CN202816650U - Assembly line for transformer - Google Patents
Assembly line for transformer Download PDFInfo
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- CN202816650U CN202816650U CN 201220490179 CN201220490179U CN202816650U CN 202816650 U CN202816650 U CN 202816650U CN 201220490179 CN201220490179 CN 201220490179 CN 201220490179 U CN201220490179 U CN 201220490179U CN 202816650 U CN202816650 U CN 202816650U
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- transformer
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Abstract
The utility model discloses an assembly line for a transformer. The assembly line for the transformer comprises a shaping step, an assembly step, and an adhesive tape packing step. The shaping step is finished by using an inner shaping clamp which can be automatically sleeved into a center hole of a framework coil, and a front shaping cylinder which can clamp the framework coil from the front and a back shaping cylinder which can clamp the framework coil from the back.. The assembly step is of starting a left and a right assembly cylinder to drive a left and right magnetic core to sleeve into the center hole to finish the assembly of a magnetic core framework. The adhesive tape packing step is of winding adhesive tapes of a feeding rotary plate, on the periphery of the left and right magnetic core, to conduct adhesive tape packing by driving an adhesive tape packing clamp to rotate for predetermined cycles. At least the shaping of the framework coil, the assembly of the magnetic core framework and the adhesive tape packing of the magnetic core framework can be automatically finished by the assembly line for the transformer, and therefore assembly efficiency can be greatly improved, and influence of human factor to product quality is reduced.
Description
Technical field
The utility model relates to the assembly line of transformer.
Background technology
Transformer comprises skeleton, is wound on line bag and left and right magnetic core on the skeleton, wherein the skeleton of wired bag is called the skeleton line bag usually for short around the home, left and right magnetic core is assembled in the mesopore of skeleton and forms magnetic core framework, magnetic core framework is finished the assembling that encapsulate band (namely on the periphery of left and right magnetic core around the home the adhesive tape of the default number of turns) is finished transformer.Wherein, the skeleton of transformer comprises winding body and two connectors, winding body is generally " worker " font, and this winding body comprises the around the home winding slot and the adhesive portion that is positioned at the winding slot two ends of line bag of being used for that is positioned at the centre, has the mesopore that supplies magnetic core to penetrate of perforation in the winding body.Two connectors are connected on the adhesive portion of winding body, are connected with perpendicular stitch on the bottom surface of connector; Magnetic core comprises U-shaped body (i.e. two column jackets) and is connected in center pillar on the U-shaped body bottom surface, namely form altogether three joint pins, during assembling, the center pillar of left and right magnetic core inserts in the mesopore, so that the adhesive portion of skeleton is close in the bottom surface of U-shaped body from the left and right side of winding body respectively; Two column jackets of left magnetic core pass from the both sides of adhesive portion, and bond together securely with the column jacket with relative separately of right magnetic core respectively, left and right magnetic core is enclosed be connected into " day " font, at this, the point glue of relevant magnetic core has two kinds of modes of operation at present, a kind of is the some glue of finishing before left and right magnetic core inserts mesopore center pillar, and another kind is that the abutment joint place to two column jackets carries out a glue after inserting and the magnetic core of finishing insertion finished encapsulate.
At present, mainly by manually finishing above-mentioned number of assembling steps, in assembling process, need manually first the skeleton line bag to be carried out integer, so that the winding body of skeleton keeps the shape of rule, so that the insertion of magnetic core, afterwards skeleton line bag and magnetic core are fitted together, again the magnetic core framework that assembles is placed on packing adhesive tape on the sealing-tape machine, the personnel of test station test the transformer that assembles, the personnel of the impregnation station balance that sorts.Whole process need a large amount of personnel operate, this has not only reduced production efficiency, and product also can be owing to a lot of human factors, such as the less clean position of magnetic core, adhesive tape degree of tightness discomfort etc., the bad problem of inductance appears, therefore, need the method for researching and developing a kind of transformer automatic Composition and the assembly line that can realize the method badly.
The utility model content
The purpose of this utility model is to provide the assembly line of the encapsulate operation of the assembling of a kind of integer that can automatically finish at least the skeleton line bag, magnetic core framework and magnetic core framework.
The technical solution adopted in the utility model is: the assembly line of transformer comprises:
Integer type device, comprise the integer pedestal, be arranged on the left of the integer pedestal or plug cylinder in the integer on right side, and the forward and backward integer cylinder that is divided into the forward and backward side of integer pedestal, wherein, described integer pedestal has an integer positioning area that is used for the downward orientation placement skeleton line bag of stitch, and the motion section of plug cylinder and inner integer anchor clamps are connected in the integer, and the motion parts of forward and backward integer cylinder is not connected with forward and backward integer anchor clamps; The integer pedestal, plug cylinder in the integer, and the relative position of forward and backward integer cylinder require be: integer center bar cylinder promotes inner integer anchor clamps to the right or left and is inserted in the mesopore of skeleton line bag on the first horizontal direction when being activated, forward and backward integer cylinder when being activated with the second horizontal direction of the first horizontal direction quadrature on respectively in the past, the rear clamps the skeleton line bag;
Apparatus for assembling: comprise the assembling pedestal, be divided into the left and right magnetic core positioning pedestal of the left and right side of assembling pedestal, be divided into the forward and backward assembling positioning cylinder of the forward and backward side of assembling pedestal, and left and right assembling cylinder, described assembling pedestal has an assembling positioning area that is used for the downward orientation placement skeleton line bag of stitch; Described left assembling cylinder is positioned at the left side of left magnetic core positioning pedestal, will be arranged in left magnetic core on the left magnetic core positioning pedestal on the first horizontal direction and push from the left side mesopore of skeleton line bag, right assembling cylinder is positioned at the right side of right magnetic core positioning pedestal, will be arranged in right magnetic core on the right magnetic core positioning pedestal on the first horizontal direction and push from the right side mesopore of skeleton line bag; The movable part of described forward and backward assembling positioning cylinder moves in the second horizontal direction, and the location of finishing the skeleton line bag to be engaged in the second mobile on the first horizontal direction skeleton transfer manipulator makes left and right magnetic core align with the mesopore of skeleton line bag;
Adhesive tape wrapping device, comprise for the encapsulate carrying jig of placing magnetic core framework, carry out the material loading rotating disk of adhesive tape material loading, drive the rotation of encapsulate carrying jig with the encapsulate translator on the periphery that the adhesive tape on the material loading rotating disk is wound in left and right magnetic core, and after finishing the encapsulate band, cut off adhesive tape cut the adhesive tape cylinder;
Transfer device, comprise that the skeleton line bag that will be positioned at skeleton line bag feeding area is transferred to the first skeleton transfer manipulator of integer positioning area, the skeleton line bag of finishing integer is transferred to the second skeleton transfer manipulator of assembling positioning area, the magnetic core framework of finishing assembling is transferred to the 3rd skeleton transfer manipulator on the encapsulate carrying jig of encapsulate zone.
