CN203581877U - Automatic circulation feeding system - Google Patents

Automatic circulation feeding system Download PDF

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Publication number
CN203581877U
CN203581877U CN201320642864.4U CN201320642864U CN203581877U CN 203581877 U CN203581877 U CN 203581877U CN 201320642864 U CN201320642864 U CN 201320642864U CN 203581877 U CN203581877 U CN 203581877U
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China
Prior art keywords
disc
feeding
automatic cycle
processing
positioning
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CN201320642864.4U
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Chinese (zh)
Inventor
施太郎
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Alfa intelligent Polytron Technologies Inc
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Alfa (Suzhou) Automation Technology Ltd
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Abstract

The utility model discloses an automatic circulation feeding system which comprises a rack, an upper-layer material conveying device, a lower-layer material conveying device, a lifting device, a material disc separating device, a processing and positioning device and a platform trolley. As the upper-layer material conveying device and the lower-layer material conveying device are arranged, the upper-layer material conveying device is used for conveying materials which are not processed and the lower-layer material conveying device is used for conveying materials which are processed, the materials can be conveyed and fed automatically, and working efficiency is improved. The floor space is reduced due to the design of the upper-layer material conveying device and the lower-layer material conveying device and the space utilization rate is improved. Multiple material discs can be conveyed at the same time and processed one by one in the time of processing through the material disc separating device. In addition, a wedge-shaped face is arranged on the inner side of the initial end of a baffle at the processing and positioning device, so that the material discs conveniently and rapidly enter a positioning plate to be positioned. The positions of the material discs can be adjusted and accuracy of material feeding of the material discs is ensured.

