loading lifting mechanism component, sorting machine charging belt line, sorting machine feed mechanism rack, sorting machine
Guidance set etc. is constituted at feeding.Wherein, loading lifting mechanism component is identical with the sorting station mechanism, and is located at sorting machine
The left side of guidance set at artificial loading.Battery plastic sucking disc is moved to from guidance set from sorting machine artificial loading along belt line
Loading lifting mechanism component, then battery plastic sucking disc is moved to top by loading lifting mechanism component, by the first blank panel adsorption machine
Tool hand is drawn to the blank panel delivering sorting machine charging belt line.
The battery detecting stepping all-in-one machine described in the utility model of embodiment 3, including battery detecting machine 1 and 14 gear
Battery grading machine 2, battery from below the puck battery transfer robot arm inside detection machine material flow line transport come, the support
The manipulator absorbent module of disk battery transfer manipulator declines along the first Z axis mould group, and first inside manipulator absorbent module
Tilt cylinder is rotated, and so that the first sucker is reached suitable and is drawn position, manipulator absorbent module is along the first X after drawing battery
Axle mould group is moved to designated position, rises to designated position then along the first Z axis mould group, and the first tilt cylinder carries out 90 degree of rotations,
Second tilt cylinder carries out 90 degree of rotations, and manipulator absorbent module moves to designated position along the first Y-axis mould group, further along the first Z
Axle mould group drops to designated position, and battery is placed on OCV positional stations.Manipulator absorbent module resets, and OCV stops gas
Cylinder component stretches out, and the left-right position of battery is positioned and is completed, and OCV positioning cylinder component stretches out, and the front-rear position of battery is positioned
It completes, so that battery is completed whole positioning, wherein the tab of battery is fallen on the first tab backing plate, and OCV positioning cylinder component can
The adjusting of front-rear position is carried out, by adjustable block to correspond to the battery of different model.After positioning is completed, the translation jacking
In-house side push cylinder is stretched out, and the battery tray of top is transported to the lower section of OCV positional stations, the first jacking cylinder is stretched
Out, battery to be picked up from OCV positional stations, battery is fixed in battery tray by the ventilation of the second sucker, and side push cylinder is withdrawn,
Battery is transferred to OCV test station from OCV positional stations, and the second sucker is died, and battery is placed in the decline of the first jacking cylinder
In battery tray.Side push cylinder is stretched out, and next piece of battery is taken in preparation away.Wherein, the first photoelectric sensor of OCV test station
Sense battery, the 5th jacking cylinder, which is stretched out, will drive battery detecting plate that battery is pressed on the first battery supporting plate, detect cylinder
Component ejection, will test the edge that piece touch battery, and the resistance and voltage of detection probe detection battery simultaneously transfer data to electricity
Brain, computer distinguish the class of battery by screening.After detection is completed, detection cylinder assembly is withdrawn, and the 5th jacking cylinder is withdrawn,
Battery is moved to next OCV test station by translating lifting body.After OCV test station all test completion, put down
It moves lifting body and battery is moved to the temporary station of OCV.Battery surface is contacted with the second battery supporting plate, the first locating piece 1133
It is divided into two pieces, for positioning battery, it is ensured that battery will not deviate in the process of moving, wherein battery pole ear is to fall in second
On tab backing plate.Battery is kept in after station sensed by photoelectric sensor in OCV, and battery transfer manipulator comes to adsorb electricity
Pond.There are 2 manipulator sucker components on the battery transfer manipulator, when movement, the manipulator sucker component on right side goes to finger
Positioning is set, and decline cylinder ejector contacts third sucker to battery, and battery is kept in station from OCV and drawn by third sucker air-breathing,
Then it is moved on thickness measuring station.Wherein battery is placed on third battery supporting plate, the third photoelectric sensor inspection of thickness measuring station
After measuring battery, lifting motor carries out rotation and the screw rod of shaft coupling connection is driven to be moved, will be under the second battery detecting plate
Decompression is on battery, and thickness table is read, to measure thickness.This utility model is mounted with 2 to accelerate the progress of thickness measuring
A thickness measuring station cell support frame is detected, and motion flow is as before.After being completed to thickness measuring operation, the machinery in left side
Hand Suction cup assembly is run to designated position, and battery is moved to CCD station.After reaching designated position, decline cylinder for battery
It is placed on light-transmitting plate.After the 4th photoelectric sensor detects battery, light source board, which shines, illuminates battery, the camera pair of camera
Battery carries out appearance and takes pictures measurement, obtains the length and width of battery, wherein camera cover is in order to avoid other light are to camera progress
Interference.
