CN109065344B

CN109065344B - Automatic transformer assembly equipment for notebook computer power adapter

Info

Publication number: CN109065344B
Application number: CN201810904611.7A
Authority: CN
Inventors: 陈毕云; 陈华智; 陈晓红
Original assignee: Lantian Xiangda Electronics Co ltd
Current assignee: Lantian Xiangda Electronics Co ltd
Priority date: 2018-08-09
Filing date: 2018-08-09
Publication date: 2024-02-27
Anticipated expiration: 2038-08-09
Also published as: CN109065344A

Abstract

The invention discloses automatic transformer assembly equipment of a notebook computer power adapter, which comprises a rack, wherein a workbench is arranged on the rack, and a shell feeding mechanism, a magnetic core taking mechanism, a magnetic core feeding mechanism, a shell steering mechanism, a magnetic core assembling mechanism, a winding mechanism, a displacement mechanism, a discharging mechanism and a dishing mechanism are arranged on the upper side of the workbench; the shell feeding mechanism is used for transmitting the shell of the transformer into a production line, and the displacement mechanism is used for moving the rotated transformer shell to a station of the magnetic core assembling mechanism; the magnetic core is conveyed to a station of a magnetic core assembling mechanism through a magnetic core material taking mechanism and a magnetic core feeding mechanism, and the magnetic core assembling mechanism completes the assembly of the shell of the transformer and the magnetic core; the winding mechanism wraps the adhesive tape on the assembled transformer; the assembled transformer is palletized through a palletizing mechanism; the invention has simple structure, convenient use, automation realization, labor saving, production improvement on production efficiency meeting production requirements and good market application value.

Description

Automatic transformer assembly equipment for notebook computer power adapter

Technical Field

The invention relates to the field of transformer assembly, in particular to automatic transformer assembly equipment of a notebook computer power adapter.

Background

With the continuous development of electronic technology, notebook computers are popular with people due to their small and portable features, and have been used in a great deal in daily life. Generally, portability is the greatest advantage of a notebook computer relative to a desktop computer, in order to meet portability, the notebook computer is made as thinner as possible, the corresponding battery capacity is reduced, the notebook computer is connected to the external electricity through a power adapter for use at a certain time, the power adapter is a transformer, and the former transformer is generally assembled manually or semi-automatically, so that the production efficiency is low, the labor intensity is high, the assembly quality cannot be ensured, and errors are easy to occur.

Disclosure of Invention

The invention aims to solve the technical problem of providing novel transformer automatic assembly equipment for a notebook computer power adapter.

In order to achieve the above purpose, the present invention adopts the following technical scheme: the automatic transformer assembly equipment of the notebook computer power adapter comprises a rack, wherein an electric cabinet is arranged in the rack, an electric control system is arranged in the electric cabinet, a workbench is arranged on the upper side of the rack, and a shell feeding mechanism, a magnetic core taking mechanism, a magnetic core feeding mechanism, a shell steering mechanism, a magnetic core assembling mechanism, a winding mechanism, a displacement mechanism, a discharging mechanism and a tray loading mechanism are arranged on the upper side of the workbench;

The shell feeding mechanism is arranged on the left side of the workbench, the shell steering mechanism is arranged on the right side of the shell feeding mechanism, the magnetic core assembling mechanism is arranged on the right side of the shell steering mechanism, the winding mechanism is arranged on the right side of the magnetic core assembling mechanism, the discharging mechanism is arranged on the right side of the winding mechanism, and the tray loading mechanism is arranged on one side of the discharging mechanism;

the magnetic core material taking mechanism is arranged on the upper side of the shell material feeding mechanism, the magnetic core feeding mechanism is arranged on the upper side of the magnetic core assembling mechanism, the displacement mechanism is arranged on the upper side of the winding mechanism, and the shell material feeding mechanism, the magnetic core material taking mechanism, the shell steering mechanism, the magnetic core assembling mechanism, the winding mechanism and the discharging mechanism are all arranged in the travel range of the displacement mechanism;

a vibration disc is arranged at a feeding port of the shell feeding mechanism, and a shell of the transformer is conveyed into a production line through a first conveying belt of the shell feeding mechanism; the clamping part of the displacement mechanism clamps the substitute transformer shell at the discharge hole of the shell feeding mechanism, moves to the working position of the shell steering mechanism, and clamps and rotates the transformer shell by 90 degrees through the shell steering mechanism; the clamping part of the displacement mechanism clamps the rotated transformer shell and moves to the working position of the magnetic core assembling mechanism; the magnetic core feeding mechanism conveys the magnetic core in the discharging tray to the position of the magnetic core feeding mechanism, the magnetic core is conveyed to the working position of the magnetic core assembling mechanism through the magnetic core feeding mechanism, and the magnetic core assembling mechanism completes the assembly of the shell of the transformer and the magnetic core; clamping the assembled transformer by the clamping part of the displacement mechanism, moving the assembled transformer to the working position of the winding mechanism, and wrapping adhesive tape on the assembled transformer by the winding mechanism; clamping the assembled transformer by a clamping part of the displacement mechanism, moving the assembled transformer to the working position of the discharging mechanism, and loading the assembled transformer by a loading mechanism.

Preferably, in the automatic transformer assembling device of the notebook computer power adapter, the shell feeding mechanism comprises a vibration disc member, a feeding fixing member and a feeding transmission member, the feeding fixing member comprises a feeding supporting seat and a feeding bottom plate arranged on the feeding supporting seat, and the feeding supporting seat is fixed at the left end of the workbench; the vibration disc member is arranged on the left side of the feeding bottom plate;

the feeding transmission component comprises a first servo motor, a first driving shaft, a first driven shaft and a first transmission belt, wherein the first driving shaft and the first servo motor are arranged at one end of a feeding bottom plate, the first driven shaft is arranged at the right other end of the feeding bottom plate, the first main shaft of the servo motor is linked with the first driving shaft through a belt, and the first driving shaft is linked with the first driven shaft through the first transmission belt;

the right-hand member of pan feeding bottom plate is provided with the pan feeding stopper, the pan feeding stopper sets up in a conveyer belt upside, be equipped with the pan feeding position on the pan feeding stopper, be equipped with the pan feeding fiber sensor at the side of pan feeding position.

Preferably, in the automatic transformer assembling device of the power adapter of the notebook computer, the magnetic core material taking mechanism includes a material taking support seat, a front magnetic core material taking member and a rear magnetic core material taking member, the material taking support seat is fixed on the workbench, the front magnetic core material taking member and the rear magnetic core material taking member are symmetrically arranged on the front side and the rear side of the material taking support seat, and the front magnetic core material taking member and the rear magnetic core material taking member have the same structure;

The material taking support base comprises a front material taking support, a material taking connecting plate and a rear material taking support, wherein the front material taking support comprises two front material taking support posts vertically fixed on a workbench and front material taking installation transverse plates fixed at the upper ends of the two front material taking support posts, the front material taking support is connected with the rear material taking support base through the material taking connecting plate, the front material taking support base is arranged on the front side of the shell feeding mechanism, the rear material taking support base is arranged on the rear side of the shell feeding mechanism, and the front material taking support base and the rear material taking support base are symmetrically arranged.

Preferably, in the automatic transformer assembling device of a notebook computer power adapter, the magnetic core assembling mechanism includes an assembling bottom plate, an assembling member, a forward pushing member, a backward pushing member and a pressing member, the assembling bottom plate is fixed on a workbench, the assembling member is mounted in the middle of the assembling bottom plate, the forward pushing member and the backward pushing member are respectively and fixedly mounted at the front end and the rear end of the assembling bottom plate, the pressing member is mounted at one side of the middle of the assembling bottom plate, and the forward pushing member and the backward pushing member have the same structure;

the assembling member comprises an assembling seat, the middle part of the assembling seat is concaved inwards to form an assembling station, a barrier strip is arranged on the periphery of the upper end face of the assembling seat, the upper end face of the assembling seat is surrounded into a slideway, and the front end and the rear end of the barrier strip are provided with a slideway port;

The front pushing component comprises a push rod air cylinder, a push rod connecting block and a front pushing block, the push rod air cylinder is fixed at the front end of the assembly bottom plate, the push rod connecting block is connected with the working end of the push rod air cylinder, a push rod sliding rail is arranged at the front end of the assembly bottom plate, a push rod sliding block matched with the push rod sliding rail is arranged at the bottom of the push rod connecting block, the push rod connecting block is connected with the front pushing block, and the front pushing block penetrates through a sliding rail opening and is arranged in a sliding rail on the upper end face of the assembly seat;

the pushing component comprises a pushing mounting plate, a pushing rotating assembly, a pushing driving assembly and a pushing plate, wherein the pushing mounting plate is fixed on one side of the middle of the assembly bottom plate, the pushing rotating assembly is fixed on the pushing mounting plate, the pushing driving assembly is connected with the working end of the pushing rotating assembly, the pushing plate is connected with the working end of the pushing driving assembly, and at least one pushing positioning column is arranged on the lower side face of the pushing plate.

