CN107978442A - Transformer assembles encapsulated detection all-in-one machine - Google Patents
Transformer assembles encapsulated detection all-in-one machine Download PDFInfo
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- CN107978442A CN107978442A CN201711132192.1A CN201711132192A CN107978442A CN 107978442 A CN107978442 A CN 107978442A CN 201711132192 A CN201711132192 A CN 201711132192A CN 107978442 A CN107978442 A CN 107978442A
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- detection
- assembling
- output terminal
- bobbin
- magnetic core
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- 238000001514 detection method Methods 0.000 title claims abstract description 129
- 230000007246 mechanism Effects 0.000 claims abstract description 61
- 238000005538 encapsulation Methods 0.000 claims abstract description 17
- 238000012360 testing method Methods 0.000 claims abstract description 12
- 239000000463 material Substances 0.000 claims description 34
- 230000017105 transposition Effects 0.000 claims description 32
- 238000005520 cutting process Methods 0.000 claims description 31
- 239000002390 adhesive tape Substances 0.000 claims description 27
- 230000006698 induction Effects 0.000 claims description 20
- 238000004026 adhesive bonding Methods 0.000 claims description 19
- 238000007664 blowing Methods 0.000 claims description 12
- 230000006835 compression Effects 0.000 claims description 7
- 238000007906 compression Methods 0.000 claims description 7
- 238000010073 coating (rubber) Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 12
- 238000000034 method Methods 0.000 abstract description 7
- 230000008569 process Effects 0.000 abstract description 7
- 230000035611 feeding Effects 0.000 description 47
- 238000010586 diagram Methods 0.000 description 11
- 238000005516 engineering process Methods 0.000 description 3
- 230000001360 synchronised effect Effects 0.000 description 3
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 230000007306 turnover Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/005—Impregnating or encapsulating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G27/00—Jigging conveyors
- B65G27/10—Applications of devices for generating or transmitting jigging movements
- B65G27/16—Applications of devices for generating or transmitting jigging movements of vibrators, i.e. devices for producing movements of high frequency and small amplitude
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/82—Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D21/00—Measuring or testing not otherwise provided for
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automatic Assembly (AREA)
- Investigating Or Analyzing Materials By The Use Of Magnetic Means (AREA)
Abstract
The encapsulated detection all-in-one machine of transformer assembling that the present invention discloses includes rack；Arranged on the feed mechanism of rack；Arranged on rack, and with the matched assembling mechanism of feed mechanism；Arranged on the encapsulation mechanism of rack, its input terminal face assembling mechanism and its be arranged on the side of encapsulation mechanism, and the testing agency of face its output terminal.Present invention can be realized in electronic transformer production process, the process such as the self-feeding of bobbin and magnetic core, the assembling of bobbin and magnetic core, encapsulated and detection, improve the efficiency of production, and the quality of production is also guaranteed.
Description
Technical field
The present invention relates to automatic producing technology field, is specifically related to a kind of transformer and assembles encapsulated detection all-in-one machine.
Background technology
Electronic transformer mainly includes bobbin and magnetic core, needs to carry out group to bobbin and magnetic core when processing
Dress, it is then encapsulated, then whether detect electronic transformer normal；Many processes of existing electronic transformer production process need
The corresponding semiautomatic equipment of people's power cooperation and gauge can be completed, and the efficiency of the production of whole electronic transformer is very low,
The quality of production cannot also ensure.
The content of the invention
In view of the deficiencies of the prior art, the present invention provides a kind of transformer and assembles encapsulated detection all-in-one machine.
A kind of encapsulated detection all-in-one machine of transformer assembling includes：Rack；
Arranged on the feed mechanism of rack；
Arranged on rack and positioned at the assembling mechanism of feed mechanism end；
Arranged on the encapsulation mechanism of rack, its input terminal face assembling mechanism；
Arranged on the side of encapsulation mechanism, and the testing agency of face its output terminal.
According to an embodiment of the present invention, feed mechanism includes bobbin feed member and magnetic core feed member；Wherein, magnetic core
The quantity of feed member is two, and two magnetic core feed members set up the both sides of bobbin feed member separately；
Bobbin feed member includes bobbin vibrating disk, bobbin guide channel and linear feeding road；Bobbin guide channel
In bobbin vibrating disk；One end connection bobbin guide channel in linear feeding road, its other end face assembling mechanism；
Magnetic core feed member includes magnetic core vibrating disk, magnetic core guide channel and curve feed channel；Magnetic core guide channel is arranged on magnetic core
In vibrating disk；One end connection magnetic core guide channel of curve feed channel, its other end face assembling mechanism.
According to an embodiment of the present invention, assembling mechanism includes assembly platform, pushes away magnetic core piece, pushes away bobbin pieces, assembling pressure
Tight curved boom and feeding induction pieces；Wherein, the quantity for pushing away magnetic core piece is two；
Assembly platform is arranged on the end in linear feeding road, and is pushed away positioned at two between magnetic core piece；It is each to push away the defeated of magnetic core piece
Outlet face assembly platform；First compresses the side that curved boom is arranged on linear feeding road, its output terminal face assembly platform；Push away line circle
Frame member is arranged on the opposite side in linear feeding road, the conduit in its output terminal face linear feeding road；Feeding induction pieces are sent arranged on straight line
Material path, in its output terminal face linear feeding road conduit；Push away the output terminals of bobbin pieces positioned at first compress curved boom output terminal with
And between the output terminal of feeding induction pieces.