Wherein, cave in and form described integer positioning area in the middle part of described integer pedestal, the left side wall of described integer pedestal is provided with the left breach in the mesopore that supplies inner integer anchor clamps to be inserted in the skeleton line bag, and the forward and backward sidewall of integer pedestal is respectively arranged with for forward and backward integer anchor clamps and stretches into the forward and backward breach that the integer positioning area is clamped the skeleton line bag.
Wherein, described assembly line also comprises the skeleton vibrating disc that is positioned at skeleton line bag feeding area, and the delivery channel of described skeleton vibrating disc aligns with the integer positioning area on the first horizontal direction.
Wherein, the respectively drive first of described transfer device, on the second and the 3rd skeleton transfer manipulator, first of lower movement, second, the 3rd moves up and down cylinder is installed on the same mounting panel, described transfer device comprises that also the described mounting panel of drive is at the mobile horizontal mobile mechanism of the first horizontal direction, so that first, the second and the 3rd skeleton transfer manipulator while correspondence is finished the skeleton line bag that will be positioned at skeleton line bag feeding area and is transferred to the integer district, the skeleton line bag of finishing integer is transferred to assembling district, the magnetic core framework of finishing assembling is transferred to the action on the encapsulate carrying jig of encapsulate zone.
Wherein, described adhesive tape wrapping device has two encapsulate carrying jigs, two encapsulate carrying jigs are installed on the rotating disk rotatably, described adhesive tape wrapping device comprises the anchor clamps position rotaring motor that drives dial rotation, with will be wherein an encapsulate carrying jig transfer to the encapsulate position, and simultaneously another encapsulate carrying jig is transferred to for cutting the adhesive tape cylinder and finishes the cleavage of cutting the adhesive tape operation;
Described adhesive tape wrapping device also comprises the coupling pedestal, described coupling pedestal has the non-cylindrical irregularly-shaped hole, the output shaft of described encapsulate translator and irregularly-shaped hole relatively rotate ground mode sliding connection to limit it, described adhesive tape wrapping device comprises that also driving pedestal moves up and down and make the coupling cylinder that column sleeve enters or break away from the irregularly-shaped hole of the pedestal that is coupled that couples that is fixed on the encapsulate carrying jig, so that driving the encapsulate carrying jig that goes to the encapsulate position, the timesharing of encapsulate translator rotates, wherein, describedly couple post when being inserted in irregularly-shaped hole and irregularly-shaped hole limits it and relatively rotates the ground sliding connection.
Wherein, described assembly line also comprises school foot device, transformer testing instrument and transformer transfer device, and described school foot device comprises school pin anchor clamps, is provided with on the pin anchor clamps of described school and each stitch of transformer position, hole one to one; Described transformer transfer device is included on the first horizontal direction mobile, and the transformer that is transferred to the school pin transfer manipulator on the school pin anchor clamps in pin district, school with the transformer that will finish assembling from the cleavage of encapsulate zone and will finishes the school pin is transferred to the test transfer manipulator on the transformer testing instrument that is positioned at the test section; Described school foot device also comprises slide, slide rail with the slide sliding connection, and drive slide at the mobile slide horizontal mobile mechanism of the second horizontal direction, with mobile in the second horizontal direction by slide, and school pin transfer manipulator is in the mobile school pin operation of finishing of the first horizontal direction.
Wherein, the school pin transfer manipulator that drives respectively of described transformer transfer device is installed on the same mounting panel with the cylinder that moves up and down that the test transfer manipulator moves up and down, described transformer transfer device also comprises and drives described mounting panel at the mobile horizontal mobile mechanism of the first horizontal direction so that school pin transfer manipulator and test transfer manipulator simultaneously the corresponding transformer that will finish assembling finished be transferred on the pin anchor clamps of school and the transformer that will finish the school pin is transferred to action on the transformer testing instrument from the encapsulate zone.
Wherein, described assembly line also comprises transformer turning device and transformer automatic sequencing device, described transformer turning device comprises the turning manipulator of finishing the transformer of test for clamping, drive turning manipulator and finish the rotary cylinder that the stitch that makes transformer makes progress, and the Flip Zone that the driven rotary cylinder moves up and down moves up and down cylinder; Described transformer automatic sequencing device comprise for from turning mechanical on hand gripping finish the ordering manipulator of transformer of upset operation, drive ordering machinery and move up and down cylinder in lower mobile ordering district on hand, drive ordering district moves up and down cylinder and moves forward and backward mechanism in the mobile ordering district of the second horizontal direction, and drive the ordering district and move forward and backward mechanism at the mobile ordering district left/right movement device of the first horizontal direction, put in each position, space of pallet with the orientation that the transformer of the manipulator gripping of will sorting makes progress with stitch.
