CN110985496A - Automatic attached equipment of iron sheet - Google Patents

Automatic attached equipment of iron sheet Download PDF

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Publication number
CN110985496A
CN110985496A CN201911173754.6A CN201911173754A CN110985496A CN 110985496 A CN110985496 A CN 110985496A CN 201911173754 A CN201911173754 A CN 201911173754A CN 110985496 A CN110985496 A CN 110985496A
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CN
China
Prior art keywords
iron sheet
feeding
assembly
jig
manipulator
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CN201911173754.6A
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Chinese (zh)
Inventor
林焕城
吕成福
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Suzhou Deji Automation Technology Co ltd
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Suzhou Deji Automation Technology Co ltd
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Priority to CN201911173754.6A priority Critical patent/CN110985496A/en
Publication of CN110985496A publication Critical patent/CN110985496A/en
Pending legal-status Critical Current

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16BDEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
    • F16B11/00Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding
    • F16B11/006Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding by gluing

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Automatic Assembly (AREA)

Abstract

The invention discloses an automatic iron sheet attaching device, which comprises: the casing feed machine, set up the feeding agencies on the board, tilting mechanism, feed mechanism, CCD detection mechanism, diaphragm feed mechanism, iron sheet feed mechanism, pressurize mechanism, unloading mechanism, tool circulation assembly line, ejection of compact assembly line, first manipulator and second manipulator, feeding agencies transfers the casing on the casing feed machine to tilting mechanism, tilting mechanism fixes a position the casing upset, feed mechanism transfers the casing after the upset location to the product tool on the tool circulation assembly line in, the second manipulator is used for absorbing the iron sheet of iron sheet feed mechanism and transports the preliminary laminating of accomplishing diaphragm and iron sheet to the diaphragm feed mechanism, first manipulator is used for absorbing the equipment of diaphragm, iron sheet carries out the secondary laminating in the casing on the product tool. The invention realizes automatic line production, improves the production efficiency and the product quality.