At this point, the operational process of detection machine is over, the manipulator sucker component in left side moves battery from CCD station
It moves to chain conveying line.After being placed on the 4th battery supporting plate, detection machine gives chain conveying line one placement signal, surface
Battery is had existed on battery supporting plate, at this point, the first driving motor is run, advance a lattice.First positioning cylinder is ejected to battery
It is positioned, is withdrawn later, driving battery continues to run the crawl position for reaching battery.
At the same time, staff puts empty plastic housing on the sorting machine feed mechanism of the sorting machine, anti-dazzling screen
Inductor senses that empty modeling disk, feeding input belt line and hoisting belts line rotate forward simultaneously, and sky modeling disk is moved to inner side,
Motor stops rotating, and the movement of feeding lifting power unit jacks hoisting belts line to a high position, sky modeling disk front and back positioning cylinder 166
The right ejection of positioning cylinder 162 of facing left is moulded with sky to fix sky modeling disk.Wherein, scram button is arranged to fortuitous event occur
's.Later, mechanical the second driving motor on hand of the first blank panel absorption is rotated, and drives the second power driving module by third
Jacking cylinder and the 5th sucker jig, which are moved to, moves to crawl position along the second guide rail, and third jacking cylinder is stretched out, and the 5th
Sucker jig air-breathing draws empty modeling disk, resets to initial position later, and third jacking cylinder, which is stretched out, moulds disk from sorting machine for sky
Feed mechanism is moved on blank panel delivering sorting machine charging belt line.The third driving motor of the empty tray conveyor structure drives defeated
It send belt to be moved, sky modeling disk is moved along;First stopper of the insulation is to guarantee empty modeling in transportational process
Disk not sideslip.Until after designated position, mechanical the 5th driving motor on hand of the second blank panel absorption is rotated, by the
Three power driving modules draw the top of the 6th sucker jig and the 4th the jacking cylinder empty modeling disk as third guide rail moves to
Sky modeling disk is moved to sorting cache mechanism after sky modeling disk.Wherein, after the second photoelectric sensor detects empty modeling disk, second
Positioning cylinder ejection will position on sky modeling Pan Ding to the second stopper and the second locating piece.After positioning is completed, sky is moulded
Disk is drawn to sorting station mechanism, is placed on conveyor elevator, and third positioning cylinder, which is stretched out, positions clamping for sky modeling disk, it
The sucker clamp sorted in the manipulator of gantry afterwards moves to chain conveying line battery by the second X-axis mould group and the second Y-axis mould group
Surface, general who has surrendered's battery is drawn under sucker clamp, and sucker clamp moves to the surface of empty modeling disk later, and battery is placed on
Inside sky modeling disk, the dress shell to battery is completed.Later, the sorting lifting station Power Component of sorting station mechanism is transported
It is dynamic, it drives conveyor elevator to drop to designated position, makes the belt line of conveyor elevator and the output of the sorting output mechanism
Belt line keeps concordant.4th driving motor of two articles of belt lines is moved, and drives the empty modeling disk for installing battery to move to outer
Face, the detection of complete battery pair, sorting, dress shell operation.
Content described in this specification embodiment is only an enumeration of the implementation forms of the utility model concept, this is practical new
The protection scope of type should not be construed as being limited to the specific forms stated in the embodiments, and the protection scope of the utility model is also wrapped
Include those skilled in the art according to the utility model design it is conceivable that equivalent technologies mean.