Preferably, in the automatic transformer assembling device of the notebook computer power adapter, the magnetic core feeding mechanism comprises a front magnetic core feeding member and a rear magnetic core feeding member which are symmetrically arranged, and the front magnetic core feeding member and the rear magnetic core feeding member have the same structure;

The front magnetic core feeding component comprises a feeding support, a feeding support plate, a second servo motor, a second driving shaft, a second driven shaft and a second transmission belt, wherein the feeding support is fixed at the front end of the assembly bottom plate, the feeding support plate is arranged at the upper end of the feeding support, the second servo motor and the second driving shaft are both arranged at one end of the feeding support plate, the second driven shaft is arranged at the other end of the feeding support plate, the second servo motor is meshed with the second driving shaft, and the second driving shaft is linked with the second driven shaft through the second transmission belt;

the rear end of the second conveying belt is provided with a discharge hole, a guide plate with a downward radian is arranged at the discharge hole, and the guide plate is positioned above an assembly station of the magnetic core assembly mechanism.

Preferably, in the automatic transformer assembling device of the notebook computer power adapter, the shell steering mechanism comprises a steering bottom plate, a steering mounting plate, a rotary cylinder and a clamping assembly, the steering bottom plate is fixed on a workbench, the steering mounting plate is vertically fixed on the right side of the steering bottom plate, the rotary cylinder is mounted on the upper portion of the steering mounting plate, the clamping assembly is fixed at the working end of the rotary cylinder, the clamping assembly comprises at least one clamping part, and the clamping part comprises a clamping jaw cylinder and clamping jaws arranged on the clamping jaw cylinder.

Preferably, in the automatic transformer assembling device of the notebook computer power adapter, the winding mechanism comprises a winding mounting plate, an adhesive discharging member, an adhesive winding member and a cutting member, the adhesive discharging member is mounted at the front end of the winding mounting plate, the adhesive winding member is mounted at the middle section of the winding mounting plate, the cutting member is mounted at the rear end of the winding mounting plate, the adhesive discharging member comprises an adhesive tape discharging assembly and an adhesive tape transmission assembly, the adhesive tape discharging assembly comprises an adhesive tape winding seat and an adhesive tape discharging disc, the adhesive winding seat is fixed at the front end of the winding mounting plate, an adhesive tape discharging bearing seat is arranged at the middle part of the adhesive tape discharging disc, the adhesive tape discharging disc is mounted at the upper end of the adhesive winding seat through the adhesive tape bearing seat, and adhesive tape is placed on the adhesive tape discharging disc and is led into the adhesive winding member through the adhesive tape transmission assembly;

the glue winding component comprises a glue winding rotating component, a first rotating driving component and a second rotating driving component, wherein the glue winding rotating component comprises a main turntable, a central shaft and a secondary turntable, a through hole is formed in the winding mounting plate, the main turntable is arranged in the through hole, the secondary turntable is arranged on the lower side of the main turntable, the upper end of the central shaft is fixed with the middle part of the main turntable, and the lower end of the central shaft is fixed with the middle part of the secondary turntable; the main turntable is provided with two rotary bearing seats, a rotary shaft is arranged in each rotary bearing seat, two ends of the rotary shaft respectively penetrate out of the main turntable and the auxiliary turntable, the upper end of the rotary shaft is provided with a winding rubber fixing seat, and the lower end of the rotary shaft is provided with a connecting lug;

The first rotary driving assembly comprises a third servo motor and a first driving bracket, the first driving bracket is fixed on the lower side of the winding mounting plate, the third servo motor is fixed on a transverse plate of the first driving bracket, a linkage disc is arranged on a rotating shaft of the third servo motor, and a connecting notch matched with the connecting lug is formed in the upper end of the linkage disc;

the second rotary driving assembly comprises a servo motor IV and a second driving bracket, the second driving bracket is fixed on the lower side of the winding mounting plate, and the servo motor IV is fixed on the second driving bracket and is linked with the slave turntable through a belt;

the cutting component comprises a cutter base, a direct pushing cylinder, a cutter fixing seat and a cutter seat, wherein the cutter base is fixed at the rear end of the winding mounting plate, the direct pushing cylinder is fixed at the rear end of the cutter base, a cutter sliding rail is arranged at the front end of the cutter base, a cutter sliding block matched with the cutter sliding rail is arranged at the bottom of the cutter fixing seat, the cutter fixing seat is connected with the working end of the direct pushing cylinder, the cutter seat is fixed on the cutter fixing seat, a cutter blade is arranged on the cutter seat, and two elastic sheets are respectively arranged on two sides of the cutter blade.

Preferably, in the automatic transformer assembling device of the notebook computer power adapter, the displacement mechanism comprises a displacement supporting component, an X-axis driving component, a Z-axis driving component and a displacement member, the displacement supporting component comprises a left displacement mounting seat, a right displacement mounting seat and a displacement mounting support plate, the left displacement mounting seat and the right displacement mounting seat are vertically fixed on a workbench, two ends of the displacement mounting support plate are respectively fixed at the upper ends of the left displacement mounting seat and the right displacement mounting seat, the X-axis driving component is fixed on the displacement mounting support plate, the fixed end of the Z-axis driving component is mounted at the working end of the X-axis driving component, and the working end of the Z-axis driving component is connected with the displacement member;

the X-axis driving assembly comprises an X-axis air cylinder, an X-axis connecting block and an X-axis photoelectric sensing component, wherein the X-axis air cylinder is fixed at one end of the displacement mounting support plate, the working end of the X-axis air cylinder is connected with the X-axis connecting block, and the X-axis photoelectric sensing component is arranged at the rear side of the X-axis air cylinder;

the Z-axis driving assembly comprises a Z-axis fixing plate and a Z-axis air cylinder, the rear side of the Z-axis fixing plate is connected with the X-axis connecting block, and the fixed end of the Z-axis air cylinder is arranged on the upper part of the Z-axis fixing plate;

The displacement component comprises a displacement mounting plate, the working end of the Z-axis driving assembly is connected with the middle of the displacement mounting plate, and a plurality of clamping components are arranged on the lower side of the displacement mounting plate.

Preferably, in the automatic transformer assembling device of the notebook computer power adapter, a finished product detecting mechanism is arranged at the lower side of the displacement mechanism, the finished product detecting mechanism comprises a detecting member and a member to be separated, the detecting member comprises a detecting base, a detecting table, a detecting box, a first telescopic cylinder and a pressing component, the detecting base is fixed on the workbench, the detecting table is fixed on the detecting base, the first telescopic cylinder and the pressing component are respectively arranged at two sides of the detecting table, the working end of the first telescopic cylinder is connected with the detecting box, the detecting box is connected with a detecting device in the rack, and a detecting needle is arranged on the detecting box;

the pressing assembly comprises a pressing rotary cylinder, a pressing driving cylinder and a pressing connecting block, wherein the pressing rotary cylinder is fixed on the detection base, the pressing driving cylinder is connected with the working end of the pressing rotary cylinder, the pressing connecting block is connected with the working end of the pressing driving cylinder, and a pressing block is arranged on the lower side face of the pressing connecting block.

Preferably, the automatic transformer assembly equipment of the notebook computer power adapter, the component to be separated comprises a material separating and returning assembly and a defective product receiving assembly line, the material separating and returning assembly comprises a material returning installation seat, a material returning support, a material returning platform and a telescopic cylinder II, the material returning installation seat is fixed on the workbench, the material returning support is installed on the material returning installation seat, the material returning platform is arranged on the material returning support, the telescopic cylinder II is fixed on the material returning platform, a material returning block is arranged at the working end of the telescopic cylinder II, and the defective product receiving assembly line corresponds to the material returning platform.