Description

Automatic attached equipment of iron sheet
Technical Field
The invention relates to the technical field of automation equipment, in particular to automatic iron sheet attaching equipment.
Background
In industrial production, film or patch sticking operation is often required to be carried out on a product shell, at present, production is carried out only by manpower or tool fixtures, and the following problems are easily caused by the production modes: the transparent coating and the lower film are bonded after the protective layer is removed, so that the bonding precision of the transparent coating and the lower film is difficult to ensure; moreover, manual assembly easily generates dust, which easily causes more defective products in the transparent coating assembly produced in batch, and causes the position of the transparent coating attached to the screen to be inaccurate when a user uses the transparent coating assembly; and this kind of production mode, production efficiency is low, and the cost of labor is big.
Disclosure of Invention
The invention mainly solves the technical problem of providing full-automatic film iron sheet sticking equipment with high sticking accuracy to overcome the problems so as to improve the production efficiency and the product quality.
In order to solve the technical problems, the invention adopts a technical scheme that: the utility model provides an automatic attached equipment of iron sheet for accomplish the laminating of diaphragm, iron sheet and casing, include: the device comprises a shell feeding machine, a material taking mechanism, a turnover mechanism, a feeding mechanism, a CCD detection mechanism, a diaphragm feeding mechanism, an iron sheet feeding mechanism, a pressure maintaining mechanism, a discharging mechanism, a jig circulating assembly line, a discharging assembly line, a first manipulator and a second manipulator, wherein the material taking mechanism is used for transferring a shell on the shell feeding machine to the turnover mechanism, the turnover mechanism is used for overturning and positioning the shell, the feeding mechanism is used for transferring the overturned and positioned shell to a product jig on the jig circulating assembly line, the second manipulator is used for sucking an iron sheet on the iron sheet feeding mechanism to transfer to the diaphragm feeding mechanism to complete the primary lamination of the diaphragm and the iron sheet, the first manipulator is used for sucking an assembly product of the diaphragm and the iron sheet to the shell on the product jig for secondary lamination, the pressure maintaining mechanism maintains pressure of the membrane, the iron sheet assembly and the shell which are attached for the second time to enable the membrane, the iron sheet assembly and the shell to be attached tightly to obtain a finished product, and the discharging mechanism is used for transferring the finished product to the discharging assembly line; the CCD detection mechanism collects position information in the process of attaching the iron sheet, the diaphragm and the shell; the jig circulating assembly line drives the shell to sequentially pass through the CCD detection mechanism, the pressure maintaining mechanism and the discharging mechanism.
In a preferred embodiment of the present invention, the material taking mechanism includes a material taking support arranged on the machine platform, a sliding table cylinder arranged above the material taking support, a material taking module arranged on a side surface of the sliding table cylinder, a rotary cylinder arranged outside the material taking module, a material taking jig, and a first servo motor for driving the material taking module to drive the material taking jig to move up and down, a material taking guide rail in a horizontal direction is arranged below the sliding table cylinder, the material taking jig is arranged below the rotary cylinder through a coupler, the sliding table cylinder drives the material taking jig to do a transverse linear reciprocating motion along the guide rail, and the material taking module drives the material taking jig to do an ascending or descending motion.
In a preferred embodiment of the present invention, the turnover mechanism includes a turnover support disposed on the machine platform, and a rotating shaft disposed through both sides of the turnover support, the rotating shaft is provided with a housing fixing block through a housing connecting plate, the housing fixing block is provided with a plurality of first suction cups for sucking the housing, a first sensor is disposed on a side surface of the housing connecting plate, and a turnover driving mechanism for driving the rotating shaft to turn 90 degrees is disposed below the rotating shaft.
In a preferred embodiment of the present invention, the feeding mechanism includes a feeding support disposed on the machine platform, a feeding module disposed above the feeding support, and a second servo motor, the second servo motor is in transmission connection with the feeding module, a feeding lifting cylinder is disposed on a side surface of the feeding module, a hardware chuck is disposed below the feeding lifting cylinder, the second servo motor drives the hardware chuck to move linearly through the feeding module, and the feeding lifting cylinder drives the hardware chuck to move up and down.
In a preferred embodiment of the invention, the membrane feeding mechanism comprises a feeding support arranged on a bottom plate, a feeding disc arranged on the feeding support, a driven wheel, a first pinch roller, a working platform, a middle rotating wheel, a second pinch roller, an upper waste film collecting wheel, a lower waste film collecting wheel and a third servo motor, wherein the material disc adhered with the membrane is coiled and loaded on the feeding disc, the starting end of the material belt passes through the driven wheel, the first pinch roller and the working platform in sequence and then is connected with the lower waste film collecting wheel, the first pinch roller presses the membrane on the material belt and enables the membrane to be conveyed along the horizontal direction, the second pinch roller is used for pressing the lower waste film to ensure the parallelism of the material belt, the upper waste film collecting wheel is used for collecting the upper waste film of the membrane, and the third servo motor is in transmission connection with the middle rotating wheel through a first belt, the transfer wheel is respectively in transmission connection with the upper waste film collecting wheel and the lower waste film collecting wheel through a second belt and a third belt.
In a preferred embodiment of the present invention, the iron sheet feeding mechanism includes a feeding frame disposed on the machine platform, an upper iron sheet feeding device and a lower iron sheet feeding device are disposed between two side plates of the feeding frame in a straddling manner, a first guide rail and a second guide rail are disposed on the side plates of the frame in parallel, the upper iron sheet feeding device includes an upper TRAY, the upper TRAY is slidably connected to the first guide rail through a first connecting plate, and a first cylinder for driving the upper TRAY to reciprocate along an extending direction of the first guide rail is disposed outside the first guide rail; lower floor's iron sheet feedway includes lower floor TRAY dish layer board, TRAY dish fixed plate and hypoplastron, and four guide posts run through TRAY dish fixed plate connects lower floor TRAY dish layer board and hypoplastron, the hypoplastron below is provided with the jacking cylinder, lower floor TRAY dish layer board passes through second connecting plate and second guide rail sliding connection, the outside of second guide rail is equipped with drive lower floor TRAY dish layer board and follows second guide rail extending direction reciprocating motion's second cylinder.