Wherein, described assembly line also comprises magnetic core turning device and magnetic core transfer device, described magnetic core turning device comprises the left and right clipper with magnet core that is communicated with the terminal of left and right magnetic core slideway respectively, drive respectively the interface left and right magnetic core rotary cylinder respect to one another that left and right clipper with magnet core opposite direction rotating makes left and right magnetic core, and the left and right magnetic core after will overturning is respectively released the left and right magnetic core positioning cylinder of preset distance to the right with the left side; Described magnetic core transfer device comprises for the left and right suction nozzle of drawing respectively the left and right magnetic core that is pushed out preset distance from the left and right clipper with magnet core of finishing the upset operation, drive the suction nozzle that left and right suction nozzle moves up and down and move up and down cylinder, and driving suction nozzle, to move up and down cylinder mobile in the second horizontal direction, moves forward and backward cylinder with the suction nozzle that left and right magnetic core is transferred to respectively left and right magnetic core positioning area; Described assembly line also comprises the blowning installation that cleans for to the left and right magnetic core that lays respectively in the left and right magnetic core slideway;
Described assembly line also comprises point glue equipment, described point glue equipment comprises the left and right point gum machine that is divided into left and right magnetic core slideway top, and drive the some glue cylinder that left and right point gum machine moves up and down, to finish respectively the some glue process to the interface of the center pillar of left and right magnetic core; Perhaps described point glue equipment closes on the setting of encapsulate carrying jig, described point glue equipment comprises point gum machine, drive the some glue cylinder that point gum machine moves up and down, and drive the some glue translation actuation mechanism that some glue cylinder moves in the horizontal direction, finish the some glue process of the seam crossing that two column jackets to left and right magnetic core connect to drive point gum machine by a glue cylinder.
Wherein, described assembly line also comprises left and right magnetic core vibrating disc, and the delivery channel of described left and right magnetic core vibrating disc is accepted mutually with left and right magnetic core slideway respectively.
The beneficial effects of the utility model are: assembly line of the present utility model can be finished the integer of skeleton line bag, the assembling of magnetic core framework and the encapsulate of magnetic core framework at least automatically, even can automatically finish the material loading of skeleton line bag, the integer of skeleton line bag, the material loading of magnetic, the assembling of magnetic core framework, encapsulate, transformer school pin, transformer testing and the automatic balance of transformer of magnetic core framework, this shows, can greatly improve packaging efficiency by assembly line of the present utility model, and reduce human factor to the impact of product quality.
Description of drawings
Fig. 1 shows the assembling flow path block diagram according to a kind of execution mode of the assemble method of the assembly line of transformer described in the utility model;
Fig. 2 mainly shows a kind of integer type device, apparatus for assembling, adhesive tape wrapping device and the transfer device of implementing structure according to the utility model assembly line;
Fig. 3 mainly shows according to a kind of adhesive dispenser, magnetic core turning device and magnetic core transfer device of implementing structure of the point of the utility model assembly line;
Fig. 4 mainly shows a kind of school foot device, transformer testing instrument and the transformer transfer device of implementing structure according to the utility model assembly line;
Fig. 5 mainly shows a kind of transformer turning device of implementing structure according to the utility model assembly line;
Fig. 6 mainly shows a kind of transformer automatic sequencing device of implementing structure according to the utility model assembly line.
Embodiment
The assembling of transformer comprises each step as shown in Figure 1 in broad terms, one branch into the skeleton line bag on expect the integer of skeleton line bag, another branch finishes in turn magnetic core and (comprises a left side, right magnetic core) material loading, the magnetic core cleaning, magnetic core point glue (this step or after finishing the encapsulate of magnetic core framework, carry out before carrying out transformer school pin, this kind some glue mode is in following the second point glue mode that is called as), magnetic core upset and magnetic core are transferred, arrive the skeleton line bag in assembling district and the assembling that magnetic core is finished magnetic core framework through two branches, finish in turn afterwards the encapsulate of magnetic core framework, transformer school pin, transformer testing, transformer upset and transformer balance.Assemble method of the present utility model can be realized the assembling of sense stricto transformer at least, i.e. shaping step, number of assembling steps and encapsulate band step, and with reference to Fig. 2 and Fig. 3, concrete steps are as follows:
Shaping step: start plug cylinder 3 in the integer is inserted in the skeleton line bag that is arranged in the integer positioning area at the inside integer anchor clamps that the first horizontal direction (perhaps left and right directions) promotes and the mesopore of skeleton line bag is complementary mesopore (being that the center line of mesopore of skeleton line bag is along the first horizontal direction), afterwards, before the startup, rear integer cylinder 4a, before 4b promotes respectively, rear integer anchor clamps are before the skeleton line bag, the rear is clamped skeleton line bag (being the line bag on the direct clamping backbone winding wire casing) and is carried out integer, wherein, front, rear integer cylinder 4a, the direction of motion of 4b is and the second horizontal direction of the first horizontal direction quadrature (or claiming fore-and-aft direction); After finishing integer, start in the described integer plug cylinder pulling integer anchor clamps and from described mesopore, withdraw from; Wherein, can pass through the first skeleton transfer manipulator 23 from skeleton line bag feeding area gripping skeleton line bag, and be transferred on the integer positioning area; At this, the utility model is realized the automatic charging of skeleton line bag by skeletal vibration dish 1, and the first skeleton transfer manipulator 23 is transferred from the delivery channel gripping one skeleton line bag of the skeleton vibrating disc that is arranged in skeleton line bag feeding area.
Number of assembling steps: after the skeleton line bag that for example will finish integer by the second skeleton transfer manipulator 21 is transferred to the assembling positioning area from the integer positioning area, start left and right assembling cylinder 5a, 5b and promote the corresponding left and right magnetic core that is arranged in left and right magnetic core positioning area in the first horizontal direction respectively and be inserted in described mesopore from the left and right side of skeleton line bag, finish the assembling of magnetic core framework.
Encapsulate band step: after for example described magnetic core framework being transferred on the encapsulate carrying jig that is positioned at the encapsulate position of encapsulate zone 10 by the 3rd skeleton transfer manipulator 18, drive the encapsulate carrying jig and rotate the predetermined number of turns, to carry out the encapsulate band on the periphery that the adhesive tape on the material loading rotating disk 11 is wound in left and right magnetic core; After finishing the encapsulate band, start and cut adhesive tape cylinder 9 cut-out adhesive tapes, finish the assembling of transformer.
Wherein, the stitch of skeleton line bag is all downward in integer, assembling and encapsulate band step; According to actual requirement, left and right magnetic core or before being positioned at left and right magnetic core positioning area, finish a glue or finish the encapsulate band after finish a glue, the position that the former puts glue is on the interface of center pillar of left and right magnetic core, the position that the latter puts glue is two seam crossings that column jacket connects, can before cutting off adhesive tape, finish a glue for the latter, also can finish a glue after cutting off adhesive tape, present embodiment is to finish a glue after cutting off adhesive tape.