Compared with the prior art, the invention has the beneficial effects that by adopting the scheme, the automatic production line is simple in structure, convenient to use, automatic in realization, labor-saving, capable of meeting production requirements and improving production efficiency, and has good market application value.

Drawings

FIG. 1 is a schematic diagram of the overall assembly structure of an embodiment of the present invention;

FIG. 2 is a schematic structural view of a housing feeding mechanism according to the embodiment of FIG. 1 of the present invention;

FIG. 3 is a schematic illustration of the magnetic core extraction mechanism of the embodiment of FIG. 1 in accordance with the present invention;

FIG. 4 is a schematic diagram of a magnetic core feeding mechanism according to the embodiment of FIG. 1;

FIG. 5 is a schematic view of the steering mechanism of the housing of the embodiment of FIG. 1 according to the present invention;

FIG. 6 is a schematic illustration of the magnetic core assembly mechanism of the embodiment of FIG. 1 according to the present invention;

FIG. 7 is a schematic view of the winding mechanism of the embodiment of FIG. 1 according to the present invention;

FIG. 8 is a schematic diagram of the displacement mechanism of the embodiment of FIG. 1 according to the present invention;

FIG. 9 is a schematic diagram of a finished product inspection mechanism according to the embodiment of FIG. 1;

FIG. 10 is a schematic view of the discharging mechanism and the tray loading mechanism according to the embodiment of FIG. 1;

the drawings above show: casing feeding mechanism 1, feeding fixing member 11, servo motor one 12, conveyor one 14, feeding stopper 13, core take-out mechanism 2, take-out support 21, front core take-out member 22, core feeding assembly 222, translational drive assembly 221, take-out assembly 223, rear core take-out member 23, core feeding mechanism 3, rear core feeding member 31, conveyor two 32, front core feeding member 33, servo motor two 34, feed support 35, feed support plate 36, turn bottom plate 41, turn mounting plate 42, rotary cylinder 43, clamping jaw 44, clamping jaw cylinder 45, assembly bottom plate 51, assembly seat 52, assembly station 521, forward push member 53, push rod cylinder 531, push rod connection block 532, forward push block 533, rear push member 54, push rotary assembly 551, push down drive assembly 552, push down plate 553, winding mounting plate 61, tape feed plate 621, tape drive assembly 622 the winding glue rotating assembly 63, the first rotating driving assembly 64, the second rotating driving assembly 65, the cutter base 661, the direct pushing cylinder 662, the cutter fixing seat 663, the cutter seat 664, the cutter blade 665, the displacement mechanism 7, the displacement supporting assembly 71, the X-axis driving assembly 72, the Z-axis driving assembly 73, the displacement mounting plate 74, the clamping component 75, the detecting member 81, the detecting base 811, the detecting table 812, the detecting box 813, the telescopic cylinder one 814, the pressing assembly 815, the member to be separated 82, the defective product receiving line 83, the material returning mount 821, the material returning support 822, the material returning table 823, the telescopic cylinder two 824, the material returning block 825, the tray mechanism 9, the material receiving transmission member 91, the tray base 92, the tray 93, the X-axis driving assembly 94, the Y-axis driving assembly 95, the Z-axis driving assembly 96, the suction assembly 97, the frame 10, the electric cabinet 101, the working table 102, transformer housing 103, magnetic core 104.

Detailed Description

In order that the invention may be readily understood, a more particular description thereof will be rendered by reference to specific embodiments that are illustrated in the appended drawings. Preferred embodiments of the present invention are shown in the drawings. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.

It will be understood that when an element is referred to as being "fixed to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and the like are used herein for illustrative purposes only.

Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.

As shown in fig. 1 to 10, one embodiment of the present invention is an automatic transformer assembling device for a power adapter of a notebook computer, which comprises a frame 10, wherein an electric cabinet 101 is arranged in the frame 10, an electric control system is arranged in the electric cabinet 101, a workbench 102 is arranged on the upper side of the frame 10, and a shell feeding mechanism 1, a magnetic core taking mechanism 2, a magnetic core feeding mechanism 3, a shell steering mechanism, a magnetic core assembling mechanism, a winding mechanism, a displacement mechanism 7, a discharging mechanism and a tray loading mechanism 9 are arranged on the upper side of the workbench 102; the equipment is used for assembling, encapsulating, detecting and discharging between the transformer shell 103 and the magnetic core 104, realizes automatic production, and improves production quality and efficiency. Preferably, an upper case is arranged on the upper side of the rack, and the workbench is arranged in the upper case; preferably, a side-by-side door is arranged at the front side of the upper case, and a PVC sealing plate is embedded in a door frame of the side-by-side door to form an observation window; preferably, the front side of the upper chassis is provided with a control panel, and the lower side of the control panel is provided with a plurality of control buttons. Preferably, the control panel is a touch display screen, corresponding operation can be performed on the equipment through the touch display screen and the control buttons, and information can be fed back to the touch display screen for display. Preferably, an electric control system in the electric control box is used for electrically controlling the whole equipment, and the internal assembly condition can be observed through the observation window. Preferably, a buzzer and a warning lamp are arranged above the upper case, for example, equipment fails, the buzzer emits 'drip-drip' sound, and meanwhile, the warning lamp flashes to light a yellow lamp to remind an operator of timely maintenance.

The shell feeding mechanism 1 is arranged on the left side of the workbench, the shell steering mechanism is arranged on the right side of the shell feeding mechanism 1, the magnetic core assembling mechanism is arranged on the right side of the shell steering mechanism, the winding mechanism is arranged on the right side of the magnetic core assembling mechanism, the discharging mechanism is arranged on the right side of the winding mechanism, and the tray loading mechanism 9 is arranged on one side of the discharging mechanism; the magnetic core material taking mechanism 2 is arranged on the upper side of the shell material feeding mechanism 1, the magnetic core feeding mechanism 3 is arranged on the upper side of the magnetic core assembling mechanism, the displacement mechanism 7 is arranged on the upper side of the winding mechanism, and the shell material feeding mechanism 1, the magnetic core material taking mechanism 2, the shell steering mechanism, the magnetic core assembling mechanism, the winding mechanism and the discharging mechanism are all arranged in the travel range of the displacement mechanism 7; a vibration disc is arranged at a feed port of the shell feeding mechanism 1, and a shell of the transformer is conveyed into a production line through a first conveying belt 14 of the shell feeding mechanism 1; the clamping part of the displacement mechanism 7 clamps the substitute transformer shell at the discharge hole of the shell feeding mechanism 1, moves to the working position of the shell steering mechanism, and clamps and rotates the transformer shell by 90 degrees through the shell steering mechanism; the clamping part of the displacement mechanism 7 clamps the rotated transformer shell and moves to the working position of the magnetic core assembling mechanism; the magnetic core material taking mechanism 2 transfers the magnetic core in the material discharging tray to the position of the magnetic core feeding mechanism 3, the magnetic core is conveyed to the working position of the magnetic core assembling mechanism through the magnetic core feeding mechanism 3, and the magnetic core assembling mechanism completes the assembly of the shell of the transformer and the magnetic core; clamping parts of the displacement mechanism 7 clamp and move the assembled transformer to the working position of the winding mechanism, and the winding mechanism wraps adhesive tape on the assembled transformer; the assembled transformer is clamped and moved to the working position of the discharging mechanism by the clamping part of the displacement mechanism 7, and the assembled transformer is palletized by the palletizing mechanism 9.

The shell feeding mechanism 1 comprises a vibrating disc member, a feeding fixing member 11 and a feeding transmission member, wherein the feeding fixing member 11 comprises a feeding supporting seat and a feeding bottom plate arranged on the feeding supporting seat, and the feeding supporting seat is fixed at the left end of the workbench; the vibration disc member is arranged on the left side of the feeding bottom plate; the feeding transmission component comprises a first servo motor 12, a first driving shaft, a first driven shaft and a first transmission belt 14, wherein the first driving shaft and the first servo motor 12 are arranged at one end of a feeding bottom plate, the first driven shaft is arranged at the other right end of the feeding bottom plate, a main shaft of the first servo motor 12 is linked with the first driving shaft through a belt, and the first driving shaft is linked with the first driven shaft through the first transmission belt 14; the right-hand member of pan feeding bottom plate is provided with pan feeding stopper 13, pan feeding stopper 13 sets up in the first 14 upside of conveyer belt, be equipped with the pan feeding position on the pan feeding stopper 13, be equipped with the pan feeding fiber sensor at the side of pan feeding position. The transformer housing is transferred to the conveyor belt one 14 by the vibrating disc member and then flows into the apparatus in order, completing the assembly. Preferably, the motor and the cylinder selected in the embodiment are standard elements, the vibration plate component is a vibration plate feeding machine, and the model is JD300.

