CN201490021U - Automatic rubber coating machine of capacitor - Google Patents

Automatic rubber coating machine of capacitor Download PDF

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Publication number
CN201490021U
CN201490021U CN2009200584498U CN200920058449U CN201490021U CN 201490021 U CN201490021 U CN 201490021U CN 2009200584498 U CN2009200584498 U CN 2009200584498U CN 200920058449 U CN200920058449 U CN 200920058449U CN 201490021 U CN201490021 U CN 201490021U
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CN
China
Prior art keywords
capacitor
adhesive tape
capacitor core
machine
automatic
Prior art date
Application number
CN2009200584498U
Other languages
Chinese (zh)
Inventor
何文钜
Original Assignee
佛山市顺德区丰明电子科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 佛山市顺德区丰明电子科技有限公司 filed Critical 佛山市顺德区丰明电子科技有限公司
Priority to CN2009200584498U priority Critical patent/CN201490021U/en
Application granted granted Critical
Publication of CN201490021U publication Critical patent/CN201490021U/en

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Abstract

The utility model discloses an automatic rubber coating machine of a capacitor, which is characterized in that: the automatic rubber coating machine comprises a machine body and a circuit control module, a rubber belt unwinding shaft for conveying the rubber belt, a rubber cutter mechanism and a rubber pulling mechanism which are sequentially arranged below the rubber belt unwinding shaft, a capacitor core conveying mechanism, a turn plate arranged at one side of a discharging port of the capacitor core conveying mechanism and a reforming mechanism arranged at one side of the turn plate and movably connected with a capacitor core are sequentially arranged on the machine body, wherein the rubber belt unwinding shaft is connected with the circuit control module, the rubber pulling mechanism is connected with the rubber belt unwinding shaft by the rubber belt, a manipulator for conveying the capacitor core is arranged on the capacitor core, the capacitor core rotates on the machine body under the driving of the turn plate, so as to effectively avoid offset or deflection caused by dragging in the winding process of the rubber belt, ensure the quality of the capacitor, greatly improve the production efficiency, reduce the labor intensity of workers and greatly reduce the cost.

Description

A kind of automatic encapsulate machine of capacitor

Technical field

The utility model relates to a kind of automatic encapsulate machine of capacitor.

Background technology

When making metallic film capacitor, generally by staff with the folded mutually volume of the film of metal-coated layer, pole piece inserted continues folded volume to pre-fixing turn again behind the barrier film and promptly form capacitor body.And the metal level on above-mentioned capacitor core surface peels off formation " burr " easily, influences the outward appearance of capacitor core, and serious meeting influences parameter variations such as electrical property, and the workman coats one layer tape on the capacitor core surface usually for this reason.The general at present mode that adopts artificial treatment: promptly, avoid the capacitor core surface to play " burr ", improve the quality of product with the adhesive tape of proper width and thickness winding one circle neat on the capacitor core surface.Yet, adopt the mode of artificial treatment to make the quality of capacitor core irregular, each performance parameter poor stability of capacitor, promptly cause adhesive tape in winding process, skew or crooked to occur easily because of pullling, cause the whole capacitor device to damage, and adopt artificial encapsulate to cause inefficiency, the cost height.

Summary of the invention

The purpose of this utility model is to overcome the deficiencies in the prior art, and a kind of automatic encapsulate machine of the capacitor that improves the capacitor quality, increases work efficiency and reduce cost greatly is provided.

Goal of the invention of the present utility model is achieved in that a kind of automatic encapsulate machine of capacitor, it is characterized in that: described automatic encapsulate machine comprises body and circuit control module, be provided with the adhesive tape unreeling shaft of the conveying adhesive tape that is connected with the circuit control module on the body successively, be positioned at the bale splitter structure of installing in turn adhesive tape unreeling shaft below and draw gluing mechanism, the capacitor core conveying mechanism that is connected with the bale splitter structure, be located at the rotating disk of capacitor core conveying mechanism discharging opening one side, and the reshaping device of being located at rotating disk one side and capacitor core flexible connection, the described gluing mechanism that draws is connected with the adhesive tape unreeling shaft by adhesive tape, described rotating disk is provided with the manipulator that transports capacitor core, and capacitor core drives down by rotating disk and clockwise rotates on body.

Also be provided with the collection basket that is positioned at the rotating disk below on the described body, the capacitor core of finishing encapsulate is transported to by manipulator to be collected in the basket.