In order to improve packaging efficiency, the utility model is finished the skeleton line bag that will be positioned at the delivery channel of skeleton vibrating disc and is transferred to the integer positioning area by first, second, and third above skeleton transfer manipulator 23,21,18 while correspondences, the skeleton line bag of finishing integer is transferred to the assembling positioning area, and the magnetic core framework that will finish assembling is transferred to the action on the encapsulate carrying jig of encapsulate zone, i.e. the assembling of the magnetic core framework of the encapsulate of a magnetic core framework, a rear order and again after the integer of skeleton line bag of an order carry out simultaneously.
With reference to Fig. 3 and 4, assemble method of the present utility model can also automatically perform the rapid and testing procedure of following school step:
The school step is rapid: for example be transferred on the school pin anchor clamps in pin district, school from the encapsulate zone by school pin transfer manipulator 30 transformers that above assembling is complete, make each stitch of transformer insert the Kong Weizhong of the correspondence of school pin anchor clamps downwards; For example make transformer mobile in the first horizontal direction by school pin transfer manipulator 30 afterwards, and for example the horizontal mobile mechanism by screw-nut structure make school pin anchor clamps mobile in the second horizontal direction, finishes the school pin of transformer; Wherein, to be the stitch that guarantees transformer vertical with the bottom surface of the connector of skeleton for the school pin of transformer;
Testing procedure: it for example is 3259 testers that the transformer that for example will finish the school pin by test transfer manipulator 33 is transferred to the transformer testing instrument 35(that is positioned at the test section) on, each stitch of transformer is inserted downwards in the corresponding instrument connection position, finish performance test.
For packaging efficiency is provided, be transferred on the pin anchor clamps of school and the transformer that will finish the school pin is transferred to action on the transformer testing instrument 35 with can be the simultaneously corresponding transformer that to finish assembling finished of colonel's pin transfer manipulator 30 and test transfer manipulator 33 from encapsulate zone 10, namely a transformer is when testing, and a rear order transformer carries out the school pin.
Assemble method of the present utility model can also be realized automatic balance, namely with reference to Fig. 5 and 6, after the test of finishing transformer, for example move up and down air cylinder driven turning manipulator 38 by the Flip Zone first and clamp the transformer of finishing test, for example drive the orientation that the turning manipulator upset makes progress for the stitch that makes transformer by upset cylinder 39 again, afterwards, driving ordering manipulator 43 makes progress transformer with stitch orientation is transferred on the position, space of the pallet that being positioned at the ordering district.
Described encapsulate zone 10 can arrange two encapsulate carrying jigs, two encapsulate carrying jigs are positioned on the rotating disk, after the skeleton magnetic core on the encapsulate carrying jig is finished encapsulate band operation, drive dial rotation, make the encapsulate carrying jig that carries the skeleton magnetic core go to cleavage, finish the operation of cutting off adhesive tape for cutting the adhesive tape cylinder, make simultaneously another empty encapsulate carrying jig go to the encapsulate position, to carry out encapsulate to transfer the skeleton magnetic core that comes next time.For the second encapsulate mode, be after the encapsulate carrying jig that rotating disk carries the skeleton magnetic core goes to cleavage, to finish a glue.
In the utility model, can automatically realize left and right magnetic core is positioned on the above left and right magnetic core positioning area, wherein, shown in Fig. 2 and 3, the step that left magnetic core is transferred to left magnetic core positioning area is: left magnetic core is fed forward along the second horizontal direction in left magnetic core slideway, at this moment, the orientation of left magnetic core is: the interface of left magnetic core up, and three joint pins of left magnetic core are arranged on the second horizontal direction in turn; Starting blowning installation cleans the left magnetic core in carrying; After the cleaning, driving left point gum machine 28 presses down, the syringe needle of left point gum machine 28 is transferred to the interface of left magnetic core carry out a glue, after the left magnetic core of finishing a glue is transported in the left magnetic core turnover fixture, driving left magnetic core upset cylinder 6a drives left magnetic core turnover fixture and turn to the interface that makes left magnetic core towards the position on right side, left magnetic core is finished the left suction nozzle of upset rear drive left magnetic core is transferred to left magnetic core positioning area, usually after finishing upset, left magnetic core by left magnetic core positioning cylinder it is released preset distance to the right, make its below that can be positioned at left suction nozzle, can simplify like this movement locus of suction nozzle.For the second point glue mode, in being transferred to the process of left magnetic core positioning area, left magnetic core do not carry out above-mentioned some glue step, and namely left magnetic core namely is transported to after finishing cleaning in the left magnetic core turnover fixture.
In like manner, the step that right magnetic core is transferred to right magnetic core positioning area is: right magnetic core is fed forward along the second horizontal direction in right magnetic core slideway, at this moment, the orientation of right magnetic core is: the interface of right magnetic core up, and three joint pins of right magnetic core are arranged on the second horizontal direction in turn; Starting another or same blowning installation cleans the right magnetic core in carrying; After the cleaning, driving right point gum machine 27 presses down, the syringe needle of right point gum machine 27 is transferred to the interface of right magnetic core carry out a glue, after the right magnetic core of finishing a glue is transported in the right magnetic core turnover fixture, driving right magnetic core upset cylinder drives right magnetic core turnover fixture and turn to the interface that makes right magnetic core towards the position in left side, right magnetic core is finished the right suction nozzle of upset rear drive right magnetic core is transferred to right magnetic core positioning area, usually after finishing upset, right magnetic core by right magnetic core positioning cylinder it is released preset distance to the left, make its below that can be positioned at right suction nozzle, can simplify like this movement locus of suction nozzle.For the second point glue mode, in being transferred to the process of right magnetic core positioning area, right magnetic core do not carry out above-mentioned some glue step, and namely right magnetic core namely is transported to after finishing cleaning in the right magnetic core turnover fixture.
For the first point glue mode, left and right point gum machine 28,27 can drive the action of finishing simultaneously lower pressure point glue by some glue cylinders 29; Left and right suction nozzle is transferred cylinder 25 drivings by a magnetic core and is finished simultaneously the action that left and right magnetic core is transferred to respectively left and right magnetic core positioning area.