In a preferred embodiment of the present invention, the pressure maintaining mechanism includes a main guide rail disposed on the pressure maintaining frame, a telescopic cylinder and a pressure maintaining assembly, the telescopic cylinder drives the pressure maintaining assembly to reciprocate along an extending direction of the main guide rail, the pressure maintaining assembly includes a pressure maintaining lifting cylinder and a pressure head connected to an output end of the pressure maintaining lifting cylinder, and the pressure maintaining lifting cylinder drives the pressure head to perform a linear lifting motion.
In a preferred embodiment of the present invention, the CCD detecting mechanism includes a first upper CCD detecting device for detecting the position of the diaphragm and the iron sheet assembly, a second upper CCD detecting device for detecting the position information of the product to be assembled on the jig circulating line, and a lower CCD detecting device for detecting the product on the jig circulating line.
In a preferred embodiment of the present invention, the jig circulation line includes a material moving mechanism and an intermediate line, the material moving mechanism is symmetrically disposed at the front end and the rear end of the intermediate line, the material moving mechanism includes a lifting assembly and a material receiving assembly, the material receiving assembly is movably disposed at the rear end of the lifting assembly, the intermediate line includes a line assembly and a driving assembly, and the driving assembly is connected to the line assembly.
In a preferred embodiment of the present invention, the first manipulator and the second manipulator are identical in structure and comprise a manipulator body and a profiling suction head, the profiling suction head is fixedly connected to the lower end of the manipulator through a manipulator connecting block, and the manipulator drives the profiling suction head to move linearly.
The invention has the beneficial effects that: the full-automatic film sticking machine is simple in structure, achieves automatic flow operation, improves production efficiency and product quality.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments are briefly introduced below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without inventive efforts, wherein:
FIG. 1 is a schematic perspective view of an automatic iron sheet attaching apparatus of the present invention with the outer case removed;
fig. 2 is a top view of an automatic iron piece attaching apparatus of the present invention with a housing removed;
fig. 3 is a schematic structural diagram of a material taking mechanism in the automatic iron sheet attaching device according to the present invention;
FIG. 4 is an enlarged view of the invention at A in FIG. 3;
FIG. 5 is a schematic structural view of a turnover mechanism in the automatic iron sheet attaching apparatus according to the present invention;
FIG. 6 is a schematic structural diagram of a feeding mechanism in the automatic iron sheet attaching apparatus according to the present invention;
FIG. 7 is a first schematic structural diagram of a film feeding mechanism in the automatic iron sheet attaching apparatus according to the present invention;
FIG. 8 is a second schematic structural view of a film feeding mechanism in the automatic iron sheet attaching apparatus according to the present invention;
FIG. 9 is a schematic structural view of an iron sheet feeding mechanism in the automatic iron sheet attaching apparatus according to the present invention;
fig. 10 is a schematic structural view of another angle of the iron sheet feeding mechanism in the automatic iron sheet attaching apparatus according to the present invention;
FIG. 11 is a schematic structural view of a pressing mechanism in the automatic iron sheet attaching apparatus according to the present invention;
fig. 12 is a schematic structural view of a first upper CCD detecting device in the automatic iron sheet attaching apparatus of the present invention;
fig. 13 is a schematic structural view of a second upper CCD detecting device in the automatic iron sheet attaching apparatus of the present invention;
FIG. 14 is a schematic structural view of a lower CCD detecting device in an automatic iron sheet attaching apparatus according to the present invention;
fig. 15 is a schematic structural view of a manipulator in the automatic iron sheet attaching device according to the present invention;
FIG. 16 is a schematic structural view of a jig circulation line in the automatic iron sheet attaching apparatus according to the present invention;
FIG. 17 is a schematic structural view of the material moving mechanism in FIG. 16;
FIG. 18 is a schematic view of the construction of the lift assembly of FIG. 16;
fig. 19 is a schematic structural view of the receiving assembly in fig. 16;
FIG. 20 is a schematic structural view of the jacking mechanism of FIG. 16;
fig. 21 is a schematic structural view of a discharging line in the automatic iron sheet attaching apparatus according to the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-2, an automatic iron sheet attaching apparatus according to the present invention for attaching a film, an iron sheet and a housing includes: the device comprises a shell feeding machine 1, a material taking mechanism 3, a turnover mechanism 4, a feeding mechanism 5, a CCD detection mechanism 6, a membrane feeding mechanism 7, an iron sheet feeding mechanism 8, a pressure maintaining mechanism 9, a discharging mechanism 10, a jig circulating assembly line 11, a discharging assembly line 12, a first manipulator 13 and a second manipulator 14, wherein the material taking mechanism is used for transferring a shell on the shell feeding machine to the turnover mechanism, the turnover mechanism is used for overturning and positioning the shell, the feeding mechanism is used for transferring the overturned and positioned shell to a product jig on the jig circulating assembly line, the second manipulator is used for sucking the iron sheet on the iron sheet feeding mechanism to transfer to the membrane feeding mechanism to complete the primary lamination of the membrane and the iron sheet, the first manipulator is used for sucking an assembly of the membrane and the iron sheet to the shell on the product jig to perform secondary lamination, the pressure maintaining mechanism is used for maintaining pressure of the membrane, the iron sheet assembly and the shell which are attached for the second time to enable the membrane, the iron sheet assembly and the shell to be attached tightly to obtain a finished product, and the discharging mechanism is used for transferring the finished product to the discharging assembly line; the CCD detection mechanism is used for collecting, identifying and feeding back position information of the iron sheet, the diaphragm and the shell in the laminating process to the first mechanical arm and the second mechanical arm, and the jig circulating assembly line drives the shell to sequentially pass through the CCD detection mechanism, the pressure maintaining mechanism and the discharging mechanism.