Claims (9)
1. battery detecting stepping all-in-one machine, it is characterised in that: including for detecting battery battery detecting machine, for battery to be thrown
The battery grading machine being put into empty modeling disk and the control device operated normally for controlling entire all-in-one machine, the battery detecting
Machine includes the detection machine rack being used to support, the detection station for detecting battery and the battery transfer machine for shifting battery
Structure, the detection station, battery transfer mechanism are arranged in detection machine rack, and the movement travel of transfer device covers electricity
The detection station of pond detection machine, for the battery taken out out of pallet to be put into battery detecting machine and battery grading machine, to realize
Transfer of the battery between battery detecting machine and battery grading machine;
The battery grading machine is arranged by battery detecting machine, including be used to support sorting machine rack, for that will be examined through battery
Battery launches the battery conveying device in empty modeling disk and the empty modeling disk-transporting device for conveying empty modeling disk, institute after surveying machine testing
It states battery conveying device and empty modeling disk-transporting device is arranged in the sorting machine rack, the upstream of the battery conveying device is defeated
Enter the detection station downstream that the battery detecting machine is arranged in end, and realizes battery in battery detecting machine by battery transfer mechanism
Detection station and battery conveying device upstream input port between transfer;The empty modeling disk-transporting device setting is defeated in battery
It send by device, for being discharged after the battery conveyed through battery conveying device is placed in corresponding empty modeling disk;
The control device includes human-computer interaction interface and controller, the human-computer interaction device and signal transmission port and institute
State the signal transmission port signal connection of controller, the detection station, battery transfer mechanism, empty modeling disk-transporting device and electricity
The signal transmission port electrical connection corresponding with the controller of pond conveying device.
2. battery detecting stepping all-in-one machine as described in claim 1, it is characterised in that: the detection machine rack includes lower part
Frame in detection machine installation frame body and the detection machine on top, wherein the detection machine installation frame body is equipped with detection station, detection
Frame is packed in right above detection station on machine, and wherein the upstream end of detection machine installation frame body is arranged in pallet pipeline end,
Launch end in the upstream that battery grading machine is arranged in the downstream of detection machine installation frame body;
The detection station includes that OCV positional stations, OCV test station, OCV keep in station, thickness measuring station and CCD station,
Wherein OCV positional stations, OCV test station, OCV keep in station, thickness measuring station and CCD station and are sequentially arranged and pacify in detection machine
It shelves on the corresponding position of body, wherein OCV positional stations are positioned close to the detection machine installation frame body of pallet pipeline one end
Upstream end, and by the puck battery transfer robot arm in battery transfer mechanism be placed on the battery in pallet launch it is fixed into OCV
Position station;And the setting of CCD station is placed on the battery on CCD station in battery grading machine side, and by battery transfer mechanism
Launch the upstream input port into battery conveying device;
The battery transfer mechanism includes puck battery transfer robot arm, battery transfer manipulator and translates lifting body, wherein
The upstream end of detection machine installation frame body is arranged in puck battery transfer robot arm, for by the electricity in the pallet on pallet pipeline
It launches into OCV positional stations in pond;Battery transfer manipulator setting the OCV keep in station, the thickness measuring station and
The front of the CCD station, for realizing battery OCV keep in station, the thickness measuring station and the CCD station and
Transfer between the upstream input port of battery conveying device;Translation lifting body setting is in OCV positional stations, described
OCV test station and the OCV keep in the underface of station, for battery to be tested work in OCV positional stations, the OCV
Position and the OCV keep in the transfer between station.