Be provided with tension controller between described adhesive tape unreeling shaft and the bale splitter structure, described tension controller is connected with drawing gluing mechanism by adhesive tape.

Described bale splitter structure comprises the knife rest that is installed on the body, is installed on the blade on the knife rest and is located at the doubling piece that the blade top compresses adhesive tape.

The described base that draws gluing mechanism to comprise to be located at bale splitter structure below, be located at pneumatic on the base and extend to and draw the glue pawl in the bale splitter structure.

Described capacitor core conveying mechanism comprises pay-off and material-pulling device, described pay-off comprises vibrations hopper, the support be located on the body, be installed on motor and the conveyer belt that is connected with pay-off with the vibrations hopper respectively on the support, and described material-pulling device comprises the pedestal that is installed on the body, be located at push broach on the pedestal and pneumatic of driving push broach campaign.

Reshaping device on the described body has three at least, and described reshaping device comprises the support that is vertical at manipulator top, be located on the support pneumatic and the compressing member that flexibly connects with capacitor core.

Described rotating disk comprises protractor and the disk body that drives by protractor, and manipulator is located on the disk body.

Described pneumatic is cylinder.

Described compressing member is a cellular rubber.

The utility model improves the encapsulation techniques of existing capacitor, replaces artificial encapsulate with automatic encapsulate machine.The automatic encapsulate machine of capacitor mainly comprises body, circuit control module, adhesive tape unreeling shaft, tension controller, bale splitter structure, draws gluing mechanism, capacitor core conveying mechanism, rotating disk, manipulator, reshaping device and collection basket.During production, the workman only needs adhesive tape is installed on the adhesive tape unreeling shaft, and the capacitor core for the treatment of encapsulate is put into the capacitor core conveying mechanism, energized, and adhesive tape is by tension controller and draw gluing mechanism effect tension, and the doubling piece in the bale splitter structure clamps adhesive tape then.Capacitor core after vibrations hopper vibrations radially auto arrangement to conveyer belt, after capacitor core is transported to material-pulling device by conveyer belt, the bale splitter structure cuts off adhesive tape, material-pulling device is pushed capacitor core to adhesive tape, naturally, form half parcel to capacitor core when the adhesive tape, half capacitor core that wraps up is continued to be pushed into manipulator in the rotating disk by material-pulling device.Rotating disk is done the cycle intermittent movement by 45 °, and the reshaping device that is distributed in rotating disk one side carries out outside shaping to the adhesive tape that is wrapped on the capacitor core successively, finishes the full parcel of adhesive tape to capacitor core.The capacitor core that encapsulate is finished is transported to the discharging opening position of body by the rotating disk effect, and manipulator is opened automatically, and the capacitor core that encapsulate finishes falls into collects basket.

The automatic encapsulate machine of capacitor of the present utility model, not only avoided adhesive tape unreel with encapsulation process in skew or crooked appears because of pullling, guarantee the quality of capacitor and enhance productivity greatly, reduce working strength of workers, reduce cost significantly.

Description of drawings

Accompanying drawing 1 is the structural representation of the utility model most preferred embodiment;

Accompanying drawing 2 is the structure principle chart of the utility model most preferred embodiment;

Accompanying drawing 3 is the structural representation of another angle of the utility model embodiment.

Embodiment

The utility model will be further described below in conjunction with accompanying drawing.

With reference to the accompanying drawings shown in 1 to 3, the automatic encapsulate machine of capacitor of the present utility model comprises body 1, is located at circuit control module, adhesive tape unreeling shaft 2, tension controller 3, bale splitter structure on the body 1, draws gluing mechanism, capacitor core conveying mechanism, rotating disk, manipulator 4, reshaping device and collection basket 5.

Adhesive tape unreeling shaft 2, tension controller 3, bale splitter structure and draw gluing mechanism vertically to be arranged on the body 1, promptly bale splitter structure and draw gluing mechanism to be installed on adhesive tape unreeling shaft 2 belows is in turn strained adhesive tape better, avoids adhesive tape to occur being offset in pullling process.Draw gluing mechanism and bale splitter structure to strain and compress adhesive tape better in order to make, tension controller 3 is located between adhesive tape unreeling shaft 2 and the bale splitter structure, this tension controller 3 is mainly three axles that roller is installed of triangular arrangement in obtuse angle, this axle is fixed on the body 1, three rollers are driven pulley, by drawing the gluing mechanism pulling to roll down, make adhesive tape after the correction of tension controller 3, just enter next step operation.