More than left and right magnetic core can be finished respectively by left and right magnetic core vibrating disc 16a, 16b the automatic charging of left and right magnetic core, the delivery channel of left and right magnetic core vibrating disc is accepted mutually with left and right magnetic core slideway respectively.
Below provide a kind of enforcement structure that realizes the assembly line of above-mentioned assemble method.
The assembly line of transformer comprises integer type device at least, apparatus for assembling, adhesive tape wrapping device and transfer device, wherein, this integer type device comprises the integer pedestal, be arranged at that plug cylinder 3(considers to be arranged at the left side from joint space-efficient angle in the integer in integer pedestal left side), and before being divided into the integer pedestal, before the rear side, rear integer cylinder 4a, 4b, wherein, described integer pedestal has one and is used for placing the integer positioning area of skeleton line bag with the downward orientation of stitch (for example the integer positioning area has the hole position corresponding with stitch, perhaps has the dead slot that stitch is suspended), the motion section of plug cylinder 3 and inner integer anchor clamps are connected in the integer, and are front, rear integer cylinder 4a, the motion parts of 4b not with before, rear integer anchor clamps are connected; The integer pedestal, plug cylinder in the integer, and the relative position of forward and backward integer cylinder require be: integer center bar cylinder 3 promotes inner integer anchor clamps to the right and is inserted in the mesopore of skeleton line bag on the first horizontal direction when being activated, forward and backward integer cylinder when being activated with the second horizontal direction of the first horizontal direction quadrature on respectively in the past, the rear clamps the skeleton line bag.Apparatus for assembling comprises the assembling pedestal, be divided into the left and right magnetic core positioning pedestal of the left and right side of assembling pedestal, be divided into forward and backward assembling positioning cylinder 7a, the 7b of the forward and backward side of assembling pedestal, and left and right assembling cylinder 5a, 5b, this assembling pedestal has an assembling positioning area (for example assemble positioning area and have the hole position corresponding with stitch, perhaps have the dead slot that stitch is suspended) that is used for the downward orientation placement skeleton line bag of stitch; Left assembling cylinder 5a is positioned at the left side of left magnetic core positioning pedestal, will be arranged in left magnetic core on the left magnetic core positioning pedestal on the first horizontal direction and push from the left side mesopore of skeleton line bag, right assembling cylinder 5b is positioned at the right side of right magnetic core positioning pedestal, will be arranged in right magnetic core on the right magnetic core positioning pedestal on the first horizontal direction and push from the right side mesopore of skeleton line bag; The movable part of forward and backward assembling positioning cylinder 7a, 7b moves in the second horizontal direction, and the location of finishing the skeleton line bag to be engaged in the second mobile on the first horizontal direction skeleton transfer manipulator 21 makes left and right magnetic core align with the mesopore of skeleton line bag.Adhesive tape wrapping device comprises for the encapsulate carrying jig of placing magnetic core framework, carry out the material loading rotating disk 11 of adhesive tape material loading, drive the rotation of encapsulate carrying jig with the encapsulate translator 12 on the periphery that the adhesive tape on the material loading rotating disk is wound in left and right magnetic core, and after finishing the encapsulate band, cut off adhesive tape cut adhesive tape cylinder 9.Transfer device comprises that the skeleton line bag that will be positioned at skeleton line bag feeding area is transferred to the first skeleton transfer manipulator 23 of integer positioning area, the skeleton line bag of finishing integer is transferred to the second skeleton transfer manipulator 21 of assembling positioning area, the magnetic core framework of finishing assembling is transferred to the 3rd skeleton transfer manipulator 18 on the encapsulate carrying jig of encapsulate zone.
Can cave in by the middle part that makes the integer pedestal and form above integer positioning area, for this kind invaginating detent mechanism, the left side wall of integer pedestal is provided with the left breach in the mesopore that supplies inner integer anchor clamps to be inserted in the skeleton line bag, and the forward and backward sidewall of integer pedestal is respectively arranged with for forward and backward integer anchor clamps and stretches into the forward and backward breach that the integer positioning area is clamped the skeleton line bag.
Assembly line of the present utility model can also comprise the skeleton vibrating disc 1 that is positioned at skeleton line bag feeding area, the delivery channel of described skeleton vibrating disc aligns with the integer positioning area on the first horizontal direction, makes the first skeleton transfer manipulator only need to move the handover that can finish the skeleton line bag in the first horizontal direction and above-below direction.
The respectively drive first of above transfer device, on the second and the 3rd skeleton transfer manipulator, first of lower movement, second, the 3rd moves up and down cylinder 22,20 and 17 are installed on the same mounting panel, described transfer device comprises that also this mounting panel of drive is at the mobile horizontal mobile mechanism of the first horizontal direction, so that first, the second and the 3rd skeleton transfer manipulator while correspondence is finished the skeleton line bag that will be positioned at skeleton line bag feeding area and is transferred to the integer district, the skeleton line bag of finishing integer is transferred to the assembling district, the magnetic core framework of finishing assembling is transferred to the action on the encapsulate carrying jig of encapsulate zone, wherein, this horizontal mobile mechanism can be the usual feed screw nut transfer mechanism that passes through servomotor 2 drivings that adopts.