3. battery detecting stepping all-in-one machine as claimed in claim 2, it is characterised in that: the puck battery transfer robot arm is set
It sets and is adsorbed in the upstream end of detection machine installation frame body, including the first X-axis mould group, the first Y-axis mould group, the first Z axis mould group, manipulator
Component, the first guide rail and puck battery transfer robot arm column, the first X-axis mould group, guide rail level are layed in pallet electricity
Above the transfer robot arm column of pond, and the first X-axis mould group, the first guide rail is kept to be arranged on two sides;The first Y-axis mould group is horizontal
It is rack-mounted right above puck battery transfer robot arm column the first X-axis mould group and the first guide rail, and pass through pinboard and the first X
Axle mould group is slidably connected, i.e. the first Y-axis mould group can be moved along the first X-axis mould group axial reciprocating;First Z axis mould group connects by first
Fishplate bar is fixed in the first Y-axis mould group, and the first Z axis mould group top is equipped with the manipulator absorbent module for drawing battery;It is described
Manipulator absorbent module includes the first tilt cylinder, the second tilt cylinder and the first sucker, and the swinging end installation first of first tilt cylinder is inhaled
Disk, the first tilt cylinder are packed in the swinging end of the second tilt cylinder, and the mounting portion of second tilt cylinder is mounted on the first connecting plate, so that
Manipulator absorbent module can both be moved up and down along above the first Z axis mould group, itself can be rotated again with tilt cylinder to adjust
The position of first sucker is to draw in the battery transfer in pallet to OCV positional stations;
The translation lifting body is arranged immediately below OCV positional stations, OCV test station, thickness measuring station, including the first jacking
Cylinder, side push cylinder, air cylinder fixed plate, battery tray fixed plate and battery tray, it is fixed that the air cylinder fixed plate is set to OCV
Position station, OCV test station, thickness measuring station underface;First jacking cylinder is packed in air cylinder fixed plate, jacking cylinder
Lift side be equipped with battery tray fixed plate, for driving battery tray fixed plate to go up and down along longitudinal direction;The battery tray is fixed
Multiple battery trays are fixedly mounted on plate, and the surface of battery tray is equipped with the second sucker, is placed in battery tray surface for being sucked
Battery;The side push cylinder is mounted in detection machine installation frame body, and the movable end of the side push cylinder and the cylinder are solid
Fixed board is affixed so that air cylinder fixed plate side push cylinder promotion under move back and forth with by battery tray can OCV positional stations,
It is moved between OCV test station and thickness measuring station;
The battery transfer manipulator setting is kept in above station, thickness measuring station and CCD station in OCV, including two sets of sucker groups
Part and double belt thick stick mould groups, double belt thick stick mould groups keep in station, thickness measuring station and CCD station setting direction arrangement along OCV,
And two sets of symmetrically arranged Suction cup assemblies, respectively the first Suction cup assembly and the second sucker are equipped in double belt thick stick mould groups
Component, and battery can be kept in station from OCV and be moved to thickness measuring station by the first Suction cup assembly, and the second Suction cup assembly can be with
Battery is moved to CCD station from thickness measuring station;The Suction cup assembly includes the second jacking cylinder, third sucker and lower sending down abnormally ascending
Cylinder, the mounting portion of second jacking cylinder are slidably connected with double belt thick stick mould groups, the lifting of second jacking cylinder
End and the mounting portion of the decline cylinder are affixed, and the movable end and the third sucker of the decline cylinder are affixed, so that described
Third sucker ejects under the driving of decline cylinder battery is sucked.