Description

A kind of automatic cycle Feed system
Technical field
The utility model belongs to Full-automatic feeding equipment technical field, is specifically related to a kind of automatic cycle Feed system.
Background technology
Manipulator is a kind of high-tech automatic producing device growing up nearly decades, and the ability fulfiling assignment in the accuracy of operation and environment is stronger.Under the progress of life Science and Technology Day crescent benefit now, mechanical arm automation mechanized operation ability is with its flexibility ratio and endurance degree much larger than the advantage such as artificial, and application is more and more extensive in the industry.
In existing domestic production processing enterprise, manipulator development has been tending towards the general stage, but CNC system of processing and injection machine parts are imbedded the modes such as handwork or semi-automatic operation that mostly still are at present in batches, and production efficiency is lower, and work capacity is larger, wastes time and energy.
At present, existing equipment major part still in semi-automatic or artificial feed, for example, adopts and produces dolly, and manual placing materials is for mode feed such as manipulator grippings, and production efficiency is low, and cost of labor is high, and automation efficiency is low, causes the production cycle to extend.In prior art, part adopts automatic production lines to carry out feeding, but general manufacturing line is longer, takes up room larger, and on manufacturing line, needs to arrange several personnel to operate or the processing of rectifying a deviation in process of production, and labor content is larger.
Therefore, in view of above problem, be necessary to propose a kind of automatic cycle feeder apparatus, can realize the automatic transport of material, realize the full-automation of material loading, reduce labor content, enhance productivity, reduce production costs, and can actv. reduce the floor area of feed manufacturing line, save space.
Utility model content
In view of this, the utility model provides a kind of automatic cycle Feed system, to realize the automatic transport of material, realize the full-automation of material loading, reduce labor content, enhance productivity, reduce production costs, and can actv. reduce the floor area of feed manufacturing line, save space.
A kind of automatic cycle Feed system proposing according to the purpose of this utility model, the upper strata feeding device and the lower floor's feeding device that comprise frame, be fixed in described frame and be arranged in parallel, between the terminal of described upper strata feeding device and described lower floor feeding device, be provided with jacking system, in described frame, be also provided with material disc disengagement gear and processing and positioning device that the material disc on the feeding device of described upper strata is processed one by one, described processing and positioning device is positioned at described jacking system top;
Described material disc disengagement gear comprises separation device and clamping mechanism, and described clamping mechanism is positioned at described bottom material disc upside;
In described frame, also slide and be provided with the platform dolly that drives the reach of bottom material disc;
Described processing and positioning device comprises the locating plate for placing and fix material disc to be processed, moves and the driver element resetting with driving described locating plate, and described processing and positioning device is symmetricly set in the both sides of described frame.
Preferably, described upper strata feeding device and described lower floor feeding device all centered by roller chain.
Preferably, dynamical element, the transmission shaft of transferring power and the elevating chain being used in conjunction with described transmission shaft that described jacking system comprises lifting column, lifting arm, drives described lifting arm to move up and down, described elevating chain is fixedly installed on described lifting column, and described lifting arm is fixedly connected on described elevating chain.
Preferably, be also provided with the first line slide rail on described lifting column, be provided with the slide block matching with described the first line slide rail on described lifting arm, described lifting arm moves up and down along described the first line slide rail.
Preferably, described separation device is the double stroke cylinder that is vertically installed in described frame both sides, and described clamping mechanism is twin shaft stack cylinder, and described twin shaft stack cylinder is positioned at the front end of described double stroke cylinder, and sense of motion is mutually vertical.
Preferably, the front end of described clamping mechanism is also provided with separating plate, and described separating plate is angle bar shape.
Preferably, described processing and positioning device also comprise the locating support that is fixedly installed in described frame, be arranged at the second line slide rail on described locating support; Described driver element is fixed on described locating support, and described locating plate is positioned at the front end of described driver element, and moves along described the second line slide rail, and described driver element is twin shaft stack cylinder.
Preferably, be also provided with baffle plate on described locating plate, top is wedge face structure inside described baffle plate, or formation opening is expanded at baffle plate top laterally.
Preferably, be provided with propelling movement hand and grab on described platform dolly, the rear end that described propelling movement hand is grabbed and described platform dolly are hinged, and between front end and platform dolly, are connected with extensible member.