According to an embodiment of the present invention, pushing away magnetic core piece includes pushing away magnetic core sliding block, assembling coreplane, the first assembling actuator
And assembling clamping piece；Push away magnetic core sliding block and be arranged on rack；Assembling coreplane, which is arranged on, to be pushed away magnetic core sliding block and is slidably connected therewith；First
The output terminal of assembling actuator assembles coreplane；Assemble clamping piece and be arranged on assembling coreplane, the assembling of its output terminal face is flat
Platform；
Push away bobbin pieces cut somebody's hair including bobbin, first coil frame plate, the second assembling actuator, first coil sliding block, the
Two wires lagging, the 3rd assembling actuator and the second coil sliding block；Second coil sliding block is arranged on the side in linear feeding road simultaneously
Parallel with it, the second coil frame plate is arranged on the upper of the second coil sliding block and is slidably connected therewith；3rd assembling actuator output terminal
Connect the second coil frame plate；First coil sliding block is arranged on the second coil frame plate and, First Line coil vertical with linear feeding road
Plate is arranged on first coil sliding block and is slidably connected therewith；The output terminal connection first coil frame plate of second assembling actuator；Line
One end that coil is cut somebody's hair is fixed in first coil frame plate, in the conduit in its other end face linear feeding road；
Assembling compresses curved boom and compresses stent including assembling clamping arm, the 4th assembling actuator and assembling；Assembling compresses branch
The side in linear feeding road is set up in, its end is connected to the middle part of assembling clamping arm and is hinged therewith；4th assembling is driven
The output terminal of moving part hingedly assembles one end of clamping arm, assembles the other end face assembly platform of clamping arm；
Feeding induction pieces include bobbin induction pieces and sensing stent, and sensing branch is set up in a side line in linear feeding road
One end connection sensing stent of coil induction pieces, its other end face are arranged in linear feeding road groove.
According to an embodiment of the present invention, encapsulation mechanism includes the first flip piece, send adhesive tape part, encapsulated part, the second upset
Part and cut part；
Encapsulated part is arranged on rack, and the first flip piece is arranged between encapsulated part and assembling mechanism；Part is cut arranged on encapsulated part
Side, its encapsulated part of output terminal face；Adhesive tape part is sent to be arranged on the side of encapsulated part, the second flip piece is arranged on the another of encapsulated part
Side.
According to an embodiment of the present invention, encapsulated part includes rotation transposition wheel, with the rotation being located on rotation transposition wheel
Transposition bearing, the vertical swivel mount for being arranged in rotation transposition wheel and rotation transposition bearing, the first rotation below swivel mount
Actuator and the second rotary drive of wheel side of replacing arranged on rotation；The quantity of swivel mount is two, and two swivel mounts
Into axial symmetry on the basis of the central axis of rotation transposition wheel；The top of each swivel mount is respectively provided with a blowing card slot, its bottom
It is respectively provided with a rotating card block；The output terminal of first rotary drive corresponds to rotating card block equipped with a rotation card slot；Second rotation is driven
The output terminal connection rotation transposition wheel of moving part；
Cutting part includes cutting actuator, cutting knife and gluing sheet；One end of cutting knife, which is connected to, cuts actuator
Output terminal, its other end are right against the central axis of rotation transposition wheel and between two blowing card slots；The quantity of gluing sheet
For two, it is divided into the both sides of gluing sheet and into " V " type structure；Between two gluing sheet openend faces, two blowing card slots
Room, and the spacing between two gluing sheet openends is equal to the spacing of two blowing card slots.
According to an embodiment of the present invention, testing agency includes：Detection platform, detection piece, detection compression curved boom, the 3rd turn over
Turn part and separate part；
Detection piece is arranged on the side of detection platform, its output terminal face detection platform；It is flat arranged on detection that detection compresses curved boom
Platform side, its output terminal face detection platform；Separate part is arranged on the opposite side of detection platform；3rd flip piece is arranged on detection platform
And between separate part.
According to an embodiment of the present invention, detection piece includes the first detection actuator and detection plate；First detection driving
One end of the output terminal connecting detection plate of part, the other end face detection platform of detection plate；
Detection compresses curved boom and compresses stent including detection clamping arm, the second detection actuator and detection；Detection compresses branch
The side of detection platform is set up in, its end is connected to the middle part of detection clamping arm and is hinged therewith；Second detection driving
The output terminal of part hingedly detects one end of clamping arm, detects the other end face detection platform of clamping arm；
Separate part includes separate hopper, cutting plate, sub-material axis, sub-material and connects block and sub-material actuator；Cutting plate is vertical at
Separate hopper；Sub-material connects the lower section that block is arranged on separate hopper；One end of one end connection cutting plate of sub-material axis, the other end of sub-material axis connect
Connect one end that sub-material connects block；Sub-material connects the output terminal of the other end connection sub-material actuator of block.
Compared with the existing technology, the beneficial effects of the present invention are：It can realize in electronic transformer production process, coil
The processes such as the self-feeding of frame and magnetic core, the assembling of bobbin and magnetic core, encapsulated and detection, improve the efficiency of production,
The quality of production is also guaranteed.
Brief description of the drawings
Attached drawing described herein is used for providing further understanding of the present application, forms the part of the application, this Shen
Schematic description and description please is used to explain the application, does not form the improper restriction to the application.In the accompanying drawings：
Fig. 1 is the overall structure diagram of the encapsulated detection all-in-one machine of transformer assembling in the present embodiment；
Fig. 2 is the encapsulated detection all-in-one machine assembling mechanism structure diagram of transformer assembling in the present embodiment；
Fig. 3 is the encapsulated detection all-in-one machine encapsulation mechanism structure diagram of transformer assembling in the present embodiment；
Fig. 4 is encapsulated part structure diagram in Fig. 3 in the present embodiment；
Fig. 5 is the encapsulated detection all-in-one machine testing agency structure diagram of transformer assembling in the present embodiment；
Fig. 6 is separate part structure diagram in Fig. 5 in the present embodiment.