4. battery detecting stepping all-in-one machine as claimed in claim 2, it is characterised in that: the OCV positional stations are located at detection
The upstream end of machine installation frame body, and it is in the side of the puck battery transfer robot arm, including 2 OCV stop cylinder components, 1
A OCV positioning cylinder component and 2 OCV test cell support frame, and the OCV test cell support frame is respectively that the first OCV is surveyed
It tries cell support frame and the 2nd OCV tests cell support frame;Two OCV stop cylinder components fix the first OCV survey respectively
Try the same side of cell support frame and the 2nd OCV test cell support frame, the surface of the first OCV test cell support frame
Equipped with adjustable block, the surface that the 2nd OCV tests cell support frame is equipped with the first tab backing plate for contacting battery pole ear;Institute
State OCV positioning cylinder component be fixed on the first OCV test cell support frame upper end, and the mobile terminal of OCV positioning cylinder with
The adjustable block is affixed, tests the position of cell support frame in OCV for adjusting adjustable block to adapt to the electricity of different model
Pond;
The OCV test station is located above detection machine installation frame body, and is in the downstream of the OCV positional stations, including OCV
It tests battery bracket, OCV test probe rides frame component and OCV and tests contact mechanism, the OCV test battery bracket is located at
OCV is tested below probe rides frame component, and the first battery supporting plate at the top of OCV test battery bracket is equipped with the first light
Electric inductor, the signal output end of first photoelectric sensor connect with the signal input part signal of the controller, are used for
On induced cell supporting plate whether placing battery;The OCV test probe rides frame component is equipped with detection probe, and detection probe
The detection lug of signal input part and the OCV test contact mechanism component be electrically connected, the signal output end of detection probe and institute
The signal input part signal connection of controller is stated, resistance and voltage data for acquiring the battery pasted are transferred to controller
To carry out stepping to battery;The OCV test contact mechanism component is located at the side of OCV test probe rides frame component, and institute
The movable end of OCV test contact mechanism is stated equipped with the detection lug for contacting with battery pole ear, for being placed in the first battery
Battery edge on supporting plate sticks detection lug to realize the conducting of battery pole ear and detection probe;
The OCV keeps in station and is located above detection machine installation frame body, and is in OCV test station downstream, including at least
A set of OCV test battery caches support frame, is equipped with the second battery supporting plate, and the second battery tray at the top of the battery caching support frame
Plate surface is equipped with the first locating piece for positioning to battery and the second tab backing plate for placing battery tab, and side is set
Have for detecting whether there is the second photoelectric sensor of battery, wherein the signal output end of second photoelectric sensor with it is described
The corresponding signal input part signal of controller connects;
The thickness measuring station setting is located above detection machine installation frame body, and keeps in station downstream, including thickness measuring in the OCV
The top of station cell support frame and thickness measuring station press plate mechanism, the thickness measuring station cell support frame is equipped with for placing electricity
The third battery supporting plate in pond and for detecting the third photoelectric sensor for whether having battery on third battery supporting plate, the third
Battery supporting plate is horizontally disposed, and the third photoelectric sensor is arranged in the side of third battery supporting plate, signal output end with
The corresponding signal input part signal of the device processed connects;The thickness measuring station press plate mechanism includes being suspended from thickness measuring station battery branch
Thickness measuring station pressing plate right above support, the lifting motor component for driving thickness measuring station pressing plate to move up and down and for surveying
The thickness table of cell height is measured, the lifting motor component is packed in detection machine installation frame body, and the liter of lifting motor component
It drops end and the thickness measuring station pressing plate is affixed, the control terminal of lifting motor is connect with the signal output end signal of the controller;
The thickness table is mounted on thickness measuring station pressing plate side, is placed between thickness measuring station pressing plate and third battery supporting plate for measuring
The height of battery;
The CCD station is located above detection machine rack, and is in the thickness measuring station downstream, including light source bracket assembly,
Camera fixed frame component, light source board and video camera are successively arranged at the top of light source bracket assembly from inside to outside for shining
Light source board and for placing battery and the light-transmitting plate of light transmission, side is equipped with the 4th photoelectric sensor, wherein the control terminal of light source board
It is electrically connected with the signal output end of controller, and the corresponding signal of the signal input part of the 4th photoelectric sensor and the controller
Input end signal connection;Camera fixed frame component is above light source bracket assembly, and the inner cavity of camera fixed frame component is equipped
The camera of camera, the camera is directed at light-transmitting plate, the signal input part of the signal output end of the camera and the controller
Signal connection, for being taken pictures to the battery being placed on light-transmitting plate and by the outer dimension information to obtain battery.
5. battery detecting stepping all-in-one machine as described in claim 1, it is characterised in that: the battery conveying device includes chain type
Conveyer belt and gantry manipulator, the chain type conveyor belt is mated formation in the sorting machine rack, and the upstream of chain type conveyor belt
Input terminal is arranged by battery detecting machine, and downstream output extends to tail portion of the sorting machine rack far from battery detecting machine;It is described
Gantry manipulator is arranged in sorting machine rack, and the battery transfer for being placed on chain conveying band to sky moulds disk-transporting device
Empty pallet output section.