The magnetic core material taking mechanism 2 comprises a material taking supporting seat 21, a front magnetic core material taking member 22 and a rear magnetic core material taking member 23, wherein the material taking supporting seat 21 is fixed on a workbench, the front magnetic core material taking member 22 and the rear magnetic core material taking member 23 are symmetrically arranged on the front side and the rear side of the material taking supporting seat 21, and the front magnetic core material taking member 22 and the rear magnetic core material taking member 23 have the same structure; the material taking support seat 21 comprises a front material taking support seat, a material taking connecting plate and a rear material taking support seat, wherein the front material taking support seat comprises two front material taking support columns vertically fixed on a workbench and front material taking installation transverse plates fixed at the upper ends of the two front material taking support columns, the front material taking support seat is connected with the rear material taking support seat through the material taking connecting plate, the front material taking support seat is arranged on the front side of the shell material feeding mechanism 1, the rear material taking support seat is arranged on the rear side of the shell material feeding mechanism 1, and the front material taking support seat and the rear material taking support seat are symmetrically arranged. The front magnetic core material taking member 22 and the rear magnetic core material taking member 23 are symmetrically arranged on the front side and the rear side of the shell feeding mechanism 1.

The front magnetic core material taking component 22 comprises a magnetic core feeding component 222, a translation driving component 221 and a material taking component 223, wherein the translation driving component 221 is fixed on a front material taking installation transverse plate, and the working end of the translation driving component 221 is connected with the material taking component 223; the translation driving assembly 221 comprises a translation support plate, a translation connecting plate, a drag chain cylinder and an optical fiber sensing component, wherein the translation support plate is fixed on a front material taking and installing transverse plate, the translation support plate is provided with a translation sliding rail along the length direction of the translation support plate, the translation sliding rail is provided with a translation sliding block matched with the translation sliding rail, the translation connecting plate is connected with the drag chain, the upper side of the front material taking and installing transverse plate is provided with a drag chain guide groove along the length direction of the drag chain, the drag chain is placed in the drag chain guide groove, and the drag chain cylinder is installed at one end of the front material taking and installing transverse plate and is connected with the drag chain; the material taking assembly 223 comprises a material taking adapter plate, a material taking fixed plate, a material taking mounting plate, a material taking lifting cylinder and a suction nozzle component, wherein the rear side of the material taking adapter plate is connected with a translation sliding block, the upper part of the material taking adapter plate is connected with the translation connecting plate, the material taking fixed plate is arranged at the lower part of the material taking adapter plate, the material taking lifting cylinder is fixed at the upper part of the material taking fixed plate, the back of the material taking mounting plate is provided with the material taking sliding block, the lower part of the material taking fixed plate is provided with a sliding rail matched with the material taking sliding block, the material taking fixed plate is in sliding connection with the material taking mounting plate, the working end of the material taking lifting cylinder is connected with the material taking mounting plate, and the suction nozzle component is fixed on the material taking mounting plate; the magnetic core feeding member set up in get the below of material subassembly 223, magnetic core feeding member 222 includes feeding backup pad, feeding mounting panel, feeding push rod, push rod motor and photoelectric sensing part, feeding backup pad is fixed on the workstation, feeding mounting panel is located feeding backup pad's upside, the push rod motor sets up in the workstation downside, feeding push rod and push rod motor meshing, feeding backup pad and feeding mounting panel are passed to feeding push rod's upper end, respectively establish a guide bearing frame in the both sides of push rod motor in the feeding backup pad, be equipped with the feeding guide post in the guide bearing frame, feeding guide post's upper end is connected with feeding mounting panel, place the blowing tray on the feeding mounting panel, two reference columns are respectively established in feeding backup pad's four corners. The photoelectric sensing component comprises a photoelectric switch adjusting seat, a photoelectric switch I, a photoelectric switch II and a limit sensing piece, wherein the photoelectric switch adjusting seat is vertically fixed on the feeding supporting plate, a switch sliding groove is arranged on the photoelectric switch adjusting seat along the length direction of the photoelectric switch adjusting seat, the switch sliding groove is arranged in parallel with the feeding push rod, a switch fixing seat I and a switch fixing seat II are arranged on the photoelectric switch adjusting seat, and switch sliding blocks matched with the switch sliding groove are arranged at the bottoms of the switch fixing seat I and the switch fixing seat II; the first photoelectric induction switch is fixed on the first switch fixing seat, the second photoelectric induction switch is fixed on the second switch fixing seat, the limiting induction piece is fixed on the feeding mounting plate, and the first photoelectric induction switch is arranged at the initial position of the feeding push rod; and the second photoelectric induction switch is arranged at the maximum stroke position of the feeding push rod. Preferably, the push rod motor is a linear speed reducer, and the motor model is 4LF45N-4. Preferably, the suction nozzle component comprises at least one suction nozzle, the suction nozzle is connected with an air pump in the rack through an air pipe, a material taking pressing plate is arranged on the lower side of the material taking mounting plate, a notch is arranged in the middle of the material taking pressing plate, and the suction nozzle is arranged in the notch of the material taking pressing plate; the bottom of the material taking pressing plate is provided with a plurality of pressing columns. Preferably, the front magnetic core material taking member 22 further includes a collecting tray assembly, the collecting tray assembly includes a collecting tray fixing plate, a collecting tray connecting plate, a Y-axis driving cylinder, a Z-axis driving cylinder and an adsorption component, the collecting tray fixing plate is fixed on the material taking adapter plate, the fixed end of the Z-axis driving cylinder is mounted on the collecting tray fixing plate, the working end of the Z-axis driving cylinder is fixed with the collecting tray connecting plate, guide seats are respectively arranged on two sides of the Z-axis driving cylinder on the collecting tray fixing plate, a collecting tray guide pillar is arranged in the guide seats, and the lower end of the collecting tray guide pillar is fixed with the collecting tray connecting plate; the adsorption component comprises an adsorption bottom plate, an adsorption supporting plate and an adsorption flat plate, the fixed end of the Y-axis driving cylinder is arranged at the lower side of the front end of the adsorption bottom plate, the working end of the Y-axis driving cylinder is connected with the adsorption bottom plate, adsorption fixing blocks are respectively arranged on the left side and the right side of the adsorption bottom plate, symmetrical coiling slide rails are arranged on the left side and the right side of the adsorption bottom plate, coiling slide blocks matched with the coiling slide rails are arranged on the adsorption fixing blocks, the adsorption supporting plate is arranged at the lower side of the adsorption bottom plate, and the adsorption flat plate is fixed on the adsorption supporting plate. Preferably, the adsorption support plate is provided with at least one buffer. Preferably, the height that photoelectric sensing switch set up is unanimous with the reference column height in the pay-off backup pad, and the magnetic core in the blowing tray of the upper strata is got to material taking assembly 223 clamp, finishes when the magnetic core clamp in the blowing tray of the upper strata is got, and the receiving plate subassembly shifts out the blowing tray, and push rod motor drives the pay-off push rod and pushes up, and then moves to the upper strata position on the blowing tray, and the material taking assembly 223 clamp of being convenient for gets. Preferably, the receiving disc guide post is a linear bearing, and the guide seat is a bearing seat. Preferably, the photoelectric sensing part comprises at least two optical fiber sensors, and the two optical fiber sensors are respectively arranged at two ends of the translation sliding rail. Preferably, the buffer is a hydraulic buffer, model AC0806-1.