Above adhesive tape wrapping device can have two encapsulate carrying jigs, two encapsulate carrying jigs are installed on the rotating disk rotatably, this adhesive tape wrapping device comprises the anchor clamps position rotaring motor 13 that drives dial rotation, with will be wherein an encapsulate carrying jig transfer to the encapsulate position, and simultaneously another encapsulate carrying jig is transferred to for cutting the adhesive tape cylinder and finishes the cleavage of cutting the adhesive tape operation; This adhesive tape wrapping device also comprises a coupling pedestal, described coupling pedestal has the non-cylindrical irregularly-shaped hole (such as square opening or regular pentagon, the regular hexagon hole), the output shaft of described encapsulate translator and irregularly-shaped hole relatively rotate ground mode sliding connection to limit it, described adhesive tape wrapping device comprises that also driving pedestal moves up and down and make the coupling cylinder that column sleeve enters or break away from the irregularly-shaped hole of the pedestal that is coupled that couples that is fixed on the encapsulate carrying jig, so that driving the encapsulate carrying jig that goes to the encapsulate position, the timesharing of encapsulate translator rotates, wherein, describedly couple post when being inserted in irregularly-shaped hole and irregularly-shaped hole limits it and relatively rotates the ground sliding connection, wherein, the output shaft of pedestal and motor and to couple matching relationship between the post identical with the design principle of the screwdriver of head-exchangeable.At this, two cover coupling mechanisms also can be set, corresponding one by one with two encapsulate carrying jigs, this coupling mechanism comprises the coupling pedestal of said structure and couples post, couple post and be connected with corresponding separately encapsulate carrying jig, this coupling mechanism comprises that also driving the coupling pedestal moves up and down in addition, so that the output shaft of encapsulate translator is inserted in or breaks away from the coupling cylinder of irregularly-shaped hole.
Assembly line of the present utility model can also comprise school foot device 32, transformer testing instrument 35 and the transformer transfer device shown in Fig. 3 and 4, this school foot device 32 comprises school pin anchor clamps, is provided with on the pin anchor clamps of school and each stitch of transformer position, hole one to one; The transformer transfer device is included on the first horizontal direction mobile, and the transformer that is transferred to the school pin transfer manipulator 30 on the school pin anchor clamps in pin district, school with the transformer that will finish assembling from the cleavage of encapsulate zone and will finishes the school pin is transferred to the test transfer manipulator 33 on the transformer testing instrument that is positioned at the test section; The school foot device also comprises slide, slide rail with the slide sliding connection, and drive slide at the mobile slide horizontal mobile mechanism of the second horizontal direction, with mobile in the second horizontal direction by slide, and school pin transfer manipulator is in the mobile school pin operation of finishing of the first horizontal direction.
The school pin transfer manipulator 30 that drives respectively of above transformer transfer device is installed on the same mounting panel with the cylinder 31,34 that moves up and down that test transfer manipulator 33 moves up and down, described transformer transfer device also comprises and drives described mounting panel at the mobile horizontal mobile mechanism of the first horizontal direction so that school pin transfer manipulator and test transfer manipulator simultaneously the corresponding transformer that will finish assembling finished be transferred on the pin anchor clamps of school and the transformer that will finish the school pin is transferred to action on the transformer testing instrument from the encapsulate zone.This horizontal mobile mechanism can be the usual feed screw nut transfer mechanism that passes through servomotor 36 drivings that adopts.
Assembly line of the present utility model can also comprise transformer turning device and transformer automatic sequencing device as illustrated in Figures 5 and 6, this transformer turning device comprises the turning manipulator 38 of finishing the transformer of test for clamping, drive turning manipulator and finish the rotary cylinder 39 that the stitch that makes transformer makes progress, and the Flip Zone that driven rotary cylinder 39 moves up and down moves up and down cylinder 37.This transformer automatic sequencing device comprise for from turning mechanical on hand gripping finish the ordering manipulator 43 of transformer of upset operation, the ordering district that drive ordering manipulator 43 moves up and down moves up and down cylinder 46, drive ordering district moves up and down cylinder 46 and moves forward and backward mechanism in the mobile ordering district of the second horizontal direction, and drive the ordering district and move forward and backward mechanism at the mobile ordering district left/right movement device of the first horizontal direction, put in each position, space of pallet with the orientation that the transformer of the manipulator gripping of will sorting makes progress with stitch.Wherein, ordering district left/right movement device can be the usual feed screw nut transfer mechanism that passes through servomotor 42 drivings that adopts, and it can be the usual feed screw nut transfer mechanism that passes through servomotor 45 drivings that adopts that the ordering district moves forward and backward mechanism.
Described assembly line can also comprise point glue equipment, magnetic core turning device and magnetic core transfer device, shown in Fig. 2 and 3, this point glue equipment comprises the left and right point gum machine 28,27 that is divided into left and right magnetic core slideway top, and drives the some glue cylinder 29 that left and right point gum machine moves up and down; This magnetic core turning device comprises the left and right clipper with magnet core that is communicated with the terminal of left and right magnetic core slideway respectively, drive respectively interface left and right magnetic core rotary cylinder 6a respect to one another, 6b that left and right clipper with magnet core opposite direction rotating makes left and right magnetic core, and the left and right magnetic core after will overturning respectively is connected preset distance to the right with the left side left and right magnetic core positioning cylinder 8a, the left and right magnetic core rotary cylinder of 8b(6a, 6b are specially left and right magnetic core positioning cylinder 8a, the 8b rotation that direct drive is connected with left and right clipper with magnet core respectively); This magnetic core transfer device comprises for the left and right suction nozzle of drawing respectively the left and right magnetic core that is pushed out preset distance from the left and right clipper with magnet core of finishing the upset operation, drive the suction nozzle that left and right suction nozzle moves up and down and move up and down cylinder 26, and driving suction nozzle, to move up and down cylinder 26 mobile in the second horizontal direction, moves forward and backward cylinder 25 with the suction nozzle that left and right magnetic core is transferred to respectively left and right magnetic core positioning area; This assembly line also comprises the blowning installation that cleans for to the left and right magnetic core that lays respectively in the left and right magnetic core slideway.
Corresponding with the second point glue mode, point glue equipment replaces with and closes on the setting of encapsulate carrying jig, this point glue equipment comprises point gum machine, drive the some glue cylinder that point gum machine moves up and down, and drive the some glue translation actuation mechanism (can comprise the first horizontal direction and the second horizontal direction point glue travel mechanism according to actual requirement) that some glue cylinder moves in the horizontal direction, the some glue process of the seam crossing that connects with two column jackets finishing by a glue cylinder drive point gum machine left and right magnetic core.
Wherein, assembly line of the present utility model also can comprise left and right magnetic core vibrating disc 16a, 16b, and the delivery channel of left and right magnetic core vibrating disc is accepted mutually with left and right magnetic core slideway respectively, to finish the automatic charging of left and right magnetic core.