Preferably, described automatic cycle Feed system also comprises detecting device, and described detecting device comprises the sensor that is arranged at respectively described material disc disengagement gear, processing and positioning device position, and is positioned at the offset detector in described frame.
Compared with prior art, the advantage of the disclosed a kind of automatic cycle Feed system of the utility model is: the utility model is by two-layer feeding device setting up and down, upper strata feeding device is for the conveying to undressed material, lower floor's feeding device is for carrying the material after processing, realize the automation of feed conveying, increase work efficiency, and by the design of feeding device levels has been reduced to floor area, improve space availability ratio.By being set, material disc disengagement gear realizes that multiple material discs are carried simultaneously and adding the object of processing one by one man-hour.In addition, by wedge face is arranged to in the inner side, top of the baffle plate at processing and positioning device place, be convenient to material disc and enter on locating plate and locate fast, and can adjust the position of material disc, guarantee the accuracy of material disc feed.The utility model has been realized the full-automation of material loading, has reduced labor content, enhances productivity, and has reduced productive costs, and actv. has been saved space.
Accompanying drawing explanation
In order to be illustrated more clearly in the utility model embodiment or technical scheme of the prior art, to the accompanying drawing of required use in embodiment or description of the Prior Art be briefly described below, apparently, accompanying drawing in the following describes is only embodiment more of the present utility model, for those of ordinary skills, do not paying under the prerequisite of creative work, can also obtain according to these accompanying drawings other accompanying drawing.
Fig. 1 is the front view of the disclosed a kind of automatic cycle Feed system of the utility model.
Fig. 2 is the birds-eye view of the disclosed a kind of automatic cycle Feed system of the utility model.
Fig. 3 is the structural representation of jacking system.
Fig. 4 is the structural representation of material disc disengagement gear.
Fig. 5 is the structural representation of processing and positioning device.
Fig. 6 is platform dolly drive configuration schematic diagram.
The title of the numeral in figure or the corresponding component of alphabetical representative:
1, frame 2, upper strata feeding device 3, lower floor's feeding device 4, jacking system 5, material disc disengagement gear 6, processing and positioning device 7, platform dolly 8, material disc
41, lifting column 42, lifting arm 43, transmission shaft 44, elevating chain 45, the first line slide rail
51, double stroke cylinder 52, the first twin shaft stack cylinder 53, separating plate 54, lifting guide pillar
61, locating plate 62, baffle plate 63, wedge face 64, the second twin shaft stack cylinder 65, locating support 66, the second line slide rail
71, push that hand grabs 72, slide rail 73, push framework 74, push cylinder
The specific embodiment
At present, existing equipment major part still in semi-automatic or artificial feed, for example, adopts and produces dolly, and manual placing materials is for mode feed such as manipulator grippings, and production efficiency is low, and cost of labor is high, and automation efficiency is low, causes the production cycle to extend.In prior art, part adopts automatic production lines to carry out feeding, but general manufacturing line is longer, takes up room larger, and on manufacturing line, needs to arrange several personnel to operate or the processing of rectifying a deviation in process of production, and labor content is larger.
The utility model is for deficiency of the prior art, a kind of automatic cycle Feed system is provided, to realize the automatic transport of material, realize the full-automation of material loading, reduce labor content, enhance productivity, reduce production costs, and can actv. reduce the floor area of feed manufacturing line, save space.
To the technical solution of the utility model, be clearly and completely described by the specific embodiment below.Obviously, described embodiment is only the utility model part embodiment, rather than whole embodiment.Based on the embodiment in the utility model, those of ordinary skills are not making the every other embodiment obtaining under creative work prerequisite, all belong to the scope of the utility model protection.
Please also refer to Fig. 1 to Fig. 6, Fig. 1 is the front view of the disclosed a kind of automatic cycle Feed system of the utility model.Fig. 2 is the birds-eye view of the disclosed a kind of automatic cycle Feed system of the utility model.Fig. 3 is the structural representation of jacking system.Fig. 4 is the structural representation of material disc disengagement gear.Fig. 5 is the structural representation of processing and positioning device.Fig. 6 is platform dolly drive configuration schematic diagram.As shown in the figure, a kind of automatic cycle Feed system, the upper strata feeding device 2 and lower floor's feeding device 3 that comprise frame 1, be fixed in frame 1 and be arranged in parallel, between the terminal of upper strata feeding device 2 and lower floor's feeding device 3, be provided with jacking system 4, upper strata feeding device 2 is for delivery of unprocessed workpiece, lower floor's feeding device 3 is for delivery of the workpiece machining, and by material disc that jacking system 4 machines upper strata feeding device terminal is set, falls to being delivered on lower floor's feeding device and sends out.