The magnetic core assembling mechanism comprises an assembling bottom plate 51, assembling members, a front pushing member 53, a rear pushing member 54 and a pressing member, wherein the assembling bottom plate 51 is fixed on a workbench, the assembling members are installed in the middle of the assembling bottom plate 51, the front pushing member 53 and the rear pushing member 54 are respectively and fixedly installed at the front end and the rear end of the assembling bottom plate 51, the pressing member is installed at one side of the middle of the assembling bottom plate 51, and the front pushing member 53 and the rear pushing member 54 have the same structure; the assembly member comprises an assembly seat 52, the middle part of the assembly seat 52 is concaved inwards to form an assembly station 521, the periphery of the upper end surface of the assembly seat 52 is provided with a barrier strip, the upper end surface of the assembly seat 52 is surrounded into a slideway, and the front end and the rear end of the barrier strip are provided with a slideway port; the front pushing member 53 includes a push rod cylinder 531, a push rod connection block 532 and a front pushing block 533, the push rod cylinder 531 is fixed at the front end of the assembly base plate 51, the push rod connection block 532 is connected with the working end of the push rod cylinder 531, the front end of the assembly base plate 51 is provided with a push rod slide rail, the bottom of the push rod connection block 532 is provided with a push rod slide block adapted to the push rod slide rail, the push rod connection block 532 is connected with the front pushing block 533, and the front pushing block 533 passes through a slide way opening and is arranged in a slide way of the upper end face of the assembly base 52; preferably, a buffer is provided at the front end of the assembly seat 52. Preferably, the buffer is a hydraulic buffer, model AC0806-1. The pushing component comprises a pushing mounting plate, a pushing rotating assembly 551, a pushing driving assembly 552 and a pushing plate 553, the pushing mounting plate is fixed on one side of the middle of the assembly bottom plate 51, the pushing rotating assembly 551 is fixed on the pushing mounting plate, the pushing driving assembly 552 is connected with the working end of the pushing rotating assembly 551, the pushing plate 553 is connected with the working end of the pushing driving assembly 552, and at least one pushing positioning column is arranged on the lower side surface of the pushing plate 553. For example, a pressing positioning column is provided on the lower side of the lower pressing plate 553, the transformer housing with the housing steering mechanism turned over is clamped by the clamping component of the displacement mechanism 7 and placed in the assembly station 521 of the magnetic core assembly mechanism, the magnetic core is transferred into two ends of the slideway of the assembly seat 52 by the magnetic core feeding mechanism 3, and the front and rear magnetic cores are pushed into the assembly station 521 by the front pushing member 53 and the rear pushing member 54, and then pushed into the housing, thereby completing the assembly.

The magnetic core feeding mechanism 3 comprises a front magnetic core feeding member 33 and a rear magnetic core feeding member 31 which are symmetrically arranged, and the front magnetic core feeding member 33 and the rear magnetic core feeding member 31 have the same structure; the front magnetic core feeding member 33 comprises a feeding support 35, a feeding support plate 36, a second servo motor 34, a second driving shaft 34, a second driven shaft and a second transmission belt 32, wherein the feeding support 35 is fixed at the front end of the assembly bottom plate 51, the feeding support plate 36 is arranged at the upper end of the feeding support 35, the second servo motor 34 and the second driving shaft are both arranged at one end of the feeding support plate 36, the second driven shaft is arranged at the other end of the feeding support plate 36, the second servo motor 34 is meshed with the second driving shaft, and the second driving shaft is linked with the second driven shaft through the second transmission belt 32; the rear end of the second conveying belt 32 is a discharge hole, a guide plate with downward radian is arranged at the discharge hole, and the guide plate is positioned above an assembly station 521 of the magnetic core assembly mechanism. Preferably, the second transmission belt 32 is provided with a mesh plate below, the transmission belt is tiled on the mesh plate, the lower side of the mesh plate is provided with an adsorption plate, the adsorption plate is connected with an air pump in the frame, the phenomena of sliding, shifting, overturning and the like of the magnetic core in the transmission process are avoided, the transmission is more coordinated and stable, the working efficiency is improved, and the production process is optimized. Preferably, the servo motor selected by the equipment is of the model THA180752H. The front core feeding member 33 and the rear core feeding member 31 are symmetrically disposed on both front and rear sides of the assembly station 521 of the core assembly mechanism.

The shell steering mechanism comprises a steering bottom plate 41, a steering mounting plate 42, a rotary air cylinder 43 and a clamping assembly, wherein the steering bottom plate 41 is fixed on a workbench, the steering mounting plate 42 is vertically fixed on the right side of the steering bottom plate 41, the rotary air cylinder 43 is installed on the upper portion of the steering mounting plate 42, the clamping assembly is fixed at the working end of the rotary air cylinder, the clamping assembly comprises at least one clamping part, and the clamping part comprises a clamping jaw air cylinder 45 and clamping jaws 44 arranged on the clamping jaw air cylinder. Preferably, the clamping assembly is provided with two clamping parts, and the two clamping parts are mutually perpendicular. Preferably, an angle sensor is arranged on the rotating shaft of the rotating cylinder. The transformer shell in the feeding level of the shell feeding mechanism 1 is clamped by the clamping part of the displacement mechanism 7, the transformer shell is moved to the position above the clamping jaw of the shell steering mechanism, the transformer shell is clamped by the clamping jaw of the shell steering mechanism and rotated by 90 degrees, the transformer shell is flattened, the flattened transformer shell is clamped by the clamping part of the displacement mechanism 7 and moved to the assembling station 521 of the magnetic core assembling mechanism, and the assembly is waited. Preferably, the clamping jaw cylinder is of the type MHZ2-25d or MHZ2-40d, and the rotating cylinder is of the type CDRB2BW20-180SZ.

The winding mechanism comprises a winding mounting plate 61, an adhesive releasing member, an adhesive winding member and a cutting member, wherein the adhesive releasing member is mounted at the front end of the winding mounting plate 61, the adhesive winding member is mounted at the middle section of the winding mounting plate 61, the cutting member is mounted at the rear end of the winding mounting plate 61, the adhesive releasing member comprises an adhesive tape releasing assembly and an adhesive tape transmission assembly 622, the adhesive tape releasing assembly comprises an adhesive tape winding seat and an adhesive tape releasing disc 621, the adhesive tape winding seat is fixed at the front end of the winding mounting plate 61, an adhesive tape releasing bearing seat is arranged in the middle of the adhesive tape releasing disc 621, an adhesive tape roll is placed on the adhesive tape releasing disc 621, and the adhesive tape is introduced into the adhesive winding member through the adhesive tape transmission assembly 622; the glue winding component comprises a glue winding rotating component 63, a first rotating driving component 64 and a second rotating driving component 65, the glue winding rotating component 63 comprises a main turntable, a central shaft and a secondary turntable, a through hole is formed in the winding mounting plate 61, the main turntable is arranged in the through hole, the secondary turntable is arranged on the lower side of the main turntable, the upper end of the central shaft is fixed with the middle of the main turntable, and the lower end of the central shaft is fixed with the middle of the secondary turntable; the main turntable is provided with two rotary bearing seats, a rotary shaft is arranged in each rotary bearing seat, two ends of the rotary shaft respectively penetrate out of the main turntable and the auxiliary turntable, the upper end of the rotary shaft is provided with a winding rubber fixing seat, and the lower end of the rotary shaft is provided with a connecting lug; the first rotary driving assembly 64 comprises a third servo motor and a first driving bracket, the first driving bracket is fixed on the lower side of the winding mounting plate 61, the third servo motor is fixed on a transverse plate of the first driving bracket, a linkage disc is arranged on a rotating shaft of the third servo motor, and a connecting notch matched with the connecting lug is arranged at the upper end of the linkage disc; the second rotary driving assembly 65 includes a fourth servo motor and a second driving bracket, the second driving bracket is fixed on the lower side of the winding mounting plate 61, and the fourth servo motor is fixed on the second driving bracket and is linked with the slave turntable through a belt; the cutting member comprises a cutter base 661, a direct-pushing cylinder 662, a cutter fixing seat 663 and a cutter seat 664, wherein the cutter base 661 is fixed at the rear end of the winding mounting plate 61, the direct-pushing cylinder 662 is fixed at the rear end of the cutter base 661, a cutter sliding rail is arranged at the front end of the cutter base 661, a cutter sliding block matched with the cutter sliding rail is arranged at the bottom of the cutter fixing seat 663, the cutter fixing seat 663 is connected with the working end of the direct-pushing cylinder 662, the cutter seat 664 is fixed on the cutter fixing seat 663, a cutter blade 665 is arranged on the cutter seat 664, and two elastic sheets are respectively arranged at two sides of the cutter blade 665. Preferably, the adhesive tape transmission assembly 622 includes a transmission base, on which a plurality of transmission wheels are disposed, for example, three transmission wheels and a tensioning wheel are disposed on the transmission base, three transmission wheels and tensioning wheels are sequentially disposed along the conveying direction of the adhesive tape, a photoelectric sensor is disposed on the second transmission wheel, the shortage of the adhesive tape can be detected by the photoelectric sensor, the tensioning wheel is connected with the transmission base by a spring, and the tensioning wheel maintains the tensioning force on the adhesive tape all the time. Preferably, the glue winding component is further provided with a photoelectric sensing limiting part, the photoelectric sensing limiting part comprises at least two photoelectric limiting groups, one photoelectric limiting group is arranged on the left side of a linkage disc of a servo motor III, the other photoelectric limiting group is arranged on the right side of the main turntable, the photoelectric limiting group comprises a sensing piece and a groove type photoelectric sensor, the number of turns of a glue winding fixing seat is detected through the photoelectric limiting groups, the number of turns of the glue winding fixing seat is related to the number of turns of a glue wrapping cloth, a transformer is placed on the glue winding fixing seat, an introduced adhesive tape is attached to the transformer of the right side glue winding fixing seat, at the moment, a rotating shaft below the right side glue winding fixing seat is positioned on the upper side of the servo motor III, a connecting lug is positioned in a connecting notch, and the servo motor III drives the right side glue winding fixing seat to rotate, so that encapsulation is completed; and then the servo motor IV drives the slave turntable to rotate 180 degrees, so that the two glue winding fixing seats are driven to replace. Preferably, the head of the elastic sheet protrudes outwards, and when the rubber-covered transformer is specifically used, the cutter blade 665 cuts off the adhesive tape between the two rubber-wound fixing seats, namely cuts off the adhesive tape between the encapsulated transformer and the transformer to be encapsulated, and the end section of the adhesive tape on the encapsulated transformer is respectively stuck with the encapsulated transformer through the elastic sheet, and the first section of the adhesive tape on the transformer to be encapsulated is stuck with the transformer to be encapsulated.