As shown in Figure 6, the transformer automatic sequencing device also comprises clamping device, drive clamping device at the mobile horizontal transfer mechanism of pallet of the first horizontal direction, and upwards empty pallet 50 is transferred to empty pallet transfer mechanism on the clamping device, this clamping device is included in left and right clamping plate respect to one another on the first horizontal direction, drives respectively left and right clamping plate and moves to clamp the left and right pallet clamping cylinder 41,47 of pallet from left and right side in the first horizontal direction.
It should be apparent to those skilled in the art that, 'fornt', 'back' set forth above, " left side ", " right side ", " the first horizontal direction " and " the second horizontal direction " etc. only are for the relative position relation between each device, the absolute position that is not intended to limit relevant apparatus or mechanism are described.
The above only is the better execution mode of the utility model, is not to limit practical range of the present utility model, and the equivalence of in every case doing in protection range of the present utility model changes and modifies, and all should think to have fallen in the protection range of the present utility model.
Claims (10)
1. the assembly line of a transformer is characterized in that: comprise
Integer type device, comprise the integer pedestal, be arranged on the left of the integer pedestal or plug cylinder in the integer on right side, and the forward and backward integer cylinder that is divided into the forward and backward side of integer pedestal, wherein, described integer pedestal has an integer positioning area that is used for the downward orientation placement skeleton line bag of stitch, and the motion section of plug cylinder and inner integer anchor clamps are connected in the integer, and the motion parts of forward and backward integer cylinder is not connected with forward and backward integer anchor clamps; The integer pedestal, plug cylinder in the integer, and the relative position of forward and backward integer cylinder require be: integer center bar cylinder promotes inner integer anchor clamps to the right or left and is inserted in the mesopore of skeleton line bag on the first horizontal direction when being activated, forward and backward integer cylinder when being activated with the second horizontal direction of the first horizontal direction quadrature on respectively in the past, the rear clamps the skeleton line bag;
Apparatus for assembling: comprise the assembling pedestal, be divided into the left and right magnetic core positioning pedestal of the left and right side of assembling pedestal, be divided into the forward and backward assembling positioning cylinder of the forward and backward side of assembling pedestal, and left and right assembling cylinder, described assembling pedestal has an assembling positioning area that is used for the downward orientation placement skeleton line bag of stitch; Described left assembling cylinder is positioned at the left side of left magnetic core positioning pedestal, will be arranged in left magnetic core on the left magnetic core positioning pedestal on the first horizontal direction and push from the left side mesopore of skeleton line bag, right assembling cylinder is positioned at the right side of right magnetic core positioning pedestal, will be arranged in right magnetic core on the right magnetic core positioning pedestal on the first horizontal direction and push from the right side mesopore of skeleton line bag; The movable part of described forward and backward assembling positioning cylinder moves in the second horizontal direction, and the location of finishing the skeleton line bag to be engaged in the second mobile on the first horizontal direction skeleton transfer manipulator makes left and right magnetic core align with the mesopore of skeleton line bag;
Adhesive tape wrapping device, comprise for the encapsulate carrying jig of placing magnetic core framework, carry out the material loading rotating disk of adhesive tape material loading, drive the rotation of encapsulate carrying jig with the encapsulate translator on the periphery that the adhesive tape on the material loading rotating disk is wound in left and right magnetic core, and after finishing the encapsulate band, cut off adhesive tape cut the adhesive tape cylinder;
Transfer device, comprise that the skeleton line bag that will be positioned at skeleton line bag feeding area is transferred to the first skeleton transfer manipulator of integer positioning area, the skeleton line bag of finishing integer is transferred to the second skeleton transfer manipulator of assembling positioning area, the magnetic core framework of finishing assembling is transferred to the 3rd skeleton transfer manipulator on the encapsulate carrying jig of encapsulate zone.
2. assembly line according to claim 1, it is characterized in that: cave in and form described integer positioning area in the middle part of described integer pedestal, the left side wall of described integer pedestal is provided with the left breach in the mesopore that supplies inner integer anchor clamps to be inserted in the skeleton line bag, and the forward and backward sidewall of integer pedestal is respectively arranged with for forward and backward integer anchor clamps and stretches into the forward and backward breach that the integer positioning area is clamped the skeleton line bag.
3. assembly line according to claim 1, it is characterized in that: also comprise the skeleton vibrating disc that is positioned at skeleton line bag feeding area, the delivery channel of described skeleton vibrating disc aligns with the integer positioning area on the first horizontal direction.
4. assembly line according to claim 1, it is characterized in that: on the respectively drive of described transfer device the one the second and the 3rd skeleton transfer manipulator, first of lower movement, second, the 3rd moves up and down cylinder is installed on the same mounting panel, described transfer device comprises that also the described mounting panel of drive is at the mobile horizontal mobile mechanism of the first horizontal direction, so that the one the second and the 3rd skeleton transfer manipulator is corresponding simultaneously finishes the skeleton line bag that will be positioned at skeleton line bag feeding area and be transferred to the integer district, the skeleton line bag of finishing integer is transferred to assembling district, the magnetic core framework of finishing assembling is transferred to the action on the encapsulate carrying jig of encapsulate zone.
5. assembly line according to claim 1, it is characterized in that: described adhesive tape wrapping device has two encapsulate carrying jigs, two encapsulate carrying jigs are installed on the rotating disk rotatably, described adhesive tape wrapping device comprises the anchor clamps position rotaring motor that drives dial rotation, with will be wherein an encapsulate carrying jig transfer to the encapsulate position, and simultaneously another encapsulate carrying jig is transferred to for cutting the adhesive tape cylinder and finishes the cleavage of cutting the adhesive tape operation;
Described adhesive tape wrapping device also comprises the coupling pedestal, described coupling pedestal has the non-cylindrical irregularly-shaped hole, the output shaft of described encapsulate translator and irregularly-shaped hole relatively rotate ground mode sliding connection to limit it, described adhesive tape wrapping device comprises that also driving pedestal moves up and down and make the coupling cylinder that column sleeve enters or break away from the irregularly-shaped hole of the pedestal that is coupled that couples that is fixed on the encapsulate carrying jig, so that driving the encapsulate carrying jig that goes to the encapsulate position, the timesharing of encapsulate translator rotates, wherein, describedly couple post when being inserted in irregularly-shaped hole and irregularly-shaped hole limits it and relatively rotates the ground sliding connection.