Description of reference numerals：
1st, rack；11st, the first board；12nd, the second board；2nd, feed mechanism；21st, bobbin feed member；211st, bobbin
Vibrating disk；212nd, bobbin guide channel；213rd, linear feeding road；2131st, positive stop hook；22nd, magnetic core feed member；221st, magnetic core vibrates
Disk；222nd, magnetic core guide channel；223rd, curve feed channel；2231st, limiting plate；3rd, assembling mechanism；31st, assembly platform；32nd, magnetic core is pushed away
Part；321st, magnetic core sliding block is pushed away；322nd, coreplane is assembled；323rd, the first assembling actuator；324th, clamping piece is assembled；33rd, push away line circle
Frame member；331st, bobbin is cut somebody's hair；332nd, first coil frame plate；333rd, the second assembling actuator；334th, first coil sliding block；335、
Second coil frame plate；336th, the 3rd assembling actuator；337th, the second coil sliding block；34th, assembling compresses curved boom；341st, assembling compresses
Curved boom；342nd, the 3rd assembling actuator；343rd, assembling compresses stent；35th, feeding induction pieces；351st, bobbin induction pieces；352、
Sense stent；4th, encapsulation mechanism；41st, the first flip piece；411st, clamping piece is overturn；412nd, actuator is overturn；42nd, adhesive tape part is sent；
421st, adhesive tape disc；422nd, adhesive tape strut；43rd, encapsulated part；431st, rotation transposition wheel；432nd, rotation transposition bearing；433rd, swivel mount；
434th, first actuator is selected；435th, the second rotation driving is seized；436th, rotating driver；437th, rotation synchronization belt；44th, second turn over
Turn part；45th, part is cut；451st, actuator is cut；452nd, cutting knife；453rd, gluing sheet；5th, mechanism for testing；51st, detection platform；
51st, detection piece；521st, the first detection actuator；522nd, detection plate；523rd, display part is detected；53rd, compressing member is detected；531st, detect
Clamping arm；532nd, the second detection actuator；533rd, detection compresses stent；54th, the 3rd flip piece；55th, separate part；551st, sub-material
Bucket；5511st, the first separate hopper；5512nd, the second separate hopper；552nd, cutting plate；553rd, sub-material axis；554th, sub-material connects block；555th, divide
Expect actuator；6th, control piece.
Embodiment
Multiple embodiments of the present invention, as clearly stated, the details in many practices will be disclosed with schema below
It will be explained in the following description.It should be appreciated, however, that the details in these practices is not applied to limit the present invention.Also
It is to say, in some embodiments of the present invention, the details in these practices is non-essential.In addition, for the sake of simplifying schema,
Some known usual structures will illustrate it in a manner of simply illustrative in the drawings with component.
It is to be appreciated that institute is directional in the embodiment of the present invention indicates (such as up, down, left, right, before and after ...) only
For explaining relative position relation under a certain particular pose (as shown in drawings) between each component, motion conditions etc., if
When the particular pose changes, then directionality instruction also correspondingly changes correspondingly.
In addition, in the present invention such as relating to the description of " first ", " second " etc. be only used for description purpose, not especially censure
The meaning of order or cis-position, is also not used to limit the present invention, its component described with constructed term just for the sake of difference
Or operation, and it is not intended that indicating or implying its relative importance or the implicit number for indicating indicated technical characteristic
Amount.Thus, " first " is defined, at least one this feature can be expressed or be implicitly included to the feature of " second ".It is in addition, each
Technical solution between a embodiment can be combined with each other, but must can be implemented as base with those of ordinary skill in the art
Plinth, will be understood that the combination of this technical solution is not present when the combination appearance of technical solution is conflicting or can not realize,
Also not within the protection domain of application claims.
For that can further appreciate that present disclosure, feature and effect, following one embodiment is hereby enumerated, and coordinate attached drawing
Describe in detail as follows：
With reference to Fig. 1, Fig. 1 is the overall structure diagram of the encapsulated detection all-in-one machine of transformer assembling in the present embodiment；This reality
Applying the encapsulated detection all-in-one machine of the assembling of the transformer in example includes：Rack 1, feed mechanism 2, assembling mechanism 3, encapsulation mechanism 4, detection
Mechanism 5 and control piece 6；Rack 1 includes the first board 11 and the second board 12, and the height of the first board 11 is less than the second machine
The height of platform 12；Feed mechanism 2 includes the quantity of bobbin feed member 21 and magnetic core feed member 22, wherein magnetic core feed member 22
For two, bobbin feed member 21 is arranged on a lower height of first board 11, and it is higher that two magnetic core feed members 22 are divided into height
The second board 12；Assembling mechanism 3 is arranged between two magnetic core feed members 22, bobbin feed member 21 and two magnetic core feedings
The equal face assembling mechanism 3 of output terminal of part 22；Encapsulation mechanism 4 is arranged on the side of assembling mechanism 3, its input terminal face assembling mechanism
3；Testing agency 5 is arranged on the side of encapsulation mechanism 4, testing agency 5 described in the output terminal face of encapsulation mechanism 4；Control piece 6 is arranged on
On second board 12, it controls the feeding of feed mechanism 2, the assembling of assembling mechanism 3, the encapsulated and inspection of encapsulation mechanism 4 respectively
Survey the running of the processes such as the detection of mechanism 5.