The displacement mechanism 7 comprises a displacement supporting component 71, an X-axis driving component 72, a Z-axis driving component 73 and a displacement member, wherein the displacement supporting component 71 comprises a left displacement mounting seat, a right displacement mounting seat and a displacement mounting support plate, the left displacement mounting seat and the right displacement mounting seat are vertically fixed on a workbench, two ends of the displacement mounting support plate are respectively fixed at the upper ends of the left displacement mounting seat and the right displacement mounting seat, the X-axis driving component 72 is fixed on the displacement mounting support plate, the fixed end of the Z-axis driving component 73 is installed at the working end of the X-axis driving component 72, and the working end of the Z-axis driving component 73 is connected with the displacement member; the X-axis driving assembly 72 includes an X-axis cylinder, an X-axis connection block, and an X-axis photoelectric sensing member, wherein the X-axis cylinder is fixed at one end of the displacement mounting support plate, a working end of the X-axis cylinder is connected with the X-axis connection block, and the X-axis photoelectric sensing member is disposed at a rear side of the X-axis cylinder; the Z-axis driving assembly 73 comprises a Z-axis fixing plate and a Z-axis air cylinder, the rear side of the Z-axis fixing plate is connected with the X-axis connecting block, and the fixed end of the Z-axis air cylinder is arranged on the upper part of the Z-axis fixing plate; the displacement member includes a displacement mounting plate 74, the working end of the Z-axis driving assembly 73 is connected with the middle of the displacement mounting plate 74, and a plurality of clamping components 75 are arranged on the lower side of the displacement mounting plate 74. Preferably, the clamping member 75 includes a clamping jaw cylinder and a clamping jaw disposed on the clamping jaw cylinder. Preferably, the X-axis cylinder and the Z-axis cylinder are both push rod cylinders 531, and the model is SYSE40/50/63. Preferably, six clamping components 75 are arranged on the lower side of the shift mounting plate 74, the positions of the shell feeding mechanism 1, the position of the shell steering mechanism, the position of the magnetic core assembling mechanism, the position of the winding mechanism, the position of the detecting component 81 and the position of the component to be separated are sequentially corresponding from left to right, products of the respective positions are clamped through the clamping components corresponding to the respective positions, the products are moved to the next position, and the six clamping components synchronously operate.

The lower side of the displacement mechanism 7 is provided with a finished product detection mechanism, the finished product detection mechanism comprises a detection member 81 and a member to be separated, the detection member 81 comprises a detection base 811, a detection table 812, a detection box 813, a telescopic cylinder I814 and a pressing component 815, the detection base 811 is fixed on a workbench, the detection table 812 is fixed on the detection base 811, the telescopic cylinder I814 and the pressing component 815 are respectively arranged on two sides of the detection table 812, the working end of the telescopic cylinder I814 is connected with the detection box 813, the detection box 813 is connected with a detection device in a rack, and a detection needle is arranged on the detection box 813; the pressing assembly 815 comprises a pressing rotary cylinder, a pressing driving cylinder and a pressing connecting block, wherein the pressing rotary cylinder is fixed on the detection base 811, the pressing driving cylinder is connected with the working end of the pressing rotary cylinder, the pressing connecting block is connected with the working end of the pressing driving cylinder, and a pressing block is arranged on the lower side face of the pressing connecting block. The material component that waits to divide includes the material subassembly and defective products receipts material assembly line are returned to the branch material, the material subassembly is returned to the branch material includes material returning mount pad, material returning support, material returning platform and flexible cylinder two 824, material returning mount pad is fixed on the workstation, material returning support is installed on material returning mount pad, material returning platform sets up on material returning support, flexible cylinder two 824 is fixed material returning bench, the work end of flexible cylinder two 824 is equipped with material returning piece 825, defective products receipts material assembly line corresponds material returning platform sets up. For example, the assembled and encapsulated finished transformer is moved to the detection platform 812 through the clamping component of the displacement mechanism 7, the pressing rotary cylinder rotates the pressing connecting block to the upper portion of the detection platform 812, the pressing driving cylinder drives the pressing block to move downwards to press the finished transformer to be detected, the first telescopic cylinder 814 pushes the detection box 813 to the detection platform 812, the detection needle is enabled to be in contact with the pin of the finished transformer to be detected, whether the finished transformer is qualified or not is detected, detection information is transmitted to the electronic control system, meanwhile, the finished transformer is moved to the material returning platform through the clamping component of the displacement mechanism 7, if the finished transformer is detected to be qualified, the finished transformer is transmitted to the material discharging mechanism through the clamping component of the displacement mechanism 7, and if the finished transformer is defective, the second telescopic cylinder 824 pushes the material returning block 825 to push the defective transformer into the defective material receiving assembly line.

The discharging mechanism comprises a receiving and transmitting member 91, the receiving and transmitting member 91 and the feeding and transmitting member have the same structure, and the transformer is placed on the transmitting belt of the receiving and transmitting member 91 through the clamping part of the displacement mechanism 7. The tray loading mechanism 9 comprises a tray loading base 92, a tray loading tray 93, an X-axis driving device 94, a Y-axis driving device 95, a Z-axis driving device 96 and a suction assembly 97, wherein the tray loading base 92 is fixed on a workbench, the fixed end of the X-axis driving device 94 is installed on the tray loading base 92, the fixed end of the Y-axis driving device 95 is connected with the working end of the X-axis driving device 94, the fixed end of the Z-axis driving device 96 is connected with the working end of the Y-axis driving device 95, the working end of the Z-axis driving device 96 is connected with the suction assembly 97, the tray loading tray 93 is arranged on the lower side of the suction assembly 97, preferably, the suction assembly 97 is a suction nozzle, a transformer is sucked through the suction nozzle, and the transformer is loaded on the tray through the cooperation of the three-axis driving device.

The automatic transformer assembling equipment of the notebook computer power adapter in the embodiment can be divided into a material taking step, a material feeding step, a shell turning step, a magnetic core assembling step, a winding mechanism step, a finished product detecting step, a material distributing step, a material receiving and dishing step; at the beginning of the operation of the equipment, the staff adjusts the movement positions of all parts and the positions of the photoelectric switches according to the sizes of the transformer shell and the magnetic core of the substitute work, so that the equipment is ensured to adapt to the substitute work.