Referring to fig. 3 to 4, the material taking mechanism 3 is disposed above the jig circulating water line 11, and includes a material taking bracket 301 disposed on the machine platform, a sliding table cylinder 302 disposed above the material taking bracket, a material taking module 303 disposed on the side surface of the sliding table cylinder, a rotary cylinder 304 disposed outside the material taking module, a material taking jig 305, and a first servo motor 306 for driving the material taking module to drive the material taking jig to move up and down, specifically, the rotary cylinder 304 is mounted on the side surface of the material taking module through a cylinder connecting plate 307, a material taking guide rail 308 in the horizontal direction is disposed below the sliding table cylinder, the material taking jig is disposed below the rotary cylinder through a coupling 309, the angle at which the material taking jig sucks the housing can be adjusted by rotation as required, the sliding table cylinder drives the material taking jig to do a transverse linear reciprocating motion along the material taking guide rail, and the, first servo motor drive is got material module and is driven to get on the material tool, the downstream, slip table cylinder drive is got material tool and is horizontal straight line back and forth movement along the guide rail, when getting the material, slip table cylinder drive gets material tool and removes to feeder machine top on getting the material guide rail, it drives and gets the material tool decline and inhales tight casing to get the material module, it rises to get the material module, take away the casing away, slip table cylinder drive gets material tool and removes to tilting mechanism's top on getting the material guide rail, it descends to put into tilting mechanism with the product to get the module, it is preferred, the outer rubber coating of profile modeling piece of the lower surface of getting the material tool.
Referring to fig. 5, the turnover mechanism 4 includes a turnover bracket 401 disposed on the machine, a rotating shaft 402 disposed on two sides of the turnover bracket, a housing connecting plate 403 and a housing fixing block 404, the housing fixing block is fixedly mounted on the rotating shaft through the housing connecting plate, the housing fixing block is provided with a plurality of first suction cups (not shown) for sucking the housing, the first suction cups are connected with an external air source for firmly sucking and fixing the housing, a first sensor 405 is disposed on a side surface of the housing connecting plate, a turnover driving mechanism for driving the rotating shaft to turn 90 degrees is disposed below the rotating shaft, wherein the turnover driving mechanism includes a stepping motor 406, a power output end of the stepping motor is connected with a first synchronizing wheel 408 through a speed reducer 407, the first synchronizing wheel is in transmission connection with a second synchronizing wheel 410 fixed at one end of the rotating shaft through a synchronizing belt 409, and an induction sheet used in cooperation, after the casing got into the casing fixed block, tight casing was inhaled to first sucking disc, and whether first sensor detected the casing and target in place, and step motor passes through synchronous wheelset and drives the rotation axis rotation, with product upset 90 degrees.
Referring to fig. 6, the feeding mechanism 5 includes a feeding support 501 disposed on the machine platform, a feeding module 502 disposed above the feeding support, and a second servo motor 503, the second servo motor is connected with the module in a transmission manner, specifically, as shown in fig. 6, the movable output end of the second servo motor is connected with the module through two feeding synchronizing wheels 504 and a feeding belt 505, the side surface of the feeding module is provided with a feeding lifting cylinder 506, a hardware chuck 507 is disposed below the feeding lifting cylinder, the second servo motor drives the hardware chuck to make linear motion through the feeding module, the feeding lifting cylinder drives the hardware chuck to make lifting motion, when feeding, the second servo motor drives the hardware chuck to move to the upper side of the turnover mechanism through the feeding module, after the feeding lifting cylinder descends to suck and tightly overturn the 90-degree shell, the feeding lifting cylinder ascends the shell, the feeding module drives the hardware chuck to move to the upper side of the circulating current assembly line, the material loading lift cylinder descends and puts the casing into the product tool, and the structure of unloading mechanism and feed mechanism is the same completely, and it is not repeated here to omit one.
Referring to fig. 7 to 8, the film feeding mechanism 7 includes a feeding frame 701 mounted on the bottom plate, a feeding tray 702 mounted on the feeding frame, a driven wheel 703, a first pinch roller 704, a working platform 705, a transfer roller 706, a second pinch roller 707, an upper waste film collecting roller 708, a lower waste film collecting roller 709, and a third servo motor 710, the film-pasted material tape is wound and loaded on the feeding tray, the starting end of the material tape passes through the driven wheel, the first pinch roller, and the working platform in sequence and then is connected to the lower waste film collecting roller, the first pinch roller compresses the film on the material tape and transmits the film on the working platform along the horizontal direction, the second pinch roller is used for compressing the lower waste film to ensure the parallelism of the material tape, the upper waste film collecting roller is used for collecting the upper waste film of the film, the third servo motor is connected to the transfer roller through a first belt 711, the transfer wheel is respectively connected with the upper waste film collecting wheel and the lower waste film collecting wheel in a transmission way through a second belt 712 and a third belt 713.
When the feeding device works, the material belt is pulled from the feeding disc, passes through the upper part of the driven wheel and enters the lower part of the first pressing wheel, and the first pressing wheel presses the material belt; the material area comes out the back from first pinch roller, the manual work is with upper waste film and material area separation and collect upper waste film around on upper waste film collection wheel, at this moment the diaphragm pastes on lower floor's waste film, second manipulator 14 absorbs the preliminary laminating of iron sheet and completion diaphragm and iron sheet on iron sheet feeding mechanism transports to work platform, first manipulator 13 gets the diaphragm from work platform on the material level 714, the equipment of iron sheet is taken away, lower floor's waste film coils under third servo motor's drive on lower floor's waste film collection wheel after the well runner, accomplish the collection of lower floor's waste film, deposit temporarily of the convenient waste material, there is waste material box 715 at work platform's side-mounting.
Specifically, in order to facilitate the replacement of the material roll by the film feeding mechanism moving-out device, two movable guide rails 717 are arranged below the bottom plate 716 and fixed by bolts 718, when the material roll is replaced, the bolts are pulled out manually, the bottom plate is pulled to move horizontally along the movable guide rails, and the material roll can be replaced by the whole film feeding mechanism moving-out device conveniently.