Referring to Figures 1 and 2, Fig. 2 is the encapsulated detection all-in-one machine assembling mechanism structure diagram of transformer assembling in embodiment；
Further, bobbin feed member 21 includes bobbin vibrating disk 211, bobbin guide channel 212 and linear feeding road 213, line
Coil vibrating disk 211 is approximately barrel-shaped, and bobbin guide channel 212 is spiral along the central axis of bobbin vibrating disk 211
It is located in bobbin vibrating disk 211；The port of one end connection bobbin guide channel 212 in linear feeding road 213, its other end
Face assembling mechanism 3, the port of the end of 213 face assembling mechanism 3 of linear feeding road are equipped with a positive stop hook 2131；Bobbin is put
Enter in bobbin vibrating disk 211, bobbin vibrating disk 211 is shaken unordered bobbin into bobbin guide channel 212 by vibration
In, bobbin rises along the helical orbit of bobbin guide channel 212, and the screening by 212 track of bobbin guide channel causes
The final orderly port from bobbin guide channel 212 of unordered bobbin enters linear feeding road 213 and is moved to always
The port bobbin in linear feeding road 213 is parked under the limitation of positive stop hook 2131 in linear feeding road 213；Magnetic core feed member 22
Including magnetic core vibrating disk 221, magnetic core guide channel 222 and curve feed channel 223, magnetic core vibrating disk 221 is approximately flexible shape, magnetic
Core guide channel 222 is arranged in magnetic core vibrating disk 221 along the center shaft core helical ring of magnetic core vibrating disk 221；Curve feed channel 223
One end connection magnetic core guide channel 222 port, along vertical direction face assembling mechanism 3, curve is sent for the end of its other end
The end of 223 face assembling mechanism 3 of material path is additionally provided with a limiting plate 2231, and the magnetic core that limiting plate 2231 avoids sending is thrown away
Curve feed channel 233；Magnetic core is put into magnetic core vibrating disk 221, and magnetic core vibrating disk 221, which is shaken unordered magnetic core by vibration, takes part in Taoism
In magnetic core guide channel 222, magnetic core rises along the helical orbit of magnetic core guide channel 222, by the sieve of 222 track of magnetic core guide channel
Choosing so that the final orderly port inlet channel curve feed channel 223 from magnetic core guide channel 222 of unordered magnetic core and move always
To the vertical end of curve feed channel 223, assembling mechanism 3 is re-introduced into.
Multiple reference Fig. 2, further, assembling mechanism 3 includes assembly platform 31, pushes away magnetic core piece 32, pushes away bobbin pieces 33, group
Dress compresses curved boom 34 and feeding induction pieces 35, wherein, the quantity for pushing away magnetic core piece 32 is two；Assembly platform 31 is arranged on the second machine
Platform 12, it is located at the end in linear feeding road 213, and between two push away magnetic core piece 32, each output for pushing away magnetic core piece 32
Rectify to assembly platform 31；Compress the side that curved boom 34 is arranged on linear feeding road 213, its output terminal face assembly platform 31；Push away
Bobbin pieces 33 are arranged on the opposite side in linear feeding road 213, the conduit in its output terminal face linear feeding road 213；Feeding senses
Part 35 is arranged on linear feeding road 213, its 2131 conduit of output terminal face linear feeding road；The output terminal for pushing away bobbin pieces 33 is located at
Compress between 34 output terminal of curved boom and the output terminal of feeding induction pieces 35；Pushing away magnetic core piece 32 includes pushing away magnetic core sliding block 321, assembling
Coreplane 322, first assembles actuator 323 and assembling clamping piece 324；Push away magnetic core sliding block 321 and be arranged on the second board 12；Assembling
Coreplane 322 is arranged on and pushes away magnetic core sliding block 321 and be slidably connected therewith；First assembling actuator 323 is specially telescopic cylinder, its is defeated
Outlet assembles coreplane 322, it drives assembling coreplane 322 to be moved on magnetic core sliding block 321 in pushing away；Assemble clamping piece 324
Specially clamping manipulator, it is arranged on assembling coreplane 322, its output terminal face assembly platform 31, the first assembling actuator 323
When driving assembling coreplane 322 moves, 324 synchronizing moving of clamping piece is assembled；Two assembling clamping pieces 324 are clamped from two respectively
The magnetic core that a curve feed channel 223 is sent transmitted under the driving of the first assembling actuator 323 with linear feeding road 213
The bobbin come is assembled；Push away bobbin pieces 33 including bobbin cut somebody's hair 331, first coil frame plate 332, second assembling driving
Part 333, first coil sliding block 334, the second coil frame plate the 335, the 3rd assembling 336 and second coil sliding block 337 of actuator；The
Two coil sliding block 337 is arranged on the side in linear feeding road 213 and normal thereto, and the second coil frame plate 335 is arranged on the second coil cunning
The top of block 337 is simultaneously slidably connected therewith；3rd assembling actuator 336 is specially telescopic cylinder, its output terminal connects the second line
The end of lagging 335, it drives the second coil frame plate 335 to be moved along perpendicular to the direction in linear feeding road 213, First Line
It is on the second coil frame plate 335 and parallel with linear feeding road 213 to enclose sliding block 334, first coil frame plate 332 is arranged on First Line
It is slidably connected on circle sliding block 334 and therewith；Second assembling actuator 333 is specially telescopic cylinder, its output terminal connects First Line
The end of lagging 332, it drives first coil frame plate 332 to be moved along the direction parallel to linear feeding road 213；Bobbin
Cut somebody's hair 331 one end is fixed in first coil frame plate 332, the conduit in its other end face linear feeding road 213 and its end with
The mesoporous of bobbin is corresponding, and the second assembling actuator 333 and the 3rd assembles 336 two actuators mutual cooperations of actuator and drives
Moving-wire coil is cut somebody's hair 331 to be moved back and forth along vertical and parallel to linear feeding road 213 direction so that bobbin is cut somebody's hair
331 correspond to the mesoporous of insertion bobbin, and bobbin is moved to assembly platform 31 from linear feeding road 213；First compresses curved boom 34
Actuator 342 is assembled including assembling clamping arm the 341, the 4th and assembling compresses stent 343；Assembling compresses stent 343 and is arranged on directly
The opposite side of line feed channel 213, its one end are fixed in the second board 12, its other end is connected to the centre of assembling clamping arm 341
Position is simultaneously hinged therewith；4th assembling actuator 342 is specially telescopic cylinder, its output terminal assembles the one of clamping arm 341
Hold and hinged therewith, assemble the other end face assembly platform 31 of clamping arm 341, the end for assembling clamping arm 341 be arc and
The bending direction face assembly platform 31 of arc, the 4th assembling driving assembling clamping arm 341 of actuator 342 compress assembly platform 31
On bobbin；Feeding induction pieces 35 include bobbin induction pieces 351 and sensing stent 352, and sensing stent 352 is arranged on straight line
Outside the side wall of feed channel 213；One end connection sensing stent 352 of bobbin induction pieces 351, its other end face are sent arranged on straight line
In 213 groove of material path, to sense the position of 213 bobbin of linear feeding road；During assembling, bobbin is in 213 end of linear feeding road
Mouthful positive stop hook 2131 at stop, bobbin is cut somebody's hair 331 insertion bobbins after bobbin induction pieces 351 detect bobbin in place
Mesoporous and portable cord coil to assembly platform 31, assembling clamping arm 331, which pushes down bobbin after bobbin and cuts somebody's hair, 331 to be removed, so
Afterwards, two assembling clamping pieces 324 clamp two magnetic cores respectively, and in the case where the first assembling actuator 323 drives, two magnetic cores are caught in line
Coil mesoporous, assembles clamping arm 331 and removes after being completed.