In the material taking step, an operator puts a shell of a transformer into a vibration disc, and the shell of the transformer is conveyed to a shell feeding mechanism through the vibration disc so as to orderly flow into a transmission belt of a feeding transmission member; simultaneously, operating personnel place the blowing tray that is equipped with the magnetic core on the pay-off mounting panel of magnetic core pay-off subassembly, electric control system drive magnetic core gets the material component work, make its corresponding tow chain drive magnetic core get the material component and remove to the top of the magnetic core that waits to press from both sides to get, then electric control system drive magnetic core get the telescopic link that the material component corresponds and descend to a take the material component to a take the altitude so that absorb the magnetic core, then electric control system drive magnetic core is got the material component and is retracted to drive and get the material component and reciprocate, then electric control system makes the tow chain that the magnetic core is got the material component and is driven to get the material component and remove to the top of magnetic core feeding mechanism, then electric control system drive magnetic core and get the material component and descend to a take the material component to a altitude so that place the magnetic core on the station of magnetic core feeding mechanism, then the material component that the magnetic core gets the material component resets, wait for next to get the material. Preferably, the material taking assembly is used for propping the material discharging tray through a lower pressing column at the bottom of the material taking pressing plate while sucking the magnetic core, so that the material taking assembly is convenient to take materials. When the material taking assembly finishes the suction of the magnetic core in the uppermost-volume discharging tray, the receiving tray assembly moves down through the matching of the Y-axis driving cylinder and the Z-axis driving cylinder, so that the suction component sucks the empty discharging tray, the magnetic core feeding assembly is moved out, then, the push rod motor of the magnetic core feeding assembly drives the feeding push rod to push up, the discharging tray moves up to the uppermost-layer position, and the material taking assembly is convenient to clamp.

In the feeding step, the electric control system drives the magnetic core feeding mechanism to work, the servo motor of the magnetic core feeding mechanism drives the corresponding transmission belt to transmit the magnetic core fed by the magnetic core taking mechanism to the discharge port, the adsorption device of the magnetic core feeding mechanism is started when the transmission belt runs, the adsorption plate moves along with the transmission belt, the phenomena of sliding, shifting, overturning and the like of the magnetic core in the transmission process are avoided, the magnetic core at the discharge port flows into the assembly station of the magnetic core assembly mechanism through the guide plate with the downward radian, and the magnetic core waits to be assembled.

In the shell steering step, an electric control system drives a displacement mechanism to work, a displacement member of the displacement mechanism is driven by a Z-axis push rod cylinder to move downwards to a certain height so as to facilitate a first clamping part of the displacement mechanism to clamp a transformer shell in a material inlet position of a shell feeding mechanism, then the Z-axis push rod cylinder drives the first clamping part to move back and drives the first clamping part to move rightwards to a station of the shell steering mechanism through an X-axis push rod cylinder, then the Z-axis push rod cylinder drives the displacement mechanism to move downwards to a certain height so as to facilitate a clamping component of the shell steering mechanism to clamp the transformer shell, the electric control system drives the displacement mechanism to work, the clamping component of the shell steering mechanism clamps the transformer shell, then the first clamping part of the displacement mechanism loosens the transformer shell, and then the displacement mechanism is reset to wait for next material taking through the cooperation of the X-axis push rod cylinder and the Z-axis push rod cylinder; then, a rotary cylinder of the shell steering mechanism drives the clamping component to rotate 90 degrees, and the transformer shell is put flat; then, the second clamping part of the displacement mechanism clamps the flat transformer shell through the cooperation of the X-axis push rod cylinder and the Z-axis push rod cylinder, and moves the flat transformer shell into an assembly station of the magnetic core assembly mechanism to wait for assembly, and then the Z-axis push rod cylinder drives the second clamping part to lift back, and the X-axis push rod cylinder drives the lifted second clamping part to move back to reset and wait for next clamping.

In the magnetic core assembling step, an electric control system drives a magnetic core assembling mechanism to work, an optical fiber sensor on an assembling seat detects whether a transformer shell exists in an assembling station, if the transformer shell exists, a pressing component is enabled to work, a rotary cylinder of the pressing component drives a pressing plate to rotate 180 degrees and is positioned above the assembling station, and then a lifting cylinder of the pressing component drives the pressing plate to move downwards to a certain height so that a pressing positioning column of the pressing plate presses the transformer shell in the assembling station; then the forward pushing component and the backward pushing component of the magnetic core assembling mechanism push the pushing blocks to push to the assembling station along the slideway of the assembling seat, then the two magnetic cores are pushed into the transformer shell, the optical fiber sensor on the assembling station detects whether the two magnetic cores are pushed in place, when the pushing blocks are sensed to reach the preset position, signals are transmitted to the electric control system, the electric control system controls the forward pushing component and the backward pushing component to return, the lifting cylinder of the pressing component drives the lower pressing plate to lift back, the lower pressing plate is moved out of the assembling station through the rotation of the rotating cylinder by 180 degrees, then the third clamping component of the displacement mechanism clamps the assembled transformer through the cooperation of the X-axis push rod cylinder and the Z-axis push rod cylinder of the displacement mechanism, the displacement mechanism is moved into the assembling station of the winding mechanism, and then the displacement mechanism is reset.

In the step of the winding mechanism, the electric control system drives the winding mechanism to work, the third clamping part of the displacement mechanism places the transformer on the main winding adhesive fixing seat of the winding mechanism, the adhesive tape roll is placed on the adhesive tape discharging disc in advance, and then the head end of the adhesive tape sequentially passes through the three driving wheels and the tensioning wheel of the adhesive tape transmission assembly and is attached to the transformer of the main winding adhesive fixing seat; at the moment, the rotating shaft under the main winding rubber fixing seat is clamped with the rotating shaft of the servo motor of the first rotary driving assembly, the rotating number of turns of the winding rubber fixing seat is related to the number of turns of the rubberized fabric, and the servo motor drives the main winding rubber fixing seat to rotate, so that the rubber coating of the transformer is realized; simultaneously, the third clamping part of the displacement mechanism clamps the next assembled transformer through the matching of the X-axis push rod cylinder and the Z-axis push rod cylinder of the displacement mechanism and moves the transformer to the auxiliary winding glue fixing seat of the winding mechanism, then the servo motor of the second rotary driving assembly drives the secondary turntable of the winding glue component to rotate 180 degrees so as to drive the two winding glue fixing seats to replace, at the moment, the rotating shaft under the main winding glue fixing seat rotates out of the rotating shaft connecting notch of the servo motor of the first rotary driving assembly, and the rotating shaft under the auxiliary winding glue fixing seat is transmitted into the rotating shaft connecting notch of the servo motor of the first rotary driving assembly and is clamped with the rotating shaft of the servo motor of the first rotary driving assembly; then the electric control system controls the cutting component to work, the straight pushing cylinder of the cutting component pushes the cutting blade to move forwards, the cutting blade cuts off the adhesive tape between the two adhesive tape winding fixing seats, namely cuts off the adhesive tape between the encapsulated transformer and the transformer to be encapsulated, the tail section of the adhesive tape on the encapsulated transformer is respectively pasted with the encapsulated transformer through the elastic sheet, and the head section of the adhesive tape on the transformer to be encapsulated is pasted with the transformer to be encapsulated; then, the fourth clamping part of the displacement mechanism clamps the encapsulated transformer through the cooperation of the X-axis push rod cylinder and the Z-axis push rod cylinder of the displacement mechanism, and moves the encapsulated transformer into a station of the finished product detection mechanism, and then the displacement mechanism is reset; meanwhile, the servo motor of the first rotary driving assembly drives the auxiliary winding rubber fixing seat to rotate, so that the rubber coating of the transformer is completed, and the circulation is achieved.

In the finished product detection step, the electric control system drives the detection component to work, the fourth clamping component of the displacement mechanism places the clamped encapsulated transformer on a detection table of the detection component, the pressing rotary cylinder of the pressing component drives the pressing connecting block to rotate 180 degrees and is positioned above the detection table, and then the lifting cylinder of the pressing component drives the pressing connecting block to move downwards to a certain height so as to press the transformer on the detection table by the pressing block of the pressing connecting block; then the telescopic cylinder of the detection component pushes the detection box to the detection table, so that the detection needle is contacted with pins of the finished transformer to be detected, whether the transformer is qualified or not is detected, detection information is transmitted into the electric control system, and then the fifth clamping part of the displacement mechanism clamps the detected transformer through the matching of the X-axis push rod cylinder and the Z-axis push rod cylinder of the displacement mechanism, moves the detected transformer to a station of the component to be separated, and then the displacement mechanism resets.