Referring to fig. 9 to 10, the iron sheet feeding mechanism 8 includes a feeding frame 801 disposed on the machine, an upper iron sheet feeding device 802 and a lower iron sheet feeding device 803 are disposed between two side plates of the feeding frame, specifically, the upper iron sheet feeding device and the lower iron sheet feeding device have the same structure, a first guide rail 805 and a second guide rail 806 are disposed on the side plates 804 of the frame in parallel, elongated gaps 807 are respectively formed in the side plates of the frame above the first guide rail and the second guide rail, the upper layer iron sheet feeding device comprises an upper layer TRAY disc supporting plate 808, the upper layer TRAY disc supporting plate is connected with the first guide rail 805 through a first connecting plate 809, a first air cylinder 810 is arranged on the outer side of the first guide rail, a first air cylinder upper plate 811 arranged above the first air cylinder penetrates through the elongated gaps and is fixedly connected with the upper layer TRAY disc supporting plate, and the first air cylinder can drive the upper layer TRAY disc supporting plate to reciprocate along the extension direction of the first guide rail; the second cylinder 819 can drive the lower TRAY to reciprocate along the extending direction of the second guide rail, and the working principle of the lower iron sheet feeding device is consistent with that of the upper iron sheet feeding device, which is not repeated herein.
Specifically, lower floor's iron sheet feedway includes lower floor TRAY dish layer board 812, TRAY dish fixed plate 813 and hypoplastron 814, TRAY dish fixed plate is connected with second guide rail 806 through second connecting plate 815, four guide posts 816 run through TRAY dish fixed plate both ends and connect lower floor TRAY dish layer board and hypoplastron respectively, be provided with a plurality of spacing buffer 817 between TRAY dish fixed plate and the hypoplastron, bottom at the hypoplastron is provided with jacking cylinder 818, when the second manipulator took the iron sheet in the bakelite TRAY dish on the TRAY of upper TRAY dish, jacking cylinder jacked lower floor TRAY dish layer board, in order to supply the second manipulator to absorb the iron sheet.
Referring to fig. 11, the pressure maintaining mechanism 9 is disposed above the jig circulation line, and includes a main guide rail 901 disposed on the pressure maintaining frame, a telescopic cylinder 902 and a pressure maintaining assembly, the pressure maintaining assembly is slidably connected to the main guide rail, the pressure maintaining assembly includes a pressure maintaining lift cylinder 903 and a pressure head 904 connected to an output end of the pressure maintaining lift cylinder, the telescopic cylinder drives the pressure maintaining assembly to reciprocate along an extending direction of the main guide rail, when the product jig reaches the pressure maintaining station on the jig circulation line, the telescopic cylinder drives the pressure head to advance along the main guide rail to reach a position right above the pressure maintaining station, the pressure maintaining lift cylinder drives the pressure head to linearly lift along a small guide rail 905 in a vertical direction, when the pressure maintaining product is produced, the lift cylinder drives the pressure head to descend along the small guide rail to enable the assembly of the diaphragm and the iron sheet to be secondarily attached to, The assembly of the iron sheet stays for 3-5 seconds to obtain better pressure maintaining effect.
As shown in fig. 12-14, the CCD detecting mechanism 6 includes a first upper CCD detecting device 61, a second upper CCD detecting device 62 and a lower CCD detecting device 63, the first upper CCD detecting device includes a first CCD camera 611, the first CCD camera 611 is mounted on a camera fixing plate 612 and fixed on the outer frame of the apparatus through a first camera connecting plate 613 for detecting the position of the membrane on the membrane feeding mechanism and the bonding position of the membrane and iron sheet assembly, the second upper CCD detecting device 62 includes a second CCD camera 621, the second CCD camera is mounted on the upper CCD module 622 and moves linearly in the horizontal direction under the driving of an upper CCD servo motor 623, the second upper CCD detecting device is fixed on the outer frame of the apparatus through a second camera connecting plate 624 for detecting the position information of the assembly position of the jig circulating assembly line product, the first upper CCD camera transmits the detected membrane position information to the second manipulator, the second mechanical arm accurately pastes the iron sheet above the membrane according to the information; the first upper CCD camera transmits the position information of the diaphragm and the iron sheet assembly to the first manipulator; position information that the position was waited to assemble to the product that CCD camera will detect on the second transmits for first manipulator, first manipulator is according to the accurate diaphragm with of information, the iron sheet equipment is pasted in the casing, lower CCD detection device 63 is including setting up in the lower CCD module 632 of backup pad 631 top, lower CCD servo motor 633 and lower CCD camera 634, lower CCD camera passes through CCD adjusting plate 635 and installs under on the CCD module, there is circular arc waist type hole in the centre of CCD adjusting plate, can adjust suitable angle with lower CCD camera, reuse screw is fixed, lower CCD detection device still includes complex light shape strip 636, can realize the detection of multi-angle finished product after the laminating.
As shown in fig. 15, the first mechanical arm 13 and the second mechanical arm 14 have the same structure, the first mechanical arm 13 includes a mechanical arm body 131 and a profiling suction head 132, the profiling suction head is fixedly connected to the lower end of the mechanical arm through a mechanical arm connecting block 133, the mechanical arm drives the profiling suction head to move linearly, the second mechanical arm is used for sucking an iron sheet on the iron sheet feeding mechanism, transferring the iron sheet to the membrane feeding mechanism to complete the primary laminating of the membrane and the iron sheet, and the first mechanical arm is used for sucking an assembly of the membrane and the iron sheet and laminating the assembly of the membrane and the iron sheet to the shell of the product jig.
As shown in fig. 16-20, the jig circulation line 11 includes a material moving mechanism 111 and a middle line 112, the material moving mechanisms are respectively symmetrically disposed at the front and rear ends of the middle line, and include a lifting component 1111 and a material receiving component 1112, the material receiving component is movably disposed at the rear end of the lifting component, the product jig is manually placed on the material moving mechanism at the front end, the material moving mechanism delivers the product jig to the middle line and then moves the product jig to the material moving mechanism at the rear end, wherein the material moving mechanisms at the front and rear ends have the same structure.