It is the encapsulated detection all-in-one machine encapsulation mechanism structural representation of transformer assembling in the present embodiment with reference to Fig. 3 and Fig. 4, Fig. 3
Figure, Fig. 4 are encapsulated part structure diagram in Fig. 3 in the present embodiment, and further, encapsulation mechanism 6 includes the first flip piece 41, send
Adhesive tape part 42, encapsulated part 43, the second flip piece 44 and part 45 is cut, encapsulated part 43 is arranged on the first board 11, the first flip piece
41 are arranged between encapsulated part 43 and assembling mechanism 4；Cut the side that part 45 is arranged on encapsulated part 43, its encapsulated part of output terminal face
43, send adhesive tape part 42 to be arranged on the side of encapsulated part 43, the second flip piece 44 is arranged on the opposite side of encapsulated part 43；First flip piece 41
Including upset clamping piece 411 and upset actuator 412；It is specially motor to overturn actuator 412, and the connection upset of its output terminal is pressed from both sides
Gripping member 411, upset clamping piece 411 are specially cylinder gripping manipulator；Overturn the defeated of the driving upset clamping piece 411 of actuator 412
Outlet, which is placed on assembly platform 41, overturns the electronic transformer that assembling is completed in the gripping of clamping piece 411, afterwards turns over actuator 412 again
The output terminal of secondary driving upset clamping piece 411 is placed on encapsulated part 43, and upset clamping piece 411 puts down electronic transformer；Send adhesive tape
Part 42 includes adhesive tape disc 421 and adhesive tape strut 422, and adhesive tape disc 421 is specially rotating wheel free to rotate, and tape roll is arranged
In on adhesive tape disc 421, adhesive tape strut 422 is round and smooth cylinder, and adhesive tape increases adhesive tape by being contacted with the fitting of adhesive tape strut 422
The tension force of its own face so that electronic transformer adhesive tape in encapsulation process will not convert into；Encapsulated part 43 includes rotation transposition wheel
431st, rotation transposition bearing 432, swivel mount 433, the first rotary drive 434, the second rotary drive 435, rotating driver
436 and rotation synchronization belt 437；Rotation transposition bearing 432 is arranged on the upper of rotation transposition wheel 431 and is coaxial therewith connecting；Rotation
The quantity of frame 433 is two, it is vertically arranged in rotation transposition wheel 431 and rotation transposition bearing 432, and two swivel mounts 433
On the basis of the central axis of rotation transposition wheel 431 a blowing card slot is respectively provided with into the top of each swivel mount 433 of axial symmetry
4331, its bottom is respectively provided with a rotating card block 4332；First rotary drive 434 is arranged on the lower section of swivel mount 433, its output terminal pair
Rotating card block 4332 is answered to be equipped with a rotation card slot 4341, the first rotary drive 434 is specially motor, when rotation card slot 4341 blocks
Firmly during the rotating card block 4332 of swivel mount 433, the first rotary drive 434 driving swivel mount 433 rotates；Second rotary drive
435 are arranged on the side of rotation transposition wheel 431, it is specially motor, the coaxially connected rotating driver 436 of its output terminal, rotation master
Driving wheel 436 interlocks rotation transposition wheel 431, the second rotary drive 435 driving rotation transposition wheel by the way that rotation synchronization belt 437 is synchronous
431 rotate, and two swivel mounts 433 of synchronous drive thereon rotate so that the rotating card block 4332 of two swivel mounts 433 is blocked in turn
On the rotation card slot 4341 of the first rotary drive 434；The structure of second flip piece 44 is consistent with the first flip piece 41, its
The electronic transformer that adhesive tape is wrapped on gripping swivel mount 433 is moved to subsequent processing；Cutting part 45 includes cutting actuator
451st, cutting knife 452 and gluing sheet 453；One end of cutting knife 452 is connected to the output terminal for cutting actuator 451, its is another
Rectify the central axis for rotation transposition wheel 431 and between two blowing card slots 4331；The quantity of gluing sheet 453 is two
A, it is flexible thin slice, is divided into the both sides of gluing sheet 453 and into " V " shape structure, gluing sheet 453 " V " type structure
Openend is respectively equipped with an outside cambered surface, the sky between two blowing card slots 4331 of openend face of two gluing sheets 453
Position, and the spacing between the openend of two gluing sheets 453 is equal to the spacing of two blowing card slots 4331；Cut actuator 451
Specially telescopic cylinder, it drives cutting knife 452 to cut adhesive tape, while gluing sheet 453 is so that the adhesive tape end after cutting is attached at
On electronic transformer；When encapsulated, the first flip piece 41 grips electronic transformer to the rotation card slot 4341 on 433 top of a swivel mount
On, the rotation card slot 4341 of the output terminal of the first rotary drive 434 corresponds to the rotating card block 4332 that card sets 433 bottom of swivel mount
On, the driving of the first rotary drive 434 sets the rotation of swivel mount 433 and drives electronic transformer rotation, and electronic transformer drives adhesive tape
421 adhesive tape of disk wraps up itself, 431 rotation of then the second rotary drive 435 driving rotation transposition wheel so that two swivel mounts
433 transpositions, the first flip piece 41 grip electronic transformer to the rotation card slot 4341 on another 433 top of swivel mount again, the
One rotary drive 434 drives another electronic transformer parcel to drive cutting knife 452 to cut two from actuator 451 behind, is cut
Adhesive tape between a electronic transformer, while gluing sheet 453, so that the adhesive tape end after cutting is attached on electronic transformer, second turns over
Turn part 44 and grip to wrap the electronic transformer of adhesive tape on swivel mount 433 to testing agency 5, then the second rotary drive 435
Driving rotation transposition wheel 431 rotates again, repeats the above process the encapsulated action of continual progress electronic transformer.