In the material distributing step, an electric control system drives a member to be distributed to work, a fifth clamping part of a displacement mechanism clamps a clamped and detected transformer on a material returning table of the member to be distributed, then the member to be distributed is classified according to detection information of a detection member, if a transformer assembly grid is detected, the electric control system drives a sixth clamping part of the displacement mechanism to clamp the detected qualified transformer through the matching of an X-axis push rod cylinder and a Z-axis push rod cylinder of the displacement mechanism, and then the displacement mechanism resets; if the assembly of the transformer is detected to be unqualified, the telescopic cylinder of the material distributing member drives the material returning block to push forwards, the unqualified transformer is pushed into a defective material receiving assembly line which is opposite to the material returning table, and the next processing is waited.

In the steps of material receiving and tray loading, the electric control system drives the discharging mechanism to work, the conveying belt of the discharging mechanism conveys the qualified transformer clamped by the sixth clamping component of the displacement mechanism to the discharging port, then the electric control system drives the tray loading mechanism to work, the sucking component of the tray loading mechanism moves in a matched mode through the X-axis driving device, the Y-axis driving device and the Z-axis driving device, the transformer at the discharging port of the discharging mechanism is sucked, and the transformer is transferred into the tray loading tray, so that tray loading is completed.

The above-described features are continuously combined with each other to form various embodiments not listed above, and are regarded as the scope of the present invention described in the specification; and, it will be apparent to those skilled in the art from this disclosure that modifications and variations can be made without departing from the scope of the invention defined in the appended claims.

Claims

1. The automatic transformer assembling equipment for the notebook computer power adapter comprises a rack, wherein an electric cabinet is arranged in the rack, and an electric control system is arranged in the electric cabinet;

a vibration disc is arranged at a feeding port of the shell feeding mechanism, and a shell of the transformer is conveyed into a production line through a first conveying belt of the shell feeding mechanism; the clamping part of the displacement mechanism clamps the substitute transformer shell at the discharge hole of the shell feeding mechanism, moves to the working position of the shell steering mechanism, and clamps and rotates the transformer shell by 90 degrees through the shell steering mechanism; the clamping part of the displacement mechanism clamps the rotated transformer shell and moves to the working position of the magnetic core assembling mechanism; the magnetic core feeding mechanism conveys the magnetic core in the discharging tray to the position of the magnetic core feeding mechanism, the magnetic core is conveyed to the working position of the magnetic core assembling mechanism through the magnetic core feeding mechanism, and the magnetic core assembling mechanism completes the assembly of the shell of the transformer and the magnetic core; clamping the assembled transformer by the clamping part of the displacement mechanism, moving the assembled transformer to the working position of the winding mechanism, and wrapping adhesive tape on the assembled transformer by the winding mechanism; clamping the assembled transformer by a clamping part of a displacement mechanism, moving the assembled transformer to the working position of the discharging mechanism, and loading the assembled transformer by a loading mechanism;

The magnetic core assembling mechanism comprises an assembling bottom plate, an assembling member, a forward pushing member, a backward pushing member and a pressing member, wherein the assembling bottom plate is fixed on a workbench, the assembling member is arranged in the middle of the assembling bottom plate, the forward pushing member and the backward pushing member are respectively and fixedly arranged at the front end and the rear end of the assembling bottom plate, the pressing member is arranged at one side of the middle of the assembling bottom plate, and the forward pushing member and the backward pushing member have the same structure;

The pressing component comprises a pressing mounting plate, a pressing rotating assembly, a pressing driving assembly and a pressing plate, wherein the pressing mounting plate is fixed on one side of the middle part of the assembly bottom plate, the pressing rotating assembly is fixed on the pressing mounting plate, the pressing driving assembly is connected with the working end of the pressing rotating assembly, the pressing plate is connected with the working end of the pressing driving assembly, and at least one pressing positioning column is arranged on the lower side face of the pressing plate;

the winding mechanism comprises a winding mounting plate, an adhesive discharging component, an adhesive winding component and a cutting component, wherein the adhesive discharging component is mounted at the front end of the winding mounting plate, the adhesive winding component is mounted at the middle section of the winding mounting plate, the cutting component is mounted at the rear end of the winding mounting plate, the adhesive discharging component comprises an adhesive tape discharging assembly and an adhesive tape transmission assembly, the adhesive tape discharging assembly comprises an adhesive tape rolling seat and an adhesive tape discharging disc, the adhesive tape rolling seat is fixed at the front end of the winding mounting plate, an adhesive tape discharging bearing seat is arranged in the middle of the adhesive tape discharging disc, the adhesive tape discharging disc is mounted at the upper end of the adhesive tape rolling seat through the adhesive tape bearing seat, an adhesive tape roll is placed on the adhesive tape discharging disc, and the adhesive tape penetrates through the adhesive tape transmission assembly to be led into the adhesive tape winding component;

2. The automatic transformer assembling device for the notebook computer power adapter according to claim 1, wherein the shell feeding mechanism comprises a vibration disc member, a feeding fixing member and a feeding transmission member, the feeding fixing member comprises a feeding supporting seat and a feeding bottom plate arranged on the feeding supporting seat, and the feeding supporting seat is fixed at the left end of the workbench; the vibration disc member is arranged on the left side of the feeding bottom plate;

3. The automatic transformer assembling device for the notebook computer power adapter according to claim 1, wherein the magnetic core taking mechanism comprises a taking support seat, a front magnetic core taking member and a rear magnetic core taking member, the taking support seat is fixed on a workbench, the front magnetic core taking member and the rear magnetic core taking member are symmetrically arranged on the front side and the rear side of the taking support seat, and the front magnetic core taking member and the rear magnetic core taking member have the same structure;

4. The automatic transformer assembling device of the notebook computer power adapter according to claim 1, wherein the magnetic core feeding mechanism comprises a front magnetic core feeding member and a rear magnetic core feeding member which are symmetrically arranged, and the front magnetic core feeding member and the rear magnetic core feeding member have the same structure;

5. The automatic transformer assembling device for the power adapter of the notebook computer according to claim 1, wherein the shell steering mechanism comprises a steering bottom plate, a steering mounting plate, a rotating cylinder and a clamping component, the steering bottom plate is fixed on a workbench, the steering mounting plate is vertically fixed on the right side of the steering bottom plate, the rotating cylinder is mounted on the upper portion of the steering mounting plate, the clamping component is fixed on the working end of the rotating cylinder, the clamping component comprises at least one clamping part, and the clamping part comprises a clamping jaw cylinder and clamping jaws arranged on the clamping jaw cylinder.

6. The automatic transformer assembling device for the notebook computer power adapter according to claim 1, wherein the displacement mechanism comprises a displacement supporting assembly, an X-axis driving assembly, a Z-axis driving assembly and a displacement member, the displacement supporting assembly comprises a left displacement mounting seat, a right displacement mounting seat and a displacement mounting supporting plate, the left displacement mounting seat and the right displacement mounting seat are vertically fixed on a workbench, two ends of the displacement mounting supporting plate are respectively fixed at the upper ends of the left displacement mounting seat and the right displacement mounting seat, the X-axis driving assembly is fixed on the displacement mounting supporting plate, the fixed end of the Z-axis driving assembly is mounted at the working end of the X-axis driving assembly, and the working end of the Z-axis driving assembly is connected with the displacement member;

7. The automatic transformer assembling device for the notebook computer power adapter according to claim 1, wherein a finished product detection mechanism is arranged on the lower side of the displacement mechanism, the finished product detection mechanism comprises a detection component and a component to be separated, the detection component comprises a detection base, a detection table, a detection box, a first telescopic cylinder and a pressing component, the detection base is fixed on the workbench, the detection table is fixed on the detection base, the first telescopic cylinder and the pressing component are respectively arranged on two sides of the detection table, the working end of the first telescopic cylinder is connected with the detection box, the detection box is connected with a detection device in a rack, and a detection needle is arranged on the detection box;

8. The automatic transformer assembling device for the power adapter of the notebook computer according to claim 7, wherein the to-be-separated component comprises a separating and material returning assembly and a defective product receiving assembly line, the separating and material returning assembly comprises a material returning installation seat, a material returning support, a material returning platform and a telescopic cylinder II, the material returning installation seat is fixed on the workbench, the material returning support is installed on the material returning installation seat, the material returning platform is arranged on the material returning support seat, the telescopic cylinder II is fixed on the material returning platform, a material returning block is arranged at the working end of the telescopic cylinder II, and the defective product receiving assembly line is arranged corresponding to the material returning platform.