The working principle of the material moving mechanism 111 is as follows: the jig is moved to the receiving assembly from the belt line, the jig is in place, and the lifting assembly moves the jig to the next station (drives the jig to ascend or descend).
Lifting unit 1111 includes lift cylinder 1101, spacing seat 1102, upper limit buffer 1103, lower limit buffer 1104, connecting plate 1105, blocks position 1106 and guide rail 1107 down, upper limit buffer 1103 set up the upper portion at spacing seat 1102, lower limit buffer 1104 pass through connecting plate 1105 and set up the below at upper limit buffer 1103, lower block the bottom that position 1106 installed in spacing seat 1102, lift cylinder 1101 vertical setting in the bottom of spacing seat 1102, lift cylinder 1101 the telescopic piston rod pass spacing seat 1102 and block the below that position 1106 extends to upper limit buffer 1103 down, lower limit buffer 1104 be located lift cylinder 1101 the telescopic piston rod about, guide rail 1107 respectively vertical setting at spacing seat 1102's rear end.
The working process of the lifting assembly is as follows: the lifting cylinder drives the material receiving assembly to move up and down along the guide rail through the connecting plate; after the jig is in place, the lifting cylinder ascends or descends to move the material receiving assembly to the next station, the material receiving assembly 1112 comprises a material receiving installation groove 1201, a jacking mechanism 1202, a first belt pulley 1203, an upper synchronizing wheel (not shown in the figure), a rotating shaft 1204, an adjusting cylinder 1205, a proximity switch 1206, a first belt line 1207, a second belt line (not shown in the figure), a lower synchronizing wheel (not shown in the figure), a motor 1208 and a protective cover 1209, the first belt pulleys 1203 are respectively arranged at the left end and the right end in the material receiving installation groove 1201 in a pairwise symmetry manner, the first belt pulleys 1203 are connected through the rotating shaft 1204, the jacking mechanism is arranged in the material receiving installation groove 1201 and is positioned between the first belt pulleys 1203, the adjusting cylinder 1205 is respectively arranged at one side of the material receiving installation groove 1201 and is connected with the jacking mechanism 1202, the first belt pulleys 1203 are wound between the first belt pulleys 1203 on the same horizontal line, proximity switch 1207 set up the rear end at connecing material mounting groove 1201, last synchronizing wheel set up the outside limit at connecing material mounting groove 1201, motor 1208 set up the bottom at connecing material mounting groove 1201 and be connected with climbing mechanism 1202, lower synchronizing wheel set up on motor 1208 and lie in the below of last synchronizing wheel, the second belt line around adorning between last synchronizing wheel and lower synchronizing wheel, protection casing 1209 cover in the outside of lower synchronizing wheel and last synchronizing wheel.
The upper synchronizing wheel and the lower synchronizing wheel are two same synchronizing wheels, the two synchronizing wheels are connected through a second belt line, the motor drives the lower synchronizing wheel to rotate, and the second belt line drives the upper synchronizing wheel to rotate.
In the above, connect the up end of material mounting groove still to be provided with clamp plate 1210, when the effect of clamp plate was climbing mechanism positioning jig, prevented that the jig from shifting up.
Connect the working process of material subassembly: the motor 1208 rotates to drive the first belt line 1207 to rotate through the lower synchronizing wheel, the second belt line and the rotating shaft 1204, so as to drive the jig to move; when the proximity switch 1207 detects a jig, the jacking mechanism 1202 ascends to fix the jig, the adjusting cylinder 1205 advances to open the jig, and a product is manually taken and placed; after the product is taken and placed, the adjusting cylinder 1205 is retreated, the jig fixes the product, the jacking mechanism 1202 descends to place the jig on the first belt line 1207, the jacking mechanism 1202 comprises a supporting plate 12021, a jacking connecting plate 12022, a jacking cylinder 12023, a bearing seat 12024 and a guide shaft 12025, the jacking connecting plate 12022 is located above the supporting plate 12021, the jacking cylinder 12023 is arranged in the middle of the bottom of the supporting plate 12021, a telescopic piston rod of the jacking cylinder 12023 penetrates through the supporting plate 12021 to extend upwards to be connected with the jacking connecting plate 12022, the bearing seats 12024 are respectively arranged on the supporting plate 12021 and located on two sides of the jacking cylinder 12023, and the guide shaft 12025 is respectively vertically arranged in the bearing seat 12024 and connected with the jacking connecting plate 12022.
The upper end of the jacking connecting plate 12023 is symmetrically provided with two positioning PINs 12026, and the positioning PINs are matched with the guide holes in the jig for fixing the jig.
The working process of the jacking mechanism 1202 is as follows: the jacking cylinder ascends, the positioning PIN is driven to ascend through the guide shaft and the bearing seat, the jig in the assembly line is lifted, and the jig is fixed; the jacking cylinder descends, the positioning PIN is driven to descend through the guide shaft and the bearing seat, and the jig is placed on the production line.
The work flow of the whole equipment is as follows: manually placing the TRAY disc filled with the shell to a product feeding machine, taking the shell by a taking mechanism, placing the shell to a turnover mechanism, placing the turnover shell to a product jig by a feeding mechanism, taking the product to an assembly position by a jig circulation production line, detecting the position of the diaphragm by a first upper CCD (charge coupled device) detection device, transmitting the position information of the diaphragm to a second mechanical arm, and accurately pasting the iron sheet above the diaphragm by the second mechanical arm according to the information; the first upper CCD detection device transmits the position information of the diaphragm and the iron sheet assembly to the first manipulator; position information that CCD camera waited to assemble the position with the product that detects on the second transmits for first manipulator, first manipulator is according to the accurate diaphragm with the information, the iron sheet assembly is pasted in the casing, the product area that the tool circulation assembly line will assemble the back moves to the pressurize station, the pressurize mechanism keeps the pressure, the product after the circulation tool assembly line will keep the pressure moves to the unloading position, unloading mechanism puts the finished product to ejection of compact assembly line, as shown in fig. 21, ejection of compact assembly line 12 upper shield is equipped with protection casing 121, open four square material taking ports 122 in the both sides face of protection casing, the manual work is placed empty TRAY dish on table surface 123 of ejection of compact assembly line side, collect the product after the laminating from getting the material port and put into the TRAY dish and collect the finished product.
The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes, which are made by the present specification, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.