With reference to Fig. 1, Fig. 5 and Fig. 6, Fig. 5 is the encapsulated detection all-in-one machine testing agency structure of transformer assembling in the present embodiment
Schematic diagram, Fig. 6 are separate part structure diagram in Fig. 5 in the present embodiment, and further, testing agency 5 includes：Detection platform
51st, detection piece 52, detection compressing member 53, the 3rd flip piece 54 and separate part 55；Detection piece 52 is arranged on the one of detection platform 51
Side, its output terminal face detection platform 51；Detection compresses curved boom 53 and is arranged on 51 side of detection platform, and the detection of its output terminal face is flat
Platform 51；Separate part 55 is arranged on the opposite side of detection platform 51；3rd flip piece 54 be arranged on detection platform 51 and separate part 55 it
Between；Detection piece 52 includes the first detection actuator 521, detection plate 522 and detection display part 523；First detection actuator 521
Specially telescopic cylinder, one end of its output terminal connecting detection plate 522；The other end face detection platform 51 of detection plate 522, inspection
Drafting board 522 is specially pcb board, it is equipped with the jack of corresponding electronic transformer pin；First detection actuator 521 drives detection plate
Electronic transformer is detected in 522 pairs of detection platforms 51；Detect 523 connecting detection plate 522 of display part, its result to detection
Shown；Detection compresses curved boom 53 and compresses stent including detection clamping arm 531, second detection actuator 532 and detection
533；Detection compresses the side that stent 533 is arranged on detection platform 51, its end is connected to the middle part of detection clamping arm 531 simultaneously
It is hinged therewith；The output terminal of second detection actuator 532 hingedly detects one end of clamping arm 531, detects the another of clamping arm 531
Rectify to detection platform 51, the end of detection 531 face detection platform 51 of clamping arm is arc；When detecting electronic transformer,
The second detection driving detection of actuator 532 compresses curved boom 53 and pushes down electronic transformer；The structure of 3rd flip piece 54 is turned over first
It is consistent to turn part 41, it has gripped good electronic transformer movement road separate part 55 after testing；Separate part 55 include separate hopper 551,
Cutting plate 552, sub-material axis 553, sub-material connect block 554 and sub-material actuator 555；Separate hopper 551 includes the first separate hopper 5511
And second separate hopper 5512,5512 public a port of the first separate hopper 5511 and the second separate hopper, cutting plate 552 are vertical
Arranged on the centre of 551 port of separate hopper；Sub-material connects lower section of the position arranged on separate hopper 551 that block 554 corresponds to cutting plate 552；Point
Material axis 553 extends vertically through separate hopper 551 and is slidably connected therewith, and its one end connects one end of cutting plate 552, the connection of its other end
Sub-material connects one end of block 554；Sub-material actuator 555 is specially telescopic cylinder, its output terminal connection sub-material connects the another of block 554
End, drives sub-material to connect block 554 and rotates, synchronous drive cutting plate 552 is in the port in separate hopper 551 by sub-material actuator 555
Place is stirred, and according to the quality of the electronic transformer of detection, is respectively placed in the first separate hopper 5511 or the second separate hopper 5512.
To sum up：Present invention can realize in electronic transformer production process that bobbin and the automatic of magnetic core are sent
The processes such as material, the assembling of bobbin and magnetic core, encapsulated and detection, improve the efficiency of production, and the quality of production is also protected
Card.
The upper only embodiments of the present invention, are not intended to limit the invention.For those skilled in the art
For, the invention may be variously modified and varied.All any modifications made in spirit and principles of the present invention, be equal
Replace, improve etc., it should all be included within scope of the presently claimed invention.
Claims (8)
1. a kind of transformer assembles encapsulated detection all-in-one machine, it is characterised in that including：
Rack (1)；
Feed mechanism (2) arranged on the rack (1)；
Arranged on the rack (1) and positioned at the assembling mechanism (3) of the feed mechanism (2) end；
Encapsulation mechanism (4) arranged on the rack (1), assembling mechanism (3) described in its input terminal face；
Arranged on the side of the encapsulation mechanism (4), and the testing agency (5) of face its output terminal.
2. transformer according to claim 1 assembles encapsulated detection all-in-one machine, it is characterised in that the feed mechanism (2)
Including bobbin feed member (21) and magnetic core feed member (22)；Wherein, the quantity of the magnetic core feed member (22) be two, two
A magnetic core feed member (22) sets up the both sides of the bobbin feed member (21) separately；
The bobbin feed member (21) includes bobbin vibrating disk (211), bobbin guide channel (212) and linear feeding road
(213)；The bobbin guide channel (212) is arranged in the bobbin vibrating disk (211)；The linear feeding road (213)
One end connects the bobbin guide channel (212), assembling mechanism (3) described in its other end face；
The magnetic core feed member (22) includes magnetic core vibrating disk (221), magnetic core guide channel (222) and curve feed channel (223)；
The magnetic core guide channel (222) is arranged in the magnetic core vibrating disk (221)；One end connection institute of the curve feed channel (223)
Magnetic core guide channel (222) is stated, assembling mechanism (3) described in its other end face.