6. battery detecting stepping all-in-one machine as claimed in claim 5, it is characterised in that: the chain type conveyor belt includes carriage
Body, the first driving motor, carrier chain, the 4th battery supporting plate and the first positioning cylinder, the conveying frame body are arranged in sorting machine
It in rack, and conveys frame body and mats formation carrier chain along axial direction, wherein carrier chain is that upstream inputs close to one end of battery detecting machine
End, one end far from battery detecting machine are downstream output;The surface of the carrier chain is laid with several pieces for placing battery
4th battery supporting plate;First driving motor be packed in conveying frame body on, and the output shaft of first driving motor with
The support roller of carrier chain is connected, for driving carrier chain along the axial movement of conveying frame body transporting battery to the empty modeling disk in downstream
At conveying device;Conveying frame body is arranged in close to the end of the CCD station of battery detecting machine in first positioning cylinder, for pair
The battery for being placed in the 4th battery supporting plate is positioned;The control of the control terminal of first driving motor, first positioning cylinder
End processed is electrically connected with the corresponding signal input terminal of the controller.
7. battery detecting stepping all-in-one machine as claimed in claim 5, it is characterised in that: gantry manipulator setting is sorting
In machine rack, and it is located between chain type conveyor line and the empty pallet output section of empty modeling disk-transporting device, including gantry machinery hand cradle
Body, the second X-axis mould group, the second Y-axis mould group, the second Z axis mould group and third Suction cup assembly, gantry machinery hand cradle body it is rack-mounted
Right above the empty pallet output section of chain type conveyor line and empty modeling disk-transporting device, gantry machinery hand cradle body top horizontal is laid with
Second X-axis mould group;For the second Y-axis mould group level frame in the second X-axis mould group, the second Y-axis mould group and the second X-axis mould group are sliding
Dynamic connection, so that the second Y-axis mould group can slide axially along the second X-axis mould group;The second Z axis mould group is slidably arranged in the 2nd Y
In Axle mould group, and the vertical lift end of the second Z axis mould group is equipped with the third Suction cup assembly for picking up battery;The third sucker
Component includes sucker clamp, the 4th sucker and the second tilt cylinder, and the top of the sucker clamp is packed in hanging down for the second Z axis mould group
Straight lift side;The second tilt cylinder is fixedly mounted in sucker clamp, the swinging end of the second tilt cylinder is equipped with the 4th sucker, is placed in chain type for picking up
Battery on pipeline is carried in the empty pallet output section overhead modeling disk of empty modeling disk-transporting device.
8. battery detecting stepping all-in-one machine as described in claim 1, it is characterised in that: the empty modeling disk-transporting device includes sky
Mould disk feed mechanism, the first blank panel absorption manipulator, empty tray conveyor structure, multiple second blank panels absorption manipulator, sorting caching
Mechanism, multiple sorting station mechanisms and multiple sorting output mechanisms, the empty modeling disk feed mechanism, divide empty tray conveyor structure
Cache mechanism and sorting station mechanism is selected to be successively set in sorting station rack;Wherein the second blank panel adsorbs manipulator, divides
Station mechanism, sorting output mechanism and sorting cache mechanism is selected to correspond, for conveying the battery of different gears;
The empty modeling disk feed mechanism includes feed mechanism rack, loading lifting mechanism component, feeding input belt line, sorting machine
Guidance set at artificial loading, the feed mechanism rack are mounted in sorting machine rack, and feeding inputs belt line, feeding lifting
Mechanism assembly is arranged in sorting machine feed mechanism rack, and it is artificial to keep one end of feeding input belt line to be located at sorting machine
At feeding by guidance set, the other end is extended at loading lifting mechanism component, for sky modeling disk to be delivered to feeding elevator
In structure component;The loading lifting mechanism component includes positioning gas before and after feeding lifting power unit, hoisting belts line, empty modeling disk