In frame 1, be also provided with material disc disengagement gear 5 and processing and positioning device 6 that the material disc on upper strata feeding device 2 is processed one by one, processing and positioning device 6 is positioned at jacking system 4 tops.Originally, on upper strata feedway 2, stack multilayer dose dish, the material disc of multiple superposed is one group, can the material disc of bottom is separation with the material disc on upper strata by material disc disengagement gear 5 is set, after the material disc of bottom be pushed into processing and positioning device 6 places by platform dolly 7 carry out machine up, realize the object that successively multilayer dose dish is delivered to one by one to processing and positioning device place.
Platform dolly 7 slides and is arranged in frame 1, on platform dolly 7, be provided with propelling movement hand and grab 71, platform dolly 7 is fixed in frame 1 by pushing framework 73, pushes on framework 73 and is provided with slide rail 72 and pushes cylinder 74, and platform dolly can move forward along slide rail 72 under the effect that pushes cylinder 74.
Push hand and grab 71 rear end and platform dolly 7 and be hinged, between front end and platform dolly, be connected with extensible member (not shown), extensible member can be spring.By extensible member is set, when advancing, extensible member can be depressed by one group of multilayer dose dish, later extensible member is upspring, after material disc disengagement gear is separation with upper layer substance charging tray by bottom material disc, platform dolly drives the propelling movement hand of perk to grab promotion material disc and moves forward to processing and positioning device position.
Roller chain centered by upper strata feeding device 2 is equal with lower floor's feeding device 3.Employing center roller chain, has the following advantages: the first, can not scratch material disc, and guarantee material disc service life and positioning precision.The second, in material disc operation, when needs stop locating, material disc can stop immediately, and center roller chain does not need to stop immediately, effectively reduces electric machine control precision and electric control system cost.
Wherein, terminal and the jacking system of the center roller chain on upper strata join, and the center roller chain of lower floor directly runs through jacking system, and therefore lower floor center roller chain is longer.Upper strata feedway only can be delivered to material disc its terminal and shift jacking system top onto by platform dolly, and after machining, jacking system drives material disc to decline and can directly drop down onto on lower floor's feedway.
Jacking system 4 comprises lifting column 41, lifting arm 42, drives lifting arm 42 dynamical element (not shown), the transmission shaft 43 of transferring power and the elevating chain 44 being used in conjunction with transmission shaft 43 of operation up and down, elevating chain 44 is fixedly installed on lifting column 41, and lifting arm 42 is fixedly connected on elevating chain 44.By dynamical element, drive transmission shaft 43 to turn round, then drive moving up and down of elevating chain, because lifting arm 42 is fixedly connected on elevating chain 44, therefore, lifting arm moves up and down with elevating chain, and the material disc machining is positioned over to the enterprising line output of lower floor's feedway.Wherein dynamical element can be motor.
On lifting column 41, be also provided with the first line slide rail 45, the two ends of lifting arm 42 are provided with the slide block (not shown) matching with the first line slide rail 45, and lifting arm 42 moves up and down along the first line slide rail 45.By slide rail is set, can realize the guiding that lifting arm is moved up and down, avoid occurring the problem such as offset track is stuck.
Adopt elevating chain to drive lifting arm to move up and down the running stability that has guaranteed jacking system.
In addition, also can directly adopt lift cylinder or oil cylinder or electric pushrod to drive lifting arm operation etc., concrete mode does not limit.
Material disc disengagement gear 5 comprises separation device and clamping mechanism, and clamping mechanism is positioned at bottom material disc upside, for clamping and positioning upper layer substance charging tray, by separation device drive on clamping mechanism, move bottom material disc separation with upper layer substance charging tray.
Separation device is the double stroke cylinder 51 that is vertically installed in frame 1 both sides, clamping mechanism is the first twin shaft stack cylinder 52, the first twin shaft stack cylinder 52 adopts lifting guide pillar 54 to be connected with the front end of double stroke cylinder 51, and the first twin shaft stack cylinder 52 is mutually vertical with the sense of motion of double stroke cylinder 51.
By double stroke cylinder 51, drive on the first twin shaft stack cylinder 52 of lifting guide pillar 54 and upper end thereof and move to place, bottom material disc top position, rear the first twin shaft stack cylinder 52 moves forward, actv. clamps the material disc on upper strata, double stroke cylinder continues the certain displacement that moves up, and bottom material disc is separation with upper layer substance charging tray.
The front end of clamping mechanism is also provided with separating plate 53, and separating plate 53 is angle bar shape.When separator charging tray, one limb of separating plate can be stretched between lower floor's material disc and upper layer substance charging tray, on rear drive double stroke cylinder 51, move certain displacement and make bottom material disc separation with upper layer substance charging tray.By separating plate being set without adopting larger gripping power that material disc is supported, reduce the consumption of energy, raise the efficiency.