3. transformer according to claim 2 assembles encapsulated detection all-in-one machine, it is characterised in that the assembling mechanism (3)
Including assembly platform (31), push away magnetic core piece (32), push away bobbin pieces (33), assembling compresses curved boom (34) and feeding induction pieces
(35)；Wherein, the quantity for pushing away magnetic core piece (32) is two；
The assembly platform (31) is arranged on the end of the linear feeding road (213), and is located at described in two and pushes away magnetic core piece (32)
Between；Assembly platform (31) described in the output terminal face of magnetic core piece (32) is pushed away described in each；The first compression curved boom (34) is set
In the side of the linear feeding road (213), assembly platform (31) described in its output terminal face；The bobbin pieces (33) that push away are set
In the opposite side of the linear feeding road (213), the conduit of linear feeding road (213) described in its output terminal face；The feeding
Induction pieces (35) are arranged on the linear feeding road (213), described in its output terminal face in linear feeding road (213) conduit；It is described
The output terminal of bobbin pieces (33) is pushed away positioned at the described first output for compressing curved boom (34) output terminal and feeding induction pieces (35)
Between end.
4. transformer according to claim 3 assembles encapsulated detection all-in-one machine, it is characterised in that：
It is described push away magnetic core piece (32) include push away magnetic core sliding block (321), assembling coreplane (322), first assembling actuator (323) with
And assembling clamping piece (324)；The magnetic core sliding block (321) that pushes away is arranged on the rack (1)；The assembling coreplane (322) is arranged on
It is described to push away magnetic core sliding block (321) and be slidably connected therewith；The output terminal of the first assembling actuator (323) connects the assembling
Coreplane (322)；The assembling clamping piece (324) is arranged on the assembling coreplane (322), and assembling described in its output terminal face is flat
Platform (31)；
It is described push away bobbin pieces (33) cut somebody's hair (331) including bobbin, first coil frame plate (332), second assembling actuator
(333), first coil sliding block (334), the second coil frame plate (335), the 3rd assembling actuator (336) and the second coil sliding block
(337)；The second coil sliding block (337) is arranged on the side of the linear feeding road (213) and normal thereto, second line
Lagging (335) is arranged on the upper of the second coil sliding block (337) and is slidably connected therewith；The 3rd assembling actuator
(336) output terminal connects the second coil frame plate (335)；The first coil sliding block (334) is arranged on second bobbin
On plate (335) and parallel with the linear feeding road (213), the first coil frame plate (332) slides arranged on the first coil
It is slidably connected on block (334) and therewith；The output terminal of the second assembling actuator (333) connects the first coil frame plate
(332)；The cut somebody's hair one end of (331) of the bobbin is fixed in the first coil frame plate (332), straight described in its other end face
In the conduit of line feed channel (213)；
The assembling compression curved boom (34) includes assembling clamping arm (341), the 4th assembling actuator (342) and assembling compression branch
Frame (343)；The assembling compresses the side that stent (343) is arranged on the linear feeding road (213), its end is connected to described group
Fill the middle part of clamping arm (341) and be hinged therewith；The output terminal of the 4th assembling actuator (342) is hinged the assembling
One end of clamping arm (341), assembly platform (31) described in the other end face of the assembling clamping arm (341)；
The feeding induction pieces (35) include bobbin induction pieces (351) and sensing stent (352), the sensing stent
(352) it is arranged on the side of the linear feeding road (213)；One end connection sensing branch of the bobbin induction pieces (351)
Frame (352), its other end face are arranged in linear feeding road (213) groove.
5. encapsulated detection all-in-one machine is assembled according to any transformers of claim 1-4, it is characterised in that the rubber coating machine
Structure (4) includes the first flip piece (41), send adhesive tape part (42), encapsulated part (43), the second flip piece (44) and cut part (45)；
The encapsulated part (43) is arranged on the rack (1), first flip piece (41) be arranged on the encapsulated part (43) with it is described
Between assembling mechanism (4)；The side for cutting part (45) and being arranged on the encapsulated part (43), encapsulated part described in its output terminal face
(43)；The side for sending adhesive tape part (42) to be arranged on the encapsulated part (43), second flip piece (44) are arranged on described encapsulated
The opposite side of part (43).
6. transformer according to claim 5 assembles encapsulated detection all-in-one machine, it is characterised in that：
The encapsulated part (43) includes rotation transposition wheel (431), with the rotation transposition being located on the rotation transposition wheel (431)
Bearing (432), the swivel mount (433) for being vertically arranged in the rotation transposition wheel (431) and rotation transposition bearing (432), be arranged on
The first rotary drive (434) below the swivel mount (433) and second arranged on described rotation transposition wheel (431) side
Rotary drive (435)；The quantity of the swivel mount (433) is two, and two swivel mounts (433) are changed with the rotation
Into axial symmetry on the basis of the central axis of position wheel (431)；The top of each swivel mount (433) is respectively provided with a blowing card slot
(4331), its bottom is respectively provided with a rotating card block (4332)；The output terminal of first rotary drive (434) corresponds to the rotation
Turn fixture block (4332) equipped with a rotation card slot (4341)；The output terminal of second rotary drive (435) connects the rotation
Transposition wheel (431)；
The part (45) that cuts includes cutting actuator (451), cutting knife (452) and gluing sheet (453)；The cutting knife
(452) one end is connected to the output terminal for cutting actuator (451), its other end is right against the rotation transposition wheel
(431) central axis and between two blowing card slots (4331)；The quantity of the gluing sheet (453) is two,
It is divided into the both sides of the gluing sheet (453) and into " V " type structure；Two gluing sheet (453) openend faces two
Room between the blowing card slot (4331), and the spacing between two gluing sheet (453) openends is equal to two institutes
State the spacing of blowing card slot (4331).