Cylinder and anti-dazzling screen inductor, the feeding lifting power unit are arranged in feed mechanism rack, and the feeding is gone up and down
The lift side level of Power Component is mated formation hoisting belts line;Positioning cylinder is arranged on elevating mechanism frame body top before and after the empty modeling disk
Portion, for being positioned to the empty modeling disk being placed on hoisting belts line;Anti-dazzling screen inductor is installed in the feed mechanism rack,
For incuding modeling disk of whether having time in feeding input belt line;The signal output end and the controller of the anti-dazzling screen inductor
Corresponding signal input terminal electrical connection, control terminal, hoisting belts line traffic control end and the feeding of the feeding lifting power unit
Input the control terminal signal output end signal connection corresponding with the controller respectively of belt line;
The first blank panel absorption manipulator is arranged in sorting machine rack, and is located above empty tray conveyor structure, including first
Fixing bracket body, the second driving motor, the second power transfer assembly, third jacking cylinder, the second guide rail, the 5th Suction cup assembly and
Pcb board component, second guide rail is by the first fixing bracket body level frame above empty tray conveyor structure;Second driving
Motor is packed at the top of fixing bracket body, and is slidably connected by the second power transfer assembly and third jacking cylinder, the third
Jacking cylinder is slidably connected with second guide rail, so that the third jacking cylinder is under the driving of the second driving motor along guide rail
It slides axially;The lift side of the third jacking cylinder is equipped with the 5th Suction cup assembly, for that will draw the sky on hoisting belts line
Modeling disk is transferred on the empty tray conveyor structure in downstream;The pcb board component is arranged on the first fixing bracket body;Second driving
Motor, the third jacking cylinder are connect by pcb board component with the corresponding signal output end signal of the controller;
The empty tray conveyor structure is arranged in sorting station rack, and the lower section in the second blank panel absorption manipulator, including
Feeding conveys frame body, conveyor belt and third driving motor, and the feeding conveying frame body is arranged in sorting station rack;Institute
It states conveyor belt level to mat formation on feeding conveying frame body, and the conveyor belt is located at the downstream output of the conveyor belt
It is equipped with insulation barrier block on the feeding conveying frame body at end, prevents the empty modeling disk sideslip in conveyor belt;The third driving motor
It is packed on feeding conveying frame body, the output shaft of the third driving motor and the support axis connection of conveyor belt, for driving
Conveyor belt moves along its axis;
The sorting station mechanism is located at sorting station machine frame inside, including sorting lifting station frame assembly, sorting lifting work
Position Power Component, sorting lifting station idler sheave assemblies, sorting lifting station belt line and sorting lifting station belt line limit group
Part, wherein sorting lifting station Power Component is fixed on sorting lifting station frame assembly bottom;The sorting goes up and down station skin
Band line level is fixed on inside sorting lifting station frame assembly, and the equipped sorting lifting in the side for sorting lifting station belt line
Station idler sheave assemblies, the power output that the sorting lifting station idler sheave assemblies pass through chain and sorting lifting station Power Component
End is connected, so that sorting lifting station belt line is longitudinally gone up and down under sorting lifting station Power Component driving;The sorting rises
Drop station belt line limit assembly includes third positioning cylinder and barrier plate, and wherein third positioning cylinder is located at sorting lifting station
Frame assembly front end, barrier plate are mounted on the movable end of third positioning cylinder, for limiting the position of battery plastic sucking disc;Described point
The control terminal difference of choosing lifting station Power Component, sorting lifting station belt line and sorting lifting station belt line limit assembly
It is connect with the corresponding signal output end signal of the controller;
The sorting output mechanism includes sorting output frame body, sorting output belt, the 4th driving motor and the first light inductance
Answer device, the sorting output frame body is fixed on sorting station machine frame inside, and the sorting exports frame body top horizontal and mats formation sorting