Wherein separation device and clamping mechanism also can adopt the modes such as oil cylinder or electric pushrod or motor driving, specifically do not limit.
Processing and positioning device 6 comprises the locating plate 61 for placing and fix material disc to be processed, moves and the driver element resetting with driving locating plate 61.Processing and positioning device 6 is symmetricly set in the both sides of frame.Processing and positioning device 6 also comprise the locating support 65 that is fixedly installed in frame 1, be arranged at the second line slide rail 66 on locating support 65; Driver element is fixed on locating support 65, and locating plate 61 is positioned at the front end of driver element, and along the second line slide rail 66, moves under the drive of driver element.
Driver element is the second twin shaft stack cylinder 64, and driver element is 4 that are symmetricly set on frame 1 both sides, and concrete quantity does not limit.On locating plate 61, be also provided with baffle plate 62, baffle plate 62 tops, inner side are wedge face structure, and this structure is to utilize mathematics geometrical concept in Machine Movement Process, make material disc can effectively be sent to processing and positioning device position, integrated model is simple, and can be adjusted accordingly according to different material dish specification.
Also baffle plate top can be expanded laterally, in the inflow point of material disc, be formed opening like this, be convenient to material disc and enter.
Automatic cycle Feed system also comprises detecting device, and detecting device comprises the sensor (not shown) that is arranged at respectively material disc disengagement gear, processing and positioning device position, and is positioned at the offset detector (not shown) in frame 1.
By sensor is set, can effectively monitor the position of material disc, control the operation of material disc disengagement gear, processing and positioning device.By offset detector is set, can detect material disc and whether depart from delivery track, warning reminding operating personal is adjusted timely.
Automatic cycle Feed system also comprises the control setup that whole equipment is controlled.
Principle of work of the present utility model is as follows:
One group of material disc is positioned on upper strata feeding device 2, feeding device 2 operations in upper strata drive material disc to move forward to material disc disengagement gear 5 places, the sensor at this place detects material disc and signal is exported, the up drive clamping mechanism of control setup control separation device is to place, bottom material disc top position, clamping mechanism moves ahead the material disc on upper strata is propped up, separation device continues up certain distance, make upper layer substance charging tray separation with bottom material disc, platform moving of car afterwards, drive bottom material disc to move forward to processing and positioning device 6 positions, the second twin shaft stack cylinder 64 drives locating plate 61 to move forward to Working position place before this, platform dolly pushes on locating plate fixing by bottom material disc, rear manipulator is taken the workpiece on material disc to CNC machining center and is processed, after machining, be positioned over one by one on material disc, the second twin shaft stack cylinder 64 drives locating plate reset to unclamp material disc, lifting arm drives the material disc on it to move down the thickness of a material disc, rear dolly resets, so circulation, next material disc is promoted, after machining, lifting arm moves down the thickness of a material disc again, so circulation, until one group of material disc machines, lifting arm drives one group of material disc to fall on lower floor's feeding device, material disc output after one group is completed.
The utility model discloses a kind of automatic cycle Feed system, the utility model is by two-layer feeding device setting up and down, upper strata feeding device is for the conveying to undressed material, lower floor's feeding device is for carrying the material after processing, realize the automation of feed conveying, increase work efficiency, and by the design of feeding device levels has been reduced to floor area, improve space availability ratio.By being set, material disc disengagement gear realizes that multiple material discs are carried simultaneously and adding the object of processing one by one man-hour.In addition, by wedge face is arranged to in the inner side, top of the baffle plate at processing and positioning device place, be convenient to material disc and enter on locating plate and locate fast, and can adjust the position of material disc, guarantee the accuracy of material disc feed.The utility model has been realized the full-automation of material loading, has reduced labor content, enhances productivity, and has reduced productive costs, and actv. has been saved space.
To the above-mentioned explanation of the disclosed embodiments, make professional and technical personnel in the field can realize or use the utility model.To the multiple modification of these embodiment, will be apparent for those skilled in the art, General Principle as defined herein can, in the situation that not departing from spirit or scope of the present utility model, realize in other embodiments.Therefore, the utility model will can not be restricted to these embodiment shown in this article, but will meet the widest scope consistent with principle disclosed herein and features of novelty.