Adhesive tape unreeling shaft 2 on the body 1, bale splitter structure, draw gluing mechanism, capacitor core conveying mechanism, rotating disk and manipulator 4 all with the circuit control module, realize automation mechanized operation.

Bale splitter structure of the present utility model comprises knife rest 6, blade 7 and the doubling piece 8 that is installed on the body 1, and wherein blade 7 is installed on the knife rest 6, and doubling piece 8 is located at blade 7 tops, and this doubling piece 8 is located at the adhesive tape left and right sides, realizes compressing adhesive tape.Draw gluing mechanism to comprise to be located at the base 9, pneumatic 10 of bale splitter structure knife rest 6 belows and draw glue pawl 11, be installed on the base 9 for wherein pneumatic 10, this pneumatic 10 is cylinder, draw glue pawl 11 to be installed on the base 9 and extend in the bale splitter structure, draw glue pawl 11 to strain adhesive tape by pneumatic 10 driving, also be provided with on the base 9 and the oil pressure pressure reducer 12 that draws glue pawl 11 to be connected, the pulling force of 11 pairs of adhesive tapes of glue pawl is drawn in control, guaranteed to draw the stability of 11 pairs of adhesive tape pulling force of glue pawl, drawn glue pawl 11 to be connected with adhesive tape unreeling shaft 2 by adhesive tape.

The capacitor core conveying mechanism comprises pay-off and material-pulling device.Pay-off comprises vibrations hopper 13, support 14, motor 15 and the conveyer belt of being located on the body 1 16, vibrations hopper 13 is connected with support 14 and extends to outside the body 1 by support 14, conveyer belt 16 and motor 15 all are located on the support 14, conveyer belt 16 is connected with pay-off with vibrations hopper 13 respectively, this conveyer belt 16 is a belt pulley, also be provided with the baffle plate 17 that is positioned at conveyer belt 16 both sides on the support 14, avoid occurring capacitor core and transport in the process at conveyer belt 16 and fall, guarantee the stability of body 1 encapsulate; Motor 15 adopts the speed-regulating AC machine, and convenient running speed of regulating conveyer belt 16 can also be provided with the reduction box that is connected with motor 15 on the support 14, improves the operation stability of motor 15 and conveyer belt 16.

Material-pulling device comprises the pedestal 18 that is installed on the body 1, be located at the push broach 19 on the pedestal 18 and drive pneumatic 10 of push broach 19 motions, push broach 19 is connected with pneumatic 10 by the push broach moving mass of being located on the pedestal 18 20, push broach 19 is installed on the push broach moving mass 20, this push broach 19 is pushed the capacitor core that conveyer belt 16 is transported to adhesive tape, be located at an end of pedestal 18 for pneumatic 10, this pneumatic 10 is cylinder, and the other end of pedestal 18 is provided with baffle plate, this baffle plate prevents push broach campaign fast 20 pedestal 18 that slips away, and guarantees the stability of push broach 19 work.

Rotating disk comprises protractor and the disk body 21 that drives by protractor, disk body 21 by screw on body 1, disk body 21 drives by protractor and does the cycle intermittent movement by 45 °, per 45 ° are provided with a manipulator 4 on the disk body 21, be to be provided with 8 manipulators 4 on the disk body 21, make the encapsulate machine process capacitor core regularly, guaranteed the continuity of producing, enhance productivity greatly.Manipulator 4 acts on by pneumatic 10 and protractor and drives the capacitor core rotation on the body 1, and manipulator 4 directly is electrically connected with the circuit control module, controls the clamping of 4 pairs of capacitor cores of manipulators and loosens by the gentle moving part 10 of circuit control module.Disk body 21 is located at discharging opening one side of pay-off, and pay-off discharging opening opposite side is a material-pulling device.

Reshaping device is located at disk body 21 1 sides and capacitor core flexibly connects, at least be provided with three reshaping devices on the body 1, this reshaping device comprises the mount pad 22 that is vertical at manipulator 4 tops, be located on the mount pad 22 pneumatic 10 and the compressing member 23 that flexibly connects with capacitor core, compressing member 23 is a sponge, the adhesive tape that the driving of compressing member 23 by pneumatic 10 half-and-half is wrapped on the capacitor core compresses, make adhesive tape be close to and involution in the capacitor core surface.Collect basket 5 and be positioned at disk body 21 belows, the capacitor core of finishing encapsulate is transported to by manipulator 4 to be collected in the basket 5.