Claims (10)

1. The utility model provides an automatic attached equipment of iron sheet for accomplish the laminating of diaphragm, iron sheet and casing, its characterized in that includes: the device comprises a shell feeding machine, a material taking mechanism, a turnover mechanism, a feeding mechanism, a CCD detection mechanism, a diaphragm feeding mechanism, an iron sheet feeding mechanism, a pressure maintaining mechanism, a discharging mechanism, a jig circulating assembly line, a discharging assembly line, a first manipulator and a second manipulator, wherein the material taking mechanism is used for transferring a shell on the shell feeding machine to the turnover mechanism, the turnover mechanism is used for overturning and positioning the shell, the feeding mechanism is used for transferring the overturned and positioned shell to a product jig on the jig circulating assembly line, the second manipulator is used for sucking an iron sheet on the iron sheet feeding mechanism to transfer to the diaphragm feeding mechanism to complete the primary lamination of the diaphragm and the iron sheet, the first manipulator is used for sucking an assembly product of the diaphragm and the iron sheet to the shell on the product jig for secondary lamination, the pressure maintaining mechanism maintains pressure of the membrane, the iron sheet assembly and the shell which are attached for the second time to enable the membrane, the iron sheet assembly and the shell to be attached tightly to obtain a finished product, and the discharging mechanism is used for transferring the finished product to the discharging assembly line; the CCD detection mechanism collects position information in the process of attaching the iron sheet, the diaphragm and the shell; the jig circulating assembly line drives the shell to sequentially pass through the CCD detection mechanism, the pressure maintaining mechanism and the discharging mechanism.
2. The automatic iron sheet attaching device according to claim 1, wherein the material taking mechanism comprises a material taking support arranged on the machine table, a sliding table cylinder arranged above the material taking support, a material taking module arranged on the side surface of the sliding table cylinder, a rotary cylinder arranged outside the material taking module, a material taking jig and a first servo motor for driving the material taking module to drive the material taking jig to move up and down, a material taking guide rail in the horizontal direction is arranged below the sliding table cylinder, the material taking jig is arranged below the rotary cylinder through a coupler, the material taking jig is driven by the sliding table cylinder to move back and forth along the guide rail in a transverse straight line mode, and the material taking module drives the material taking jig to move up or down.
3. The automatic iron sheet attaching device according to claim 1, wherein the turnover mechanism comprises a turnover support arranged on the machine table, and a rotating shaft penetrating through two sides of the turnover support, the rotating shaft is provided with a housing fixing block through a housing connecting plate, the housing fixing block is provided with a plurality of first suckers for sucking the housing, a first sensor is arranged on a side surface of the housing connecting plate, and a turnover driving mechanism for driving the rotating shaft to turn 90 degrees is arranged below the rotating shaft.
4. The automatic iron sheet attaching device according to claim 1, wherein the feeding mechanism comprises a feeding support arranged on the machine table, a feeding module and a second servo motor, the feeding module and the second servo motor are arranged above the feeding support, the second servo motor is in transmission connection with the feeding module, a feeding lifting cylinder is arranged on the side surface of the feeding module, a hardware sucking disc is arranged below the feeding lifting cylinder, the second servo motor drives the hardware sucking disc to do linear motion through the feeding module, and the feeding lifting cylinder drives the hardware sucking disc to do lifting motion.
5. The automatic iron sheet attaching device according to claim 1, wherein the film feeding mechanism comprises a feeding support mounted on the bottom plate, a feeding disc mounted on the feeding support, a driven wheel, a first pinch roller, a working platform, a middle rotating wheel, a second pinch roller, an upper waste film collecting wheel, a lower waste film collecting wheel and a third servo motor, the material disc on which the film is stuck is in a roll shape and is loaded on the feeding disc, the starting end of the material belt passes through the driven wheel, the first pinch roller and the working platform in sequence and then is connected with the lower waste film collecting wheel, the first pinch roller compresses the film on the material belt and enables the film to be conveyed in the horizontal direction, the second pinch roller is used for compressing the lower waste film to ensure the parallelism of the material belt, and the upper waste film collecting wheel is used for collecting the upper waste film of the film, the third servo motor is connected with the transfer wheel through a first belt in a transmission mode, and the transfer wheel is connected with the upper waste film collecting wheel and the lower waste film collecting wheel through a second belt and a third belt in a transmission mode respectively.
6. The automatic iron sheet attaching device according to claim 1, wherein the iron sheet feeding mechanism comprises a feeding frame arranged on the machine table, an upper iron sheet feeding device and a lower iron sheet feeding device are arranged between two side plates of the feeding frame in a spanning manner, a first guide rail and a second guide rail are arranged on the side plates of the frame in parallel, the upper iron sheet feeding device comprises an upper TRAY, the upper TRAY is slidably connected with the first guide rail through a first connecting plate, and a first cylinder for driving the upper TRAY to reciprocate along the extending direction of the first guide rail is arranged outside the first guide rail; lower floor's iron sheet feedway includes lower floor TRAY dish layer board, TRAY dish fixed plate and hypoplastron, and four guide posts run through TRAY dish fixed plate connects lower floor TRAY dish layer board and hypoplastron, the hypoplastron below is provided with the jacking cylinder, lower floor TRAY dish layer board passes through second connecting plate and second guide rail sliding connection, the outside of second guide rail is equipped with drive lower floor TRAY dish layer board and follows second guide rail extending direction reciprocating motion's second cylinder.
7. The automatic iron sheet attaching device according to claim 1, wherein the pressure maintaining mechanism includes a main guide rail, a telescopic cylinder, and a pressure maintaining assembly, the main guide rail, the telescopic cylinder, and the pressure maintaining assembly are disposed on the pressure maintaining frame, the telescopic cylinder drives the pressure maintaining assembly to reciprocate along an extending direction of the main guide rail, the pressure maintaining assembly includes a pressure maintaining lifting cylinder and a pressure head connected to an output end of the pressure maintaining lifting cylinder, and the pressure maintaining lifting cylinder drives the pressure head to perform linear lifting movement.
8. The automatic iron sheet attaching device according to claim 1, wherein the CCD detecting mechanism includes a first upper CCD detecting device for detecting the position of the diaphragm and the position of the diaphragm on the diaphragm feeding mechanism and the position of the iron sheet assembly, a second upper CCD detecting device for detecting the information of the position to be assembled of the product on the jig circulation line, and a lower CCD detecting device for detecting the product on the jig circulation line.
9. The automatic iron sheet attaching device according to claim 1, wherein the jig circulating assembly line comprises a material moving mechanism and an intermediate assembly line, the material moving mechanism is symmetrically arranged at the front end and the rear end of the intermediate assembly line respectively, the material moving mechanism comprises a lifting assembly and a material receiving assembly, the material receiving assembly is movably arranged at the rear end of the lifting assembly, the intermediate assembly line comprises an assembly line assembly and a driving assembly, and the driving assembly is connected with the assembly line assembly.
10. The automatic iron sheet attaching device according to claim 1, wherein the first manipulator and the second manipulator are identical in structure and comprise a manipulator body and a copying suction head, the copying suction head is fixedly connected to the lower end of the manipulator through a manipulator connecting block, and the manipulator drives the copying suction head to move linearly.
CN201911173754.6A 2019-11-26 2019-11-26 Automatic attached equipment of iron sheet Pending CN110985496A (en)