6. assembly line according to claim 1, it is characterized in that: also comprise school foot device, transformer testing instrument and transformer transfer device, described school foot device comprises school pin anchor clamps, is provided with on the pin anchor clamps of described school and each stitch of transformer position, hole one to one; Described transformer transfer device is included on the first horizontal direction mobile, and the transformer that is transferred to the school pin transfer manipulator on the school pin anchor clamps in pin district, school with the transformer that will finish assembling from the cleavage of encapsulate zone and will finishes the school pin is transferred to the test transfer manipulator on the transformer testing instrument that is positioned at the test section; Described school foot device also comprises slide, slide rail with the slide sliding connection, and drive slide at the mobile slide horizontal mobile mechanism of the second horizontal direction, with mobile in the second horizontal direction by slide, and school pin transfer manipulator is in the mobile school pin operation of finishing of the first horizontal direction.
7. assembly line according to claim 6, it is characterized in that: the school pin transfer manipulator that drives respectively of described transformer transfer device is installed on the same mounting panel with the cylinder that moves up and down that the test transfer manipulator moves up and down, described transformer transfer device also comprises and drives described mounting panel at the mobile horizontal mobile mechanism of the first horizontal direction so that school pin transfer manipulator and test transfer manipulator simultaneously the corresponding transformer that will finish assembling finished be transferred on the pin anchor clamps of school and the transformer that will finish the school pin is transferred to action on the transformer testing instrument from the encapsulate zone.
8. assembly line according to claim 6, it is characterized in that: also comprise transformer turning device and transformer automatic sequencing device, described transformer turning device comprises the turning manipulator of finishing the transformer of test for clamping, drive turning manipulator and finish the rotary cylinder that the stitch that makes transformer makes progress, and the Flip Zone that the driven rotary cylinder moves up and down moves up and down cylinder; Described transformer automatic sequencing device comprise for from turning mechanical on hand gripping finish the ordering manipulator of transformer of upset operation, drive ordering machinery and move up and down cylinder in lower mobile ordering district on hand, drive ordering district moves up and down cylinder and moves forward and backward mechanism in the mobile ordering district of the second horizontal direction, and drive the ordering district and move forward and backward mechanism at the mobile ordering district left/right movement device of the first horizontal direction, put in each position, space of pallet with the orientation that the transformer of the manipulator gripping of will sorting makes progress with stitch.
9. each described assembly line in 8 according to claim 1, it is characterized in that: also comprise magnetic core turning device and magnetic core transfer device, described magnetic core turning device comprises the left and right clipper with magnet core that is communicated with the terminal of left and right magnetic core slideway respectively, drive respectively the interface left and right magnetic core rotary cylinder respect to one another that left and right clipper with magnet core opposite direction rotating makes left and right magnetic core, and the left and right magnetic core after will overturning is respectively released the left and right magnetic core positioning cylinder of preset distance to the right with the left side; Described magnetic core transfer device comprises for the left and right suction nozzle of drawing respectively the left and right magnetic core that is pushed out preset distance from the left and right clipper with magnet core of finishing the upset operation, drive the suction nozzle that left and right suction nozzle moves up and down and move up and down cylinder, and driving suction nozzle, to move up and down cylinder mobile in the second horizontal direction, moves forward and backward cylinder with the suction nozzle that left and right magnetic core is transferred to respectively left and right magnetic core positioning area; Described assembly line also comprises the blowning installation that cleans for to the left and right magnetic core that lays respectively in the left and right magnetic core slideway;
Described assembly line also comprises point glue equipment, described point glue equipment comprises the left and right point gum machine that is divided into left and right magnetic core slideway top, and drive the some glue cylinder that left and right point gum machine moves up and down, to finish respectively the some glue process to the interface of the center pillar of left and right magnetic core; Perhaps described point glue equipment closes on the setting of encapsulate carrying jig, described point glue equipment comprises point gum machine, drive the some glue cylinder that point gum machine moves up and down, and drive the some glue translation actuation mechanism that some glue cylinder moves in the horizontal direction, finish the some glue process of the seam crossing that two column jackets to left and right magnetic core connect to drive point gum machine by a glue cylinder.
10. assembly line according to claim 9, it is characterized in that: also comprise left and right magnetic core vibrating disc, the delivery channel of described left and right magnetic core vibrating disc is accepted mutually with left and right magnetic core slideway respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220490179 CN202816650U (en) | 2012-09-24 | 2012-09-24 | Assembly line for transformer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220490179 CN202816650U (en) | 2012-09-24 | 2012-09-24 | Assembly line for transformer |
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| Publication Number | Publication Date |
|---|---|
| CN202816650U true CN202816650U (en) | 2013-03-20 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220490179 Expired - Lifetime CN202816650U (en) | 2012-09-24 | 2012-09-24 | Assembly line for transformer |
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| CN102842416A (en) * | 2012-09-24 | 2012-12-26 | 刘清伟 | Assembly method and assembly production line of transformer |
| CN103474224A (en) * | 2013-08-20 | 2013-12-25 | 东莞市威元电子科技有限公司 | Full-automatic assembly line for producing electronic transformer |
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| CN107600591A (en) * | 2017-08-29 | 2018-01-19 | 刘清伟 | A kind of transformer automatic detection finished product production line flow process |
| CN107600591B (en) * | 2017-08-29 | 2019-10-25 | 刘清伟 | A kind of transformer detects finished product production line flow process automatically |
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| CN108717898A (en) * | 2018-08-09 | 2018-10-30 | 深圳市祁科作物科技有限公司 | A kind of technology for assembling transformers of computer power adapter |
| CN109065344B (en) * | 2018-08-09 | 2024-02-27 | 蓝田县祥达电子有限公司 | Automatic transformer assembly equipment for notebook computer power adapter |
| CN109613382A (en) * | 2018-12-11 | 2019-04-12 | 刘清伟 | A kind of transformer detects finished product production equipment automatically |
| CN110560389A (en) * | 2019-09-30 | 2019-12-13 | 赣州讯康电子科技有限公司 | Full-automatic transformer paper-wrapping detection machine |
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