Belt is exported, and the upstream input port of the sorting output belt can be docked with the conveyor elevator of sorting station mechanism, be used
It is removed in by the empty modeling disk equipped with battery on sorting station mechanism conveyor elevator;4th driving motor, described first
Photoelectric sensor is packed on the sorting output frame body, and the power output end of the 4th driving motor and the sorting
The support shaft for exporting belt is connected, for driving sorting output belt to move along its axis;The letter of first photoelectric sensor
Number output end is connect with the corresponding signal input end signal of the controller, the control terminal and the control of the 4th driving motor
The corresponding signal output end signal of device processed connects;
The sorting cache mechanism includes positioning plate, the second positioning cylinder and the second photoelectric sensor, and the positioning plate is fixed
In in sorting station rack, hanging is located at the upstream of the sorting station mechanism in the top of the sorting output mechanism;Institute
The edge difference constant resistance block and the second locating piece for stating positioning plate, for determining the empty modeling disk being placed on positioning plate
Position;Second positioning cylinder, second photoelectric sensor are installed in positioning plate surface, the second positioning cylinder and stopper
It is oppositely arranged with the second locating piece, and the movable end of the second positioning cylinder is equipped with the pushing mechanism for pushing empty modeling disk, is used for
Shaping is carried out to sky modeling disk;The signal output end of second photoelectric sensor and the corresponding signal input terminal of the controller are believed
Number connection, the control terminal of second positioning cylinder connect with the corresponding signal output end signal of the controller;
The second blank panel absorption manipulator is fixed in sorting station rack, is located at sorting output belt and sorting caching
The top of mechanism, including the second fixing bracket body, the 5th driving motor, third power transfer assembly, the 4th jacking cylinder, third are led
Rail and the 6th Suction cup assembly, the third guide rail is by the second fixing bracket body level frame mounted in sorting output belt line and sorting
The top of cache mechanism;5th driving motor is packed in third rail end, and passes through third power transfer assembly and the
The connection of four jacking cylinders, the 4th jacking cylinder is slidably connected with the third guide rail, so that the 4th jacking cylinder exists
It slides axially under the driving of 5th driving motor along guide rail;The lift side of 4th jacking cylinder is equipped with the 6th Suction cup assembly, uses
It is placed into described point again after shaping on the sorting cache mechanism that the empty modeling disk drawn on empty tray conveyor structure is transferred to downstream
The sorting of station mechanism is selected to go up and down in station belt line;5th driving motor, the 4th jacking cylinder and the control
The corresponding signal output end signal of device connects.
9. battery detecting stepping all-in-one machine as claimed in claim 8, it is characterised in that: the feed mechanism rack is equipped with anxious
Stop button.
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN111203397A (en) * | 2020-02-28 | 2020-05-29 | 清陶(昆山)自动化装备有限公司 | Control method for battery detection grading and battery test grading system |
CN111617976A (en) * | 2020-06-03 | 2020-09-04 | 东莞市爱康电子科技有限公司 | Bluetooth battery automatic separation line |
CN112113587A (en) * | 2020-09-17 | 2020-12-22 | 日照亚创电子科技有限公司 | Photoelectric sensor with accurate detection |
CN114132555A (en) * | 2021-11-26 | 2022-03-04 | 苏州丰京精工科技有限公司 | Automatic positioning mechanism, battery pad pasting mechanism and battery pad pasting bus comprising same |
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2018
- 2018-12-19 CN CN201822137562.7U patent/CN209680603U/en active Active
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111203397A (en) * | 2020-02-28 | 2020-05-29 | 清陶(昆山)自动化装备有限公司 | Control method for battery detection grading and battery test grading system |
CN111617976A (en) * | 2020-06-03 | 2020-09-04 | 东莞市爱康电子科技有限公司 | Bluetooth battery automatic separation line |
CN112113587A (en) * | 2020-09-17 | 2020-12-22 | 日照亚创电子科技有限公司 | Photoelectric sensor with accurate detection |
CN114132555A (en) * | 2021-11-26 | 2022-03-04 | 苏州丰京精工科技有限公司 | Automatic positioning mechanism, battery pad pasting mechanism and battery pad pasting bus comprising same |
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