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Application Number Priority Date Filing Date Title
CN201911173754.6A CN110985496A (en) 2019-11-26 2019-11-26 Automatic attached equipment of iron sheet

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201911173754.6A CN110985496A (en) 2019-11-26 2019-11-26 Automatic attached equipment of iron sheet

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Application Number Title Priority Date Filing Date
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Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111532780A (en) * 2020-06-02 2020-08-14 深圳市罗博威视科技有限公司 Grounding piece and permanent magnet assembling mechanism
CN112573128A (en) * 2020-12-17 2021-03-30 中山市中力衡传感科技有限公司 Strain gauge mounting machine
CN112635222A (en) * 2020-12-21 2021-04-09 嘉兴铂奥电子科技有限公司 Membrane switch production line
CN112644011A (en) * 2021-01-21 2021-04-13 江苏科瑞恩自动化科技有限公司 Automatic pad pasting equipment of intelligence wrist-watch
CN113417916A (en) * 2021-06-18 2021-09-21 上海骄成超声波技术股份有限公司 Laminating device and battery module equipment
CN113457923A (en) * 2021-07-19 2021-10-01 苏州天准科技股份有限公司 Assembly equipment for 3C products
CN113458762A (en) * 2021-07-19 2021-10-01 苏州天准科技股份有限公司 Assembly equipment with automatic pressure maintaining function
CN113650396A (en) * 2021-07-21 2021-11-16 广州鼎晟汽车零部件有限公司 A yard table plaque subsides cotton assembly for car
CN114801148A (en) * 2022-04-28 2022-07-29 广东纬斯盾智能装备有限公司 Laminating equipment of bending
CN114879332A (en) * 2022-05-26 2022-08-09 江苏星浪光学仪器有限公司 Intelligent dust-free baking equipment for filter production
CN115042445A (en) * 2022-06-06 2022-09-13 普洛赛斯(苏州)智能装备有限公司 Online assembly laminating equipment
CN116960047A (en) * 2023-09-21 2023-10-27 恩纳基智能科技无锡有限公司 Multi-chip flip packaging equipment and packaging method
CN112635222B (en) * 2020-12-21 2024-09-27 嘉兴铂奥电子科技有限公司 Membrane switch production line

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111532780A (en) * 2020-06-02 2020-08-14 深圳市罗博威视科技有限公司 Grounding piece and permanent magnet assembling mechanism
CN112573128A (en) * 2020-12-17 2021-03-30 中山市中力衡传感科技有限公司 Strain gauge mounting machine
CN112635222A (en) * 2020-12-21 2021-04-09 嘉兴铂奥电子科技有限公司 Membrane switch production line
CN112635222B (en) * 2020-12-21 2024-09-27 嘉兴铂奥电子科技有限公司 Membrane switch production line
CN112644011A (en) * 2021-01-21 2021-04-13 江苏科瑞恩自动化科技有限公司 Automatic pad pasting equipment of intelligence wrist-watch
CN113417916A (en) * 2021-06-18 2021-09-21 上海骄成超声波技术股份有限公司 Laminating device and battery module equipment
WO2023001047A1 (en) * 2021-07-19 2023-01-26 苏州天准科技股份有限公司 Assembling device for 3c product
CN113457923A (en) * 2021-07-19 2021-10-01 苏州天准科技股份有限公司 Assembly equipment for 3C products
CN113458762A (en) * 2021-07-19 2021-10-01 苏州天准科技股份有限公司 Assembly equipment with automatic pressure maintaining function
CN113650396A (en) * 2021-07-21 2021-11-16 广州鼎晟汽车零部件有限公司 A yard table plaque subsides cotton assembly for car
CN114801148A (en) * 2022-04-28 2022-07-29 广东纬斯盾智能装备有限公司 Laminating equipment of bending
CN114801148B (en) * 2022-04-28 2024-01-23 惠州纬斯盾科技有限公司 Laminating equipment of bending
CN114879332B (en) * 2022-05-26 2023-08-18 星浪光学科技(江苏)有限公司 Intelligent dust-free baking equipment for filter production
CN114879332A (en) * 2022-05-26 2022-08-09 江苏星浪光学仪器有限公司 Intelligent dust-free baking equipment for filter production
CN115042445A (en) * 2022-06-06 2022-09-13 普洛赛斯(苏州)智能装备有限公司 Online assembly laminating equipment
CN116960047A (en) * 2023-09-21 2023-10-27 恩纳基智能科技无锡有限公司 Multi-chip flip packaging equipment and packaging method
CN116960047B (en) * 2023-09-21 2023-12-08 恩纳基智能科技无锡有限公司 Multi-chip flip packaging equipment and packaging method

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