7. encapsulated detection all-in-one machine is assembled according to any transformers of claim 1-4, it is characterised in that the detection machine
Structure (5) includes：Detection platform (51), detection piece (52), detection compress curved boom (53), the 3rd flip piece (54) and separate part
(55)；
The detection piece (52) is arranged on the side of the detection platform (51), detection platform (51) described in its output terminal face；Institute
State detection compression curved boom (53) and be arranged on the detection platform (51) side, detection platform (51) described in its output terminal face；It is described
Separate part (55) is arranged on the opposite side of the detection platform (51)；3rd flip piece (54) is arranged on the detection platform (51)
And between separate part (55).
8. the transformer stated according to claim 7 assembles encapsulated detection all-in-one machine, it is characterised in that：
The detection piece (52) includes the first detection actuator (521) and detection plate (522)；First detection actuator (521)
Output terminal connect one end of the detection plate (522), detection platform described in the other end face of the detection plate (522)
(51)；
The detection compression curved boom (53) includes detection clamping arm (531), the second detection actuator (532) and detection compression branch
Frame (533)；The detection compresses the side that stent (533) is arranged on the detection platform (51), its end is connected to the detection
The middle part of clamping arm (531) is simultaneously hinged therewith；The hinged detection pressure of output terminal of the second detection actuator (532)
One end of tight arm (531), detection platform (51) described in the other end face of the detection clamping arm (531)；
The separate part (55) includes separate hopper (551), cutting plate (552), sub-material axis (553), sub-material and connects block (554) and divide
Expect actuator (555)；The cutting plate (552) is vertical at the separate hopper (551)；The sub-material connects block (554) and is arranged on institute
State the lower section of separate hopper (551)；One end of the sub-material axis (553) connects one end of the cutting plate (552), the sub-material axis
(553) the other end connects one end that the sub-material connects block (554)；The other end that the sub-material connects block connects the sub-material driving
The output terminal of part (555).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711132192.1A CN107978442B (en) | 2017-11-15 | 2017-11-15 | Transformer assembly rubber coating detects all-in-one |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711132192.1A CN107978442B (en) | 2017-11-15 | 2017-11-15 | Transformer assembly rubber coating detects all-in-one |
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| Publication Number | Publication Date |
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| CN107978442A true CN107978442A (en) | 2018-05-01 |
| CN107978442B CN107978442B (en) | 2024-02-13 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201711132192.1A Active CN107978442B (en) | 2017-11-15 | 2017-11-15 | Transformer assembly rubber coating detects all-in-one |
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| CN108417385A (en) * | 2018-05-11 | 2018-08-17 | 东莞市大忠电子有限公司 | A kind of transformer package piece device |
| CN108806965A (en) * | 2018-09-06 | 2018-11-13 | 德州信平电子有限公司 | The encapsulated test production line of transformer shaping |
| CN109065344A (en) * | 2018-08-09 | 2018-12-21 | 深圳市祁科作物科技有限公司 | A kind of transformer automatic assembly equipment of power supply adapter for notebook computer |
| CN111403161A (en) * | 2020-03-24 | 2020-07-10 | 常熟理工学院 | Transformer iron core assembling machine |
| CN112652475A (en) * | 2019-10-11 | 2021-04-13 | 无锡市凯达电讯电器有限公司 | Transformer assembling production line |
| CN118692813A (en) * | 2024-08-26 | 2024-09-24 | 佛山市顺德区伊戈尔电力科技有限公司 | Assembly production line of high-frequency transformer |
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| CN106586559A (en) * | 2017-02-24 | 2017-04-26 | 东莞市微格能自动化设备有限公司 | Assembly line for transformers |
| CN207800348U (en) * | 2017-11-15 | 2018-08-31 | 惠州市邦特科技有限公司 | Transformer assembles encapsulated detection all-in-one machine |
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| US20110072643A1 (en) * | 2009-06-11 | 2011-03-31 | Abb Inc. | Transformer Core Assembly Apparatus |
| CN203631299U (en) * | 2013-09-12 | 2014-06-04 | 厦门精奥自动化科技有限公司 | Transformer core assembly taping detector |
| CN205628638U (en) * | 2016-04-30 | 2016-10-12 | 李卫东 | Automatic rubber coating test machine of assembling of magnetic core of transformer |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108417385A (en) * | 2018-05-11 | 2018-08-17 | 东莞市大忠电子有限公司 | A kind of transformer package piece device |
| CN108417385B (en) * | 2018-05-11 | 2023-11-24 | 东莞市大忠电子有限公司 | Transformer package piece device |
| CN109065344A (en) * | 2018-08-09 | 2018-12-21 | 深圳市祁科作物科技有限公司 | A kind of transformer automatic assembly equipment of power supply adapter for notebook computer |
| CN109065344B (en) * | 2018-08-09 | 2024-02-27 | 蓝田县祥达电子有限公司 | Automatic transformer assembly equipment for notebook computer power adapter |
| CN108806965A (en) * | 2018-09-06 | 2018-11-13 | 德州信平电子有限公司 | The encapsulated test production line of transformer shaping |
| CN108806965B (en) * | 2018-09-06 | 2019-06-18 | 德州信平电子有限公司 | The encapsulated test production line of transformer shaping |
| CN112652475A (en) * | 2019-10-11 | 2021-04-13 | 无锡市凯达电讯电器有限公司 | Transformer assembling production line |
| CN112652475B (en) * | 2019-10-11 | 2022-04-29 | 无锡市凯达电讯电器有限公司 | Transformer assembling production line |
| CN111403161A (en) * | 2020-03-24 | 2020-07-10 | 常熟理工学院 | Transformer iron core assembling machine |
| CN118692813A (en) * | 2024-08-26 | 2024-09-24 | 佛山市顺德区伊戈尔电力科技有限公司 | Assembly production line of high-frequency transformer |
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