The workman uses the automatic encapsulate machine of the utility model capacitor, during use adhesive tape is installed on the adhesive tape unreeling shaft 2, the capacitor core for the treatment of encapsulate is put into vibrations hopper 13, energized, adhesive tape is by tension controller 3 and draw 11 tensions of glue pawl, doubling piece 8 compresses adhesive tape then, and the adhesive tape of preparing the parcel capacitor core is carried out the qualification of length.Capacitor core is radially arranged to conveyer belt 16 after 13 vibrations of vibrations hopper automatically in order, before capacitor core is transported to the push broach 19 of material-pulling device by conveyer belt 16, blade 7 cuts off adhesive tape, push broach 19 is pushed capacitor core to adhesive tape, formation is to half parcel of capacitor core, the capacitor core of half parcel is continued to push away forward by push broach 19, makes the capacitor core of half parcel push manipulator 4 in the disk body 21 to, manipulator 4 open and half-and-half the capacitor core of parcel clamp.Disk body 21 is done the cycle intermittent movement by 45 °, the reshaping device that is distributed in disk body 21 1 sides carries out outside shaping to the adhesive tape that is wrapped on the capacitor core successively, be that the adhesive tape that first reshaping device will separate with the capacitor core left side originally is pressed on the capacitor core surface, second reshaping device is pressed on the capacitor core surface with the adhesive tape that originally separate with the capacitor core right side, the 3rd reshaping device aimed at the central shaft of capacitor core, junction at the two ends adhesive tape compresses, and finishes the full parcel of adhesive tape to capacitor core.The capacitor core that encapsulate is finished rotates the discharging opening position that is transported to body 1 by disk body 21, and manipulator 4 is opened automatically, and the capacitor core that encapsulate finishes falls into collects basket 5.

The automatic encapsulate machine of capacitor of the present utility model, the unreeling of adhesive tape, fixed length, location, the parcel four big technical barriers of parcel capacitor core have been solved, realized the automation of flat capacitor core individual pen encapsulate, established strong technical foundation for requiring designing and developing of the automatic encapsulate of multi-turn number in the flat capacitor production technology.

Claims (10)

1. the automatic encapsulate machine of a capacitor, it is characterized in that: described automatic encapsulate machine comprises body (1) and circuit control module, be provided with the adhesive tape unreeling shaft (2) of the conveying adhesive tape that is connected with the circuit control module on the body (1) successively, be positioned at the bale splitter structure of installing in turn adhesive tape unreeling shaft (2) below and draw gluing mechanism, the capacitor core conveying mechanism that is connected with the bale splitter structure, be located at the capacitor core conveying mechanism discharging opening one side rotating disk and be located at rotating disk one side and reshaping device that capacitor core flexibly connects, the described gluing mechanism that draws is connected with adhesive tape unreeling shaft (2) by adhesive tape, described rotating disk is provided with the manipulator (4) that transports capacitor core, and capacitor core drives down by rotating disk and goes up turn at body (1).
2. the automatic encapsulate machine of capacitor according to claim 1 is characterized in that: also be provided with the collection basket (5) that is positioned at the rotating disk below on the described body (1), the capacitor core of finishing encapsulate is transported to by manipulator (4) to be collected in basket (5).
3. the automatic encapsulate machine of capacitor according to claim 1, it is characterized in that: be provided with tension controller (3) between described adhesive tape unreeling shaft (2) and the bale splitter structure, described tension controller (3) is connected with drawing gluing mechanism by adhesive tape.
4. the automatic encapsulate machine of capacitor according to claim 1 is characterized in that: described bale splitter structure comprises the knife rest (6) that is installed on the body (1), is installed on the blade (7) on the knife rest (6) and is located at the doubling piece (8) that blade (7) top compresses adhesive tape.
5. the automatic encapsulate machine of capacitor according to claim 1 is characterized in that: the described base (9) that draws gluing mechanism to comprise to be located at bale splitter structure below, be located at pneumatic (10) on the base (9) and extend to the bale splitter structure interior draw glue pawl (11).
6. the automatic encapsulate machine of capacitor according to claim 1, it is characterized in that: described capacitor core conveying mechanism comprises pay-off and material-pulling device, described pay-off comprises vibrations hopper (13), the support (14) be located on the body (1), be installed on motor (15) and the conveyer belt (16) that is connected with material-pulling device with vibrations hoppers (13) respectively on the support (14), and described material-pulling device comprises the pedestal (18) that is installed on the body (1), be located at pneumatic (10) that push broach (19) on the pedestal (18) and driving push broach (19) are moved.
7. the automatic encapsulate machine of capacitor according to claim 1, it is characterized in that: the reshaping device on the described body (1) has three at least, and described reshaping device comprises the mount pad (22) that is vertical at manipulator (4) top, the compressing member (23) of being located at pneumatic (10) on the mount pad (22) and flexibly connecting with capacitor core.
8. the automatic encapsulate machine of capacitor according to claim 1 is characterized in that: described rotating disk comprises protractor and the disk body (21) that drives by protractor, and manipulator (4) is located on the disk body (21).
9. according to the automatic encapsulate machine of claim 5 or 6 or 7 described capacitors, it is characterized in that: described pneumatic (10) are cylinder.
10. the automatic encapsulate machine of capacitor according to claim 7 is characterized in that: described compressing member (23) is sponge.
CN2009200584498U 2009-06-09 2009-06-09 Automatic rubber coating machine of capacitor CN201490021U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2009200584498U CN201490021U (en) 2009-06-09 2009-06-09 Automatic rubber coating machine of capacitor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2009200584498U CN201490021U (en) 2009-06-09 2009-06-09 Automatic rubber coating machine of capacitor