Claims (10)

1. an automatic cycle Feed system, it is characterized in that, the upper strata feeding device and the lower floor's feeding device that comprise frame, be fixed in described frame and be arranged in parallel, between the terminal of described upper strata feeding device and described lower floor feeding device, be provided with jacking system, in described frame, be also provided with material disc disengagement gear and processing and positioning device that the material disc on the feeding device of described upper strata is processed one by one, described processing and positioning device is positioned at described jacking system top;
Described material disc disengagement gear comprises separation device and clamping mechanism, and described clamping mechanism is positioned at described bottom material disc upside;
In described frame, also slide and be provided with the platform dolly that drives the reach of bottom material disc;
Described processing and positioning device comprises the locating plate for placing and fix material disc to be processed, moves and the driver element resetting with driving described locating plate, and described processing and positioning device is symmetricly set in the both sides of described frame.
2. automatic cycle Feed system as claimed in claim 1, is characterized in that, roller chain centered by described upper strata feeding device and described lower floor feeding device are equal.
3. automatic cycle Feed system as claimed in claim 1, it is characterized in that, dynamical element, the transmission shaft of transferring power and the elevating chain being used in conjunction with described transmission shaft that described jacking system comprises lifting column, lifting arm, drives described lifting arm to move up and down, described elevating chain is fixedly installed on described lifting column, and described lifting arm is fixedly connected on described elevating chain.
4. automatic cycle Feed system as claimed in claim 3, it is characterized in that, on described lifting column, be also provided with the first line slide rail, be provided with the slide block matching with described the first line slide rail on described lifting arm, described lifting arm moves up and down along described the first line slide rail.
5. automatic cycle Feed system as claimed in claim 1, it is characterized in that, described separation device is the double stroke cylinder that is vertically installed in described frame both sides, described clamping mechanism is twin shaft stack cylinder, described twin shaft stack cylinder is positioned at the front end of described double stroke cylinder, and sense of motion is mutually vertical.
6. automatic cycle Feed system as claimed in claim 1, is characterized in that, the front end of described clamping mechanism is also provided with separating plate, and described separating plate is angle bar shape.
7. automatic cycle Feed system as claimed in claim 1, is characterized in that, described processing and positioning device also comprise the locating support that is fixedly installed in described frame, be arranged at the second line slide rail on described locating support; Described driver element is fixed on described locating support, and described locating plate is positioned at the front end of described driver element, and moves along described the second line slide rail, and described driver element is twin shaft stack cylinder.
8. automatic cycle Feed system as claimed in claim 1, is characterized in that, is also provided with baffle plate on described locating plate, and top is wedge face structure inside described baffle plate, or formation opening is expanded at baffle plate top laterally.
9. automatic cycle Feed system as claimed in claim 1, is characterized in that, is provided with propelling movement hand and grabs on described platform dolly, and the rear end that described propelling movement hand is grabbed and described platform dolly are hinged, and between front end and platform dolly, are connected with extensible member.
10. automatic cycle Feed system as claimed in claim 1, it is characterized in that, described automatic cycle Feed system also comprises detecting device, described detecting device comprises the sensor that is arranged at respectively described material disc disengagement gear, processing and positioning device position, and is positioned at the offset detector in described frame.
CN201320642864.4U 2013-10-17 2013-10-17 Automatic circulation feeding system Active CN203581877U (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106081581A (en) * 2016-07-28 2016-11-09 平湖拓伟思自动化设备有限公司 A kind of apparatus for automatically lifting for piling
CN106315255A (en) * 2016-10-19 2017-01-11 天津机电职业技术学院 Novel bin

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106081581A (en) * 2016-07-28 2016-11-09 平湖拓伟思自动化设备有限公司 A kind of apparatus for automatically lifting for piling
CN106315255A (en) * 2016-10-19 2017-01-11 天津机电职业技术学院 Novel bin
CN106315255B (en) * 2016-10-19 2019-01-29 天津机电职业技术学院 A kind of Novel storage bin

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GR01 Patent grant
C14 Grant of patent or utility model
CP03 Change of name, title or address

Address after: 215134 Xiangcheng District, Suzhou, Weitang Town, Yang Cheng Road, No. 3366, No.

Patentee after: Alfa intelligent Polytron Technologies Inc

Address before: 215134 Xiangcheng District, Suzhou, Weitang Town, Yang Cheng Road, No. 8888, No.

Patentee before: Alfa (Suzhou) Automation Technology Limited

C56 Change in the name or address of the patentee