Publications (1)

Publication Number Publication Date
CN201490021U true CN201490021U (en) 2010-05-26

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN2009200584498U CN201490021U (en) 2009-06-09 2009-06-09 Automatic rubber coating machine of capacitor

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CN (1) CN201490021U (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104118588A (en) * 2014-07-17 2014-10-29 上海思源电力电容器有限公司 Device and method for encapsulating core element of power capacitor
CN104465135A (en) * 2014-12-11 2015-03-25 铜陵市启动电子制造有限责任公司 Flat thin-film capacitor core rubber coating device
CN104465134A (en) * 2014-12-11 2015-03-25 铜陵市启动电子制造有限责任公司 Rubber coating device for cylindrical thin-film capacitor core with core rod
CN104965132A (en) * 2015-05-29 2015-10-07 诸暨中澳自动化设备有限公司 Test platform circuit of intelligent electric tool
CN105057968A (en) * 2015-09-18 2015-11-18 康舒电子(东莞)有限公司 Full-automatic adhesive tape wrapping machine for capacitor

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104118588A (en) * 2014-07-17 2014-10-29 上海思源电力电容器有限公司 Device and method for encapsulating core element of power capacitor
CN104118588B (en) * 2014-07-17 2015-12-16 上海思源电力电容器有限公司 Power capacitor center element encases device and method
CN104465135A (en) * 2014-12-11 2015-03-25 铜陵市启动电子制造有限责任公司 Flat thin-film capacitor core rubber coating device
CN104465134A (en) * 2014-12-11 2015-03-25 铜陵市启动电子制造有限责任公司 Rubber coating device for cylindrical thin-film capacitor core with core rod
CN104465135B (en) * 2014-12-11 2017-12-12 江西迪芯能源科技有限公司 A kind of flat thin-film capacitor fuse gluing device
CN104965132A (en) * 2015-05-29 2015-10-07 诸暨中澳自动化设备有限公司 Test platform circuit of intelligent electric tool
CN104965132B (en) * 2015-05-29 2017-11-10 诸暨中澳自动化设备有限公司 A kind of test platform circuit of intelligent electric instrument
CN105057968A (en) * 2015-09-18 2015-11-18 康舒电子(东莞)有限公司 Full-automatic adhesive tape wrapping machine for capacitor

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Date Code Title Description
GR01 Patent grant
C14 Grant of patent or utility model
CP01 Change in the name or title of a patent holder

Address after: 528311, Foshan District, Guangdong City, Beijiao Town Industrial Park 6-5 plots of Feng Ming Electronic Technology Co., Ltd. Shunde

Patentee after: Guangdong Fengming Electronic Tech. Co., Ltd.

Address before: 528311, Foshan District, Guangdong City, Beijiao Town Industrial Park 6-5 plots of Feng Ming Electronic Technology Co., Ltd. Shunde

Patentee before: Foshan Shuande Fengming Electronic Technology Co., Ltd.

C56 Change in the name or address of the patentee

Owner name: GUANGDONG FENGMING ELECTRONIC SCIENCE + TECH. CO.,

Free format text: FORMER NAME: FOSHAN SHUANDE FENGMING ELECTRONIC TECHNOLOGY CO., LTD.

CX01 Expiry of patent term

Granted publication date: 20100526

CX01 Expiry of patent term